clothing design in aspect of ensuring the physiological and psychological comfort

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    Monika BogusawskaBczek, PhDUniversity of Bielsko Biala

    Faculty of Material and Environmental Sciences

    Department of Design and Technology Clothing

    Poland

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    I.I. DDEFINITIONEFINITIONOFOF CCLOTHINGLOTHING::Clothing cover on humans body (trunk and limbs).

    They fulfill two general functions:

    1. Protection against damaging factors of environment, as:temperature, wind, rain, snow, harms of body.

    2. Aesthetical function - satisfy of human needs which depends

    on society habits and they are manifestation of their culture:

    times (poque), religion,

    economical and political situation

    level of technology.

    II.II. DDEFINITIONEFINITIONOFOF CCLOTHINGLOTHING

    Clothingit is good which is making from patterns, received from

    the base of anthropometric measurements of human body. In the

    next patterns are connected each other by sewing or fusing to

    ready to wear three-dimension garment.

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    In modern time the primary rules of clothing industry isproduction of fashioned and useful clothing, which guaranty

    good looking and best filling.

    The clothing industry is closely to textile industry, because the

    textile goods are the raw materials for garment.Together with techniques development and become new, very

    interesting and original design fabrics grow up the design

    and useful possibility of clothing.

    The forms and shapes of garment, as well as theirproperties depend on three mayor factors:

    1. The kind of raw materials

    2. Technology of their making

    3. Their topic and destination.

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    In depends on destination the clothing fulfilled thedifferent function:

    They protect against damaging factors of environment as:temperature, wind, rain, snow;

    They protect against hurt;

    They protect against biological, chemical, radiation andother pollution;

    They make us invisible or visible in group of people orin the environmentfashionable or unfashionable garment;

    They define the character of meeting - give official orunofficial forms.

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    The clothing characterize a lot of different

    properties, which describe and decide about

    clothing functionalism to fulfill designed

    function.

    USEFUL PROPERTIES

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    Aesthetic

    Colour, designand patterns

    To be fashion

    Well construction

    Resistance ofpilling

    Resistance of

    dirtying Durability of

    shape

    Light fastness

    Washing fastness

    Physiological

    Airpermeability

    Waterpermeability

    Sorption

    Thermal

    insulation Breathing

    Microorganisms- proof

    Antistatic

    Mechanical

    Tensilestrength

    Abrasionresisting

    Dynamicstrength

    Stiffness

    Conservation

    Kind ofcleaningprocess

    Temperatureof cleaning

    Time ofdrying

    Sterilization

    Special

    Waterproof

    Fireproof

    Thermalinsulation

    Chemicalresistant

    Radiationresistant

    Nice looking

    Comfort of

    physiological filling

    Wear-resistant

    Level complicationduring using

    Barrier against

    environment

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    The art design

    The materials design

    The structure design

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    MMICROCLIMATEICROCLIMATEOFOFCLOTHINGCLOTHING

    One of the primary rule of clothing is insuranceproperly microclimate between human skin and

    clothing layers.

    This microclimate its cooperation between following

    factors:

    TEMPERATUREPRESSUREOFVAPOURMOLECULES

    HUMIDITY

    AIRMOTION

    Value of these factors depend on:

    1. How much heat produce a human body

    2. How looks a heat exchange condition with

    environment

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    Properly microclimate between human skin and

    clothing layers is:

    the average temperature of skin is between 32 to 340C

    the low humidity (about 30-40%)

    to keep a minimum air motion (0,1m/s)

    the level of carbon dioxide (CO2) containing similarly

    as the atmospheric air, which we are breathingbelow0,03%.

    MMICROCLIMATEICROCLIMATEOFOFCLOTHINGCLOTHING

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    where:

    M- heat of metabolism

    Lheat looser for mechanical work

    Qpheat looser for vaporization sweat (perspire)

    QRheat extract or looser during radiation

    QCVheat extract or looser during convection

    QCheat extract or looser during conduction

    QB- heat extract or looser during breathing

    Qcompensation value of heat balance lackIt is function of clothingIREQ

    (Index of Required Clothing Insulation)

    The formula of heat balance for human organism is:

    Q = MQ = MLLQQPP QQRR QQCVCV QQCC QQBB

    L = RL = R

    70%70%

    20%20%

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    The production of heat depend on the level of our METABOLISM(synthesis & disintegration reactions).

    Normal people in comfortable environment conditions, its mean:

    the temperature 210C,

    humidity 50%

    air motion about 0,1m/sin the sitting position

    produce around 210kJ heat.

    The value of heat production depends on works intensity, f.e.:

    During sleepingit is about 40W/m2

    During hard work or exercise - up to 500W/m2

    This value also depend on the health state condition of human

    organism

    MMICROCLIMATEICROCLIMATEOFOFCLOTHINGCLOTHING

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    Heat comfortIts a state which insurance properly microclimate

    between body and garment during physical action in

    variable weather condition maintain full physical and

    mental efficiency

    (HOMEOSTASIS)

    Heat discomfort

    during heat unbalance become cooled

    (HYPOTHERMIA)

    or overheated (HYPERTHERMIA) human body.

    Both of these state are unprofitable.

    HHEATEAT CCOMFORTOMFORTANDAND DDISCOMFORTISCOMFORT

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    Heat comfortCold

    HHEATEAT CCOMFORTOMFORTANDAND DDISCOMFORTISCOMFORTSS

    364293

    0

    -395

    126

    -167

    -578

    -600

    -400

    -200

    0

    200

    400

    600

    25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

    Skin temperature[C]

    He

    atstateoforga

    nism[kJ]

    Heat deficit Heataccumulation

    ColderColdest

    Heat comfort WarmWarmerWarmest

    Thermal shock

    HOMEOSTASISHYPOTHERMIA

    HYPERTHERMIAHOMEOSTASIS

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    WIND CHILL TEMPERATUREWIND CHILL TEMPERATURE

    RISK OF FROSTBITELower or without any risk

    Lower of frostbite for peopleLittle dangerous frostbite for people after 10-30 minutes

    Increased dangerous frostbite for people after 5-10 minutes Increased dangerous frostbite for people after 2-5 minutes Great dangerous frostbite for all people below 2 minutes

    T = temperature of air [C]

    V10 = wind speed on 10 m up earths surface [km/h]

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    HEAT FHEAT FEELINGEELING DEPEND ON:DEPEND ON:1.the kind and number of pours inside of garments fabrics,

    2. the numbers of layers of garments

    3. weight of garments

    4. thickness17-23 mm it is boarding thickness, bigger not influence onthermal insulation

    5. construction of garments

    6. kind of fittingclosely clothing have lower heat resistance than loosely

    the optimum lay of air it is 5 mm around body

    THERMAL INSULATION1 clo1clo = 0,115 m2K/W

    The garments which have insulation 1 clo guaranty heat comfort in following

    climate parameter:

    temperature of air 210C,

    speed of air motion 0,1m/s,humidity of air 50%,

    the human doesnt make any physic work metabolism is 1 met

    The normal clothing1-4 clo

    The insulation of body skin0,15 - 0,18 clo

    The arctic clothing11-14 clo

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    NNOMOGRAMOMOGRAMOFOF BBEHMANNAEHMANNAgives possibility to define thermal insulation of garments

    depend on climates factors and the kind of work

    0 m/s0,1 m/s

    1 m/s5 m/s20 m/s

    Tem. T [0C]

    30 20 10 0 -10 -20 -30 -400

    Thermal insulation [clo]

    24681012

    Middle intensive work3 met

    Hard work6 met

    Very light work - 1,5 met

    Rest, seat1 met

    Sleeping0,8 met

    Light work2 met

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    PPOSSIBILITYOSSIBILITYTTOO TTRANSPORTRANSPORT (D(DISPOSALISPOSAL)) WWATERATERDepend on fibres' hygroscope and parameters of outside air

    Normal human perspire - 24-40 [g/h*m2].

    During intensive work in temperature (20240C) - 500 [g/h*m2]

    The factors which decide on water permeability:

    thickness

    capacity

    fittingdisparity of temperature between outside and inside layer

    of garments

    humidity of air inside and outside

    speed of air motion

    Wet skin could significantly increase the effect of chilling body and

    decrease the time for frostbite

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    The human breaths not only by nose and mouth but by all

    skin, so the air around body should be similarly like air

    outside.

    This property has to protect the admissible level of carbon

    dioxide (CO2) in air between clothing and skin

    below 0,03%

    The factors which decide on clothings ventilation:

    the structure of fabrics (f.e.: filling)

    thickness

    number of fabrics layers

    humidity of fabrics

    breadth of lay air around of body

    the kind of fabrics finishing

    the factors of outside air

    VENTILATIONVENTILATION

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    during seating in temperature T=250C

    the production of carbon dioxide (CO2) is 250 [mg/h*m2]

    during seating in temperature T=400

    Cthe production of carbon dioxide (CO2) is 350 [mg/h*m

    2]

    during work in temperature T=250C

    the production of carbon dioxide (CO2) is 600900[mg/h*m2

    ]

    PPRODUCTIONRODUCTIONOFOF CCARBONARBON DDIOXIDEIOXIDEBYBYHHUMANUMAN BBODYODY

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    NATUR

    AL

    cotton

    wool

    flax silk

    ARTIFICIAL

    viscose

    acetate

    S

    YNTHETIC

    polyamide PA

    polyester PES polyacrylonitryle

    PAN

    polypropylene PP

    polyurethane PU

    polyvinyl chloridePVC

    FFIBRESIBRES

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    0

    20

    40

    60

    80

    54

    73

    18

    46

    22 20

    5245

    30

    Strenght [cN/tex]

    0

    10

    20

    30

    4050

    60

    104

    50

    2630

    3540 36

    25

    Elongation [%]

    Elasticity

    0

    3

    6

    9

    12

    15

    18

    21

    7,5

    12,0

    20,0

    11,0 10,0

    6,54,0

    0,42,0

    Hygroscopicity [%]

    CCOMPAREOMPARESOMESOMEPROPERTIESPROPERTIESOFOFFIBRESFIBRES

    lower lower

    very high very high

    middle

    high

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    WWRINKLERINKLE RRESISTANCEESISTANCE

    On account of decompression after wrinkle we have fabrics:

    1. With lower decompression (below 40%)cotton, viscose and flax

    2. With middle decompression (4060%)silk and rayon

    3. With good decompression (above 60%)wool and PES

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    Natural

    Artificial

    Synthetic

    I STEP:I STEP: FFIBRESIBRES

    TTHOUSANDHOUSANDOFOF PPOSSIBILITYOSSIBILITYANDAND MMULTIPLYULTIPLY CCOMBINATIONOMBINATION

    MMIXEDIXED

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    technologicalspinningprocess

    worsted

    carded

    withoutspindled

    number ofyarn

    single

    twisted

    multiply

    kind of twist

    twist S

    twist Z

    twist mixed

    core

    with core

    without core

    destination

    for weaving

    for knitting

    special

    II STEP:II STEP: YYARNARN

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    SSOMEOME FFACTORSACTORSOFOF YYARNARNWHICHWHICHIINFLUENCENFLUENCEONON PPROPERTIESROPERTIESOFOF FFABRICABRIC

    1.Weaving yarns with compare to knitting yarns are stronger and moretwisted.

    2. Warp yarns are more twisted than weft yarns.

    3. Special yarn is destined for threads or fishing nets.

    Count of yarn, texthickness of yarn and its uniformity Direction and number of twist

    Tensile strength Elasticity

    low twist yarns soft fabric with good thermal insulation

    but with lower strength and lowerwrinkle resistance

    multiply twisted yarn fabric with high level of tensile strength

    and very well resistance of friction, but

    stiff and with lower thermal insulation

    high twist yarns the grain, folded surface of fabrics

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    Almost textiles fabrics for clothing are made from yarnsexcept non-wovens which are made exactly from fleece of fibres.

    III STEP:III STEP:TTEXTILEEXTILESS FFABRICSABRICSFORFOR CCLOTHINGLOTHING

    their thicknesstheir thicknessin comparison to lengthin comparison to lengthand widthand width

    is very small.is very small.

    We usually call them flat goods because

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    Woven fabrics

    Knitted fabrics

    Plaited fabrics

    Bonded fabrics

    Non-woven fabrics

    Laminate fabrics

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    These two systems interlace at

    a right angle in specified ordercalled PATTERN.

    TTEXTILEEXTILESS WWOVENOVEN FFABRICSABRICSThey are made by two systems of yearn:

    weft yarn and warp yarn

    The parameters determinate structure

    of woven fabric important for

    clothing:kind of pattern

    density of weft and warp yearns;thickness;

    surface mass

    WEFT YARNWEFT YARN

    WARP YARNWARP YARN

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    PatternPatternThe kind of pattern influence on:

    tensile strength of fabric

    the fabric is more strength but

    least abrasion resistance

    appearance of surface

    the more points of interlacing

    weft with warp

    kind of fitting and laying onthe body

    the surface of fabric

    is smoothly and polish

    the longer loose section

    between interlacing

    the fabrics has better hand

    (catch) and is better laying

    and fitting

    the least points of interlace

    weft with warp

    plain fabric the most strength than satin

    satin fabric

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    DDENSITYENSITYOFOF WWEFTEFTANDAND WWARPARP YYEARNSEARNS

    Almost 70% capacity of textile fabric is occupied by air, whichis the best heat insulator, f.e.:

    inside smoothing fabric the capacity of air amount about 50%

    inside teaseling (raising, napping) fabricsab. 90%

    TT KK FF

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    TTEXTILEEXTILESS KKNITTEDNITTED FFABRICSABRICS

    COURSE/ROWCOURSE/ROW

    WALE/COLUMNWALE/COLUMN LOOPLOOP

    The parameters determinate structure of knitted fabric important

    for clothing:

    kind of pattern density of wales and courses

    filling thickness

    surface mass

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    KKNITTEDNITTED FFABRICABRICSS

    WEFT KNITTEDWEFT KNITTED WARP KNITTEDWARP KNITTED

    May be made from a single yarn. The yarn is fed crosswise to the

    length of the fabric

    Can be unravelled Knitting needles work all together or

    sequentially (jacquard)

    Requires a full warp sheet The loop-forming yearns are fed in the

    direction of the length of the fabric.

    Can not be unravelled. Knitting needles always work together

    as a unit.

    CC

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    CCOMPAREOMPAREKNITTEDKNITTEDWITHWITHWOVENWOVENFABRICFABRIC

    1. more elasticity and resilience2. more stretching

    3. more softer

    4. better hygienically properties

    5. more cold protection6. better ventilationventilation

    7.7. better fitting andbetter fitting and settingsetting

    1. tendency to pilling

    2. unravel - easily unstitch

    3. roller edges

    4. difficult for sewing processneed

    the different methods and special

    equipments

    AdvantageAdvantages:s:

    DefectsDefects::

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    LLAMINATESAMINATES

    OUTER LAYER

    MEMBRANEMOISTURE

    VAPOUR INNER LAYER

    RAIN, SNOWWIND

    The two, three or more layers are built the laminates fabrics.

    The example of these materials are laminate with membrane,

    which is used for thermo-active clothing

    The membrane structure

    characterizes two,

    theoretical opposite factors:

    1. from outside there areideal protection barriers

    against rain, snow and

    wind

    2.from inside they are

    breath, well ventilation

    and insurance draining

    off moisture (vapour,

    sweat) outside.

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    Inside membrane there are micropores (ab. 1,4 mld/cm2), which

    dimension are 20 thousand smaller than normal drop water.

    In case of moisture of vapour - their molecule are 700 smaller

    than micropores.

    Thanks to above vapour can be easy transport outside,Thanks to above vapour can be easy transport outside,

    but the water from outside cant penetrate insidebut the water from outside cant penetrate inside..

    These make breathable clothing and absolute waterproofThese make breathable clothing and absolute waterproof

    MM UU TT

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    MMEMBRANEEMBRANE UUSEDSEDININ TTHERMOACTIVEHERMOACTIVECCLOTHINGLOTHING

    Teflon

    Gore-tex

    Polyester

    Sympatex

    Polyurethane

    Hydrotex

    Aqutex

    Bretex

    Thermoactive

    Osmossis

    Dry Tex

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    BREATHABLE / TEST RESULTSBREATHABLE / TEST RESULTS[kg/m2/24hrs]

    0

    5

    10

    15

    20

    25

    22

    12

    21

    8 10

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    NNONWOVENONWOVEN

    THERMOPLASTIC POLYMERS[GLUE]

    FIBRES

    FILM OF THERMOPLASTIC

    POLYMERS

    HOLES

    Nonwoven can be used as outer fabrics

    (expendable clothing)

    but almost 90% is used as interlining.

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    They primary purposes are ensure in clothing:

    maintains shape

    suitable stiffness

    good stretching

    good relaxation

    better strength

    InterliningsInterlinings -- materials attached tomaterials attached tothe backthe back of the top fabric.of the top fabric.

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    There are compounds, which together withincrease temperature change their state of

    aggregation from solid to liquid.

    Temperature

    Deformation

    Tg Ts Tf

    Tgglass

    temperature

    Tssoftening

    point

    Tfflow

    temperature

    Glass

    state

    Elasto-plastic

    state

    Elasticstate

    Plastic

    state

    Ts801200C

    Tf - 1051600C

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    PPARTICIPATIONARTICIPATIONOOFF IINTERLININGNTERLINING IINN TTHEHE

    CCLOTHINGLOTHING TTECHNOLOGYECHNOLOGY IINN TTHEHE EENDND OOFF

    XX CXX CENTURYENTURY

    10%

    90%

    sewing interlinings adhesive interlinings

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    regular location of grains (drops) -mesh

    irregular location of grains (drops)-

    Computer Point - CP

    irregular location of grains and

    sewing stitches

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    The kind and density of drops of glue influence onsoftness and stiffness.

    In case of the same mass of glue, but less densitydrops, the point of glue is bigger, and interlining are

    better joined with cover fleece fabric.

    In case of higher density, the points are smallerinterlining is better for thin and delicate fabrics.

    Irregular location insurance against surfaces buckles(embossing effects)the same pattern of fabric and

    drops of glue.

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    0

    50

    100

    150

    200

    3,5

    130

    180F[N]

    nonwoven woven laminate

    0

    5

    10

    15

    2025

    30

    35

    40

    2,1 4,2

    38,5

    C[dNm]

    nonwoven woven laminat

    TTENSILEENSILE SSTRENGTHTRENGTH SSTIFFNESSTIFFNESS

    0

    50

    100

    150

    200

    250

    230

    135

    35

    Q

    nonwovens wovens laminates

    PPERMEABILITYERMEABILITYOOFF AAIRIR

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    Laminates properties

    in realityin realityLL ((XXii + Y+ Yii + Z+ Zii))

    mechanical propertiesmechanical properties

    LL >> XXii + Y+ Yii ++ ZZii

    physiological propertiesphysiological properties

    L

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    The clothing become from pattern are joined by sewing or by specialtechnique (gluing, welding, heat sealing).

    IV STEP:IV STEP:CCLOTHINGLOTHING

    Almost 85 -90 % of clothing is made by sewing,

    the other technique is used for special clothes

    barrier clothing.

    SEWINGSEWING

    The point of sewing is

    joined by seamsclothing pieces (patterns)

    for the porpoise to making cover for some

    part of body.

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    SEAM it is the smallest elements of clothing structure.

    It become from at least one textile fabric, which has special laying and

    joined by threads during sewing.

    The threads make a special systems of interlacing and interloopingSTITCH

    THE KINDOF SEAMS:

    Joining seamsjoined minimum two textile elements Hem seamsfinishing hem of textile elements

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    TTHEHE KKINDINDOFOF PPRIMARYRIMARY SSTITCHESTITCHES

    LLOCKSTITCHOCKSTITCH CHAINSTITCH

    singlesingleththreadread

    twotwo--ththreadread

    threethread

    OVERAGE

    STITCH

    (OVERLOCK)

    twotwo--ththreadread

    three-thread

    fourthread

    safety stitch

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    LOCKSTITCH

    THESAMEUPANDDOWNSIDE

    NOSTRETCHING

    HASCLOSEDINTERLOOPINGOF

    THREADS

    CHAINSTITCH

    DIFFRENTUPAND

    DOWNSIDES

    STRECHING

    HASOPENINTERLOOPINGOF

    THREADS

    OVERAGESTITCH

    (OVERLOCK)

    OVERADGECUTEDHEM

    STRECHING

    HASOPENINTERLOOPINGOF

    THREADS

    SSHORTHORT CCHARACTERISTICHARACTERISTICOFOF SSTITCHESTITCHES

    LLOCKSTITCHOCKSTITCH

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    LLOCKSTITCHOCKSTITCH

    SSINGLEINGLE TTHHREADREAD CCHAINSTITCHHAINSTITCH

    TTWOWO--THTHREADREAD CCHAINSTITCHHAINSTITCH

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    OOVERAGEVERAGE SSTITCHTITCHESES (O(OVERLOCKSVERLOCKS))

    TWO-THREAD THREE- THREAD

    FOUR-THREAD

    SAFETY STITCH:

    three-thread overage and two-

    thread chainstitch

    11needle threadneedle thread

    22upper looper threadupper looper thread33lower looper threadlower looper thread44secondsecond needle threadneedle thread55second lowersecond lower

    looper threadlooper thread

    NNEWEW TTECHNOLOGYECHNOLOGY OFOF CCLOTHINGLOTHING

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    NNEWEW TTECHNOLOGYECHNOLOGYOFOF CCLOTHINGLOTHING

    Antibacterial and antiperspirant (moisture controlled) textiles:

    FIRMS:

    1. MONTEFIBRE - polyester fibre

    Terital Saniwear2. COURTAULDS:

    acryl fibre Amicor with antibacterial finishing

    Amicor Plus with anti-mycosis finishing

    3. FILAMENT FIBER TECHNOLOGYpolypropylene fibre - Salus

    4. OMIKENSHI CO. - cellulose yarn - Crabyon - with addition of chitin,get from crustacean armour

    5. RHOVYL- polyvinyl chloride fibre - Rhovyl'a.s.+ - protection against

    acarinoss and microbes

    6. JJW:

    PROLEN Siltex -yarn with addition ions of silver SeaCell active yarn with sea algas - including minerals,

    carbohydrate, vitamins and amino acids which liberate with

    temperature raising and influence healthy for body skin

    NNEWEW TTECHNOLOGYECHNOLOGY OFOF CCLOTHINGLOTHING

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    Anti -UV protection

    1. Enka Sun viscose fibreits blocked UV radiation

    2. Meryl Anti UVfilter of dangerous sun radiationsafety sunburn

    Thermoregulation fabrics

    SCHOELLER INTERACTIVE- fabric

    with microcapsules, which can accumulate

    or emit heat with changes of body

    temperatureinside of microcapsules are

    material, which could converse phase

    ACORDIS FIBRESOutlastacryl fibre

    with microcapsules

    cooling effectthe absorption of heatproduced by body

    insulation effectheat emitting from

    microcapsules to textile

    thermoregulation effect - the same

    level of microclimate temperature

    Cold airOuter fabric

    Microcapsules with

    phases conversion

    material

    Heat emitting from

    human bodySkin

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    FIBRES

    YARNS

    FABRICS

    TECHNOLOGY

    OF CLOTHING

    CCLOTHINGLOTHING

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