clarke valve shutter valve™€¦ · kalrez® -4 to 527 water, methanol, petrochem, acids, sea...

Shutter Valve™ Product Reference Guide PRG-1 June 2018 _____________________________________________________________________________________

Page | 1 ver 1.0

Clarke Valve™ – Shutter Valve™

The Shutter Valve™ design ranges from NPS ¼” – 12” in size. The Shutter Valve™ is a new technology

and an innovative, compact valve designed in accordance with ASME B16.34, B16.10, & B16.5. The

design provides precise flow control through the use of a three petal design, conforms to ANSI/FCI 70-2

leakage specifications, and requires low operational torque. The unique, patented design has a greater

flow capability than valves equal and larger in size, which makes it a good economical choice for new

constructions. In addition, the lower weight of the design, when compared to globe and rotary ball

valves makes the Shutter Valve™ an attractive solution.

Contents Table 1: Specifications .................................................................................................................................. 2

Table 2: Features .......................................................................................................................................... 3

Table 3: Shutter Valve Sizes and Options for CV, Pressure Class, End Connections, & Materials ................ 5

Table 4: Materials of Construction for Standard Parts ................................................................................ 7

Table 5: Examples of Materials for Nonmetallic Parts for Applications Shown .......................................... 8

Table 6: Maximum Allowable Pressure (Body Ratings) for 304L & 316L ..................................................... 9

Table 7: Maximum Allowable (Body Ratings) for A105 & Other Group 1.1 Materials .............................. 10

Table 8: CV 2 Valves – Flow Coefficients ..................................................................................................... 11

Table 9: CV 5 Valves – Flow Coefficients .................................................................................................... 12

Table 10: CV 20 Valves – Flow Coefficients ................................................................................................ 13

Table 11: CV 71 Valves – Flow Coefficients ................................................................................................ 14

Table 12: CV 308 Valves – Flow Coefficients .............................................................................................. 15

Table 13: CV 750 Valves – Flow Coefficients .............................................................................................. 16

Table 14: CV 1345 Valves – Flow Coefficients ............................................................................................ 17

Table 15: ¼ inch CV 2 Shutter Valve™ Dimensions & Weight ..................................................................... 18

Table 16: 1 inch CV 71 Shutter Valve™ Dimensions & Weight ................................................................... 19

Table 17: 2 inch CV 308 Shutter Valve™ Dimensions & Weight ................................................................. 20

Table 18: 4 inch CV 1345 Shutter Valve™ Dimensions & Weight ............................................................... 21

Figure 1: Ring Gear Sub-Assembly ............................................................................................................. 22

Figure 1.1: Ring Gear Sub-Assembly .......................................................................................................... 22

Figure 2: Pinion Gear & Pinion Shaft Sub-Assembly .................................................................................. 23

Figure 3: Actuator Plate Sub-Assembly ....................................................................................................... 23

Figure 4: Full Valve Body Sub-Assembly ..................................................................................................... 24

Figure 4: Combining Ring Gear & Body Sub-Assemblies............................................................................. 25

Figure 4.1: Combining Ring Gear & Body Sub-Assemblies.......................................................................... 26

Figure 4.2: Combining Ring Gear & Body Sub-Assemblies.......................................................................... 27

Figure 5: Positioning the Pinion Gear ......................................................................................................... 28

Figure 5.1: Positioning the Pinion Gear ...................................................................................................... 28


Page | 2 ver 1.0

Table 1: Specifications

Style Shutter Valve™

Sizes 1/4, 1, 1.5, 2, 3, 4, 6, 8, 10, 12 inch

Pressure Classes ASME/ANSI 150, 300, 600, 900, 1500

End Connections Flanged, threaded, socket weld, buttweld

Face to Face ASME/ANSI B16.10

Trim Type Three petal patented design

Leakage Standards ANSI/FCI 70-2 & MSS SP-61


Page | 3 ver 1.0

Table 2: Features

Feature Description

Full Bore

No pressure drop at full open, eliminates cavitation, exceeds flow rates of valves twice the size, reducing cost

Quarter Turn All typical quarter turn actuators are used

Petal Design The three petal design provides precise flow control and very high rangeability

Shutoff Design exceeds requirements for seat leakage for control valves

Low Torque Design requires low torque to operate and shut off, reducing actuator size, reducing assembly weight, and reducing overall cost

Valve Sizes Shutter Valve™ is offered in NPS 1/4, 1, 1.5, 2, 3, 4, 6, 8, 10, 12 inch, the valve with 1/4 inch connections is the smallest control valve ever made, able to fit in 1/4 inch pipe lines for low flow applications. Special valve sizes available, please contact Clarke Valve™

Navy Applications Shutter Valve™ is designed to meet the harsh requirements of shipboard service in accordance with MIL-V-24509A

Petal Coatings Petals can be coated to withstand corrosive flow applications

Pressure Classes Shutter Valve™ is available in a variety of end connections and is offered in pressure classes from ASME CL150 through CL1500. Other pressure classes available, please consult factory.


Page | 4 ver 1.0

Feature Description

Materials of Construction The Shutter Valve™ can be manufactured in a variety of materials, please consult Clarke Valve™ for your application needs.

Hazardous Applications Shutter Valve™ is designed for hazardous applications, please contact Clarke Valve™ for more information

Maximum Working Pressure For all constructions, consistent with applicable pressure/temperature ratings per ASME B16.34, are shown in Table 6&7 of this document. The pressure temperature limits in this document, and any applicable code or standard limitation, should not be exceeded.

Seat Leakage Classifications The Shutter Valve™ complies with Class IV, V, and VI shut off classification in accordance with ANSI/FCI 70-2. For more information, please contact Clarke Valve™.

Construction Materials Shutter Valve™ materials of construction are chosen to comply with the application conditions.

Temperature Limits Standard temperature limits for the materials of construction in accordance with ASTM specifications.

Elastomers Elastomers are chosen to suit the application conditions. See Table 3.

Flow Coefficients See tables 8 - 14

Maximum Shaft Rotation 90 degrees

Actuator Mounting Standard ISO 5211 actuator to valve interface

Face to Face Dimensions Standard face to face dimensions are available, in addition, customized face to face dimensions are available to meet the application requirement for displacing current valve installed


Page | 5 ver 1.0

Table 3: Shutter Valve Sizes and Options for CV, Pressure Class,

End Connections, & Materials

Valve Size CV Trim Options

End Connection

Options

Pressure Class Options

Material Options (1)

1/4

2 NPT RF

150 300 600 900

1500

316L CF3M CF8M

CS ALUM BRNZ

5

1/2

2

NPT RF

150 300 600 900

1500

5

20

1

2

NPT SW RF

150 300 600 900

1500

5

20

71

1 1/2

20 NPT SW RF

150 300 600 900

1500 71

2 71

NPT SW RF

BW

150 300 600 308

(1) Other materials available upon request, please consult Clarke Valve™


Page | 6 ver 1.0

Valve Size CV Trim Options

End Connection

Options

Pressure Class Options

Material Options (1)

3

71 NPT SW RF

BW

150 300 600

316L CF3M CF8M

CS ALUM BRNZ

308

750

4

308

SW RF

BW

150 300 600

750

1345

6

750 SW RF

BW

150 300 600 1345

8 1345 SW RF

BW

150 300 600

10 1345 SW RF

BW

150 300 600

12 1345 SW RF

BW

150 300 600

(1) Other materials available upon request, please consult Clarke Valve™


Page | 7 ver 1.0

Table 4: Materials of Construction for Standard Parts

Part NPS 1/4 NPS 1 NPS 2 NPS 4

Body1 304L/316L 304L/316L 304L/316L 304L/316L

Cover1 304L/316L 304L/316L 304L/316L 304L/316L

Petals1 304L/316L 304L/316L 304L/316L 304L/316L

Petal Over-mold Dependent on Customer Application

Ring Gear 17-4 304L/316L 304L/316L 304L/316L

Pinion Gear 17-4 304L/316L 304L/316L 304L/316L

ID Seal Dependent on Customer Application

OD Seal Dependent on Customer Application

Clevis Pin 304L/316L 304L/316L 304L/316L 304L/316L

Petal Hinge Pin 304L/316L 304L/316L 304L/316L 304L/316L

Articulating Arm 304L/316L 304L/316L 304L/316L 304L/316L

Actuator Bracket 304L/316L 304L/316L 304L/316L 304L/316L

Pinion Shaft 304L/316L 304L/316L 304L/316L 304L/316L

1other materials available upon request


Page | 8 ver 1.0

Table 5: Examples of Materials for Nonmetallic Parts for

Applications Shown

Material Typical Temperature

Range (°F) Typical Application Fluids

EPDM -60 to 300 Water, Methanol, Sea Water, Detergents

Viton -13 to 446 Water, Petrochem, Sea Water, Detergents

Kalrez® -4 to 527 Water, Methanol, Petrochem, Acids, Sea Water, Detergents

Buna N -40 to 257 Water, Methanol, Petrochem, Sea Water, Detergents

PTFE -100 to 400 Water, Methanol, Petrochem, Sea Water, Detergents

Notes:

1) Typical temperature ranges shown, specific application condition determines material.

2) Kalrez® 6375 data is shown above

3) Consult Clarke Valve™ for specific application materials, other materials available


Page | 9 ver 1.0

Table 6: Maximum Allowable Pressure (Body Ratings) for

304L & 316L

Temperature

Range

Pressure Class & Material

304L & 316L

CL150

304L & 316L

CL300

304L & 316L

CL600

304L & 316L

CL900

304L & 316L

CL1500

°F psig

-20 to 100 230 600 1200 1800 3000

200 195 510 1020 1535 2555

300 175 455 910 1370 2280

400 160 420 840 1260 2100

500 150 395 785 1180 1970

600 140 370 745 1115 1860

650 125 365 730 1095 1825

700 110 360 720 1080 1800

750 110 355 705 1060 1765

800 80 345 690 1035 1730


Page | 10 ver 1.0

Table 7: Maximum Allowable (Body Ratings) for A105 & Other

Group 1.1 Materials

Temperature

Range

Pressure Class & Material

A105 & Group

1.1 CL150

A105 & Group

1.1 CL300

A105 & Group

1.1 CL600

A105 & Group

1.1 CL900

A105 & Group

1.1 CL1500

°F psig

-20 to 100 285 740 1480 2220 3705

200 260 680 1360 2035 3395

300 230 655 1310 1965 3270

400 200 635 1265 1900 3170

500 170 605 1205 1810 3015

600 140 570 1135 1705 2840

650 125 550 1100 1650 2745

700 110 530 1060 1590 2665

750 95 505 1015 1520 2535

800 80 410 825 1235 2055

850 65 320 640 955 1595

900 50 230 460 690 1150

950 35 135 275 410 685

1000 20 85 170 255 430


Page | 11 ver 1.0

Table 8: CV 2 Valves – Flow Coefficients

% Open CV 2 KV FL XT

10 0.00858 0.0074 0.99 0.63

20 0.0466 0.040 0.96 0.52

30 0.116 0.100 0.90 0.44

40 0.236 0.204 0.87 0.40

50 0.453 0.392 0.84 0.40

60 0.766 0.663 0.75 0.44

70 1.20 1.038 0.60 0.50

80 1.55 1.341 0.48 0.48

90 1.85 1.600 0.41 0.40

100 2.00 1.730 0.37 0.33

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0 10 20 30 40 50 60 70 80 90 100

CV

% Open (100% = Full Open)

CV 2 Shutter Valve CV vs. % Open (100% = Full Open)


Page | 12 ver 1.0


% Open CV KV FL XT

10 0.029 0.025 0.99 0.63

20 0.092 0.079 0.96 0.52

30 0.257 0.222 0.90 0.44

40 0.483 0.42 0.87 0.40

50 1.01 0.88 0.84 0.40

60 2.02 1.75 0.75 0.44

70 3.33 2.88 0.60 0.50

80 4.50 3.89 0.48 0.48

90 5.06 4.38 0.41 0.40

100 5.20 4.49 0.37 0.33

0.0

1.0

2.0

3.0

4.0

5.0

6.0

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 13 ver 1.0


% Open CV KV FL XT

10 0.113 0.098 0.99 0.53

20 0.352 0.305 0.96 0.55

30 0.987 0.854 0.90 0.49

40 1.86 1.61 0.87 0.43

50 3.89 3.37 0.84 0.39

60 7.76 6.71 0.75 0.36

70 12.8 11.1 0.60 0.33

80 17.3 14.9 0.48 0.31

90 19.5 16.8 0.41 0.27

100 20.0 17.3 0.37 0.22

0

2

4

6

8

10

12

14

16

18

20

22

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 14 ver 1.0


% Open CV KV FL XT

10 0.400 0.346 0.99 0.45

20 1.25 1.08 0.96 0.65

30 3.50 3.03 0.90 0.61

40 6.60 5.71 0.87 0.65

50 13.8 11.9 0.84 0.61

60 27.6 23.8 0.75 0.57

70 45.5 39.4 0.60 0.41

80 61.4 53.1 0.48 0.27

90 69.1 59.7 0.41 0.16

100 71.0 61.4 0.37 0.15

0

8

15

23

30

38

45

53

60

68

75

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 15 ver 1.0


% Open CV KV FL XT

10 2.00 1.7 0.99 0.49

20 6.08 5.2 0.96 0.49

30 12.0 10.4 0.90 0.46

40 22.2 19.2 0.87 0.42

50 41.0 34.5 0.84 0.37

60 70.1 60.6 0.75 0.34

70 118 102 0.60 0.32

80 194 168 0.48 0.31

90 280 242 0.41 0.28

100 308 266 0.37 0.22

0

25

50

75

100

125

150

175

200

225

250

275

300

325

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 16 ver 1.0


% Open CV KV FL XT

10 5.0 4.3 0.99 0.52

20 15 13 0.96 0.49

30 30 26 0.90 0.42

40 54 47 0.87 0.36

50 100 86 0.84 0.32

60 170 150 0.75 0.27

70 290 250 0.60 0.24

80 470 410 0.48 0.19

90 680 590 0.41 0.17

100 750 650 0.37 0.14

0

100

200

300

400

500

600

700

800

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 17 ver 1.0


% Open CV KV FL XT

10 9.00 7.79 0.99 0.52

20 26.0 22.5 0.96 0.49

30 53.0 45.8 0.90 0.42

40 97.0 83.9 0.87 0.36

50 181 156 0.84 0.32

60 303 262 0.75 0.28

70 515 445 0.60 0.24

80 844 731 0.48 0.19

90 1220 1060 0.41 0.17

100 1345 1160 0.37 0.14

0

100

200

300

400

500

600

700

800

900

1,000

1,100

1,200

1,300

1,400

0 10 20 30 40 50 60 70 80 90 100

CV




Page | 18 ver 1.0

Table 15: ¼ inch CV 2 Shutter Valve™ Dimensions & Weight

Valve Size

CV Trim

WEIGHT (LBS.)

A B C D E MIN TORQUE

¼” 2 1.40 0.18" 1.00" 2.67" 3.53" 1.73" 10 IN-LB

Due to many envelope options available for the CV 2 trim set, please consult Clarke Valve™ with the details of your application


Page | 19 ver 1.0

Table 16: 1 inch CV 71 Shutter Valve™ Dimensions & Weight

Valve Size

CV Trim

WEIGHT (LBS.)


1” 71 20 1.049" 2.125" 5.233" 8.121" 6.375" 177 IN-LB

Due to many envelope options available for the CV 71 trim set, please consult Clarke Valve™ with the details of your application


Page | 20 ver 1.0


Valve Size

CV Trim

WEIGHT (LBS.)


2” 308 44 2.00" 3.00" 7.74" 12.01" 9.46" 300 IN-LB

Due to many envelope options available for the CV 308 trim set, please consult Clarke Valve™ with the details of your application.


Page | 21 ver 1.0


Valve Size

CV Trim

WEIGHT (LBS.)


4” 1345 180 4.00" 10.00" 11.3" 19.5" 15.7" 500 IN-LB

Due to many envelope options available for the CV 1345 trim set, please consult Clarke Valve™ with the details of your application.


Page | 22 ver 1.0

Figure 1: Ring Gear Sub-Assembly

Figure 1.1: Ring Gear Sub-Assembly


Page | 23 ver 1.0

Figure 2: Pinion Gear & Pinion Shaft Sub-Assembly

Figure 3: Actuator Plate Sub-Assembly


Page | 24 ver 1.0

Figure 4: Full Valve Body Sub-Assembly


Page | 25 ver 1.0

Figure 4: Combining Ring Gear & Body Sub-Assemblies


Page | 26 ver 1.0

Figure 4.1: Combining Ring Gear & Body Sub-Assemblies


Page | 27 ver 1.0

Figure 4.2: Combining Ring Gear & Body Sub-Assemblies


Page | 28 ver 1.0

Figure 5: Positioning the Pinion Gear

Figure 5.1: Positioning the Pinion Gear


Page | 29 ver 1.0

For more information about Clarke Valve™, please visit the company website at:

http://www.clarkevalve.com/

For valve sizing, please visit the build configuration found at

http://www.clarkeindustrialengineering.com/build/

Company Headquarters:

42 Whitecap Drive

North Kingstown, RI 02852

Phone: (401) 667-7880

Fax: (401) 667-0045

Miami Office:

15715 South Dixie Highway

Suite 204

Miami, FL 33157

Phone: (305) 964-5568

Fax: (401) 667-0045

http://www.clarkevalve.com/

http://www.clarkeindustrialengineering.com/build/

clarke valve shutter valve™€¦ · kalrez® -4 to 527 water, methanol, petrochem, acids, sea...

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