cnc machining system datron m10pro€¦ · cnc machining system datron m10pro hsc aluminum...
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CNC Machining SystemDATRON M10ProHSC Aluminum Machining Example: Packaging Industry
Innovative Production Technology
� Durable precision!
� Reliable precision for workpiece tolerances
� Time saving!
� Short cycle times due to excellent cutting performance
� Full Flexibility!
� Short changeover times to machine different materials and workpiece types
� Higher cost-effectiveness!
� Due to the efficient combination of DATRON engineering and proprietary control system with numerous accessory options, the versatile M10 Pro provides you with the added value that has been missing in your production so far, both, for small and large quantities
The perfect machining system for your application:
DATRON M10Pro
More than just machine construction –You Are in Expert Hands From A to Z
A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world’s largest manufacturers. Our business is based on partnering successfully with our customers for their entire “customer journey”. If handled correctly, this “journey” is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come.
The Milling Machine.
The Technology.
Our Service.
Application Consulting
Demo
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Machining Samples
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Consulting
Training
Individual Tool
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High surface quality and precise pockets and holes are necessities in the production of quality blister packages for the medical and packaging industries. Premium manufacturing quality of individual 3D shapes without need for post-processing is made possible through the combination of milling strategy, a precision CNC milling machine and optimized milling tools.
Machining time with DATRON M10 Pro:
105 minutes
130 mm
100 mm
15 mm
Perfect 3D surfaces thanks to PerfectCut
Optimum surface quality and burr-free edges
0.8 mm vacuum holes
We Provide Solutions For Your Application
Set-up and machining times
Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy – all from a single source: DATRON.
1 2 3 4 5 6Machining: Face milling Roughing Roughing Pre-smoothing Smoothing Drilling
End mill: Monoblock, Ø 20 End mill, Ø 8 End mill, Ø 4 Spherical mill, Ø 3 End mill, Ø 3 Drill, Ø 0.8
Number of flutes: 2 1 1 1 4 2
Revolutions: 35,000 rpm 30,000 rpm 38,000 rpm 40,000 rpm 38,000 rpm 22,000 rpm
Feed rate: 3 m/min 8 m/min 4 m/min 5 m/min 3 m/min 0.5 m/min
XY infeed: 10 mm 6.5 mm 3.2 mm 0.5 mm 0.08 mm -
Z infeed: 0.5 mm 1.5 mm 1.0 mm 0.5 mm 0.1 mm 0.5 mm
Dynamics: 5 5 5 5 1 5
CAM chord error: 0.03 mm 0.025 mm 0.025 mm 0.03 mm 0.001 mm -
PerfectCut chord error: 0.05 mm 0.03 mm 0.03 mm 0.04 mm 0.0015 mm -
Article No.: 0078920 0068080E 0068434S 0068173E 00786203 0068208
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5 Smoothing
Pre-smoothing
Roughing
1 Face milling
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3
6 Drilling
Milling strategies used(selection)
Optional accessory technology packages:We offer a series of powerful accessory combination packs at attractive prices:
Vacuum TechnologyDATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times.
� Vacuum distributor
� Vacuum table 1,000 x 500 x 30 mm
� Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4”, Pro
CNC milling toolsDue to years of experience and intensive communication with our customers, we develop tools that are specifically designed for high-speed machining.
� Customized tool packages
DATRON PerfectCut
Software ModulesFast CAD/CAM data transfer and an easy-to-use software.
� DATRON CNC v9 ISO+
� DATRON CNC v9 Expert, incl. ISO+
� Mastercam milling entry package, wire frame model (DesignLT)
� DATRON PerfectCut controur smoothing filter
XYZ SensorThe XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically measuring reference workpiece edges and height.
� Precision sensor Z TP-R
� 3D-(X,Y) extension for X, Y, Z sensor
Compact Centric ClampDATRON‘s compact centric clamps are high-quality and extremely accurate workholding.
� Specially developed slide geometry with a guide length of 150 mm
� Fully enclosed, 100% protected against debris
Recommendation!
Die Informationen in dieser Broschüre enthalten aktuelle Beschreibungen bzw. Leistungsmerkmale, welche sich durch Weiterentwicklung der Produkte ändern können. Die Beschreibungen und Leistungsmerkmale sind nur dann verbindlich, wenn sie bei Vertragsabschluss ausdrücklich schriftlich vereinbart werden.
DATRON AGIn den Gänsäckern 5
D-64367 Mühltal
Tel.: 06151-1419-0Fax: 06151-1419-29
www.datron.de
The ideal CNC milling machine for aluminum cutting as described:
DATRON M10 Pro PPrecision PowerS Syncro 3.0 kW spindle with HSK-E 25 insert PCNC hand-held control unit Pro B10-2 HSCpro PMinimum-quantity cooling lubrication system, incl. spray unit PTool changer, 24fold, HSK-E 25 PPrecision tool length sensor PSoftware package PerfectCut P
Technical Data:
� 3.0 kW spindle
� 12-station automatic tool changer
� Installation dimensions (W x D x H) without terminal
� 1,990 mm x 2,080 mm x 2,000 mm
� Weight approx. 2,000 kg
TrainingOur system training sessions allow you to acquire all the essentials to use our machines and systems
effectively and efficiently in a very short time.
� Operator training at your site or in a DATRON Technology Center
Die Informationen in dieser Broschüre enthalten aktuelle Beschreibungen bzw. Leistungsmerkmale, welche sich durch Weiterentwicklung der Produkte ändern können. Die Beschreibungen und Leistungsmerkmale sind nur dann verbindlich, wenn sie bei Vertragsabschluss ausdrücklich schriftlich vereinbart werden.
DATRON AGIn den Gänsäckern 5
D-64367 Mühltal
Tel.: 06151-1419-0Fax: 06151-1419-29
www.datron.de
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The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract.
DATRON Dynamics, Inc.115 Emerson RoadMilford, NH 03055
Phone: 888.262.2833www.datron.com
DATRON Dynamics West 6255 Southfront RoadLivermore, CA 94551
Exceptional equipment. Exceptional support.
Qualified Seasoned technicians with many years of practical ex-perience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be ad-dressed quickly and skillfully.
Cost-effectiveThe most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution.
Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need … when you need it. User-changeable parts can be shipped overnight or in advance of a sched-uled service visit to maximize machine up-time.
Friendly and ReliableIf you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call.