coming through slats - vita plus...4/11/2016 4 safety when pumping a foaming pit • prior to any...

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4/11/2016 1 What is Your Daily Hog Chore Routine? Dr Mike Brumm Brumm Swine Consultancy, Inc North Mankato, MN [email protected] Foam Coming Through Slats 4 feet of foam Slide courtesy Dr Larry Jacobson, U of MN

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Page 1: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

4/11/2016

1

What is Your Daily Hog Chore Routine?

Dr Mike BrummBrumm Swine Consultancy, Inc

North Mankato, MN

[email protected]

Foam Coming Through Slats 

4 feet of foam

Slide courtesy Dr Larry Jacobson, U of MN

Page 2: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Slide courtesy David Schmidt, U of MN

May 11, 2015

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Safety in Power Washing a Foaming Pit

–Make sure everyone is aware that breaking foam releases methane and may be dangerous in confined spaces

Safety in Power Washing a Foaming Pit

• Prior to anyone entering the building– Turn off gas line OUTSIDE of the building– Shut off electric to feed lines– Run Stage 2 or higher ventilation for at least 30 minutes

• Knock down the foam with water– NO furnaces operating– Stage 2 or higher ventilation operating

• To relight furnaces– Wait for 30 minutes of Stage 2 or higher ventilation after knock‐down

Page 4: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Safety When Pumping a Foaming Pit

• Prior to any pumping

– Turn off gas line OUTSIDE of the building

• Spark ignition furnaces – turn off power

– Shut off electric to room (other than fans) if possible

– Run Stage 2 or higher ventilation for at least 30 minutes

• ALWAYS operate ventilation system for dilution of methane 

Where havethey been?

Mark Storlie, Iowa State University

Page 5: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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What have you done to keep disease out?

Establish ‘CLEAN’ and ‘DIRTY’ Points

NO street shoes in CLEAN areas!

NO street shoes in hog barns!

Page 6: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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‘Chores’ Include

• Animal Care

• Facility Care

My daily List

• Pig Comfort

– Temperature

– Inlets

– Fans

– Heaters

• Pig Health

• Feed

• Water

Page 7: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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How much feed goes thru a feeder per year? $US225/t

• 2.7 turns/yr

• 230 lb gain/pig (55 in wt; 285 out wt)

• 33 pigs/pen and 2 pens/feeder (50’ wide)

@ 2.80 f/g 57.4 t $12,915

@ 2.77 f/g 56.8 t $12,780

• 26 pigs/pen and 2 pens/feeder (40’ wide)

@ 2.80 f/g 45.2 t $10,170

@ 2.77 f/g 44.7 t $10,057

• 125 pigs/pen and 1 pen per feeder

@ 2.80 f/g 108.6 t $24,435

@ 2.77 f/g 103.5 t $23,288

$135/yr

$113/yr

$1,147/yr

Adjust Feeders

May 16, 2007

May 30, 2007Jan 30, 2008

Page 8: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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• Water

Page 9: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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2 Issues of Concern with Water

1) Daily water needs – total usage 

University of Nebraska grow‐finish

• Nipples 1.5 gal/pig/day

• Cups  1+ gal/pig/day

University of Nebraska Wean‐Finish (Bowls)

0.92 gal/pig/day

Industry Experience

0.7‐0.8 gal/pig/d

Page 10: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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15 drips/10 sec = 20 ml/min20 ml/min = 7.6 gal/d

2 Issues of Concern with Water

1) Daily water needs – total usage per day

2) Instantaneous Delivery Rate

– Can we meet the need at the moment?

Page 11: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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½” washing machine hose

2.5 gal/min

5.5 gal/min

7.0 gal/min

2400 pigs drinking

Jan 15, 2015

1.4 gal/min at pinch point

Page 12: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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http://Porkcentral.unl.edu

Sick pens

Intensive Care Pen (Sick Pen)

• What have you done to make this the best pen in the barn?

Hospital Pen (Graduate Pen)

Page 13: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Is your sick pen a dust collector?

Is your sick pen a dust collector?

Page 14: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Or – does your sick pen have an improved environment?

Sick – Graduate Pens

Page 15: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Big picture causes of death

• Respiratory

• Intestinal

• Ulcer

• Suis (Fibrin around heart and lungs)

• Limbs

Dead Pig Removal

Page 16: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Dead Pig Removal

Dead pig removal

Page 17: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Dead Game SlideCabelas

Page 18: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Chores include correct dead pig disposal

Chores include correct dead pig disposal

Page 19: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Chores include correct dead pig disposal

Chores include correct dead pig disposal

Page 20: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Chores include correct dead pig disposal

Look at your inlets daily

Page 21: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Look at your inlets daily

Goal: 800 to 1000 fpm

Page 22: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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The ‘Forehead’ Rule

Inlet

14‐15 ft

Correct Inlet Setting with 8 ft Ceiling

Wet Pens at placement?Not enough inlet velocity!

Page 23: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Shutters Are Inlets when Shut

Page 24: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Will the ceiling inlets ever work right?

All inlets are equal

Page 25: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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All inlets are equal

Inlet mistakes

Page 26: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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Inlet Mistakes

‘Good enough’ … never is!

Author unknown

Page 27: Coming Through Slats - Vita Plus...4/11/2016 4 Safety When Pumping a Foaming Pit • Prior to any pumping – Turn off gas line OUTSIDE of the building • Spark ignition furnaces

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What is Your Daily Hog Chore Routine?

Dr Mike BrummBrumm Swine Consultancy, Inc

North Mankato, MN

[email protected]