DISA – Complete Foundry Solution

Thomas Feng

VP DISA OEM Sales, China

12/04/20232

Company Structure

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Shaping Industry

• On 1st May 2009 DISA Group and Wheelabrator Group merged to form Norican Group

• The world’s leading metallic parts improvement company was formed

• The united organisation offers over 200 years expertise and experience, employing 2000 people over 5 continents

• 7 technology centres (Canada, France, Denmark, 2 x Germany, Switzerland, India)

• 11 further manufacturing facilities (2 x India, Czech Republic,2 x Germany, Denmark, Canada, USA, China, France and Poland)

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Stronger together

DISA and Wheelabrator have two complimentary product offerings, yet each provides a unique offer in it’s own right:

• DISA - the brand for moulding, sand and core solutions

• Wheelabrator – the brand for surface preparation solutions (the previous surface preparation solutions offered by DISA are rebranded under the Wheelabrator name)

• Wheelabrator Plus – the brand for surface preparation spare parts, service and services.

Our shared aim: To lower our customer’s cost per part, either by reducing the cost of the process, and/or by improving the quality of the part so that it lasts longer.

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Norican Group- facts & figures

• Shaping industry stands for: Engineering change, building sustainability,

leading technology

• Turnover 2010: 272 million EUR

• Employees worldwide: More than 2200• Customers: 16,000

(in 100 countries)

• Head Office: Herlev,

Denmark

• Technology Centres: 8 countries• Represented in: 50 countries (incl. BRIC)

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DISA Moulding - facts & figures

• DISA is the world’s leading supplier of complete foundry solutions – founded in 1900

• Turnover 2010 - 84 million EUR

• Approx. 675 employees worldwide

• DISA offices: 11 countries

• Production facilities in: 4 countries

• Represented in: 49 countries

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Wheelabrator – prepared for the future

Wheelabrator – world leaders in surface preparation solutions

• Founded in 1908

• Specialist technologies: wheelblast, airblast, wetblast, shot peening and vibratory mass finishing

• Serves diverse industries from Aerospace to Automotive, Shipyards to Medical, Power Generation to Rail.

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Wheelabrator Plus – prepared for performance

• Service and maintenance• Training• Spare parts and consumables• Equipment Modernisation• Relocation assistance

Wheelabrator Plus – the brand for surface preparation spare parts, service and services. Dedicated to making you more profitable,

Wheelabrator Plus provides:

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Benefits to our customers – Stronger together

The combined force of both DISA and Wheelabrator can

Offer a wider product range and share technology, knowledge and developments

Go further to reduce your cost per part

Create the widest and best ranges of moulding solutions and surface preparation solutions

Offer improved equipment support activities through an increased number of offices, distributors and partners – especially in areas where we have no direct presence

Share practices within our internal operations and pass this benefit to our customers – improved stores, production, billing and invoicing.

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Norican Group representation

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DISA representation

16 sales offices5 main production facilitiesHerlev, Denmark Vertical and match plate moulding,

machined parts ~60,000m2 land ~18,000m2 production

China (Shanghai and Beijing)

Czech Republic (Pribram)

Denmark (Herlev)

France (Mennecy)

Germany (Leipzig)

India (New Delhi, Pune, Kolkata and Bangalore)

Japan (Tokyo and Nagoya)

Poland (Radzionkow)

Russia (Moscow)

Switzerland (Bachenbülach)

US (Oswego)

32 agents covering 49 countries

Tumkur, India Horizontal and flask line moulding,

shotblast, mixers, machined parts ~20,000m2 land ~8,000m2 production

Hosakote, India Filters ~18,000m2 land ~4,000m2 production

Changzhou, China Shot blast, mixers, machined parts ~18,000m2 land ~7,000m2 production

Leipzig, Germany Core machines ~770m2 land ~440m2 production

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DISA – history 1900 - 2011

1900 1986 1999 2011

1964 1996 2000 20082005

2009DISA was establishedin Denmark

DISA acquires BMDto include horizontalmachines and mixers

DISA New Generationvertical moulding machines introduced at GIFA.

DISA mergeswithWheelabrator

DISA 231 sets record as the world’s fastestmouldingmachine

DISA introduces DISA MATCH large platform

DISA intro-duces DISA 130 medium ca-pacity machine

DISA introduces first DISA MATCH machine

DISA acquires CORE compatences through joint venture with +GF+

The first DISAMATIC vertical moulding machine (DMM) was sold.

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DISA – the Complete Foundry Solution Supplier

Sand plant Mixers Sand Multi Controller Sand Plant Control Systems

Moulding machines Vertical lines Flask lines Match Plates

Shot Blast solutions Hanger type Tumblast type

Sand / Casting Cooling Rotary cooling drums computer controlled

Core solutions Core shooters Complete core plants

Melting/Pouring Melting equipment Pouring solutions

Filter division Filters for all applications

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DISA references

• Large Foundry projects 400+

• Moulding lines 1,500+

• Sand plants & Mixer 650+

• Core shooters 130+

• TOPS service agreements 130+

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DISA references

328 25

54 1

584 4

89

43 18 171 8126

1500+ 58DISAMATIC DISA MATCH

North America

South America

Europe & Africa

CIS

India & Middle East

China & SE Asia

Japan

38

11 2Australia & New Zealand

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A selection of our customers

• Casting weight: Up to 40 kg

• Max casting dimension: 600 x 400 mm

• Max capacity: 15,000 t/year• Alloys: Grey Iron• Typical castings: Railway castings

Brake discs/drumsFlywheels/Pulleywheels BracketsGrinding balls

“Made in China” DISAMATIC - DISA 030 Applications

DISA 030 Vertical Moulding Machine

DISA 030A mould size:600x480x120…340 mm

DISA 030B mould size:650x535x120…340 mm

DISA 030 Vertical Moulding Principle

Sand valve

DISA 030 Vertical Moulding Machine

Control cabinet

Moulding chamber

Sand hopper

AMC – 12/18 Meter

DISA 030 AMC, Automatic Moulding Conveyer

Fully syncronised with DMMAvailable in 12 m and18 m lengthHydraulic powered

HY drive cylinder mounted below slide way

Oil from DMM

Wear rails for easy maintenance

DISA 030 AMC 12 or 18 m

DISA 030 SBC, synchronized belt conveyer

Fully syncronised with AMC

Available in 4.5 m basic unit can be extended to reach total length of AMC and SBC of 46 meters

Drive from the AMC

Pneumatic clamping

DISA 030 CSE, Automatic Coresetter

High precision accurate core setting

Efficient core handling

Available in lefthand and righthand configuration

Core height up to 260 mm

Mould sizes A: 600x480 120-340 mmB: 650x535 120-340 mm

Mould speed 250 moulds per hour with a 200 mm mouldMould speed with CSE 220 moulds per hour with a 200 mm mould

Mould quality Double side hydraulic squeezeMax squeeze 12 bar on sand surfaceMax mismatch 0,25 mm

Pattern plates 2013 A and B will fit – screw mounting (PN locks optional)

Core mask 2013 A and B will fit – screw mounting (PN locks not optional)

Weight: 9-10 tons

DISA 030 Technical specifications

Technical Specification

Your assurance for maximum uptime and top-quality performance

Services• 24-hour Hotline Service• Local network of qualified service engineers • Always more than 10,000 original DISA spare

parts in stock• Foundry Technology service• Training and installation supervision

DISA Global Services

1) High accuracy with mismatch of max 0.25 mm

2) Capacity of 250 m/h

3) Excellent reliability and uptime

4) High castings quality/mould quality

5) Fast installation and easy maintenance

6) Safer and quieter working environment

7) Access to DISA Service Support

8) DISA = your guarantee for a future-proofed solution

DISA 030 Summary

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Thank you for your attention!

• Sand plants

Mixers

Sand Multi Controller

Cooling drums

• Moulding machines

Vertical lines

Flask lines

Match Plates

• Shot Blast solutions

Hanger type

Batch type

Through-feed

Manipulator