company and product line overview - pileproassets.pilepro.com/resources/ppguscatalog_mar3.pdf ·...

Company and Product Line Overview

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Innovation is the driving principle behind The PilePro Group (PPG) and its unique array of sheet pile products which include: PilePro connectors, O-Pile pipe-to-pipe and pipe-to-sheet systems, WADIT sealant, and iSheetPile website.

PilePro, PPG’s original product, offers a line of innovative sheet pile connectors that replace traditional fabricated connectors with a one-piece, extruded, seamless steel profile. With each product launch, PPG continues to lead, innovate and modernize the steel piling industry.

The PilePro Group services the foundation construction industry throughout the world through its family of companies: PilePro in the US, PilePro Europe in Germany and PilePro Asia in Japan.

Simply, the PilePro Group is sheet pile innovation at its best.

Copyright © 2014 PilePro LLC. All rights reserved.

1Contact us at 866-666-7453 or 512-243-1228 | [email protected] | pileprogroup.com

The Leader in Innovative Sheet Pile Connectors

PilePro offers a line of innovative modular sheet pile connectors which replace traditional fabricated connectors with a one-piece, extruded, seamless steel profile.

PilePro Product Overview 3

PilePro Connector Quick Guide 4

Quick & 24-HR Delivery Options 8

The Leader in Innovative Continuous & Combined O-Pile Systems

O-Pile systems are a comprehensive pipe-to-pipe (continuous) or pipe-to-sheet pile (combined) solution—from connectors to sealant to installation method—that have quickly gained recognition as the most efficient, high capacity solution for retaining structures in today's marketplace.

O-Pile Product Overview 17

O-Pile Benefits 18

O-Pile Connector Quick Guide 21

O-Pile Examples of Continuous and Combined Solutions 23

The Proven Sheet Pile Interlock Sealant

A purpose-built and globally proven sheet piling interlock sealant, WADIT is an all-natural, environmentally friendly sealant that was developed to deliver robust water-stopping protection, and is the only professionally installed sealant system.

WADIT Product Overview 27

Test and Certification Results 28

The Only Online Comparative Marketplace for Sheet Pile

iSheetPile is a groundbreaking online tool to compare, configure, price, and purchase a complete steel sheet piling retaining wall system with the option of clearly defined delivery.

iSheetPile Overview 30

Web page samples of iSheetPile.com 31

Table of Contents

2 We have the right solutions for all of your sheet pile projects

The Joker connector is used with T-corners and for 90° corners with 50° to 130° felxibility.


Overview

PilePro manufactures corners and connectors that support all common system connections, including Larssen interlock, ball-and-socket, cold-formed and flat web sheet pile from the world’s sheet piling manufacturers.

Replacing traditional fabricated connectors, PilePro connectors are a highly durable one-piece, extruded, seamless steel profile. The extrusion process generates higher structural strength and superior ductility compared to hot-rolled steel, making PilePro connectors undoubtedly the strongest link in the chain.

Often modular in nature, PilePro’s connectors come to the contractor or end user as a “ready-to-install” component. While most connectors are readily available for shipment direct to job site, PilePro also offers specialty made-to-order connectors that form high-value engineering solutions.Through its innovative connectors, PilePro is rapidly emerging as the “go-to” solution in port, cofferdam and other construction projects where high capacity retaining walls are needed around the world.

Benefits

SUPERIOR DUCTILITY

PilePro connectors offer a one-piece construction that does not rely on a single vertical weld seam. There is never a risk of “unzipping” at the corner or junction pile.

HIGHER YIELD STRENGTH

PilePro connectors are attached to the steel piles and interlocked; thus, single-unit integrity of the steel wall unit is always ensured.

HIGHLY DURABLE

PilePro’s extruded single piece shapes eliminate fabrication by welding. This removes weld corrosion risk and reduced life.

FLEXIBLE DESIGN

PilePro connectors have greater flexibility within the interlock – typically 10° to 20° of swing versus the 2° to 5° of swing found in most sheet pile interlocks.

COST EFFICIENT

Most PilePro connectors can be delivered directly to the job site, enabling the contractor to build immediately while reducing inventory; Quick Delivery and 24-Hour Delivery are available. For detailed info about Delivery options, see page 8.

We have the right solutions for all of your sheet pile projects4

Larssen Quick Connector Guide

ANY-Z CORNER & JUNCTION PILES; TRANSITION PILES ULL-B1 & ULL-B2 COMBINED

SHEET PILES ULL COMBINED O-PILE SYSTEM

Fits 90° corners, or walls with a wider angle between 30° to 160° for AZ, Hoesch, PZ, PZC and small to medium Cold Formed. Also works with transition piles.

For ultra-sturdy combined sheet pile walls using wide-flanged shapes.

Universal Larssen lock for any type of weld-on configuration with combined O-Pile walls; Width = 30mm. ULL extended range possibilities are listed on pg. 5.

V 20 CORNER & JUNCTION PILES V 22 COMBINED

O-PILE SYSTEM ULL-100 COMBINED O-PILE SYSTEM

For 90° corners with 30° to 160° for AZ, Hoesch and Cold Formed.

For increased rotational flexibility with Larssen connections in combined O-Pile walls.

Universal Larssen lock for extended connection in combined O-Pile walls. Width = 100mm.

V 20 T CORNER & JUNCTION PILES Tank COMBINED

O-PILE SYSTEM ULL-120 COMBINED O-PILE SYSTEM

For 90° corners with 30° to 160° for Omega corners, and 3-way flexible connections with direction changing. Product covers 95% of AZ and Hoesch connector needs.

For ultra sturdy combined O-Pile wall connections.

Universal Larssen lock for extended connection in combined O-Pile walls. Width =120mm.

V 20 TS CORNER & JUNCTION PILES ULL-150 COMBINED

O-PILE SYSTEM

For 90° corners, with 30° to 160° and 3-way flexible connection.

Universal Larssen lock for extended connection in combined O-Pile walls. Width =150mm.

Don’t see the best solution?

Call us at (866) 666-7453

or visitpilepro.com


Larssen System Overview

ULL Extended Range Possibilities

ULL EXTENDED RANGE EXAMPLES

For Larssen AZ Sheet Pile

ANY-Z V 20 T

V 20 TS

V 20

Name Width mm

ULL + ULL (U1) 60

ULL + ULL-100 (U2) 130

ULL + ULL-120 (U3) 150

ULL-100 + ULL-100 (U4) 200

ULL-100 + ULL-120 (U5) 220

ULL-120 + ULL-120 (U6) 240

ULL-120 + ULL-150 (U7) 270

ULL-150 + ULL-150 (U8) 300

or order a specific length for your project

ULL + ULL-120 (U3)

ULL-100 + ULL-100 (U4)


Ball & Socket Quick Connector Guide

ANY-Z CORNER & JUNCTION PILES; TRANSITION PILES Colt CORNER &

JUNCTION PILES BBS-M/F COMBINED SHEET PILES


For 45° corners with 95° to 175° For combined sheet pile walls using Wide Flange shapes. BBS-M width = 32mm, BBS-F width = 21mm.

PZ 90 CORNER & JUNCTION PILES Cobra CORNER &

JUNCTION PILES WOM/F COMBINED O-PILE SYSTEMS

For 90° corners with 50° to 130° For 135° corner with 5° to 85° For combined O-Pile walls using PZ or PZC.

PZ Tee CORNER & JUNCTION PILES Joker

CORNER & JUNCTION PILES WOM/WOF-XL COMBINED

O-PILE SYSTEMS

For T-corners, For 90° corners with 50° to 130°


For both continuous and combined O-Pile systems; most widely used O-Pile connector

PZT-S CORNER &

JUNCTION PILES Bullhead CORNER & JUNCTION PILES




Ball & Socket System Overview

PZ 90 Joker

PZ TeeAny-Z

CobraBullhead

Colt

PZT-S


Call us at (866) 666-7453

or visitpilepro.com


Announcing 24-HR DeliveryPilePro knows immediate access to materials is critical to keep projects on time and budget. We now offer 24-HR Delivery, on in-stock Z sheet pile corner connectors, to your project job site or across most of the US. Or if 24-HR delivery is not available in your area, try our Quick Delivery — order any quantity of in-stock connectors, and they’ll arrive to your job site within 2-4 days.

How It Works

1. Fill out online product order form

2. A sales rep from PilePro will call to confirm order

3. Check clock — Orders placed before 9am (EST) get delivered the next day

4. Receive order on project job site within 24 hours

24 hoursOrders placed online by 9am (EST) are available for next day delivery

2-4 days

AK & HI: 7-12 days

Frequently Asked Questions:

Is there an additional cost to 24-HR turnaround delivery?None to a contractor or end user.

Can you order online and/or over the phone for 24-HR service? Online orders are processed quickly and efficiently; if you need to speak to a PilePro expert about a next day delivery call (866) 666-7453.

Is there a cut-off time for next day delivery?Yes, next day orders should be placed by 9am Eastern Standard Time.


Flat Sheet Quick Connector Guide

SWC 30ACORNER JUNCTION PILES

WITHOUT A WELDED CONNECTION

SWC 90A CORNER JUNCTION PILES


For 30° Y-connections. For 90° Y-connections.

SWC 30BCORNER JUNCTION PILES


SWC 90B CORNER JUNCTION PILES


For 30° Y-connections. For 90° Y-connections.

SWC 60ACORNER JUNCTION PILES


120 Flat Sheet PileCORNER JUNCTION PILES


For 60° Y-connections. For 120° Y-junctions.

SWC 60BCORNER JUNCTION PILES


For 60° Y-connections.

SWC 30 CORNER JUNCTION PILES

WITH A WELDED CONNECTION

For 30° connections.

SWC 60 CORNER JUNCTION PILES



SWC 90CORNER JUNCTION PILES




Call us at (866) 666-7453

or visitpilepro.com


Flat Sheet Overview

For SWC 90 A Connectors

Number of Piles/

Cell D ft z ft y ft r ft X ft ϴ deg

Number of Piles Area

Average Width ftm n p

within circle sq ft

between circles sq ft

For ϴ deg at approximately 30°

84 42.21 12.47 54.61 9.10 10.66 31.6 14 17 26 1399 566 35.9

96 48.48 13.72 62.19 10.15 12.23 31.4 16 19 30 1846 711 41.1

108 54.74 14.97 69.71 11.20 13.80 31.3 18 21 34 2354 873 46.3

120 61.01 16.22 77.23 12.24 15.36 31.1 20 23 38 2923 1051 51.5

132 67.28 19.56 86.83 14.33 16.93 31.0 22 27 42 3555 1406 57.1

144 73.55 20.81 94.35 15.37 18.50 31.0 24 29 46 4248 1631 62.3

156 79.81 22.06 101.87 16.42 20.06 30.9 26 31 50 5003 1871 67.5


44 21.20 7.53 28.73 9.72 0.68 45.3 10 9 10 353 197 19.2

52 25.38 6.31 31.69 9.73 2.15 45.2 12 9 12 506 210 22.6

60 29.56 5.09 34.64 9.73 3.62 45.2 14 9 14 686 218 26.1

76 37.91 5.59 43.51 11.83 5.09 45.1 18 11 18 1129 324 33.4

92 46.27 6.10 52.37 13.92 6.57 45.1 22 13 22 1681 450 40.7

100 50.45 4.88 55.33 13.92 8.04 45.1 24 13 24 1999 451 44.3

108 54.63 6.61 61.24 16.01 8.05 45.1 26 15 26 2344 596 48.0

116 58.80 5.39 64.19 16.01 9.52 45.1 28 15 28 2716 595 51.6

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SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 30A

SWC 30A

SWC 30B

SWC 30B

SWC 30A

SWC 30A

SWC 30B

SWC 30B


Flat Sheet Overview

For SWC 90 A Connectors

Number of Piles/




within circle sq ft



84 42.21 12.47 54.61 9.10 10.66 31.6 14 17 26 1399 566 35.9

96 48.48 13.72 62.19 10.15 12.23 31.4 16 19 30 1846 711 41.1

108 54.74 14.97 69.71 11.20 13.80 31.3 18 21 34 2354 873 46.3

120 61.01 16.22 77.23 12.24 15.36 31.1 20 23 38 2923 1051 51.5

132 67.28 19.56 86.83 14.33 16.93 31.0 22 27 42 3555 1406 57.1

144 73.55 20.81 94.35 15.37 18.50 31.0 24 29 46 4248 1631 62.3

156 79.81 22.06 101.87 16.42 20.06 30.9 26 31 50 5003 1871 67.5


44 21.20 7.53 28.73 9.72 0.68 45.3 10 9 10 353 197 19.2

52 25.38 6.31 31.69 9.73 2.15 45.2 12 9 12 506 210 22.6

60 29.56 5.09 34.64 9.73 3.62 45.2 14 9 14 686 218 26.1

76 37.91 5.59 43.51 11.83 5.09 45.1 18 11 18 1129 324 33.4

92 46.27 6.10 52.37 13.92 6.57 45.1 22 13 22 1681 450 40.7

100 50.45 4.88 55.33 13.92 8.04 45.1 24 13 24 1999 451 44.3

108 54.63 6.61 61.24 16.01 8.05 45.1 26 15 26 2344 596 48.0

116 58.80 5.39 64.19 16.01 9.52 45.1 28 15 28 2716 595 51.6

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SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 30A

SWC 30A

SWC 30B

SWC 30B

SWC 30A

SWC 30A

SWC 30B

SWC 30B


Flat Sheet Overview

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SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 30A

SWC 30A

SWC 30B

SWC 30B

SWC 30A

SWC 30A

SWC 30B

SWC 30B

For SWC 30 A / 30 B Connectors

Number of Piles/




within circle sq ft


68 33.73 5.42 39.15 10.82 4.28 45 16 10 16 894 269 29.7

84 42.09 5.92 48.02 12.91 5.76 45 20 12 20 1391 386 37.0

124 62.98 5.71 68.70 17.08 10.19 45 30 16 30 3116 677 55.2


Call us at (866) 666-7453


Flat Sheet Overview

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SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A

SWC 90ASWC 90B

SWC 90B

SWC 90A SWC 90A

SWC 90A SWC 90A

SWC 30A

SWC 30A

SWC 30B

SWC 30B

SWC 30A

SWC 30A

SWC 30B

SWC 30B

For SWC 30 A /30 B Connectors

Number of Piles/




within circle sq ft


48 23.29 6.84 30.13 9.67 1.45 45.2 11 9 11 426 203 20.9

56 27.47 5.62 33.09 9.68 2.92 45.2 13 9 13 593 213 24.3

80 40.00 4.91 44.91 11.77 5.87 45.1 19 11 19 1257 323 35.2

96 48.36 5.42 53.77 13.86 7.34 45.1 23 13 23 1837 448 42.5

112 56.72 5.92 62.64 15.95 8.82 45.1 27 15 27 2526 592 49.8


Cold Formed Quick Connector Guide

ANY-Z TRANSITION PILES CF Tee

CORNER & JUNCTION PILES BCF I/BCF II COMBINED

SHEET PILES


For T-corners and 90° corners. Fits most CF shapes under 0.45” (11.4mm).


CF 90 CORNER & JUNCTION PILES CF Tee Large CORNER &

JUNCTION PILES CF COMBINED O-PILE SYSTEMS

For 90° corners. Fits most CF shapes under 0.45” (11.4mm).

For T corners and 90° corners with thicker CF sheet piles. Fits most CF shapes 0.45” (11.4mm) and above.

For weld-on connections to combined O-Pile walls.

CF 90 Large CORNER &

JUNCTION PILES CF Large COMBINED O-PILE SYSTEMS

For 90° corners with thicker CF sheet piles. Fits most CF shapes 0.45” (11.4mm) and above.

For weld-on connections to combined O-Pile walls that have thicker CF sheet piles.


Cold Formed System Overview

For Cold Formed Sheet Pile For Thicker Cold Formed Sheet Pile

CF 90

CF Tee Large

ANY-Z

CF 90 Large

CF Tee Large


Call us at (866) 666-7453

or visitpilepro.com

17 17Contact us at 866-666-7453 or 512-243-1228 | [email protected] | pileprogroup.com

Overview

The PilePro Group’s patented O-Pile systems (steel pipes with welded O-Pile connectors) offer comprehensive pipe-to-pipe and pipe-to-sheet solutions for high capacity retaining structures.

Previous methods of connecting pipes were complex, slow and difficult to get right. O-Pile connectors provide a unique ability to connect continuous O-Pile systems (pipe-to-pipe) in a number of configurations that give varying levels of pipe spacing. Same is true for combined O-Pile systems (pipe-to-sheet) that utilize either O-Pile or PilePro connectors for high capacity combined wall structures.

O-Pile systems offer a more efficient and cost-effective alternative to both traditional U- or Z-shaped steel retaining wall systems as well as slurry, secant or contiguous concrete walls.

Benefits

UNMATCHED SYSTEM

EFFICIENCY

• DIAL-IN SAFETY TO MEET

STRUCTURAL LOAD AND

DURABILITY NEEDS

• STRENGTH

• LOAD BEARING CAPACITY

• DURABILITY

• DRIVE THROUGH ROCK

UNMATCHED CONNECTOR

SUPERIORITY

• PATENTED O-PILE

CONNECTORS

• INTERLOCK STRENGTH

• POSITIONAL FLEXIBILITY

• PRE-APPLIED SEALANT

• DESIGN FLEXIBILITY &

EASIER INSTALLATION

Project: Hatem Memorial BridgeObjective: Strengthen bridge foundation

Solution: WOM/WOF-XL connectors were used to form high capacity pipe-to-pipe cofferdams at the Hatem Memorial Bridge in North-East Maryland.

The high bending strength and stiffness of a continuous pipe-to-pipe wall was preferred over other options to resist over 90 feet of water pressure and form a safe excavation for the contractor. WOM/WOF-XL connectors provided the highest degree of tension and bending strength available to secure the pipe-to-pipe connection and ensure pile integrity after hard driving.

CASE STUDY

O-Pile’s unmatched system and connector efficiencies are explored

on the next three pages. To learn more about O-Pile systems visit

www.iSheetPile.com.


Unmatched System Efficiency

1. Dial-in Safety — O-Pile is the only pipe-to-pipe and pipe-to-sheet systems in which you can “dial in” thickness to meet your specific structural load and durability needs to ensure overall safety. Thickness can be increased specifically at the splash- and low-water zones for increased durability. Additional costly measures, such as coatings, special steel grades or cathodic protection, become unnecessary. This gives the most efficient use of steel and the most cost-effective solution for durability.

2. Unmatched Strength — O-Pile systems offer unmatched efficiency particularly where high capacity structures are involved. O-Pile systems achieve strength by increasing pipe diameter, which spreads weight gained over an increased width. This minimizes weight gain per sqft (sqm) and radically improves efficiency. This is in stark comparison to how a beam-based combi-wall system develops strength.

To illustrate this efficiency, below is a comparison of strength to weight for an O-Pile system and a King pile system.

System System Measurements Strength Increase

Weight Increase

O1O-Pile 762 x 25.4mm;

11,116 cm3/m; 207 ins2/ft; 410 kg/m2; 84 lbs/ft

O2O-Pile 2,134 x 25.4mm;

37,826 cm3/m; 7032 ins/ft; 464 kg/m2; 95 lbs/ft

X 3.4 X 1.13

K1King pile beam system (1080mm beam with a 77mm sheet pile)

8,753 cm3/m; 163 ins3/ft; 205 kg/m2; 42 lbs/ft

K2King pile beam system (1080mm beam to beam)

29,330 cm3/m; 546 ins3/ft; 656 kg/m2; 134 lbs/ft2

X 3.3 X 3.2

Call out box shows how thickness can be “dialed in” to meet safety needs (e.g. structural load and durability).

O-Pile systems clearly show, as the section modulus increases, there is a minimal increase in weight. This is in direct comparison to the steep gain in weight a King pile beam system experiences to obtain a similar gain in strength.

panel weight: lb/ft2

sect

ion

mod

ulus

: in³

/ft

800

700

600

500

400

300

200

100

020 40 60 80 100 120 140

K1

O1

K2

O2


3. Load-Bearing Capacity — The surcharge and lateral load-bearing capacity of pipe sheet pile is significantly higher than standard U- or Z-type sheet piles or combined wall systems of similar weight, because of its natural geometry.

4. Superior Durability — O-Pile systems have a distinct advantage over traditional steel sheet piles by having a minimized exposed surface relative to King pile systems. Pipe sheet pile that is used in corrosive soil and/or water need only have a corrosion allowance factored for the exterior surface of the pile.

5. Drive Through Rock — Using the patented WOM/WOF-S connectors and DTH drilling, O-Pile systems are the only pipe-to-pipe solution that can be driven into solid rock.

Compared to driving a conventional beam or pipe sheet pile combi-wall, the installation using a continuous O-Pile system with WOM/WOF-S connectors is much less challenging due to one single fact: O-Piles are supported throughout their installation, whereas King pile combi-wall systems are not.

Installation using WOM/WOF-S connections are simplified by the use of a template and panel installation method. The installation of O-Piles is similar to driving sheet pile pairs in a basic two frame template. At no stage is there a pipe pile entirely unsupported throughout its length as it is driven to grade. Each pipe is supported by adjacent pipes with a small lead ahead of the rest, ensuring accurate wall alignment.

Standard Combined Wall Systems

Pipe Sheet Pile

Dotted white lines = exposed surface

Picture illustrates the superior template and panel installation method that O-Pile systems utilize.


1. Patented O-Pile Connectors – Developed to solve the myriad of constructability problems associated with the use of poorly designed thin-walled connections for pipe-to-pipe, O-Pile WOM/WOF connectors, in various sizes, are structural grade and are tested to ensure optimum performance in use.

2. Interlock Strength — Tensile tests on the WOM/WOF-XL connector (19.5 Kips/inch) clearly show the high pull out resistance of this connection. In physical laboratory tests the WOM/WOF-XL had a pull out capacity of 19.5 Kips/inch (348mt/m). The high ductility of the extruded steel content of the WOM/WOF-XL ensured capacity was obtained without fracture of the material. Hot-rolled steel would not have performed as well. In comparison, the pull out capacity of the WOM/WOF-XL was 2.7 times that of a Larssen connection.

3. Positional Flexibility — All O-Pile connectors have a widened base for stability on the pipe surface, and each connector provides up to 20 degrees of rotation to ease placement.

4. Pre-Applied Sealant — WADIT, a globally proven sheet piling interlock sealant, comes pre-applied in the WOF interlock chamber before delivery to the jobsite. WADIT is explored more in-depth on page 27.

5. Design Flexibility & Easier Installation —This gives the designer unparalleled flexibility in targeting design capacity. It gives contractors a connection that is easy to install, fewer pipe piles to be driven and improved scheduling overall. To view continuous O-Pile system examples, see page 24 or visit www.iSheetPile.com to custom design O-Pile systems.

Unmatched Connector Superiority

WOM/WOF XL

WOM/WOF XXL

3.6in~~

6in~~ 5.8in~~

11.8in~~

3.5in~~

0.24in (6mm)weld

~~

0.24in (6mm)weld

~~

0.5in (12mm)~~

0.5in (12mm)~~

~20°

~20°

~20°

~20°

WOM/WOF XL

WOM/WOF XXL

3.6in~~

6in~~ 5.8in~~

11.8in~~

3.5in~~

0.24in (6mm)weld

~~

0.24in (6mm)weld

~~

0.5in (12mm)~~

0.5in (12mm)~~

~20°

~20°

~20°

~20°

WOM/WOF XL

WOM/WOF XXL

3.6in~~

6in~~ 5.8in~~

11.8in~~

3.5in~~

0.24in (6mm)weld

~~

0.24in (6mm)weld

~~

0.5in (12mm)~~

0.5in (12mm)~~

~20°

~20°

~20°

~20°

A robust water-stopping sealant, WADIT eliminates the need for costly pipe coatings.

Photo shows the structural grade WOF-XL connector with its splayed ends to ensure a strong base on pipe surface. Also, all female O-Pile connectors come with pre-applied interlock sealant.

The WOM/WOF-XL connection has a high pull out capacity of 19.5 Kips/inch.


O-Pile Connector Quick Guide for Ball & Socket

WOM-S ONLY CONTINUOUS O-PILE SYSTEMS WOM-60

COMBINED AND CONTINUOUS

O-PILE SYSTEMSWOM-XL


O-PILE SYSTEMS

For continuous O-Pile systems using DTH in difficult driving conditions.

For continuous and combined O-Pile systems; width in between WOM/WOF and WOM/WOF-XL. Width = 60mm.

For both continuous and combined O-Pile systems; most widely used O-Pile connector combo. Width = 92mm.

WOF-S ONLY CONTINUOUS O-PILE SYSTEMS WOM-60


O-PILE SYSTEMSWOF-XL


O-PILE SYSTEMS

For continuous O-Pile systems using DTH in difficult driving conditions.

For continuous and combined O-Pile systems; width in between WOM/WOF and WOM/WOF-XL. Width = 60mm.

For continuous and combined O-Pile systems; most widely used O-Pile connector combo. Width = 88mm.

WOM ONLY COMBINED O-PILE SYSTEMS WOM-XXL


O-PILE SYSTEMS

For combined O-Pile walls using PZ or PZC. Width = 35mm.

For wider continuous and combined O-Pile systems. Width = 152mm.

WOFCOMBINED AND

CONTINUOUS O-PILE SYSTEMS

WOF-XXLCOMBINED AND

CONTINUOUS O-PILE SYSTEMS

For continuous and combined O-Pile systems. Width=25mm.

For wider continuous and combined O-Pile systems. Width = 148mm..

WOM/WOF extended range

possibilities are listed on

pg. 22.


The advantages of O-Pile systems, both continuous and combined, are the seemingly endless configurations – which includes variable pipe diameter, and wall thickness, as well as a myriad of superior O-Pile and PilePro connectors to chose from – that help ensure the chosen system is the most efficient and cost-effective high capacity solution.

The following table lays out the nomenclature in relation to continuous (O) and combined (OZ) O-Pile systems. Visual examples of O-Pile connectors and connector combinations are on the next page with a table of continuous O-Pile examples on page 24. For additional examples of both continuous and combined O-Pile systems visit www.iSheetPile.com.

O-Pile: Endless Configurations and Solutions for High Capacity Projects

O-Pile System Examples O-Pile Connector Combination Names O-Pile Nomenclature Rules, both continuous and combined

OZ23-W1 (PZ 22 + 30" X .375") W1 = WOM/WOFCombined systems only.

OZ (section modulus #)W1 (sheet name + pipe diameter

X pipe thickness)

O82-W5 (44" X .428")

OZ136-W5 (PZ 27 + 66" X .688")

W5 = WOM-XL/WOF-XL(Connector length = 180mm, 7.1")For continuous & combined; most widely used connector combination.

O (section modulus #)W5 (pipe diameter X pipe thickness)OZ (section modulus #)W5 (sheet name + pipe diameter

X pipe thickness)

O201-W7 (66" X .687")

OZ37-W7 (PZC 18 + 36" X 0.5")

W7 = WOM-XXL/WOF-XL(Connector length = 240mm, 9.5")For wider continuous & combined systems.

O (section modulus #)W7 (pipe diameter x pipe thickness)OZ (section modulus #)W7 (sheet name + pipe diameter

X pipe thickness)

WOM/WOF Extended Range Possibilities for Continuous & Combined Systems

Name Width mm

WOM + WOF (W1*) 60

WOM-60 + WOF (W2) 85

WOM-60 + WOF-60 (W3) 120

WOM-XL + WOF-60 (W4) 152

WOM-XL+ WOF-XL (W5) 180

WOM-XXL + WOF-60 (W6) 212

WOM-XXL + WOF-XL (W7) 240

WOM-XXL + WOF-XXL (W8) 300

WOM-XXL + WOF (W9) 173

or order a specific length for your project

* W1 only used with combined systems.

WOF-60 + WOM-XL (W4)

WOF-60 + WOM-XXL (W6)


Continuous O-Pile Connector Combination Examples

WOM-S + WOF-S (WS) CONTINUOUS O-PILE SYSTEMS WOM-XL + WOF-XL (W5) CONTINUOUS

O-PILE SYSTEMS

Connector combination is used for DTH (down-the-hole drilling); only O-Pile system that can be driven through solid rock. WS combined connector width = 52mm/2.4"

W5 combined connector width = 180mm/7.1”

WOM-60 + WOF (W2) CONTINUOUS O-PILE SYSTEMS WOM-XXL + WOF-XL (W7) CONTINUOUS

O-PILE SYSTEMS

W2 combined connector width = 85mm/3.4” W7 combined connector width = 240mm/9.5”

WOM-60 + WOM-60 (W3) CONTINUOUS O-PILE SYSTEMS WOM-XXL + WOF (W9) CONTINUOUS

O-PILE SYSTEMS

W3 combined connector width = 120mm/4.7” W9 combined connector width = 173mm/6.8”


Continuous O-Pile System Examples

NAME OD Thickness Section Modulus Moment of Inertia Width WeightS I B

mm ins mm ins cm3/m ins3/ft cm4/m ins4/ft mm ins kg/m2 lbs/ft2

WOM/WOF-S; Connector Length = 62mm/ 2.4"O25-WS (16 " X .375") 406 16 9.53 0.375 2458 45.7 49948 366 468 18.44 204.21 41.82O50-WS (18" x.375") 457 18 9.53 0.375 2828 52.6 64666 474 519 20.44 204.94 41.97O60-WS (20" x .500") 508 20 12.70 0.500 4187 77.9 106385 779 570 22.44 265.59 54.39O75-WS (24" x .500") 610 24 12.70 0.500 5183 96.4 157999 1157 672 26.44 268.03 54.89O85-WS (28" x .500") 711 28 12.70 0.500 6182 115.0 219895 1610 773 30.44 269.88 55.27O90-WS (30" x .500") 762 30 12.70 0.500 6683 124.3 254700 1865 824 32.44 270.62 55.42O99-WS (36" x .563") 914 36 14.30 0.563 9166 170.5 419171 3070 976 38.44 304.41 62.34O104-WS (40" x. 625") 1016 40 15.88 0.625 11388 211.9 578668 4237 1078 42.44 337.85 69.19WOM/WOF-XL; Connector Length = 180mm/ 7.1"O37-W5 (30" x .315") 762 30 8.00 0.315 3723 69.3 141895 1039 942 37.09 166.90 34.18O55-W5 (36" x .375") 914 36 9.52 0.375 5538 103.0 253259 1855 1094 43.07 197.08 40.36O66-W5 (40" x .394") 1016 40 10.00 0.394 6580 122.4 334325 2448 1196 47.09 207.09 42.41O77-W5 (42" x .438") 1067 42 11.13 0.438 7719 143.6 411843 3016 1247 49.09 228.38 46.77O82-W5 (44" x .438") 1117 44 11.13 0.438 8152 151.7 455634 3337 1297 51.06 229.11 46.92O93-W5 (46" x .472") 1168 46 12.00 0.472 9250 172.1 540500 3958 1348 53.07 246.49 50.48O97-W5 (48" x . 472:) 1219 48 12.00 0.472 9719 180.8 592575 4339 1399 55.08 247.23 50.63O108-W5 (50" x .500") 1270 50 12.70 0.500 10764 200.3 683689 5007 1450 57.09 261.24 53.50O113-W5 (52" x .500") 1320 52 12.70 0.500 11261 209.5 743887 5447 1500 59.06 261.92 53.64O132-W5 (54" x .563") 1372 54 14.29 0.563 13184 245.3 904328 6622 1552 61.10 293.13 60.03O137-W5 (56" x . 563") 1422 56 14.29 0.563 13744 255.7 977694 7159 1602 63.07 293.91 60.19O165-W5 (60" x .625") 1524 60 15.88 0.625 16467 306.4 1255065 9191 1704 67.09 326.18 66.80O171-W5 (62" x .625") 1575 62 15.88 0.625 17091 318.0 1346074 9857 1755 69.09 326.92 66.95O177-W5 (64" x .625") 1625 64 15.88 0.625 17716 329.6 1440293 10547 1805 71.06 327.65 67.10O201-W5 (66" x .687") 1676 66 17.46 0.687 20118 374.3 1686686 12351 1856 73.07 359.54 73.63O208-W5 (68" x .687") 1727 68 17.46 0.687 20806 387.1 1797240 13161 1907 75.08 360.27 73.78O215-W5 (70" x .687") 1778 70 17.46 0.687 21495 399.9 1911321 13996 1958 77.09 360.95 73.92O249-W5 (74" x .750") 1879 74 19.05 0.750 24889 463.0 2339611 17133 2059 81.06 393.81 80.65O256-W5 (76" x .750") 1930 76 19.05 0.750 25642 477.04 2475462 18127 2110 83.07 394.55 80.80WOM-XXL/WOF-XL; Connector Length = 240mm/ 9.5"O36-W7 (30" x .215") 762 30 8.00 0.315 3499 65.1 133405 977 1002 39.45 161.68 33.11O53-W7 (36" x .375") 914 36 9.52 0.375 5252 97.7 240099 1758 1154 45.43 190.97 39.11O63-W7 (40" x .394") 1016 40 10.00 0.394 6267 116.6 318348 2331 1256 49.45 200.98 41.16O74-W7 (42" x .438") 1067 42 11.13 0.438 7364 137.0 394302 2887 1307 51.46 221.59 45.38O78-W7 (44" x .438") 1117 44 11.13 0.438 7794 145.0 435488 3189 1357 53.43 222.52 45.57O89-W7 (46" x .472") 1168 46 12.00 0.472 8858 164.8 517424 3789 1408 55.43 239.41 49.03O93-W7 (48" x .472") 1219 48 12.00 0.472 9320 173.4 568224 4161 1459 57.44 240.34 49.22O103-W7 (50" x .500") 1270 50 12.70 0.500 10336 192.3 656578 4808 1510 59.45 254.06 52.03O108-W7 (52" x .500") 1320 52 12.70 0.500 10831 201.5 715299 5238 1560 61.42 254.94 52.21O127-W7 (54" x . 563") 1372 54 14.29 0.563 12691 236.1 870703 6376 1612 63.46 285.22 58.41O133-W7 (56" x .563") 1422 56 14.29 0.563 13250 246.5 942397 6901 1662 65.43 286.19 58.61O159-W7 (60" x .625") 1524 60 15.88 0.625 15905 295.9 1212375 8878 1764 69.45 317.79 65.08O165-W7 (62" x .625") 1575 62 15.88 0.625 16529 307.5 1301549 9531 1815 71.46 318.76 65.28O171-W7 (64" x .625") 1625 64 15.88 0.625 17147 319.0 1393999 10208 1865 73.43 319.69 65.47O195-W7 (66" x .687") 1676 66 17.46 0.687 19490 362.6 1633934 11965 1916 75.43 350.75 71.83O201-W7 (68" x .687") 1727 68 17.46 0.687 20173 375.3 1742363 12759 1967 77.44 351.72 72.03O209-W7 (70" x .687") 1778 70 17.46 0.687 20856 388.0 1854478 13580 2018 79.45 352.60 72.21O242-W7 (74" x .750") 1879 74 19.05 0.750 24183 449.9 2273443 16648 2119 83.43 384.93 78.83O249-W7 (76" x .750") 1930 76 19.05 0.750 24935 463.9 2406998 17626 2170 85.43 385.85 79.02WOM-XXL/WOF-XXL: Connector Length = 300mm/ 11.8"O33-W8 (30" x .315") 762 30 8.00 0.315 3302 61.4 125861 922 1062 41.81 156.79 32.11O50-W8 (36" x .375") 914 36 9.52 0.375 4991 92.9 228233 1671 1214 47.80 185.26 37.94O60-W8 (40" x .394") 1016 40 10.00 0.394 5980 111.3 303839 2225 1316 51.81 195.27 39.99O70-W8 (42" x .438") 1067 42 11.13 0.438 7041 131.0 375685 2751 1367 53.82 215.14 44.06O75-W8 (44" x .438") 1117 44 11.13 0.438 7462 138.8 417065 3054 1417 55.79 216.27 44.29O85-W8 (46" x .472") 1168 46 12.00 0.472 8494 158.0 496328 3635 1468 57.80 232.67 47.65O90-W8 (48" x .472") 1219 48 12.00 0.472 8951 166.5 545768 3997 1519 59.80 233.80 47.88O99-W8 (50" x .500") 1270 50 12.70 0.500 9941 185.0 631433 4624 1570 61.81 247.18 50.62O104-W8 (52" x .500") 1320 52 12.70 0.500 10428 194.0 688812 5044 1620 63.78 248.30 50.85O122-W8 (54" x .500") 1372 54 14.29 0.563 12237 227.7 839409 6147 1672 65.83 277.65 56.86O128-W8 (56" x .563") 1422 56 14.29 0.563 12786 237.9 909578 6661 1722 67.80 278.82 57.10O154-W8 (60" x .625") 1524 60 15.88 0.625 15384 286.2 1172494 8586 1824 71.81 307.87 63.05O160-W8 (62" x .625") 1575 62 15.88 0.625 15997 297.6 1259916 9226 1875 73.82 310.95 63.68O166-W8 (64" x .625") 1625 64 15.88 0.625 16612 309.1 1350537 9890 1925 75.79 312.07 63.91O189-W8 (66" x .687") 1676 66 17.46 0.687 18897 351.6 1584277 11601 1976 77.80 342.40 70.12O196-W8 (68" x .687") 1727 68 17.46 0.687 19575 364.2 1690852 12382 2027 79.80 343.52 70.35O203-W8 (70" x .687") 1778 70 17.46 0.687 20253 376.8 1800947 13188 2078 81.81 344.59 70.57O235-W8 (74" x .750") 1879 74 19.05 0.750 23519 437.6 2210801 16189 2179 85.79 376.43 77.09O242-W8 (76" x .750") 1930 76 19.05 0.750 24208 450.37 2342277 17152 2230 87.80 377.46 77.30

Don’t see what you’re looking for? Visit www.iSheetPile.com and use the Continuous O-Pile Tool to “dial in” thickness and configure your next project.


Combined O-Pile Connector Combination Examples

WOM/WOF For combined O-Pile walls using PZ or PZC; WOM/WOF extended range possibilities for both continuous and combined systems are listed on pg. 22.

WOM-XL/WOF-XL For both continuous and combined O-Pile systems; most widely used O-Pile connector combination.

For Ball & Socket

CF For weld-on connections to combined O-Pile walls.

CF Large For weld-on connections to combined O-Pile walls that have thicker CF walls.

For Cold Formed

V22 For increased rotational flexibility with Larssen connections in combined O-Pile walls.

Tank For ultra sturdy combined O-Pile wall connections.

ULL Universal Larssen lock for any type of weld-on configuration with combined O-Pile walls. Width = 30mm; an extended range of ULL connectors is shown on pg. 5

For Larssen

Visit www.iSheetPile.com and use the Combined

Sheet Pile Tool to configure your next

project.


For sheet piling project where water leakage through the wall presents a problem, WADIT is the solution.


Overview

WADIT is a purpose-built and globally proven sheet piling interlock sealant system. The creators of WADIT know first-hand the installation and long-term challenges faced when sealing all types of hot rolled or cold formed sheet piling interlocks.

With an unmatched success rate in real-world applications, WADIT delivers robust water -stop protection. WADIT exceeds the performance of hydrophilic sealants as an all-natural, environmentally friendly sealant.

For any application where water leakage presents a problem, from dewatering cofferdams to barrier and cutoff walls for site remediation, WADIT is the smart sheet pile sealant of choice.

Benefits

TESTED AND CERTIFIED

WADIT fortifies your project. This real-world and lab-tested sealant keeps water out, protects against hazardous substances and can withstand five bars (~70 psi) of differential water pressure (Case Studies and Technical Documents at www.WADIT.com).

HIGHLY DURABLE

WADIT performs in every environment, from the tropics to the arctic, where high pressure sealing is required with extreme temperature ranges. The longevity of your sheet pile project is guaranteed with this durable sealant.

EXTREMELY FLEXIBLE

WADIT has exceptional memory rebound properties. Conventional materials may harden like glass in temperatures of just 50°F. WADIT, on the other hand, remains extremely flexible even in groundwater (normally 41°F to 45°F throughout the year).

NON-PROPRIETARY

Made by and for sheet pile professionals, WADIT can be installed in any interlock system.

ENVIRONMENTALLY FRIENDLY

WADIT is non-toxic and made from sustainable, natural raw materials. Internationally lab-tested and certified, WADIT is safe and can be used

without any restriction in sheet pile wall interlocks for ground and surface water use (see sidebar on page 28 for further test results).

IMPERVIOUS TO WEATHER

No matter the climate, WADIT can be applied, transported and stored in any weather condition, ensuring a fast and problem-free sealant application.

PROFESSIONALLY INSTALLED Certified technicians professionally install the WADIT Sealant System to ensure the perfect seal every time. You can be confident that the quality of your project will never be compromised.


WADIT: A Professionally Installed Sealant SystemWADIT’s unmatched success rate is the result of professional application. Applied by trained and tested WADIT installation crews, the WADIT Sealant System guarantees an effective, durable, sheet pile interlock seal every time. WADIT is sold pre-installed into any sheet pile type on a per foot or per metre of interlock basis.

Call PilePro at 866-666-7453 to find an authorized WADIT distributor in your area and/or to receive a quote for PilePro to carry out the WADIT installation.

Internationally Lab-Tested and Certified

WADIT has been repeatedly proven as a safe material for use in potable water projects. The Bavaria State Trade Department (LGA), the German equivalent of the EPA, has certified WADIT for use in areas with potable water.

“The reports by the LGA come to the conclusion that WADIT sealant can be used without any restrictions in sheet pile wall interlocks in ground and surface water areas. There are no fears of harmful effects if it is used in the area of drinking water extraction systems.”

Read the full report at http://tinyurl.com/WADITSafe or for more info on WADIT call PilePro Group at 866-666-7453.

A Note from Gerry McShane

“As sheet pile professionals, we understand the importance of an effective and durable interlock seal, especially when the safety of a community is at stake. WADIT is the only sealant on the market made specifically for sheet pile interlocks and applied by sheet piling professionals.

So it was important for us, when the U.S. Army Corp of Engineers had specified WADIT for a project related to the [post-Katrina] flood defenses in New Orleans. Every high-capacity retaining structure project demands accountability, but none more so than in New Orleans.”

GERRY McSHANE, PILEPRO

WADIT is great solution for any project where water leakage through the wall presents a problem.


Overview

iSheetPile is a groundbreaking online tool to compare and configure from 390,000+ sheet pile combinations.

Through its patented sheet piling comparison tools, iSheetPile.com eliminates the confusion created by proprietary terminology and systems designations. Using precise, specific and empirical engineering parameters, iSheetPile allows more accurate, relevant comparisons among steel piling components, regardless the manufacturer.

Finally, steel sheet piling projects can be self-configured online, utilizing a number of highly precise comparison tools. iSheetPile collates all known sheet pile combinations and introduces new and innovative options based on unique connector designs to maximize the engineer's search for product and solution efficiency.

iSheetPile Tools & Webinars

TOOLS

COMBINE SHEET PILE TOOL

Calculates the total system strength for a given combination of load bearing piles and intermediate sections.

CONTINUOUS O-PILE TOOL

Builds an O-Pile (pipe to pipe) wall based on your pipe diameter and thickness.

SHEET PILE COMPARISON TOOL Compares the pricing and properties of two chosen wall solutions.

SECTION MODULUS WALL TOOL Finds the lightest wall system with your specified section modulus.

DESIGN MOMENT TOOL Calculates section modulus based on your design moment and steel grade.

QUANTITY CONVERTER Changes between U.S. and metric units for common steel-piling quantities.

RETAINING WALL TOOL Compares time and cost of different wall construction methods.

WEBINARS

iSheetPile has a continuing education webinar series that explores various high level sheet pile technologies and methods. These webinars are often accredited by PIE for 1 PDH credit. To view upcoming seminars, visit http://isheetpile.com/webinars.

Configure, Compare, Price & Get a Quote from 390,000+ sheet pile combinations with the option of clearly defined delivery.


Web page samples

iSheetPile was developed to empower members of the sheet pile industry to find and pick the best solution, no matter the manufacturer.

When a search for a specific product takes place, iSheetPile displays a product page that lists basic components, while also showing similar systems that meet or exceed entered systems requirements.

iSheetPile enables users to browse by specific product series and product names as well as manufacturers and distributors.

At the head of iSheetPile are the various tools that help contractors and engineers configure, compare and price out projects.