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How to make a leatherhandled knife

Page 1 of 3

By Michael Salmon

The techniques used to assemble leand birch-bark handled knives are vsimilar, though the finishing technirather different. This tutorial will fproducing a leather-handle, but wilbark handles. The choice of blade ior less infinite, provided it has a stiand has either sufficient length to srivet (5mm longer than the handle

simple rivet and 10mm for a rivet wor alternatively it has a threaded etake a lock-nut. Solingen blades solare ideal for the lock-nut arrangemMost of the blades shown in this picgood for riveting, but the two at thtoo short. These are both high qualimade blades, so dont assume thatwill work, though factory blades arconsistent. Photos are often clippedshowing the full tang length, so tellsupplier what you need the blade f

You cant make an entire handle ou

leather. The end pieces play an impsupport role, they can be metal, hoantler or wood. The 3mm brass or nsilver bolsters and butt washers shothe top are available here and workyou can make your own, as I did heMoose antler is strong and attractivrosencrans to avoid marrow whichweaken the handle. A strong ebony,

Article IndexHow to make a leather handled knifePage 2Page 3
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buffalo horn section will also work well ateither end.

The last 10-15mm of the tang has to befiled (or ground as here) to fit through thebutt cap and to form the rivet later on. If

you have a strong material for the backsection, you wont need a rivet washer(pommel) to set the rivet, you cancountersink the rivet and finish it flush. Illgo into this later. If you make your ownbutt cap, drill a 3mm hole for the thinned-down end of the tang to project through.

The solid front piece (bolster) should be

finished perfectly before fitting it to thetang, it is much easier to do this now thanlater when the knife is put together. Mosthand-forged blades have a curve where theblade joins the tang. This reduces thelikelihood of stress-fractures, so dont filethe shoulder of the blade flat to fit thebolster. File the inside of the bolster to fitthe blade! Why buy an expensive blade andthen make it more likely to break?

The bolster should be fixed firmly to thetang before you do anything else. Wrap theblade and the front of the bolster carefullywith masking tape, then smear withVaseline; this makes it less likely that youwill get epoxy in the wrong place. Use rapidset epoxy, but leave it overnight to cure.


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Lammi 105

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300x30 mm18,90 EUR9,90 EUR
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them symmetrical, in other words, if youhave 8 leather pieces between thebolster and first spacer, there should bethe same number between the backspacer and the butt cap. The small pile ofspares is are important for two reasons:

Firstly because you are likely to mess upone or two pieces during the gluingprocess, throw that piece away, becauseit is probably covered with epoxy and willmake a mess. Move on to the next piece,it will still fit and you can use pieces fromthe spares pile to fill in at the end.Secondly, these "spares" will be gluedtogether to form your practice block. Thisis an absolutely essential part of theprocess.

Before you do the final assembly, tapethe blade and grease the top of the blade

and the front of the bolster withVaseline; this prevents the epoxy fromgetting where you don't want it! Assemblethe handle one piece at a time, applyingonly a small smear of 24hr epoxy allaround the skin side of the leather, thenpress it down firmly on to the pile. Don'tsaturate the leather with epoxy, justlightly glue the pieces together and tothe tang. Fix the top clamp bar in placeand compress the pile. Don't try tosqueeze the life out of it, you shouldcompress the pile down about two orthree thicknesses of leather. Fill the tophole with Vaseline, again this prevents

any epoxy that might squeeze out fromcausing grief. Very little glue should comeout under compression, this is not amessy process if you do it properly. Thespare pieces of leather should beclamped to make your practice block forfinishing.

You will need to rivet the knife tang tothe butt cap. Rivet washers are theeasiest to set and make the strongestform of rivet, because they press over agreater surface area. They are essential ifyou are riveting into soft antler marrow,

but rosencrans, any decent hardwood ormetal will take a simple rivet, or a flushcountersunk rivet. For a thick metal butt-cap, I would usually countersink the rivet,but in this project I am using a rivetwasher to show how it works. Both areformed in the same way by even tappingwith the round face of a ball peinhammer directly to the centre of the

SanMai Trapper 95/Sc

Blade length: 95 mm Blade width:99,00 EUR59,00 EUR
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tang-end. If you do use a simple rivet,countersink the butt-cap slightly.

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Wastila whetstone, Kitchen

300x30 mm18,90 EUR9,90 EUR
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