common facility center
TRANSCRIPT
-
8/13/2019 Common Facility Center
1/24
00
Pakistan Horticulture Development & Export Company
Ministry of Commerce, Government of Pakistan
Common Facility Centresfor Horticulture Products
Seminar on Agriculture
Monday 28-03-2011
-
8/13/2019 Common Facility Center
2/24
11
A. Supply Chain Management
i) Facilitation & Support on international compliances forfood quality & safety
ii) Capacity building of stakeholders through trainings &technical assistance
iii) Product Development & Certifications
B. Marketing
i) Market Intelligence & Information Dissemination
ii) Product & Market Diversification
iii) Linkages Development & Trade Delegationsiv) Trade Dispute Settlement
C. Business Development
i) Supply Chain Infrastructure
ii) Value Addition
Objectives & Operational Divisions
-
8/13/2019 Common Facility Center
3/24
2
Requirement of Common Facility Centres
Current Horticulture Production is (for 2008-09) 15.0 million tons. Based on domestic market ratesof fruits and vegetables, its total worth is estimated at around Rs 225 billions($2.60 billion).
Among other things, one of the main constraint of horticulture sector is heavy post harvest lossesestimated at 20-40 % mainly attributable to poor/ less than satisfactory infrastructure for postharvest treatment of horticulture produce e.g., pack houses, cold stores & refrigerated transport.
Compliance of SPS requirements of the importing countries requires infrastructure like, hot watertreatment, cold treatment, irradiation, vapour heat treatment etc. besides Global GAP, HACCP, ISO22000 certification.
Since, the above said infrastructure is costly, establishment of common facility centres is theappropriate solution.
Collection Points being established by PHDEC is a step in this direction. Paras Foods and Apple
Grading Plant at Quetta are other CFCs under PHDEC.
PHDEC has entered into a joint venture with a private sector partner for processing of Fresh Fruits& Vegetables Processing at Karachi.
PHDEC, on directive of Taskforce on NTCIP / Ministry of Commerce, has been working on a megaproject comprising common facility centres for horti products.
-
8/13/2019 Common Facility Center
4/24
3
Requirement of Processing Units
(000)Tones
Commodity Production
(2009-10)
MarketableVolume @
75% ofProduction
Export(2009-
10)
ExportPotential
ExistingNo. ofUnits
TotalAnnualExisting
Capacity
Gap V/Savailablecapacity
No. ofUnits
Required
Citrus 2395 1796 361 400 110 495 -95
Mango 1875 1406 85 200 9# 27 173 23
Dates (fresh& dried) 575 431
(6+115) (25+125) 19 10 15 15
SeasonalVegetables 3508 2631 86 120 0 0 100 17
Based at full operation, Based on 5-10 tons/hr capacity,
For fresh Dates based on 1 ton/hr capacity, Based on 3 ton/hr capacity# Including projects being supported by FIRMS-USAID
-
8/13/2019 Common Facility Center
5/24
4
Requirement of Cold Stores
(000Tons)
Clusters 1Production(2009-10)
Marketable Volume@ 80% ofProductio
n
StorageRequireme
nt
Stores Available InPakistan
Gap/Requirements 4
Capacity
No. ofUnits1
Gap inCapacity
No. of Units
Kinnow 2395 1796 539 194 119 345 115
Mango 1875 1406 70 25 15 46 23
Apple 459 344 138 34 21 103 34
Other Fruits 2451 1838 551 172 105 380 190
Potato 2540 1905 762 323 197 439 146
Other Vegetables 5320 3990 798 169 103 629 315
Total 15040 11280 2858 916 560 1942 708
1 Data on commodity wise storage is not available , these are onlyestimates based on crop cluster of the relevant areas and judgement.
This has been estimated on the basis of shelf/storage life of therelevant product.
Available storage capacity has been worked on basis of average capacity of 1,637 tons/unit.
Capacity of the required storages has been assumed at 1000 tons/unit. However, storage period has been taken
on the basis of storage/shelf life of various products. This has been estimated on the basis of shelf/storage life ofthe relevant product.
-
8/13/2019 Common Facility Center
6/24
5
a) 39 Modern pack-houses(including cold storage facilities at 31 locations)
Products: Kinnow, Mango, Apple, Dates, Banana, Apricot, Peach, Plum, Grapes,Potato, Onions, Tomato and Seasonal vegetables
b) 23 Cold storages(CA & VS Storages at 23 locations 13-production areas, 7-airports, 3- seaports)
c) 2 Reefers/container yards(with parking capacity for 200 containers & 50 CAcontainers each at Lahore & Karachi)
d) 6 Testing labs at different locations (production areas)
Project Scope
PHDEC, with the help of IPDF, has developed a project comprising 70 units to beestablished as common facility centers on the basis of Public Private Partnership.The brief detail are given here under:
Cool Chain System (CCS) Project underNational Trade Corridor Improvement Program
-
8/13/2019 Common Facility Center
7/24
-
8/13/2019 Common Facility Center
8/24
7
PunjabKPK BalochistanSindh
FCFF FCFE FCFF FCFE
NPV (Rs. in million) 4,842 2,928 4,385 2,791
IRR (%) 28% 38% 31% 44%Payback( years) 6.4 5.6 5.9 4.9
DSCR (times) 0.6 18.6 0.8 23.4
LLCR (times) 3.0 3.39
PLCR (times) 8.08 9.57
Benefit to Cost Ratio 2.41 2.43
Financial Indicators
Under approval process (for concessions/incentives ) after which EOIwould be invited from potential investors.
PHDEC will be Coordinating/Monitory body on behalf of Govt.
IPDF is assisting in project formulation/marketing and implementation
Project Status
Cool Chain System (CCS) Project underNational Trade Corridor Improvement Program
-
8/13/2019 Common Facility Center
9/24
8
PARAS Foods
This is a joint venture of PHDEC & PAEC (Pakistan Atomic EnergyCommission). The main objective of the project is to act as a commonfacility centre for irradiation of horticulture products (fruits, vegetables,spices & herbs etc) Its major purpose is to achieve dis- infestations,extend shelf life of produce and meet quarantine (SPS) requirements of
the importing countries. It is a joint venture of PHDEC and PAEC.
Project Scope
Project cost (approved) Rs. 78.127 Million.Date of Approval 22-09-2004EDF Funds Rs. 60.080 Million.Date of Funds Release 08 -04 - 2005Date of Commencement June 2006
Cost Incurred Rs. 95.640 Million (approx.)Cost beyond EDF funds has been financedby equity/payables to PAEC/ATCOP
Project Cost
Project has been in operation since June 2009. Recently, its marketingactivities have been out- sourced to a private sector party to increaseits capacity utilization / revenue generation.
Project Status
-
8/13/2019 Common Facility Center
10/24
99
PARAS Foods
-
8/13/2019 Common Facility Center
11/24
10
Apple Grading Plant - Quetta
Project Scope Renovation & Up-gradation of old apple grading plant. Theproject is to be run as common facility centre.
Location Agri Research Institute, Sariab Road,Quetta.
Project Cost Rs. 20.35 million
Rs. 6.35 million Machinery (Funded by EDF)
Rs. 15.0 million Land & Building (Provided by Agriculture Dept. Balochistan)
EDF Funds Rs. 6.35 million
Project Status Operational since Aug 2008 while Cold store is under construction
Despite efforts to motivate private sector, the project has not startedcommercial operation mainly due to poor law & order situation in thearea and non availability of working capital. To attract privatesector partners, advertisement will be placed in newspapers shortly.
-
8/13/2019 Common Facility Center
12/24
11
Apple Grading Plant - Quetta
-
8/13/2019 Common Facility Center
13/24
12
This is a joint venture between Govt. of Pakistan ((through PHDEC) and DurraniAssociates . The management of the plant would be with private partner. Thescope of processing activities includes sorting washing/cleaning, hot watertreatment, cold treatment, grading, packing, and storage of various products,mainly for following products:Hot water treatment:Mango, Grapefruits, Capsicum,Tomato & Chilies etc. This
would result in commercialization of sea shipments of mango/other at larger scale.Chilling treatment:Kinnow, cabbage, cauliflower, Capsicum, Green chilies,Cucumbers etc
Project Scope
Location : Gadap Road, Karachi (SindhPlant Capacity : 15 tons/hr; 150 working days/annum
Common Facility Centre for Fresh Fruits &Vegetables Processing at Karachi
Project Cost Rs. 177.505 million
Financing Plan
Durrani Associates Rs. 88.754
PHDEC (EDF) Rs. 88.753
IFRR : 47.47%Pay Back : 3.1 Years
Break-even : 49.32% (1st Year)Net Present Value : Rs. 363.253 million
Financial Indicators
-
8/13/2019 Common Facility Center
14/24
13
Dates Processing Plant at Khairpur
Fresh dates processing facility comprising of Storage, Fumigation,Cleaning & Washing, Drying, and Sorting & Grading & Packing. Theproject will be implemented under PPP mode. In this connection, an MOUsigned with Sindh Board of Investment & Agriculture Department, Sindh.
Project Scope
The plant will have a processing capacity of 1.5 tons per hour or
3,375 tons per year (based on two shifts and 5 monthsoperation) at 100% capacity level.
Processing
Capacity
Revised Total Project Cost = Rs. 91.375 millionRevised Project Cost Excl Land = Rs. 88.075 millionFunds Available = Rs. 20.000 millionShortfall/Funds Requirements = Rs. 71.375 million
Project Cost
FinancialIndicators
IFRR 33.7 %NPV (at 15 %) 77.493Average rate of return 27.99Pay back period 2.87 yearsBreakeven capacity 28%
Project Status PHDEC & SBI jointly are working on this project
-
8/13/2019 Common Facility Center
15/24
14
Support / Suggestions for Hoticulture
Support for Common Facility Centers for processing of fresh fruits & vegetables
Approval of Cool Chain System Project by CDWP/ECNEC on fast track basis.
Extension of mark-up support facility (through Export Development Fund) toPack Houses & Value Addition units.
Resolution for shortage of Controlled Atmosphere (CA) and Reefer containersfor sea shipments.
Resolution for inadequate air cargo space.
Special air freight rates for export of mangoes.
Financial support to farmers/exporters Loan Guarantees Revolving credit (seasonal)
-
8/13/2019 Common Facility Center
16/24
1515
www.phdeb.org.pk
-
8/13/2019 Common Facility Center
17/24
16
PROPOSED SITES FOR PACK HOUSES WITH COLD STORAGEFACILITIES
Commodity*Pack House /Cold
Store
ProcessingCapacity (MT Cold Storage
Capacity (MT)City/Area Province
Kinnow 1 PH & 1 CS (20 t / h) 5000 (10 X 500) Bhalwal Punjab
Kinnow 1 PH & 1 CS (5 t/h) 3000 (6 X 500) T.T. Singh** Punjab
Kinnow 1 PH & 1 CS (5 t/h) 3000 (6 X 500) Mandi Bhaudin** Punjab
Mango 3 PH & 3 CS (8-10 t/h) 1000 (4X250) Multan Punjab
Mango 2 PH & 2 CS (8-10 t/h) 1000 (4X250) R.Y.Khan Punjab
Mango 2 PH & 2 CS (8-10 t/h) 1000 (4X250) Muzafar Garh Punjab
Mango 1 PH & 1 CS (8-10 t/h) 1000 (4 X 250) MirpurKhas Sind
Mango, Citrus & Vegetable 1 PH & 1 CS (5 t/h) 2000 (4 X 500) Khanewal Punjab
Mango + Banana Ripening
Facility
1 PH & 1 CS
(8-10 t/h)
1500 (3 X 500) Hyderabad
Sind
Apple 1 PH & 1 CAS (5 t/h) 3000 (6 X 500) Peshawar NWFP
Apple & Grapes 1 PH & 1 CAS (5 t/h) 2000 (4 X 500) Quetta Balochistan
Peach, Apple 1 PH & 1 CAS (10-12 t/h) 4000 (8 X 500) Swat NWFP
Apple, Apricot 1 PH & 1 CAS (10-12 t/h) 1500 (3 X 500) Kalat Balochistan
Apple, Apricot 1 PH & 1 CAS (10-12 t/h) 2000 (4 X 500) Kila Saifullah Balochistan
-
8/13/2019 Common Facility Center
18/24
17
PROPOSED SITES FOR PACK HOUSES WITH COLD STOREFACILITIES
Commodity*Pack House /Cold
Store
ProcessingCapacity
(MT
Cold StorageCapacity(MT)
City/Area Province
Apple, Apricot, Peach &Grapes
2 PH & 2 CAS(10-12 t/h)
2000 (4 X 500) PishinBalochistan
Apple & Grapes 1 PH & 1 CAS (5 t/h) 2000 (4 X 500) Mastung Balochistan
Apple, Apricot 1 PH & 1 CAS (5 t/h) 1000 (4 X 250) Loralai Balochistan
Apple, Apricot 1 PH & 1 CAS (10-12 t/h) 2000 (4 X 500) Zhob Balochistan
Dates 1 PH & 1 CS (4 t/h) 5000 (10X500) Panjgur Balochistan
Potato 2 PH & 2 CS (10 t/h) 2000 (4 X 500) Okara Punjab
Potato 2 PH & 2 CS (10 t/h) 2000 (4 X 500) Sahiwal Punjab
Potato 1 PH & 1 CS (10 t/h) 2000 (4 X 500) Pak Pattan Punjab
Potato 1 PH & 1 CS (10 t/h) 1000 (4 X 250) Sialkot Punjab
Potato 1 PH & 1 CS (10 t/h) 1000 (4 X 250) Kasur Punjab
Onion I PH & 1 VS (10 t/h) 1000 Hyderabad Sind
Onion 1 PH & 1 VS (10 t/h) 1000 Sanghar Sind
Onion I PH & 1 VS (10 t/h) 1000 Chaghi Balochistan
Onion 1 PH & 1 VS (10 t/h) 1000 Kharan Balochistan
Vegetable 1 PH & 1 CS (5 t/h) 2000 (4 X 500) Sheikhupura** Punjab
Vegetable 1 PH & 1 CS (5 t/h) 2000 (4 X 500) Gujranwala** Punjab
Vegetable 1 PH & 1 CS (5 t/h) 2000 (4 X 500) Faislabad** Punjab
Vegetable 1 PH & 1 CS (5 t/h) (5 t/h) 2000 (4 X 500) D.I. Khan** NWFP
Total 3969,000
31
Back
-
8/13/2019 Common Facility Center
19/24
-
8/13/2019 Common Facility Center
20/24
19
PROPOSED COLD STORAGES AT AIRPORTS & SEAPORTS
Air Ports Capacity Cold Store +Freezer Unit (Tons)
Products Remarks
Karachi 500 (5 x 100)----
Lahore 300 (3 x 100) Extendable to 500 tons
Faisalabad 200 (2 x 100) Extendable to 300 tons
Multan 200 (2 x 100) Extendable to 300 tons
Quetta 200 (2 x 100) Extendable to 300 tons
Peshawar 200 (2 x 100) Extendable to 300 tons
Islamabad 200 (2 x 100) Extendable to 300 tons
Total = 7 1,800
Sea Ports
Fruits and vegetables, Meat, frozenfood and pharma products
Bin QasimKarachi Port 5000 (10 x 500) ----
KPT Karachi Port 5000 (10 x 500) ----
Gawadar Port* 5000 (10 x 500)
Total = 3 15,000----
-
8/13/2019 Common Facility Center
21/24
20
Postharvest Losses in Apples ( Swat)
-
8/13/2019 Common Facility Center
22/24
21
Postharvest Losses in Peaches ( Swat)
-
8/13/2019 Common Facility Center
23/24
22
Post Harvest LossesCrops Post Harvest Losses (%)
Fruits
Citrus 15
Mango 25
Dates 35
Apple 14Pear 15
Peach 15
Plum 25
Apricot 25
Other fruits 24.4Vegetables
Potato 15.2
Onion 20
Tomato 40
Other vegetables 30.5
Ibrahim & Anwar, 2004, Horticulture Education, Extension & Training System in Pakistan
-
8/13/2019 Common Facility Center
24/24
2323
A. Supply Chain Management
i) Facilitation & Support on international compliances forfood quality & safety
ii) Capacity building of stakeholders through trainings &technical assistance
iii) Product Development & Certifications
B. Marketing
i) Market Intelligence & Information Dissemination
ii) Product & Market Diversification
iii) Linkages Development & Trade Delegations
iv) Trade Dispute Settlement
C. Business Development
i) Supply Chain Infrastructure
ii) Value Addition
Operational Divisions