cmo 09 s2008 - annex iv laboratory requirements.pdf

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  • 7/29/2019 CMO 09 s2008 - Annex IV Laboratory Requirements.pdf

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    ANNEX IV

    LABORATORY REQUIREMENTSA. Chemistry & physics Laboratory

    B. Mechanical Engineering Laboratory

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    A. Chemistry & Physics Laboratory

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    GENERAL CHEMISTRY LABORATORY

    Exercise Required EquipmentRequiredQuantity*

    1. Basic Laboratory Techniquesa. Use of burnerb. Preparation of solutions

    Determination of mass Measurements of volume Calculation of density

    BurnerBeakerGraduated cylinderTriple beam balanceNaCl solutionPb (NO3)2 solution

    5 pcs.5 pcs.5 pcs.5 pcs.25 mL25 mL

    2. Separation techniquesa. Filtration/decantationb. Sublimationc. Adsorptiond. Distillation

    Glass funnelBeakerEvaporating dishFilter standDistillation apparatus

    Activated charcoalStaple wireFood colorKMnO4 solution

    5 pcs.5 pcs.5 pcs.5 pcs.1 set-up

    5 g25 pcs.5 g25 mL

    3. Classification of mattera. Differentiation of elements,

    compounds mixtures, colloidsb. Differentiation of electrolyte

    from non-electrolytec. Differentiation of acid, bases,

    salts.

    Test tubepH paperConductivity apparatusI2 crystalsKClO3 solidNaOH solutionHCI solutionNaCl solution

    Sugar solution

    50 pcs.20 pcs.1 set-up3 g3 g25 mL25 mL25 mL

    25 mL4. Changes of matter and energy

    transformationa. Differentiation of physical from

    chemical changeb. Law of conservation of massc. Types of chemical reactions

    Test tubeBurnerEvaporating dishBeakerAlcoholI2 crystalsZn stripsHCl solutionStaple wireCuSO4 solution

    50 pcs.5 pcs.5 pcs.5 pcs.5 mL5 g5 pcs.25 mL25 pcs.25 mL

    5. Gas Laws

    a. Boyles Lawb. Charless Lawc. Grahams Law

    Beaker

    ThermometerSyringeGlass tubingSand bagNH4OH solutionHCl solution

    5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.5 mL5 mL

    6. Solutionsa. Factors affecting solubilityb. Colligative properties

    Test tubeBeakerAlcohol

    50 pcs.5 pcs.25 mL

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    HexaneSugarNaClUreaOil

    25 mL5 g5 g5 g5 mL

    7. Rates of chemical reactions,chemical equilibrium

    Test tubeBeakerMg ribbonHCl solutionFeCl3 solutionKSCN solutionKCl solutionFe (NO3)3 solution

    50 pcs.5 pcs.5 pcs.25 mL25 mL25 mL25 mL25 mL

    8. Redox reaction andelectrochemistry

    BatteryTest tubeZn stripsCu stripsPb strips

    Pb (NO3)2 solutionZn (NO3)2 solutionAlligator clip

    5 pcs.50 pcs.5 pcs.5 pcs.5 pcs.

    25 mL25 mL10 pcs.

    9. Corrosion Petri dishBatteryAlligator clipCu stripsZn stripsAl stripsMg stripsElectrolyte solution

    5 pcs.5 pcs.10 pcs.5 pcs.5 pcs.5 pcs.5 pcs.25 mL

    * Required Quantity is based on a class size of 25 students

    PHYSICS 1 LABORATORY

    Exercise Required EquipmentRequiredQuantity*

    1. An exercise to illustrate theprinciples, use, and precision of

    the vernier caliper and micrometercaliper

    RulerVernier caliper

    Micrometer caliperObjects for measuring

    5 pcs.5 pcs.

    5 pcs.5 sets

    2. An exercise to verify the graphicaland analytical methods ofdetermining resultant forces.

    Force tableWeight holderMassesMeter stickProtractor

    5 pcs.20 pcs.5 sets5 pcs.5 pcs.

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    Alternate apparatus:Force frameSpring balanceWeight holderMassesRuler

    5 pcs.15 pcs.15 pcs.5 sets5 pcs.

    3. An exercise to observe and verifythe elements of motion along thestraight line

    Linear air track with blower and trolleyTimer/stopwatchMeter stickFree fall apparatusMetal balls of different sizesClampSupport rod

    Alternate apparatus:Spark timer/ticker timerPaper tapeStopwatch

    Plane board with standClampWooden cartScissorsCarbon paperMasking tapeMeter stick

    5 pcs.5 pcs.5 pcs.5 pcs.12 pcs.5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.1 set5 pcs.

    4. An exercise to observe and verifythe elements of motion in twodimensions

    Blackwood ballistic pendulumMetal ballMeter stickCarbon paperInclined plane

    Protractor

    Alternate apparatus:Projectile apparatusMetal ball/plastic solid ballPhotogateTimer/stopwatchTime of flight receptor padCarbon paperWhite paperMeter-stick

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    5. An exercise to verify the laws of

    motion

    Atwoods machine

    MassesStopwatchString

    Alternate apparatus:Frictionless dynamic trackSmart pulleyStopwatchWeight holder

    5 pcs.

    5 sets5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.

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    StringClamp

    5 pcs.5 pcs.

    6. An exercise to determine thecoefficients of static and kineticfriction of various surfaces

    Friction board with pulleyFriction block with different surfacesGlass plate of size similar to friction boardPlatform/triple beam balanceWeight holderMeter stickSlotted masses, 5-500g

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets

    7. An exercise to verify the work-energy theorem

    Dynamic cartFrictionless dynamic trackMassesWeight holderClampStringTimer/stopwatchPlatform/triple beam balance

    Support rod

    5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    5 pcs.

    8. An exercise to verify the principlesof conservation of mechanicalenergy

    Metal standClampMetal ballStringMeter stickCutter bladeHanging massCarbon paperWhite paperMasking tape

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.10 pcs.10 pcs.1 set

    9. An exercise to verify the principlesof conservation of momentum

    Ramp/launcherMetal standClampMetal balls of different sizesMeter stickCarbon paperWhite paperMasking tape

    5 pcs.5 pcs.5 pcs.10 pcs.5 pcs.10 pcs.10 pcs.1 set

    10. An exercise to verify the conditionof the body in rotationalequilibrium

    Demonstration balanceVernier caliperPlatform/triple beam balanceMassesMeter stick

    5 pcs.5 pcs.5 pcs.5 sets5 pcs.

    11. An exercise to verify the forcesinvolved in uniform circular motion

    Centripetal force apparatusMeter stickMass with hookPlatform/triple beam balanceStopwatch

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

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    12. An exercise to verify the principleof simple harmonic motion

    ClampMassesWeight holderMeter stickSupport rodSpring

    Alternate apparatus:Hookes Law apparatus

    5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.

    5 pcs.

    13. An exercise to measure specificgravity

    Liquids:Hydrometer jarU-tubeInverted U-tubeBeakerMassesMeter stickVernier caliperSpecimen of liquids

    Solids:Beam balanceHydrometer jarBeakerThreadThermometerSpecimen of solids

    Alternate apparatus:Mohr-Westpal Balance

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets

    5 pcs.

    14. An exercise to observe and verifythe elements of transverse wavemotion

    SonometerWeight holderSet of massesTuning forks of three different frequenciesRubber hammerMeter stick

    5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.

    * Required Quantity is based on a class size of 25 students

    PHYSICS 2 LABORATORY

    Exercise Required Equipment RequiredQuantity*

    1. An exercise to determine thespecific heats of solids by themethods of mixture

    CalorimeterStirrer for shotSpecimen for shotThermometerPlatform/triple beam balanceBeaker

    5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.

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    IceWater

    5 sets

    2. An exercise to measure thecoefficient of linear expansion

    Thermal expansion apparatusSteam generatorOhmmeter/VOMConnectorsBasin/containerHot and cold water

    5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.

    3. An exercise to measure themechanical equivalent of heat

    Mechanical equivalent of heat apparatusOhmmeter/VOMMass (10 kg)ThermometerVernier caliperPlatform/triple beam balance

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    4. An exercise to observe and verifythe elements of electric charge Van de Graff generatorTissue paperAluminum foilMetal conductor with insulated handleFluorescent lampMasking TapePower SourceGalvanometerConducting paperField mapper kit/mapping ApparatusConnectors

    2 sets2 sets2 sets2 sets2 sets1 set5 pcs.5 pcs.5 pcs.5 pcs.5 sets

    5. An exercise to illustrate Ohms

    Law

    Panel board/circuit board

    VOM or multitesterDC power supplyBridging plugs/connecting wiresFixed resistorSPST switchSPDT switch

    Alternate apparatus:Bread boardJumper

    5 pcs.

    5 pcs.5 pcs.5 sets15 pcs.5 pcs.5 pcs.

    5 pcs.5 sets

    6. An exercise to determine andcompare the resistance of differentconductors

    1-m slide wire/ wheatstone bridgePower supplyVOM or multitesterGalvanometerPotentiometerFixed resistorUnknown resistorSPST switchConnecting wires

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets

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    7. An exercise to verify the principlesof series and parallel connections

    Panel board/circuit boardVOM or multitesterDC power supplyBridging plugs/connecting wiresFixed resistors

    Alternate apparatus:Bread boardJumper

    5 pcs.5 pcs.5 pcs.5 sets15 pcs.

    5 pcs.5 sets

    8. An exercise to verify therelationship among theelectromotive force, current, andresistance of cells in series andparallel

    Dry cellsSwitchVOM or multitesterResistorsPanel board/circuit boardBridging plugs/connecting wires

    Alternate apparatus:Bread board

    Jumper

    10 pcs.5 pcs.5 pcs.10 pcs.5 pcs.5 sets

    5 pcs.5 sets

    9. An exercise to observe theapplications of Kirchhoffs Law

    Power supplyFixed resistorsVOM or multitesterBridging plugs/connecting wiresPanel board/circuit board

    Alternate apparatus:Bread boardJumper

    10 pcs.25 pcs.10 pcs.5 sets5 pcs.

    5 pcs.5 sets

    10. An exercise to determine theelectrical equivalent of heat

    Electric calorimeterThermometerBeam balanceMassesStop watchVOM or multitesterRheostatDC power sourceConnecting wiresSwitch

    5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.5 sets5 pcs.

    11. An exercise to observe the

    relationships between resistanceand capacitance in the circuit

    Power source

    Fixed capacitor (330 microfarad)Fixed Resistor (100 ohms)Connecting wiresVOM or multitesterStopwatch

    5 pcs.

    5 pcs.5 pcs.5 sets5 pcs.5 pcs.

    12. An exercise to observe theprinciple of magnetic field

    Natural magnetsHorseshoe magnetsBar magnets

    5 pcs.5 pcs.10 pcs.

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    RingGlass plateIron fillingsFrame for bar magnetsCompassMounted straight wire

    CoilSolenoidBatteryReversing switch

    Alternate apparatus:Tesla meter / tangent galvanometer

    5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.

    5 pcs.5 pcs.5 pcs.5 pcs.

    2 sets

    13. An exercise to demonstrate theFaradays law of electromagneticinduction

    CoilsGalvanometerVOM or multitesterAC power supplyBar magnets

    Connecting wires

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    5 pcs.

    14. An exercise to verify the law ofreflection and refraction

    Optics benchLight source, sodium/mercury lampsRay table and baseComponent holderSlit plateSlit maskRay optics mirrorCylindrical lens

    5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    15. An exercise to investigate and

    study the image formation in mirrorand lenses

    Optic bench

    Light sourceRay table and baseComponent holderParallel ray lensSlit plateRay optics mirror5 cm focal length spherical mirror-15cm focal length concave lens10cm/7.5 cm focal length convex lens15 cm focal length convex lensViewing screenCrossed arrow target

    5 pcs.

    5 pcs.5 pcs.15 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.

    * Required Quantity is based on a class size of 25 students

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    B. Mechanical Engineering Laboratory

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    WORKSHOP THEORY AND PRACTICE

    Recommended Experiments/Exercises to be performed.

    1. Metrology2. Lay out and Pattern Making3. Bench Work4. Sheet Metal Works5. Welding Practice6. Forging7. Foundry/Casting/Pattern Making

    Laboratory Equipment/Apparatus Required

    1. Hand Tools - 5 sets/type2. Power Tools - 5 sets/type3. Driving Tools - 5 sets/type4. Wood working equipment

    4.1 Planner (wood) - 1 set4.2 Sander - 1 set4.3 Circular Saw - 1 set4.4 Wood Lathe - 1 set

    5. Cutting Hand Tools - 5 sets/type

    6. Work holding tools - 5 sets/type7. Bar cutter - 1 set8. Cut-off grinding wheel - 1 set9. Sheet Metal tools - 2 sets/type10.Welding Machine/tools

    10.1 Arc - 2 units10.2 Gas - 1 set10.3 Inert Gas - 1 set each

    TIG & MIG

    11. Forging Tools and Furnace - 5 sets of tools & 1 set furnace12. Foundry Tools - 5 sets of tools13. Cupola-crucible type - 1 set14. Measuring Instruments/Tools - 5 sets/type

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    MACHINE SHOP THEORY

    Recommended Experiments/Exercises to be performed

    1. Lathe Works2. Shaper/Planner and Milling Works3. Grinding Works4. CNC Machining (Basic Programming)

    Laboratory Equipment/Apparatus Required

    1. Lathe Machines ( manual and/or numerical controlled )2. Shapers3. Milling Machines4. Bench Grinder5. Surface Grinder6. Cylindrical Grinder7. Drill Press8. Power Hack Saw

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    ME LABORATORY 1

    Recommended Experiments/Exercises

    1. Measurement of Length, Area and Speed2. Calibration of Platform Scale3. Calibration of Water Tank, Meter and Orifice4. Calibration and use of Pressure and Temperature Measuring Instruments5. Velometers and Pitot Test6. Measurement of Humidity7. Specific Gravity and Viscosity of Fuels/Lubricants8. Flash and fire points of liquid fuels and grease

    9. Carbon Residue Test10.Oxygen Bomb Calorimeter11.Flue Gas Analysis

    Laboratory Equipment/Apparatus Required

    1. Planimeter2. Dead Weight Tester3. Vacuum Gauge Tester4. Variable Speed Tester5. Viscometer6. Sliding block viscometer (Newtons Law)7. Temp. Comparison Bath8. Bomb Calorimeter9. Orsat Apparatus10.Hygrometer11.Set of Pitot Tubes12.Set of U-tube manometers13.Set of Calipers14.Set of flowmeters15.Set of Weights16.Platform Scale (100 kg)17.Flash & Fire Points Apparatus

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    ME LABORATORY 2

    Recommended Experiments/Exercises

    1. Performance test and various pumps, blowers and compressors(Ex. Centrifugal pump performance test)

    2. Measurement of Boiler Heating Surface3. Heat Losses through pipes4. Performance test of SI & CI engine

    List of Equipment/Apparatus Required

    1. Centrifugal, Axial, Gear and piston pump test rig2. 4 sets of fans/blowers test rig3. Air compressor test rig4. Boiler & steam turbine5. Bare and logged pipe6. Diesel Engine Performance test bed7. Gasoline Engine Performance test bed8. Surface and Tubular Condensers9. Reynolds Apparatus

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    ME LABORATORY 3

    Recommended Experiments/Exercises

    1. Expt. No. 1-4 Analysis & Performance test of Refrigeration system2. Expt. 5 Mini-Ice plant analysis & performance test3. Expt. 6-9 Analysis and Performance test of Air conditioning system4. Expt. 10-12 Steam plant operation analysis/and performance test

    Laboratory Equipment/Apparatus Required

    1. Refrigeration Trainer

    2. Air Conditioning Trainer3. Ice Plant4. Mini Steam Plant5. Fluid-Power Equipment6. Diesel Engine

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    MATERIALS AND ENGINEERING LABORATORY

    Recommended Experiments/Exercises

    1. Tensile strength determination2. Compression strength determination3. Shear strength determination4. Flexural strength determination5. Torsional shear strength determination6. Fatigue strength determination7. Hardness determination

    List of Equipment/Apparatus Required

    1. BHN Testing Machine2. Beam Deflection Machine3. Rotary Bending, Fatigue Testing Machine4. Universal Testing Machine (UTM)5. Shear Test6. Magnetic Particle Test7. Impact Test

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    DC AND AC MACHINERY

    Recommended Experiments/Exercises

    1. DC Motor Performance Test2. DC Generator Performance Test3. Single Phase supply & transformer connection4. Three Phase supply & transformer connection5. Squirrel Cage Induction Motor Performance Test6. Capacitor start-capacitor run motor Performance Test7. Synchronous Motor Performance Test8. Universal Motor Performance Test

    List of Equipment/Apparatus Required

    1. DC/AC Test Equipment or its Equivalent DC/AC MachineLab. Setup

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    INSTRUMENTATION AND CONTROL

    Recommended Experiments/Exercises (at least 12 experiments/exercises)

    1. Functional tests of sensors2. Control Systems simulations3. Pneumatic applications4. Hydraulics applications5. Electronic controls6. Positioners7. Valves

    Laboratory Equipment/Apparatus Required

    1. Sensing Equipment2. Process Controls3. Fluid Power Equipment4. Instrumentation Components

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    BASIC ELECTRICAL ENGINEERING

    Recommended Experiments/Exercises

    1. Familiarization with DC instruments2. OHM's Law and resistor color coding3. Series and parallel circuits4. Power in Dc circuits5. Delta - Wye Transfromations6. Kirchhoffs's Laws7. Superposition Theorem8. Thevenin's and Norton's Theorem9. Maximum power transfer in DC circuits10. RC time constant

    Laboratory Equipment/Apparatus Required

    SPECIFICATIONS UNITS QTY

    Circuit boards 1 and 2 sets 4

    Metering board pcs 4

    VOM (analog and digital) pcs 4

    Regulated power supply sets 8

    Connecting wire

    Lamp loads sets 4

    Wattmeter pcs 4Variac pcs 4

    Battery (9 V)

    Bread board pcs 4

    Stop watch pcs 4

    SPST switch pcs 4

    Resistors (1 W)

    Electrolytic Capacitor (12 V)

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    BASIC ELECTRONIC ENGINEERING

    Recommended Experiments/Exercises

    1. Diode test and familiarization2. Clipper and clamper on waveshaping circuits3. Capacitor - filtered and power supply4. Transistor familiarization5. Transistor application6. JFET familiarization and characteristics curves7. Amplifiers (types and applications)8. Operational amplifier (basic characteistics)

    Laboratory Equipment/Apparatus Required

    SPECIFICATIONS UNITS QTY

    Signal generators pcs 4

    Function generators pcs 4

    Oscilloscopes pcs 4

    DC power supply pcs 10

    Multimeters pcs 5

    Bread board/experiment board

    Connecting wires

    Multi-input transformers pcs 4