code 1 wps rev 0.pdf

(~GJ RasGas

RasGas Company Limited Barzan Offshore Project

Engineering Document Transmittal

To: S.I. Chang Date: 23 Jul 2012 Trans No: BRZ-T-RUHU-Project Manager E-1242 Hyundai Heavy Ind. Ref HHI Trans No.

BRZ-T -HURU-CM-0113

Document Approval Code:

1 -Approved Without Comments

Code: 1 = Approved Without Comments 2 = Approved With Comments 3 = Rejected

Document Number: Rev

BRZ-GX-0-CM-0096 0

BRZ-GX-0-CM-0095 0

BRZ-GX-0-CM-0072 0

BRZ -G X -0-CM -0071 0

From: : Douglas K Priedeman Engineering Manager RasGas Company Ltd

Document Description Welding Procedure Specification for Piping (BRZ-TF-11-02)

Welding Procedure Specification for Piping (BRZ-T-11-02)

Welding Procedure Specification for PiE_ir19_(BRZ-TF-11-01)

Welding Procedure Specification for Piping(BRZ-T -11-01)

Signed:

.............. a.ke. .. ....... .. .

Code

1

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1

1

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%~~<i1lf.~ SHEET No. 1 OF 2 RasGas

WELDING PROCEDURE SPECIFICATION (WPS) HYUNDAI HEAVY INDUSTRIES CO., LTD.

PROJECT =-~~----=B~ARZ==~A~N~O~F~F~S~H~O~R~E~P~R=O=J=E=C~T~-~P=R=O=C~E~S~S~P~IP~I~N=G~---------------------------%~3}<-;:llf..~ Jti_Q_ ~;>;}

WPSNO. -------------=BRZ~-~T~-1~1~-0~1~-------------1R :AcJJti~ REVISION NO. ----------~1..__ __________________ _ -tl:-~ "-]~ lti~ SUPPORTING PQR NO. %~ <~J-~

QT-11-BRZ01, QT-11-BRZ02

DATE ----------~J~A~N~-~03~2~01~2~---------~;>;}

DATE ----------~J~U~L~-~05~2~01~2~----------

~ FR

Q 1'C'\ QO

I (") Q

~ M QO Q

I M Q M

WELDING PROCESS(ES) ____ _,G"-'T""'A"-'W"'----------------- MANUAL ~ TYPE(S) -------'~"-'-""~-------1/)

I

~C~O~D;;;;E::,:IS~T~A~N:,:D:,:A~R::D~;;;;;;;;A;;S;;;;;M;;;;E~B~3~1~.3~/;;;;S;;;;E~C;;. ;;;;IX;;;;;;;&;;B~RZ~-;;;;E;;;PS~-;;;;OO~-;;;;B;;;;-2;;;;1;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;~.,:1;,;;M::,P,:A~C~T,;T~E~S~T:::;;;;;;;;;Y;;;;E;;S~(;;;;T;;:;;E;;;;;M~P;;. ~;;;-4~6°;;;;C~)~ ~ o1 g 1!1-11 JOINT DESIGN (QW-402) 0 ] g "-J--<~] JOINT DETAIL(S) ~

o] g ~ FR TYPE OF JOINT ________ _,G~R~0~0:2.V~E"-, F~I~L'-"L'-"E~T ____ _ mj7J %1fBACKING YES X (FILLET) NO X (GROOVE) m] 7J /(R ;<Hl_ (~ FR) NONE (FOR GROOVE) BACKING MAT'L (TYPE) BASE METAL (FOR FILLET) 'i! F11 °] tl %¥-RETAINER YES NO X

.£.. .Aij BASE METAL(S) (QW-403)

P NO. 1 Gr. NO. 1 & 2 TO P NO. 1 Gr. NO. 1 & 2

OR SPEC. AND GRADE API SL Gr.B, AlOSN, A106 Gr.B, A234-WPB, A333-6, A350-LF2 OR EQUIVALENT

QUALIFIED CARBON EQUIVALENT :MAX. 0.41% £;<R -T-7Jl1 li:J~

QUALIFIED THICKNESS ---~2!:!.!·~9 .;;_<_.!:._t ....::.<..=!2:!!.!0.~0m~m~t ---1---------~ RANGE OF BASE METAL ____ __,_,A""L"'"L'-"F-"O<.!oR"-'F"-'I~L'""L'""E'-"'T-----

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LD HEAT TREATMENT (QW-407) c: llj-op:r ~~ li:J~ c

"' PIPE DIAMETER RANGE ____ __,_,A""'L""'L____________ :if··~ ·j ~~ ~ ..r. ~

IiJlA'iJ £1rJ1 -T-7Jl] /(~1~ PU\HTT~P. ------------"-'N,_,O~N'-"E"------------II -i 11-M:.:..:.:..A~X~. ~PA~SS:::__T~H~IC:::_:K~.~L~IM~IT.:.....::==6=m=m========-l ,~ A] n ~ -§-7}.A~ FILLERMETAL(S) (QW-404) H lNG TIME NONE ·~

9}o]o-J-~i2jA A}0J: (SEENEXTPAGE) WIRE-FLUX CLASS ---------'N'-"1-'-'A,___ __ _ ~ i2j A "-J-lf.. "§

FLUX TRADE NAME --------'-'N!.!:/A~-'

HERS NONE ~

7} !::.. GAS(ES) (QW-408)

... = eo: c: = ...

,Q

~

CONSUMABLE INSERT ----~N"'-O~N~E_---'l!:,,_________ SHIELDING GAS(ES) -----------'A~r~-------------11 ~ PRODUCT FROM SOLI> ~ ~ 7}A 3':.-Aj l:l] ~ "C

:{:_.£..Aj ~AlE

~~~~i;~~~~~~~~~~~~E=. ====J PERCENT COMPOSITION(MIXTURE) 99.99% ;

1- ~ * ~ g; ;:< All POSITION(S)(QW-~05) ,' FLOWRATE 10-15UMIN. ~

J 7}:C: mJ 7J ... .=I-f li. ;>;}-<~] ,_, Q ·· GAS BACKING NONE ai

POSITION OF GROO~ lf----'-A""L""'L"------------- E ?]] ~ ~ J}A = %)_ ~ ;>;}-<~1 ' • · .. POSITION OF FILLJi>'-f..J' ALL TRAILING GAS NONE ~ ~ i>~ <~J-<>-J: . ,, -------"-"'""""'-------- ;&.71 ~ ~ ELEC. CHARACTERISTIC(S) (QW-409) .§ PROGRESSION UP X DOWN ~

,Q

611 ~ PREHEAT (QW-406) 1.! ~* ~ FR "i: TUNGSTEN ELECTRODE TYPE EWTh-2 _E

£-] ;>;-j ojj 'ill_ ~ 5:.

MIN.PREHEATTEM~ --------~10~0~C~(~*1~) ________ _ £-1 1:Jl :ii] A n .g_ s:. MAXINTERPASSTEM~ ----~2=5~0°_,C~---------oj]'i':l_ %.7:] PREHEAT MAINTENANCE --------"-'N'-"'0'-'-N'-"E"-------------

1.! ~* 3.7] "C

TUNGSTEN ELECTRODE SIZE ______ _.2""'.4'-'0"'"'R~3"".2""'m"'m""'0"-----ll ~ %-%-ii-4;'- 1.! o] ~ FR ·~ MODE OF METAL TRANSFER FOR GMAW N/A §' OTHERS NONE ~

~ f-o

HSFC-L050-A01 WELDING RESEARCH DEP'T, H!RI A4(21 Ommx297mm)

%1J3f~ K .;:;:-~~ WPS NO. ------""B""RZ~-T"--~11"'--=01"------------ SHEET No. 2 OF 2 7~ ::>:j ~ ~ REV. NO. _______ 1"--------------

%~ 71 ~ WELDING TECHNIQUE(S) (QW-410) l:l] "C ~Ell

STRINGER OR WEAVE BEAD BOTH 7}~'\;l 3.7] ORIFICE OR GAS CUP SIZE 9-16mm

~~ ~ ~ :fr ~ ~ <~J'ij INITIAL OR INTERPASS CLEANING ______ _

GRINDING AND/OR BRUSHING

7}-lf-~ <~J 'il METHOD OF BACK GOUGING -----'N~O>LN._,_E~----

SINGLE OR MULTIPLE PASS (PER SIDE) --"'M"'"U""L"'"T""'I'""P-'=L"=E'---

~ % OSCILLATION ---------~N~/A~----t±~ ~~ q~

c::i ..... Q'l 00

I r'l Q

~ N 00 Q

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SINGLE OR MULTIPLE ELECTRODE _ __..S""'IN._,_G~L~E~--- ~ ~~~ ~

~~.§..lij-~9} %1J%:fr 71 c.] CONTACT TUBE TO WORK DIST. -----'N'-'-'/'-'-A"-------

I~====~====~==~==~~====~==========~LP~E:E:N~I~N~G~~==~====~======~==N=O=N=E~======~I ~ 00 .....

LAYER NO.

ROOT

HOT

FILL &CAP

WID PROC

-SS (ES)

GTAW

MAX. W/M F A THK. NO. NO. (mm)

20 6 10

FILLER MET AL(S) CURRENT VOLTS TRAVEL SFA ~----,---r--,A-M_P_E_R_E~S RANGE SPEED NO. A WS CLASS. DIA. TYPE RANGE (V) RANGE

MAX. HEAT INPUT (KJ/cm)

5.28

(OR BRAND) (mm) POLA. (A) (em/min.)

2.4 DCEN 90-105 ER80S-Nil 105-130

(ST-1N, HYUNDAI) 2.4 DCEN 120-150

150-180

2.4 DCEN 120-150 150-180

11-12 11-13

12-14 13-15

12-14 13-15

···""''

4.7-7 16.1 6.3-8 16.1

7.7-15 VJ.3 9.9-20 16,3

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~ 71 .A}-8J- SPECIAL INSTRUCTION(S) ~J" ·~ *1. When the base metal is wet or contains surface moisture o -:ate, it shall be dried by heating.

(.£;>:~7} ~01 91711-} K~oJl ~7]7} g~~oj ,__, .£;>:~ ~ 7}~ ~}O:j Z:!~~}O:j °F ~Ti.)

*2. Surfaces to be welded and surfaces adjacent to a ~ I be free from loose or thick scale , slag, rust, grease, oil, paint and moisture or other materials that would prevept {if elding. (.£;>:~Qj K~oJl ~. 4-~. li!7-l, 7];; 7]<l-~~ 0l 9lg uJloJl~ %1J1J.oJl ~~1 ;>:1]71~}0:jo]: ~q.)

*3. Application j, a) Pipe to pipe, Pipe to fitting (P ~o. t;,;;t,_~7 & 2 Materials) b) Pipe support weld on X60/X6~clad ··P~"'

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PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

RasGas %1J~~K~ SHEET No. I OF 2


PROJECT ~~~--~B~ARZ~~A~N~O~F~F~S~H~O~R~E~P~R~O~J~E~C~T~-~P~R~O~C~E~S~S~P~IP~I~N~G~---------------%1J-3f'fl.R ~ ~_2_ '?,/7-}

WPSNO. ------~B~RZ~-T~F~-1~1~-0~1~-------7~7-a~~

REVISION NO. ____ ____,.1~-----------.:tl:~ J.l"tf! ~~ SUPPORTING PQR NO. %1l l'IJ"~

QTF-11-BRZ01, QTF-11-BRZ02

WELDING PROCESS(ES) -~G!2TC!:A,._,W"-+-'-'F"-'C"-"A"'-W!..!...._ _____ ___

DATE -----~J~A~N~·~0~3~2~0~12L_ ____ __ '?,/7-}

DATE -----~J~U~L~·.!t05~2~01!..<2,__ ____ __

-o;j Ell TYPE(S) --~M~A~N~U1LA~L...:+~S.!:!E~M~I:£-A:!o..!U"-'T~O,!.!M!!.!:!A~T~IC"---

CODE/STANDARD ASME B31 3 I SEC IX & BRZ-EPS-00-B-21 IMPACT TEST YES (TEMP > -46°C)

o1 g 1!.711 JOINT DESIGN (QW-402) ol g -"J-Ail JOINT DETAIL(S)

ol g -o;JEJl \60±5°/

db TYPE OF JOINT GROOVE, FILLET Bl17"l 0 LI

~C} -, o OTT

BACKING YES X{FILLET} NO X{GROOVE} ~""J Au AHl c-o;J Ell> NONE (FOR GROOVE) BACKING MAT'L (TYPE) BASE METAL {FOR FILLET} -If-

19n{m J L ?.] Ell 01 J.;j %lf-

3.2±1.6mm 1±0.5mm 3. .6mm

RETAINER YES - NO X ,

.£. .A~ BASE METAL(S) (QW-403) M' 45~r-Y'- r-Y'-

PNO. 1 Gr. NO. 1&2 1n.

1

,

TOPNO. 1 Gr. NO. 1&2 ~

i 1±0.5mm ~f 1) OR SPEC. AND GRADE API 5L Gr.B, A105N, A106 Gr.B, 0-2mm

A234-WPB, A333-6, A350-LF2 OR EQUIVALENT .L_ ... J. ~ QUALIFIED CARBON EQUIVALENT : MAX. 0.41% £.)!: ~ I -? .5'A ~71]1 ~.!fl

QUALIFIED THICKNESS 2.9 < t < 20.0mmt RANGE OF BASE METAL ALL FOR FILLET FILLET WID: ONLY FCAW

Il}opr 3] 78 ~ .!f1 -'r-~~ :c1 PlfST WELD HEAT TREATMENT (QW-407) PIPE DIAMETER RANGE ALL "' , 1iJ1 /-. "'.f £-11:)1 ~71]1 Ail ~ ~~~ -&.so. MAX. PASS THICK. LIMIT {GT} 6mm, (FC) 6mm f TEMP. NONE

-§-7}.A~ FILLER METAL(S) (QW-404) /' t w :7.1?.] J.l {} kkoLDING TIME NONE

9}0101-~"'lA J..}OJ: (SEE NEXT PAGE#-OTHERS NONE

WIRE-FLUX CLASS N/A r 7} !::.. GAS(ES) (QW-408) ~ £:1 ~ -"J- .H. If:l

FLUX TRADE NAME N/A -J :±_.2..-"d <jJ..l E 7}A %ft CONSUMABLE INSERT NOrfE SHIELDING GAS(ES) {GT} Ar, {FC} Ar+C02

PRODUCT FROM (GT) SOlIDI'~ UX CORED ~ ~ 7}A 3::-"d l:ll ~ (GT) 99.99% *OTHER VARIABLES ARE SHO\\'J'f'ON NEX GE. PERCENT COMPOSITION(MIXTURE) {FC} 80%Ar+20%COz . .......,

0 2J .A} J.i] POSITION(S) (Q\V-~~# Tf

FLOW RATE {GT} 10-15 f/MIN., {FC} 20-25 f/MIN.

.::1-'f-l! 7-} Ail ) ~~;'2:_ 7}A ~7'd

GAS BACKING NONE POSITION OF GRO()V . ALL

§. 1'11 '?,/ 'i:!J 7}A ~ 'Y! 7-}..-\1] ' ' \~"'' POSITION OF FILL'Bit ALL

TRAILING GAS NONE

::2 i>~ l'IJ"i>J ;@7] ~~ ELEC. CHARACTERISTIC(S) (QW-409) PROGRESSION UP X DOWN -oJ] ~ PREHEAT (QW-406) ~~* -o;JtH

TUNGSTEN ELECTRODE TYPE EWTh-2

£.] 7-i aJ] ~ .g. 50. ~~* .3.71 TUNGSTEN ELECTRODE SIZE 2.4 OR 3.2mm0

MIN. PREHEAT TEMP. 10°C {*1} %%'i?':<;" ~ o]-o;j Ell £-ll:J1 nl1 A n -&.so.

MODE OF METAL TRANSFER FOR FCAW GLOBULAR MAX INTERPASS TEMP. 244°C OTHERS NONE aJ]~ %7-l PREHEAT MAINTENANCE NONE

HSFC-L050-AOI WELDING RESEARCH DEP'T, HIRI A4(21 Ommx297mm)

%~ <Q-'"i:J.R f!':- J:tl~ pWPS NO. ____ ____.,B""RZ""-'-T"-"F'--"""11"---""'01"'------------ SHEET No. 2 OF 2 7~ AJ J:tl ~ REV. NO. ______ ____..1~----------

7}-9-~ BJ"~ -§-1j7]1 WELDING TECHNIQUE(S) (QW-410) J:Jl r: ~Ell METHOD OF BACK GOUGING NONE STRINGER OR WEAVE BEAD BOTH 7}~~ 3.71 ORIFICE OR GAS CUP SIZE (GT) 9-16mm SINGLE OR MULTIPLE PASS (PER SIDE) MULTIPLE

(FC) 12-19mm

INITIAL OR INTERPASS CLEANING ______ _

GRINDING AND/OR BRUSHING ~ ~ E fr- .!i_9} %{J %{} 7j cj CONTACT TUBE TO WORK DIST. ---'-'(F'-'C=)-=2=0±5=m=m=---

WID MAX. FILLER MET AL(S) CURRENT TRAVEL MAX. VOLTS LAYER PROC W/M F A SFA AMPERES RANGE

SPEED HEAT OTHERS

NO. -SS THK. NO. NO. NO. AWSCLASS. DIA. TYPE RANGE (V) RANGE INPUT

(ES) (mm) (OR BRAND) (mm) POLA. (A) (em/min.) (KJ/cm)

ROOT 2.4 DCEN 90-100 10-11 5.5-8 12.0 ER80S-Nil 100-110 11-12 6.5-9 12.2

GTAW 6 6 10 5.28 (ST-1N, HOT HYUNDAI) 2.4 DCEN 120-150 11-13

150-180 12-14

FILL FCAW 17.2 6 6 5.20 E71Tl-12MJ 1.2 DCEP 150-170 20-22 &CAP (Dual Shield 160-180 20-22

7100SRM, ESAB SEAH)

~ 7] A}i'iJ- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture or deJYate, it shall be dried by heating. (.5'..:A~7} 1io-] 9J71Y. .Rli'!Oil ;';"717} ~~501o-] 9]-:::: , .5'..:A~~ 7}~ <5}oj Z!5:<5}oj o): ~t:l-.)

*2. Surfaces to be welded and surfaces adjacent to a wei moisture or other materials that would prevent p (Y:A~Qj .Rli'!Oil -2f, 4-~, 'i!::zl, 71;; 71

e free from loose or thick scale , slag, rust, grease, oil, paint and ding.

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*3. Application f a) Pipe to pipe, Pipe to fitting (P No.1. Gr. N & 2 Materials) b) Pipe support weld on X60/X65pad"fiip

A4(21 Ommx297mm)

%11:cf~K~ SHEET No. 1 OF 2


PROJECT =-~---~B~A=RZ~A~N~O~F~F~S~H~O~R~E~PR=O=J=E=C~T~-~P~R~O~C~E~S~S~P~IP~I~N=G~-------------%1J3f'fllE ~ ~~ ~:;>;}

WPSNO. -------=B~RZ~-~T~-1~1~-0~2~-------7R:Aj ~~ REVISION NO. -----------"-1 _____________ __ -B-Tt:[ Aj~ ~~ SUPPORTING PQR NO. %1J BJ"~

QT-11-BRZ03, QT-11-BRZ04

WELDING PROCESS(ES) ---"G"""T'-"-A"'"'W:..:___ _______ _

o] g 1it7-l1 JOINT DESIGN (QW-402)

o] ,'; -E§~

TYPE OF JOINT ____ __:G"'-R~O~O~V~E,._, F~I~L~L~E'-'T~--~"d %1fBACKING YES X (FILLET) NO X (GROOVE) ~7J AR AR~ (i§ ~) NONE (FOR GROOVE) BACKING MAT'L (TYPE) BASE METAL (FOR FILLET) '21 Ej] 0 j L:j %lf-RETAINER YES NO X

.:£ ~~ BASE METAL(S) (QW-403)

P NO. 1 Gr. NO. 1 & 2 TO P NO. 1 Gr. NO. 1 & 2

OR SPEC. AND GRADE API SL Gr.B, A105N, A106 Gr.B, A234-WPB, A333-6, A350-LF2 OR EQUIVALENT

QUALIFIED CARBON EQUIVALENT : MAX. 0.41 .5'_;;<R T7Jll liJ ~

DATE _____ ~M~A~Y~.2~1~20~1~2 ______ _ ~:;>;}

DATE ------~J=U-"'L~.0~5~20~1~2 _______ _

i§ E~

TYPE(S) --------'~~-"-""'-------

;;...

= eu Q.

e 0 <.i

QUALIFIED THICKNESS 2.9 < t < 23.2mmt RANGE OF BASE METAL ALL FOR FILLET

'CI ~~----------------------~1 §

LD HEAT TREATMENT (QW-407) c .li} 0 p:r 3] 7cl liJ ~ PIPE DIAMETER RANGE ___ -=...A""L""'L ______ _ :iiJl A 'it ~l rJ1 T7Jll ;;<-j] ~ MAX. PASS THICK. LIMIT 6mm

-§-7}~] FILLER METAL(S) (QW-404)

9]-o] o-j -~"'1 A /.}0J: (SEE NEXT PAGE)

WIRE-FLUX CLASS ------'-N'-'-'/A~---' ~"'lA -'-Jl£"1-J

580-595t

1 HOUR/IN (Min. 2Hrs, Max.3.75Hrs) Max. cooling rate above 315°C shall be 222"C/hour

0

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r7~}-A---G-A-S(_E_S_)_(Q-W---4-08_) __________________ ~I ~

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7}A ~* ~ CONSUMABLE INSERT ----~~~-----'!::.'------- SHIELDING GAS(ES) Ar (99.99%) Q,.

PRODUCT FROM -----------"==-r-:r------- ~ ~ 7}~ 3':"-j l:l]% ] *OTHER VARIABLES ARE SHOWN ON~£ E. PERCENT COMPOSITION(MIXTURE) ____ _,_N""'/A=--------II eu lr-------------------_,--~~~--------~% ~ ~

7:} Al] POSITION(S) (QW-~15) '' FLOW RATE 10-15 t/MIN. ~ ., 7}A ~7J

.=:Iif-.!=!_ :;>;}-<il J POSITION OF GROO\\, ""-----"-'A""L""'L__________ GAS BACKING -------------"N"'O"'-N'--!E"------------11 :rr1 ell :;>;}-<-jj \ p- E ?jj ~ ~ 7}A

~

"' = • 0 ;O~ITION OF FILLttJ. ALL TRAILING GAS {1_ <5~ BJ"i>J: '> , --------"-~'----------

NONE

= 0

pROGRESSION UP X DOWN

oJ] ~ PREHEAT (QW-406)

~] A-j oj] 'i§l_ _g. 5:.

MIN.PREHEATTEM~----~10~0~C~<~*l~) _____ _ ~l Ll1 n~ ~ n .g. s:. MAXINTERPASSTEM~ ----~2=5~0°-"C~-------oJ] 'i§l. %7.] PREHEAT MAINTENANCE __ ____o.;N,O""'N""'E'--------

~7] =i .J8 ELEC. CHARACTERISTIC(S) (QW-409) ; = ,Q

1!~% i§ ~ 'i: TUNGSTEN ELECTRODE TYPE EWTh-2 ]l 1! ~% 3.7] 'CI

TUNGSTEN ELECTRODE SIZE ___ _.,2"".4'-'0""'R'""""'3.""'2""m,...m.,0"--ll ~ %%~4;'- 11_ o] i§ ~ ·~

MODEOFMETALTRANSFERFORGMAW N/A g. OTHERS NONE ~

..= r--

HSFC-L050-AOI WELDING RESEARCH DEP'T, HIRI A4(210mmx297mm)

%~31-~lE~Jti~ 1R .Aj 1?1 ~

pWPSNO. --------~B~RZ~-T~-~1~1-~02~----------------

REV.NO. ------------~1~---------------------SHEET No. 2 OF 2

%~ 711! WELDING TECHNIQUE(S) (QW-410) l:l] t:: ~Ell

STRINGER OR WEAVE BEAD BOTH 7}~~ 3.7] ORIFICE OR GAS CUP SIZE 9-16mm

6':_~ ~ ~ {]_- ~ ~ BJ-~ INITIAL OR INTERPASS CLEANING -------------

GRINDING AND/OR BRUSHING

7}-9-~ BJ-~

METHOD OF BACK GOUGING -------"N~O~N'"'-'E"---------

SINGLE OR MULTIPLE PASS (PER SIDE) ---"M""-U=L=T""-'I~P-"'L~E'---

~ % OSCILLATION ------------------~N~/A~---------1(!-~ ~~ q~

Q t-a-, 00

I (") Q

~ N 00 Q

I

SINGLE OR MULTIPLE ELECTRODE ---"S=IN'-'-G=L=E_______ S lljo]'-3 ~

~~ E-fr.El_.9.} %1J%{} 71 c.1 CONTACT TUBE TO WORK DIST. ----'N'""/'"'"'A.__ _____ __

I~====~====;===~==~~====~===========J~P~E:E:N~I~N~G~~==~====~======~==N=O=N=E~======~I ~ 00 ....

eo:: LAYER

NO.

ROOT

HOT

FILL &CAP

WID PROC

-SS (ES)

GTAW


23.2 6 10

FILLER MET AL(S) CURRENT VOLTS TRAVEL MAX. SFA f----------.---+-----rA-M_P_E_RE--lS RANGE SPEED HEAT NO. A WS CLASS. DIA. TYPE RANGE (V) RANGE INPUT

(OR BRAND) (mm) POLA. (A) (em/min.) (KJ/cm)

2.4 DCEN 90-110 10-12 5.9-8 13.4 110-130 11-13 7.5-10 13.5

ER80S-Nil 5.28 (ST-1N, 2.4 DCEN 140-160 11-13 7.2-12 ~7.3

HYUNDAI) 150-170 12-14 8.3-15 17.3 ~ '}J 2.4 DCEN 140-170 12-14 6.8-1!6

170-200 13-15 8.cJt.20 ,,20.9 ,,

OTHERS

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= Q

"' :.... a.

Jr-----~--~--~--~~----L-------~~~~-'~~--'--~----~----~----~------~1 : :~_;"' ·~ ~ 71 .A}"B"J- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture o 'fate, it shall be dried by heating. (.2.:AR7} 1le>l ~1711-J- lEtB.oJl ~7]7} g~s=]e>l -, .2.:AR ~ 7}~ il}a:j {iS:il}a:j oj: ~ct.)

*2. Surfaces to be welded and surfaces adjacent to a II be free from loose or thick scale , slag, rust, grease, oil, paint and moisture or other materials that would preve~ pr elding. (.2.:AR Q] lE l/1 oJ] -2f, "]=:~, ;'i.A], 7] ~ 7] Ef ~~::~Jo] ~] g uJl oJ] ~ %~ ~ oJ] :;g ii] :Ai]71 il}a:j oj: ~ct.)

*3. Application 1) Pipe to pipe, Pipe to fitting, et~ (PI!No 2) Pipe support weld on X60/X65 clad »1tfe 3) Applicable to NACE t ,

.. J'

. No 1 & 2 Materials)

Q

-5 = eo:: = = ;;... ,Q

~ 0 Q.,

"" = eo::

<J1 Q.,

~ ... Q

a. "' = :.... Q

= Q ;

= ,Q

'i: .... "' IF===================~==================9F===================w======================~l ~

PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY ~ = C. !L!J !

D. J. Kim 201217/5 C. Kim 201217/5 ~;;;5 ..C:: ~================~=================d~================~====================d ~

HSFC-L050-A02 WELDING RESEARCH DEP'T, HIRI A4(2! Ommx297mm)

RasGas %~-Of~lE~ SHEET No. 1 OF 2


PROJECT~~~----~B~ARZ~~A~N~O~F~F~S~H~O~R~E~PR~O~J~E~C~T~-~P~R~O~C~E~S~S~P~IP~I~N~G~--------------------------%1J~'1Jll~ 1{1~ ~:A} WPS NO. BRZ-TF-11-02 DATE -------------'M~A~Y-'-'. 2!;..!1~20!!21~2 __________ _ ~~1{1~ ~~ REVISION NO. 1 DATE ---------~J~U~L..,_.~05~2e!!.01~2:....._ ________ __ ~~ Aj~ 1{1_~

SUPPORTING PQR NO. %1l <lJ~ WELDING PROCESS(ES)

OTF-11-BRZ03, OTF-11-BRZ04 ~ ER

GTA W+FCA W TYPE(S) _____ M~A~N~U'-E:A~L"-!+~S~E~M~I2-A~U"-'T~O~M~A~T~IC"---

CODE/STANDARD ASME B31 3/ SEC IX & BRZ-EPS-00-B-21 IMPACT TEST YES (TEMP > 46°C) -

o] g 1i71] JOINT DESIGN (QW-402) oj g AJJ.-1] JOINT DETAIL(S)

oj g ~Ell \60±5";

db TYPE OF JOINT GROOVE, FILLET Bll71 0 P

~L3 ..., 0 Trl

BACKING YES X(FILLET} NO X(GROOVE} l!ll 7J:A~ An~ c~Ell) NONE (FOR GROOVE) BACKING MAT'L (TYPE) BASE METAL (FOR FILLET} ---H-

19rwn j L 'iJ E~j o j L:j %.If-

3.2±1.6mm 1±0.5mm 3. .6mm

RETAINER YES - NO X

.£.. ;;;~~ BASE METAL(S) (QW-403) M" 45;-r-J'-- +

ln. I, PNO. 1 Gr. NO. 1&2 ~ TOPNO. 1 Gr. NO. 1&2

i 1±0.5mm ~~lLJ OR SPEC. AND GRADE API SL Gr.B, A105N, A106 Gr.B, ~mm A234-WPB, A333-6, A350-LF2 OR EQUIVALENT

QUALIFIED CARBON EQUIVALENT :MAX. 0.41%

~.);!4- ~ t ~ .2..:<~ -T-7Jll 1J'l ~

QUALIFIED THICKNESS 2.9 < t < 23.2mmt RANGE OF BASE METAL ALL FOR FILLET FILLET W/D : ONLY FCA W

:IT}o]~ zj~ IJl:l~ .:f~:%! ~ PSST WELD HEAT TREATMENT (QW-407) PIPE DIAMETER RANGE ALL

, , l1]j A% i'-j t]j -T-7Jll :<~] ~ ~i'l .g..s:. MAX. PASS THICK. LIMIT (GT} 6mm. (FC) 6mm f TEMP. 580-595t:

-§-71-:;~~ FILLER METAL(S) (QW-404) f' t ~ ~1 'il ;,j {} LDING TIME 1 HOUR/IN (Min. 2Hrs, Max.3.75Hrs}

9}o] o-j -~9 ~ ;,}oJ (SEENEXTPA~ OTHERS Max. cooling rate above 315"C shall be 222"C/hour

WIRE-FLUX CLASS N/A f' 71- :!::. GAS(ES) (QW-408) ~""'lA AJJitg

FLUX TRADE NAME N/A ~ :±. .2.. -"j '{} .Ai .§. 7}~ %-Tr CONSUMABLE INSERT NOrfE SHIELDING GAS(ES) (GT} Ar (99.99%}, (FC} Ar + C02

PRODUCT FROM fGT) SOl ID.r· fF.Qflit UX CORED ~ ~ 7}~ 3":.-"j l:l] ~

*OTHER VARIABLES ARE SHOWI'fON NF~ P,;:GE. PERCENT COMPOSITION(MIXTURE) (FC} 80%Ar+20%C02. 0 2J :Al- J.i] POSITION(S) (Q\\'-~~~ Tr

FLOW RATE (GT}10-15 t/MIN., (FC} 20-25 t/MIN.

.::I if-~ :A}J.-1l ~~;f£~2.._' 7}A l!lj7j

GAS BACKING NONE POSITION OF GROQV . ALL E?~j~ i:fj 7}A ~ 5'! :A}J.-1] " \:''' TRAILING GAS NONE POSITION OF FILtef ALL ~ i;~ <lJ iiJ: ~7] =i .A.:J ELEC. CHARACTERISTIC(S) (QW-409) PROGRESSION UP X DOWN -

61] ~ PREHEAT (QW-406) ~~%~Ell TUNGSTEN ELECTRODE TYPE EWTh-2

i<l 7<-j oj] ~ .g.. 5:. ~~% 3.7]

MIN. PREHEAT TEMP. 10°C (*1} TUNGSTEN ELECTRODE SIZE 2.4 OR 3.2mm0 %%~4;'- ~ oj ~Ell i<] tl1 nR ~{} .g.. 5:. MODE OF METAL TRANSFER FOR FCAW GLOBULAR

MAX INTERPASS TEMP. 250°C OTHERS NONE oJl~ %7<] PREHEAT MAINTENANCE NONE

HSFC-L050-A01 WELDING RESEARCH DEP'T, HIRI A4(21 Ommx297mm)

.~

%1F} 'i:J ±E ~ Jti~ pWPS NO. ------""B"'RZ~-T!...!!Fc.::-"'"'11""-""02,__ _______ _ SHEET No. 2 OF 2

1R :Aj Jti ~ REV. NO. -----------"1~-----------

%~7]~ WELDINGTECHNIQUE(S) (QW-410) 7}-'f-~ BJ"~

lll-'='. i>j El1 METHOD OF BACK GOUGING NONE STRINGER OR WEAVE BEAD BOTH 7}A7,j 3_71 B~ ~,c?_ q~ ORIFICE OR GAS CUP SIZE (GT} 9-16mm SINGLE OR MULTIPLE PASS (PER SIDE) MULTIPLE

(FC} 12-19mm ~~ ~ ~.n- ;<a~ BJ~ zl %-INITIAL OR INTERPASS CLEANING OSCILLATION N/A

GRINDING AND/OR BRUSHING B~ ~~ q~ ~~~fr-~9} %1J%-TI- 71'2-l SINGLE OR MULTIPLE ELECTRODE SINGLE CONTACT TUBE TO WORK DIST. (FC}20±5mm lij 01 'cl

PEENING NONE

WID MAX. FILLER MET AL(S) CURRENT TRAVEL MAX. VOLTS

LAYER PROC W/M F A SFA AMPERES RANGE SPEED HEAT

OTHERS NO. -SS THK. NO. NO. NO. AWSCLASS. DIA. TYPE RANGE INPUT

(ES) (mm) (OR BRAND) (mm) POLA. RANGE (V)

(em/min.) (KJ/cm) (A)

ROOT GTAW 2.4 DCEN 90-110 10-12 5.8-8 13.7 ER80S-Nil 110-130 11-13 7.4-10 13.7

6 6 10 5.28 (ST-1N, HYUNDAI) • HOT GTAW 2.4 DCEN 140-160 12-14 7.9-15 17.0

160-180 13-15 9.5-20i1' ·~!:Y ~'

FILL FCAW 17.2 6 6 5.20 E71T-12MJ 1.2 DCEP 150-170 20-22 13;l:t

,. 17.1

&CAP (Dual Shield 170-190 21-23 17.0 7100SRM,

15.~

-~

ESAB SEAH)

''*'~' .,..

WY

~ 7] .A}c5J- SPECIAL INSTRUCTION(S) r if'.

*1. When the base metal is wet or contains surface moisture or deQIIlte, it shall be dried by heating. (Y:AR7} 9!o-J 9]711-J- ±Eli':loJl ~717} %~5'Jo-J 9J~ .£;<R ~ 7}~ c5}0:j 7,l3':.i5}0:j °F ~rt.)

*2. Surfaces to be welded and surfaces adjacent to a wei e free from loose or thick scale , slag, rust, grease, oil, paint and moisture or other materials that would prevent ding. (.£ AR .91 ±E ;1 oJl -2f' y~' Zl_ Al, 71;:; 71 01 9] g_ u:Jl oJl ~ %1J ~ oJl ~<51 :Ail/'1 i5}0:j °F ~rt.)

*3. Application if, ,

1) Pipe to pipe, Pipe to fitting, etc. (P No.1, No 1 & 2 Materials) 2) Pipe support weld on X60/X6~cla4'pi 3) Applicable to NACE

PREPARED BY CHECKED BY APPROVED BY AUTHORIZED BY

.,oro~ c C;"'J _______, ... =--

~ ('\. D. J. Kim - 201217/5 C. Kim 201217/5 201217/5

HSFC-L050-A02 WELDING RESEARCH DEP'T, HIRI A4(21 Ommx297mm)

(~G) RasGas



To: S.l. Chang Date: 26 Apr 2012 Trans No: BRZ-T-RUH U-Project Manager E-0531 Hyundai Heavy Ind. RefHHI Trans No:

BRZ-T -HURU-CM-0045


1- Approved Without Comments



BRZ-GX-0-CM-0086

From: Douglas K Priedeman Engineering Manager RasGas Company Ltd.

0

Document Description Welding Procedure Specification for Pipir19_(BRZ-T -3434-01)

Signed:

Code

1

Page 1 of 1

%~~~JE~ SHEET No.1 OF 2

Preliminary WELDING PROCEDURE SPECIFICATION (pWPS) HYUNDAI HEAVY INDUSTRIES CO., LTD.

PROJECT --------~B~ARZ~=AN~~O~FF~S=H=O=RE~P~R=O=J=E=C~T~-~P~R=O=C=E=S=S~P~I~PI=N=G~--------------------------%1J3}~1E~ Jtl~ '?,IA} WPS NO. BRZ-T-3434-01 DATE -----------=JAN=.,_,0=3'--"2=0=12.__ ________ __ ~~Jtl~ '?,1~ REVISION NO. 0 DATE -----------------------------ttrt:! A]~ Jtl~ SUPPORTING PQR NO. %11 BJ-l{j

OGT -34.34-01 (PREVIOUS POR) -&;:! Ell

WELDING PROCESS(ES) GTAW TYPE(S) -------------'=~=-------------

o1 g 1l7Jl JOINT DESIGN (QW-402)

o]g -&dEll TYPE OF JOINT ________ __,G~R,.,O~O~VE,_......,_,_F....,IL""L""'E"-"T'------l!Jj7J %-¥-BACKING YES X (FILLET) NO X (GROOVE) l!J17J .A~ .AHl (-&;:!Ell) NONE (FOR GROOVE) BACKING MAT'L (TYPE) BASE METAL (FOR FILLET) C1 <:1] 0 ll:J %-¥-RETAINER YES NO X

.£ ~~ BASE METAL(S) (QW-403)

PNO. 34 TO PNO. 34

OR SPEC. AND GRADE

Gr. NO. ______ _ G~NO. __________ __

B466 C70600 OR EOUIV ALENT f _li'_.A~ -'f-7Jll ~!fl QUALIFIED THICKNESS ____ __,1,_,.5"--<'"-'t'--<"-'1~1=.0=m=m"'-t ___ _ RANGE OF BASE METAL ____ __,AL~L"--'F,_,O~R~F"-'IL=L=ET""-----1---~------'+-:rr} 0 p::r 31 7cl ~ !f1 PIPE DIAMETER RANGE _____ AL=L=--------------:slJl A t3- ~ rJ1 -'f-7Jll fill~ MAX. PASS THICK. LIMIT 6mm

%7}~~ FILLER METAL(S) (QW-404)

.Qj-o l &1-~ i2j 6 ;,HJ: (SEE NEXT PAGE) WIRE-FLUX CLASS ----"-'N!..!./A,__ __ _,_, ~ i2jA "-JJE~

% lt~l~£ EM~ ------------~N~O~N~E~-----------

2 ~1C1 "-]Zl-LDING TIME ------------"-'N_,.,O"'""'N""E'----------

OTHERS ----------------=N=O~N""E'-----------

FLUX TRADE NAME -------"'-N-"-'1 A'-"--'+""'---"-"""" ~_li'_~~~E ~6~* CONSUMABLE INSERT --------'"-'-='~----"''---------- SHIELDING GAS(ES) Ar (99.99%) PRODUCT FROM --------~~==-:m-T---------- ~ ~ 7}6 s:_;,.;:! l:l]% *OTHER VARIABLES ARE SHOWNQ,N'~E:){ E. PERCENT COMPOSITION(MlXTURE) ----'-'N=/A,__ __ _ 1~------------------~~~~L---------~* ~

A} -"ll POSITION(S) (QW~40S FLOW RATE 10-15 t/MIN .

.:::1-'f-..!:!. A}-"~] .. ···.. i• 7}A l!Jj7J POSITION OF G~ooy(~'--.,;;ti. w"--•··~' __ _,AL=L"-------------- ~~: :~C~G Ar. (99.99%), 15-25 .e /Min. (*3)

=>g ~ A}-"~] . '' \ TRAILING GAS NONE ~~~~~~~;OF F~!i.EJ#-· ------=AL=L=-------------- ~~::\..!.:.:::7:.:1 ::~:.:.A~~:::E_:L:::E::::C-=. C=H=ARA==C=T=E=RI=::::::S:::::T:::IC:::=:(S=)=(Q=W=-=40=9=)==1

PROGRESSION UP X DOWN

oJl ~ PREHEAT (QW-406)

HSFC-H910-A01 WELDING RESEARCH DEP'T, HlRl

-§-1;j3}~ .R €-Jti~ pWPS NO. ___ ___,B~RZ-=--"-T--"-3'-'4""'"34_,_-_,_01"'------------- SHEET No. 2 OF 2

7~ :A;:j Jti ~ REV.NO. ______ ___,0'--------------

-§-~ 711 WELDING TECHNIQUE(S) (QW-410) B1 1:: -<§Ell STRINGER OR WEAVE BEAD BOTH 7}A~ 371 ORIFICE OR GAS CUP SIZE 9-16mm

7}-9-~ tiJ-~ METHOD OF BACK GOUGING NONE

SINGLE OR MULTIPLE PASS (PER SIDE) MULTIPLE

.-1 IC Q\ Q\

I !") Q

::8 % ~ j;_~ ~ ~ n ~a 7,il_ tiJ-~ INITIAL OR INTERPASS CLEANING ______ _ OSCILLATION N/A &]

GRINDING AND/OR BRUSHING (SUS TOOL ONLY) \I~~~ 4~ ~ ~ l2j E .lf'f-..!:!, 9.} -§-1;j % zl- 71 C1 SINGLE OR MULTIPLE ELECTRODE SINGLE S CONTACT TUBE TO WORK DIST. _ ___,N""'/.._,A,_ ___ _ ~~~ ~

~

I~====~====~==~==~~====~===========JlP~E=E=N~IN::G:_-===~====~~====~~N~O~N~E~======~I~ QC)

WID MAX. LAYER PROC W/M F A

NO. -SS THK. NO. NO. (ES) (mm)

1 GTAW 34

11.0

OTHERS GTAW 34

SFA NO.

5.7

5.7

1--F_IL_L_E_R_M_ET_AL,--(_S_) +--C_U-.RRE __ N_T_--1 VOLTS TRAVEL SPEED

DIA TYPE AMPERES RANGE RANGE AWSCLASS. (OR BRAND)

ERCuNi (TC-T800,

SEAHESAB)

. RANGE (V) . (mm) POLA. (A) (cm/mm.)

2.4 DCEN 100-130 9-12 6.1-9.0 140-160 11-13 8.1-12.0

2.4 DCEN 140-160 11-13 160-180 12-14

*1. When the base metal is wet or contains surface moisture or conden.· s~ter~··.tshal e dried by heating.


15.3 15.4

OTHERS

(.2-7<~7} ~o-] ~J71Y- .Rli"!oJ1 ~717} g~~o-] ~J~ 78-9-oJ1~:P:R€tf7}~o-}O:] 7,:!~-o-}0:] 01= ~4.> .,, *2. Surfaces to be welded and surfaces adjacent to a weld shal~ be fr~ m loose or thick scale, slag, rust, grease, oil, paint and

moisture or other materials that would prevent proper ":~~~ 4? (.2-7<~.9.] .Rli"!oJ1 ~. "T-~. ~::>.:1, 71~ 71E} .2..'il%~o~' oJ1~ %1:l~oJ1 ~o-1 ::kl]71o}O:jo]: ~4.) ,

*3. Back purging method ( o 11?1 :it] ~ BJ-~) a) The inside pipe shall be purged when the ~a~fO( rt is fillet welded to the pipe body and the pipe wall thickness is 6mm

orless. · ....... · ,~ (:sillc Ef.~.Ai3f.E~ .!f-7Jl1 6.5mrn 01o}.9-]:rrf<l]j-oJ1 ~~%1:l g_ o}~ 78-9-oJ1~ :rrfop:r.9-j 1-J11i"!g_ l>j~o}O:jo]: ~4)

b) Back purging gas shall be maintained uptilt!te completion of first 4 layers. (Depth of deposited weld metal :<::: 6.5mm) (011?'! :it]~~ ~1 g 4 ~ 77}::>.:1 ~~fr~ ~' 0]: ~4 (%3fi:i-~ .!f-7Jl1 ~ 6.5mm o]AJ-))

c) Oxygen content shall not·······e···xce.· .... e. tf.'.'.'.50 ..• 0·J ... J?Pj .IK or to welding and during welding. ({l-:±_~o1 500ppm u1;1-q.j ~~g_>.IIJ -§-1:J g_ A13fo}r]l-j- Jl1~~4)

··.<jp .J

CHECKED BY

C. ~;;) HSFC-H910-A02

~

[~6) RasGas



To: S.I. Chang Date: 26 Apr 2012 Trans No: BRZrT-RUHU-Project Manager E-0530 Hyundai Heavy Ind. RefHHI Trans No:

BRZr T -HURU-CM-0044


1 - Approved Without Comments



BRZ-GX-0-CM-0087


0

Document Description Welding Procedure Specification for Piping(BRZ-T-0808-01)

Signed:

Code

1

Page 1 of 1

%~~~jf_~ SHEET No. 1 OF 2


PROJECT =-~~----~B~ARZAN~~~O~F~F~S~H~O~RE~P~R~O~J~E~C~T~-~PR~O~C~E~SS~P~IP~I~N~G~--------------------------%~-3]-'?:].R~ ¥:!~ ~:A}

WPS NO. BRZ-T-88-01 DATE _________ __,J'"'"AN...,_,_._,03"'-=-2"'-'01..,2~---------~~¥}~ ~~ REVISION NO. ________ ___,0'--------------------- DATE ------------------------------triC! Al ~ ¥}~ SUPPORTING PQR NO. QT -0808-001, QGT -8.8-06G, QGT -8.8-02 (PREVIOUS PQR) %~ BJ"~ ~ Ell WELDING PROCESS(ES) GTAW TYPE(S) MANUAL

o] g ~71] JOINT DESIGN (QW-402)

0 lg ~Ell TYPE OF JOINT --------'G,_R~0-"'0'-"V~E..._, F'"'I~L""'L""'E'-"T--__ _ ~7.-J %4'-BACKING YES X (FILLET) NO X (GROOVE)

NONE (FOR GROOVE) BASE METAL (FOR FILLET)

~ 7.-l .AR .AHl (~Ell) BACKING MAT'L (TYPE) 2l t:~] 0 l GJ %4'-RETAINER YES NO X

.£. ){~ BASE METAL(S) (QW-403)

PNO. 8 Gr.NO. 1 TOPNO. 8 Gr.NO. 1

OR SPEC. AND GRADE A312 TP316L OR EQUIVALENT

Y.AR f-7Jll ~ ~ QUALIFIED THICKNESS ------""'2.""4_,<'-"t_,<'-"3"'-6m=m,..t ____ _

d~O d .. ,:,~·~;=, ~ f- 19mm 1 A-iL

3.2±1.6mm & -1 1±0.5mm & .. ;3.2±1.6mm

,, ill

Min.4s•

~ f .... = = Q..

e c ~

RANGE OF BASE METAL ___ ___,_,AL~L'-"F_,O""R"""F~IL~L""'E'-"T---r--------",-""-----",---Jr 3Ij-opr 3178 ~~

-= '----------------------------~1 ;

PIPE DIAMETER RANGE -----=AL=L ____________ _ :slJ1 ~ ~ j;J r.J1 f-7Jll Ail ~ MAX. PASS THICK. LIMIT 6mm

-§-7}){~ FILLER METAL(S) (QW-404)

9}olo-j-~'Ej2 ;,.} 0c:)= (SEENEXTPAGE) WIRE-FLUX CLASS ________ __,N'"'"'/....,A,___ ____ __, ~ 'Ej 6 .AJ-.R ~

= c

~c:f~£ ~ Q..

EM~ ------------~N~O=N~E _____________ 11 "= 1c:f Al {} ~

LDING TIME --------------=N-'-'O""'N'-'-'E,__ ___________ 11 ·~ OTHERS NONE '5

7} :!::. GAS(ES) (QW-408) = = = = ....

7}2 ~* ,.Q

CONSUMABLE INSERT ----~N'-'-O~N;;;,E..,_-"'-'------- SHIELDING GAS(ES) Ar (99.99%) ~ PRODUCT FROM ______ __.S;.:::O..,L"-"ID""'·.·~~---- ~ ~ 7}~ 3':/-.j Bl ~ =-*OTHER VARIABLES ARE SHOW:NONl'!EX E. PERCENT COMPOSITION(MIXTURE) ___ _._N""'/A'""------- "= lr-~~------------~~~~~~--------~* ~ ;

.A} .kl] POSITION(S) (QW-,~ )' FLOW RATE 10-15 t/MIN. 'J!.

.:I if-.!! :A}.A~l :c; 7}~ ~ 7.-J ~ POSITION OF GROO'\\ ALL GAS BACKING Ar. (99.99%), 15-25 .e /Min. (*3) 'Q ~ rj! :A}.A~l . .}' . , E ell~ td 7}~ ~

~O~I~~~r OF FII;!f~J~----=AL=L=------- ~::::.:"L!.RA::7~]1L:::=i::~~d G:::.E_:::GL:_::AE::::S C-=. C=H=ARA==C=T=E=RI=;=;=I~::::E:::(S=)=(Q=W=-=40=9=)==-jl ~ PROGRESSION UP X DOWN c ... oJ] ~ PREHEAT (QW-406) ~~* <5Jfll =

TUNGSTEN ELECTRODE TYPE ----~E=W..:..:..:T=h-=·2,________ ~ j;J:A1 oJl~ -&s=. ~~* 3.71 :5 MIN. PREHEAT TEMP. ----------"'10"-o"""'C'-'(~*1"-L)_________ TUNGSTEN ELECTRODE SIZE -----~2"".4"-0"'-R=-"'3.:.:.2'-'!m..,m,.,0~- ~

%%'5-~ ~ 0 1 ~Ell j;Jr.Jl :sl]]~{} -&s=. .5 MAX INTERPASS TEMP. ------~1=8-"-oo_,c"------------- ~~::R~F METAL T~;:ER FOR GMAW N/ A ~ oJl~ %7:1 ~ PREHEAT MAINTENANCE ------"'N'-"'0'-'-N=E,____________ ~ ~~~~~==================~~~~~~~~~==================~=======d~

HSFC-H910-AOI WELDING RESEARCH DEP'T, HIRI A4(210mmx297mm)

%1J3fq:J .H.~ Jti~ WPS NO. ____ _,B'-"'RZ-=-~T -_,8""8_,-0""1 _________ _ SHEET No. 2 OF 2 7TI ~ Jti ~ REV. NO. _______ 0"---------------

-§-~ 71 ~ WELDING TECHNIQUE(S) (QW-410) B] t:: "<§ EjJ STRINGER OR WEAVE BEAD BOTH 7}A~ .3.7] ORIFICE OR GAS CUP SIZE 9-16mm

3":~ '3.1 ~ Z} :78 ~ <~J-~ INITIAL OR INTERPASS CLEANING ______ _

GRINDING AND/OR BRUSHING (SUS TOOL ONLY)

7}-'t-~ <~J-~ METHOD OF BACK GOUGING ___ _,N,_,_O""-"-'N""E'-----

SINGLE OR MULTIPLE PASS (PER SIDE) ---"M"'U""L"'"T~I""P""'L""E'---

~ % OSCILLATION ---------~N=/A~-----1{!~ ~~ q~

.-1 ~ Q\ Q\

I f'l Q

~ N QC Q

I N

~~E-'ff-_:t:l_S!} %1J%Z} 7i~ CONTACT TUBE TO WORK DIST. _ ___,N'""/...,A,__ ___ _

SINGLE OR MULTIPLE ELECTRODE --"S""IN'-'-G=L""'E'----- ~ ~~~ ~

lfl

I~====~====;===~==~~====~===========J~P~E=E=N~IN~G~~==~====~======~~N=O=N=E~======~I ~

LAYER NO.

1

OTHERS

WID PROC

-SS (ES)

GTAW

GTAW


6 8

36.0

6 8

FILLERMETAL(S) CURRENT VOLTS TRAVEL MAX. SFA SPEED HEAT NO. AWS CLASS. DIA. TYPE ~~S RANGE RANGE INPUT

(OR BRAND) (mm) POLA. (A) (V) (em/min.) (KJ/cm)

5.9 2.4 DCEN 80-100 9-11 4.5-8 14.7 ER316L 110-130 11-12 6-10 15.6

(ST-316L, HYUNDAI)

5.9 2.4 DCEN 120-160 11-14 140-180 12-16

~ 71 A}tM- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture or co~ldeJilSatep~it~Jilall dried by heating. (S:.7<TI7} ~01 9]7it.f .H.li':l.OJ] ;:;-7]7} g ~50]01 ~-:::::: ~4-0J]-:::::: ~-t}O:j Z:i~-t}O:jo]: ~r.}.)

OTHERS

*2. Surfaces to be welded and surfaces adjacent to a weld shall moisture or other materials that would prevent proper (S:.7<TI91 .H.li':l.OJl ~, 9~, 'if7:l, 7]~ 7]E} .2..'fl%

loose or thick scale , slag, rust, grease, oil, paint and

*3. Back purging method ( 0 1 tB. ::iil ~ <~J- ~) a) The inside pipe shall be purged when the is fillet welded to the pipe body and the pipe wan thickness is 6mm

or less. (:;rJlt:: 5':.-::::::.Ai~~~ -T-7Jll 6.5mm o]-t}:¥] ~'J!%1J g -t}-:= ~4-0J]-:::::: TI}o]rr.Qj J.11tB_g ::s>l~-t}O:jo]: ~r.})

b) Back purging gas shall be maintained mtjl the completion of first 4 layers. (Depth of deposited weld metal ~ 6.5mm) ( 0 ] tB. ::iil ~ ,'?_ ~i g 4 ~ 77}7:] ?':-lt:.-6*' %~ 6 ]: ~r.} (%3fit~ -T-7Jll-:::: 6.5mm o]AJ-))

c) Oxygen content shall not exc···.~e~·?·O··.·.O·.·.J.·J? P] rl prror to welding and during welding. ({!-~'3'o] 500ppm u]"i}o] so]~g JJI1 %1J g .A]3}-t}71Y. ;tJ]~~r.})

if

..... =

[~OJ RasGas



To: S.l. Chang Date: 26 Apr 2012 Trans No: BRZ-T-RUHU-Project Manager E-0529 Hyundai Heavy Ind. RefHHI Trans No:

BRZ-T -HURU-CM-0043


1 - Approved Without Comments

Code: 1 = Approved Without Comments 2 = Approved With Comments 3 =Rejected


BRZ-GX-0-CM-0088


0

Document Description WELDING PROCEDURE SPECIFICATION FOR PIPING (BRZ-TF-88-01)

Signed:

Code

1

Page 1 of l

%~~~£~ SHEET No. 1 OF 2


PROJECT __ ~------~B~ARZ~~AN~O~F~F~S~H~O~RE~P~R~O~JE~C~T~-~PR~O~C~E~SS~P~IP~IN~G~--------------------------%1J-3f'iJlE~ ~~ ~:A} WPS NO. BRZ-TF-88-01 DATE ---------~J~AN~·.!!:03~2~01~2,__ ________ _ ~~~~ ~~ REVISION NO. ----------"'1~------------------ DATE _________ ~A~P~R~-~2~3~2~0~12~----------tl:-~ -"1~ ~~ SUPPORTING PQR NO. %1l <~J-~ WELDING PROCESS(ES)

QGT.FC-8.8-06G (PREVIOUS PQR) "<§Ell

GTA W + FCA W TYPE(S) ------"M=AN'-=-'-=U=AL=-..;+....::S=E=M=I'-'-A'"""U=T-=-O=M=A::.:T=I=C-----

,..; \C Q\ Q\

I ~ Q

~ N QO Q

I N Q N

I N Ill

I

CODE/STANDARD ASME B31.3 I SEC. IX & BRZ-EPS-00-B-21 IMPACT TEST NONE N ~::~~::~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

o1 g 1il7fl JOINT DESIGN (QW-402) 0 ] ~ "'J-,~~1 JOINT DETAIL(S) = o]~ i§E]j TYPE OF JOINT ----------'G=R=O=O=-.!..V=E"'-', F:....:I=L=L=E=T ____ _ ~7J %-¥-BACKING YES X (FILLET) NO X (GROOVE)

NONE (FOR GROOVE) BASE METAL (FOR FILLET)

~ 7J :A~ :A~ ~ Ci§ Ell ) BACKING MAT'L (TYPE) ~ <:11 ° l tl %-¥-RETAINER YES NO X

R. A~ BASE METAL(S) (QW-403)

PNO. 8 Gr.NO. 1 TO P NO. -------"-8 _______ Gr. NO. 1

OR SPEC. AND GRADE A312 TP316L OR EQUIVALENT

.£.:A~ ~7Jll ~~ QUALIFIED THICKNESS -----=9-=2_<._,t_<'-"3=6-=6=m=m=t ____ _

f

= CJ ~

"' = ~

6:: -d ~ ..... ...

,.Q ... -= c "' Q.

~ -; 011 ~ -"' ... ~ ; s c CJ

RANGE OF BASE METAL ----=AL=L'-='F~O=R~F,_,I=L=L=E=T---r-----.....z....--"--.li}opr 31 7cJ ~ ~

't:l ~--------------------------41 ;

= +&~:~~£ ~

Q. EM~ ------------~N~O=N~E~------------- 't:l

PIPE DIAMETER RANGE -------"'AL""""'L ____________ _ Till~ "it £,] rJ1 ~7Jll All~ MAX. PASS THICK. LIMIT (GT) 6mm. (FC) 6mm

~1~ A]:{[- ~ ... %71-A~ FILLER METAL(S) (QW-404) . ¥ . .. @! I ......... LDING TIME ---------""-'N..,O=-=.N=E"--------------- ;

9}o] 01-~ i2j /- A }C.:)= (SEE NEXT PAGE) WIRE-FLUX CLASS ________ _,N'""/""'A"--------......, ~ i2j /- "'JlE ~ FLUX TRADE NAME ------'N'""/"""'A'--'o,--""-,'"""~.£."'J '{P:J E

OTHERS ______________ ~N=O=-=-N=E"--------------- ~

~--------------------------------------~1 ; 71- :!:=. GAS(ES) (QW-408) §

7}/- ;g.* ~ ,.Q

CONSUMABLE INSERT NONE # SHIELDING GAS(ES) (GT) Ar (99.99%), (FC) Ar + COz c:t:: 0 =--PRODUCT FROM (GT) S. O ... L .. ID ..... ·'.·.··ifC·ru··· FLUX CORED ~ ~ 7}/- s:AJ B]%

lf-*O_T_HE __ R_V_ARIAB ____ L_ES_ARE ___ S_H_O_WN-.,pO'i'.N+. ·~.:,.E...:c.X:-:.. M,_· . .....,·· IL._E_. -------1 PERCENT COMPOSITION(MIXTURE) (FC) 80%Ar+20%CO,. 'g

;Al- A-ll POSITION(S) (QW:4~5~·· >.? !oJ RATE (GT) 10-15 t/MIN., (FC) 20-25 t/MIN. ;

.=:1.-'f-.!:! :AHJ < r :U'<P 7}/- ~ "J - - -- - ~ GAS BACKING ____ -=.A=r-'-'. (~9=9-=99"--"!.=o=),~1"'-5--=2=5-"'.e-'-'IM=in:.:... -'-(*-"'3.L.) _____ 'Q

POSITION OF GROOY~·~,/---..!:.AL~L,._______________ E 10~1 ~ Bd 7}~ ~ ~ ~ :A}--\~j ··• ....•.•. · \, > = POSITION OF FII.;~Ef*'-· -------"-'AL~L,.___ ___________ I--T:.:RAIL:=.:=:IN:.:.:::G:...:G:::A.::S:....======::::::::N::::O:::N::::E::::::::======ll "' ~ ~ <~J-'5'J: ',,., ~71 =i Aa ELEC. CHARACTERISTIC(S) (QW-409) ~ PROGRESSION UP X DOWN .S .....

~ <">:1 ~ ~* "<§ Ell = Oft 2 PREHEAT (QW-406) TUNGSTEN ELECTRODE TYPE EWTh-2 :9

------~~~-------11 ~ £,j A1 oj] ~ -&£ ~ ~* 3.7] ,f!l MIN. PREHEAT TEMP. ---------"'-'10"-o""C-'-(*_,1'-'-)_________ TUNGSTEN ELECTRODE SIZE 2.4 OR 3.2mm0 ~

%%ii-4i- ~ o] "<§Ell = £,] rJ1 Jill~:{[- -&£ ... MAXINTERPASSTEM~------~1=8=0o~c~---------- ~~::R~FMETALT~;:ERFORFCAW GLOBULAR ~ oJl~ %:Al CJ

~

PREHEAT MAINTENANCE ------'-'N~O~N~E,.____________ .c: ~============================================================================~~

HSFC-H910-A01 WELDING RESEARCH DEP'T, HIRI A4(210mmx297mm)

-

%~ -3)-q:j lE €-J:tl~ WPS NO. ____ __,B"-'RZ-=__,T'""F--'-8=8"---=01....._ ________ _ SHEET No. 2 OF 2 7~ .AcJ J:tl ~ REV. NO. ----------"1 ___________ _

%{171 ~ WELDING TECHNIQUE(S) (QW-410) l:l]"' ~Ell STRINGER OR WEAVE BEAD BOTH 7}~7,j .3.7] ORIFICE OR GAS CUP SIZE (GT) 9-16mm

(FC) 12-19mm

INITIAL OR INTERPASS CLEANING ______ _

GRINDING AND/OR BRUSHING (SUS TOOL ONLY)

7}-9-~ BJ"~ METHOD OF BACK GOUGING NONE

SINGLE OR MULTIPLE PASS (PER SIDE) MULTIPLE

~ % OSCILLATION --------~N~/A~-----li!~ ~~ q~

,..; \C Q\ Q\

I !") = ~ M QC = I

SINGLE OR MULTIPLE ELECTRODE --==S=IN'-'-G=L=E____ S ~~~ ~

~~E.'ft.!:!_.Q} %~%zl 7ie1 CONTACT TUBE TO WORK DIST. _ ___,("'"F_,C:.L.)=20=±=5=m=m,.___

I~====~====~==~==~~==~============~LP~E=E=N~IN~G~~==~====~~====~~N~O~N~E~======~I ~ QC ....

LAYER NO.

1

2

OTHERS

WID PROC

-SS (ES)

GTAW

GTAW

FCAW

MAX. W/M F A THK. NO. NO. (rom)

FILLER MET AL(S) CURRENT TRAVEL ~----~-~--.----~VOLTS SFA SPEED

No A WS CLASS. DIA TYPE AMPERES RANGE RANGE . . RANGE (V) .

(OR BRAND) (mm) POLA. (A) (em/rom.)

6 8 5.9 2.4 DCEN 90-110 9-12 6-8

8

6 8 5.14

28.6 6 8 5.22

ER316L (ST-316L,

HYUNDAI)

E316LT1-1 (SHIELD

BRIGHT 316L, SEAHESAB)

110-120 10-12 6.5-10

2.4 DCEN 140-160 160-200

1.2 DCEP 110-130 130-150


13.2 13.3

OTHERS = = = CJ Ql

"' = Ql

6: -= Ql .... ... ,Q ... -= = • Q,

_e. -; 011 Ql -"' ... .... ; Q,

8 = CJ

"Q = = = = "' • Ql Q,

"Q Ql

"" ·c = .;: ; = = ....

,Q

~ 0 ="Q

; rJ1

~ .... = Ql

"' = • = = = ... .... = ,Q ... • .... "' ...

IF===================,====================r==================~=======================91 "0

PREPARED BY ~ = IF===========~=====91F===========~~~=9~=========9F=======9?====================~1 ·~

---·~'"~- c. ;4 J ---Q~ ~ CHECKED BY AUTHORIZED BY APPROVED BY

' 2012/4/23 2012/4/23 ' 2012/4/23 ~ ~~~k========d~=============d~======~======~========~==~==d

HSFC-H910-A02 WELDING RESEARCH DEP'T, HIRI A4(210mmx297mm)

code 1 wps rev 0.pdf

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