clamping system 5000 - edmservice.fr

R E F E R E N C E S Y S T E M S

www.hirschmanngmbh.com

0.002 mm (0.00008“) REPETITIVE ACCURACYINTEGRATED X-Y-Z REFERENCESSOLID; COMPACT; ECONOMICAL

EN 1847

CLAMPING SYSTEM 5000FOR SINKING EDM ANDCHIPPING MACHINES

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COMPETENCE IN REFERENCE SYSTEMSWe have developed and produced innovative high-precision products around clamping technologies for more than 60 years. Our customers around the world trust in our system solutions because of new approaches and continuous development. HIRSCHMANN REFERENCE SYSTEMS represents “Quality made in Germany“

IDEAS FOR CUSTOMER BENEFITAs your partner we work with you to the best solution for your workpiece / tool-chip problem, thus creat-ing the standard for an optimal and future-oriented workflow.We provide system components with an excellent cost-benefit ratio of the highest quality and a long operating life. For this work, our qualified staff work-ing in construction, manufacturing and distribution go hand in hand - of course according to international quality standards (ISO9001 / EN9100).

COMPANYWE ABOUT US

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OPERATIONMost tools are supplied together with an operating guide. Correct operation cannot be ensured and danger to personnel and machine cannot be excluded unless these operating instructions or information given in this cata-logue are observed.

PRECISION The individual tool planes incorporate hardened and precision ground X and Y centering prisms and separate Z-supports. This assures position centering of each tool with a repetitive accuracy (consistency) of < 0.002 mm (0.000080).

SERVICE AND MAINTENANCESince the Clamping System is subject to chemical and physical influences, maintenance and service has to be performed with special care.

TECHNICAL MODIFICATIONAll products shown in this catalogue are subject to ongo-ing improvements and developments; we reserve the right to make modifications without notice.

QUALITY ACCORDING TO ISO 9001 AND EN 9100All products of HIRSCHMANN GmbH are manufactured using the latest production methods. All products are sub-mitted for ISO 9001 and EN 9100 (air and space industry standard) quality assurance.

WARRANTY We provide a 12 month warranty for all Clamping System parts starting from the invoice date, and assuming correct use and maintenance as specified has been observed.The warranty is restricted to replacement or repair, free of charge, of any defective parts. Claims arising from im-proper use or handling shall not be considered. Warranty claims must be submitted in writing.

TABLE OF CONTENTS

Operation, Quality, Waranty �

Overview 4-5

Introduction 6-7

Referenz-Set HPF 5000 PRISFIX 8-9

Clamping Journal 10

Pneumatic and manual Clamper 11-12

Pallets and Holders made of aluminum 1�

Pallets and Holders made of steel 14

U-, V- and collet Holders 15-16

Hydraulic Clamper made of steel 17

Control tools 18

Pneumatic tool clamper for H6.11.. 19-20

Pallet Clamper for H6.10.. 21

MINIFIX Holder, Adapter 22-2�

MINIFIX Plus, Pallet, Electrode blanks 24

Hollow Axle Clamper and Flat Clamper 25-26

Special Holders (only made on request) 27-29

Overview Rotary Tables and Clamping Systems �0-�1

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H6.10.2

H6.148

CLAMPING SYSTEM 5000OVERVIEW

CLAMPER SERIES H8.XX FOR CLAMPING JOURNAL H5.611

SPINDLE SLEEVE

MACHINE TABLE

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H6.10.2

H6.148

CLAMPER SERIES H6.XX FOR CLAMPING JOURNAL H6.611

SPINDLE SLEEVE

MACHINE TABLE

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CLAMPING SYSTEM 5000INTRODUCTION

FEATURES■ Repetitive accuracy ≤ 0,002 mm■ Integrated X-, Y-, Z-references■ Integrated 4 x 90° tilting■ Until 100 kg electrode-/ workpiece weight■ Secure and precise■ Rust proof■ Manual and automatic pallet change

YOUR BENEFITHigh productive machine running times trough run-time parallel setup and fast, highly precise change of electrodes, devices and workpiece blanks on univer-sal, automatically interchangeable, pallets and hol-ders.

OUR STRENGTHSDecades of experience in innovative and practical clamping technology and customized solutions „Made by HIRSCHMANN / Germany“.

USEFast, precise clamping and referencing of fixtures and work pieces on all EMDs, metal cutting machines tools, machi-ning centers and measuring machines.

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■ On-time delivery. High productive machine running times because of minimum set-up times■ Precise parts because set-up faults are not added up from machine to machine ■ Reliability because of cost effective, on-time delivery. High productivity and flexibility■ High customer satisfaction = customer loyality

■ Increased productivity because of parallel setting and quick changing in the machine■ Better manufacturing precision because set-up faults and their addition from machine to machine

are avoided■ More flexibility because of the possibility to interrupt for rush orders or measuring processes■ Higher process safety because of integrated pneumatic cleaning and availability check■ Successful in competition and therefore more profit

ADVANTAGES FOR YOUR COMPANY

ADVANTAGES FOR YOUR CUSTOMERS

ADVANTAGES OF CLAMPING SYSTEM Process safety

Flex

ibili

ty

Productivity Precision

Integrated cleaning

Inter

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surin

g proc

ess

es S

et-up parallel to machining Avoiding of set-up faults Monitoring of clamping

I

nterru

ptin

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rush

orde

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Quick changing Tolerance errors

Profit■ Universal use on all machine tools ■ Future-proof due to innovative technology■ Precise - repetitive accuracy ≤ 0,002 mm■ Quick amortization due to good value

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4 x Ø54 x M5 M12x1,25

The “low Cost“ reference set PrisFix is an inexpensive solu-tion for mounting of electrode and workpiece blanks in the HIRSCHMANN Fixturing system 5000. The components at the right are mounted to the electrode, pallet or workpiece using threaded and drilled holes (via adhesive) and rigidity set in a HIRSCHMANN clamper for completion.PrisFix is an inexpensive referencing solution for mounting of electrodes and workpieces in the HIRSCHMANN Fixturing system 5000. A set comsists of (4) X & Y- reference prisms and (4) Z- reference columns with threads for direct mounting to electrodes or workpieces from □ 50 mm or ø 67 mm.

REfERENCE-SET HPf5000 PRISfIxFOR ELECTRODE-/ WORKPIECE BLANKS

BRILLIANTLY SIMPLE Prepare blank in 8 steps

1.) Blank (≥ 50x50 or ≥ Ø 67 mm) 2.) Make bores Ø5, M5 and M12

5 .) Blank with completely mounted parts 6 .) Clamp blank with mounted parts for centering of reference prisms into clamper.

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FEATURES ■ Precise positioning, repeatable accuracy ≤ 0,002 mm ■ Inexpernsive, direct to the electrode (no pallet necessary) ■ Reliable precise loading (no intermittent „bad grips“ possible)■ For copper and graphite electrodes and tooling (round or

square) ■ Simple and fast mounting ■ Automatic loading and un-loading

PrisFix installed on graphite and copper electrodes with H6.611 journals

�.) Screw in Z support and clamping journal 4 .) Place in X,Y reference prisms with special glue

8 .) Take blank out of clamper - ready!7.) For centering of X,Y reference prisms clamp into a HIRSCHMANN clamper (presetting station or machine) until glue is hardened enough (approx. 10 minutes).

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CLAMPING SYSTEM 5000CLAMPING JOURNAL

AutomAtic hAndling

The clamping journal type has to be selected according the clamper series (H8.xx or H6.xx)

- Clamping Journal H5.611 -short clamping journal for clamper series H8.xx

- Clamping journal H6.611 - clamping journal with inte-grated gripper surfaces for clamper series H6.xx

All pallets and holders will be delivered without a clamping journal, it must be ordered separately.

H5.611 H6.611

For clamper series H8.xx H6.xx

Manual handling • •Pick-up systems • •Automatic handling pick-up only •

CLAMPING JOURNAL SELECTION

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18,5

PNEUMATIC CLAMPER SERIES H8.11.. FOR CLAMPING JOURNAL H5.611

H 8.11.7 Tool Clamper without MINIFIXplus references H 8.11.17 Tool Clamper with MINIFIXplus referencesFor installation on machines with C-axis or quills with stepped mounting with (4) M6 SHCS. The connection for pneumatics and dielectric are via the top flange which is mounted first and orientated to the axis center. Positional and repetitive accuracy ≤ 0,002 mmClamping force H 8.11.7 2500 NClamping force H 8.11.17 1500 N Max. electrode weight 50 kgMax. erosion current 120 ACompressed air min. 6 bar (87psi)Weight 2.5 kg

These pneumatic tool clampers are for mounting to the pinole or directly to the C-axis of an EDM depending upon their configuration. They can be integrated to the machine table to hold pallet mounted as well. Internal springs are used to close the clampers while pneumatic pressure 6 bar (87 psi) is used to open them.The clampers are equipped with integrated “X“, “Y“ & “Z“ references and pneumatic cleaning holes which are also used for clamping confirmation and monitoring. Electrodes and palletized holders are used with these clampers in HIRSCHMANN fork, linear or disk type magazines.

H 8.11.10 Tool Clamper without MINIFIXplus references H 8.11.20 Tool Clamper with MINIFIXplus referencesFor installation on C-axis or quills with flat mounting or for integration into the machine table with (4) M5 and (4) M6 SHCS. The connection for compressed air and dielectric are via the top surface.Positional and repetitive accuracy ≤ 0,002 mmClamping force H 8.11.10 2500 NClamping force H 8.11.20 1500 N Max. electrode weight 50 kgMax. erosion current 120 ACompressed air min. 6 bar (87psi)Weight 2.15 kg

H 5.611 (H 5.611R) Clamping journal (rustfree)H 5.611.1 (H 5.611.1R) Centering BushUsed with the series H 8.. clampers (H 8.11.10 etc.) and with disc and linear magazines equipped with H 5.60 or H 5.62 type forks. Bored for central flushing.Order both parts to make a complete journal.

H 5.611.2 Distance BushUsed in place of H 5.611.1 for older installations using H 5.57 style forks.

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These manual clampers are used for preparation, machining and use of electrodes or workpieces in sink EDM,CNC machining centers, grinders, measuring machines etc. They are mechanically activated via a sliding ring, rotating key or pin wrench.

H 8.12 Tool Clamper, manualFor mounting on the machine quill or table with (4) M8 hex bolts. Includes lateral connection for internal flushing. Positional and repetitive accuracy ≤ 0,002 mmClamping force 2500 NMax. electrod/workpiece weight 100 kgMax. erosion current 120 AWeight �.7 kg

H 8.811 Pallet Clamper, manualFor use in machine tools for electrode preparation and gene-ral machining. Incorporates four precision ground surfaces with dowel pins as prisms for pallet alignment. Engraved center distances for alignment and positioning. Suitable for use in dielectric. Positional and repetitive accuracy ≤ 0,002 mmClamping force 10000 NWeight �.5 kg

H 8.811.1 Pallet Clamper, manualSame as H 8.811 with a larger base for additional “Z” support for the pallets H 8.128.Weight 6.5 kg

H 8.16 Pallet Clamper, manualFor cylindrical applications with an internal hexagon tighte-ning screw. Built in center bore for easy mounting alignment. For stationary and rotary use.Positional and repetitive accuracy ≤ 0,002 mmClamping force 6000 N

H 8.16.1 Pallet Clamper, manualSame as H 8.16 but with a male hexagon clamping screw like the H 8.811. For stationary use.

CLAMPING SYSTEM 5000MANUAL CLAMPER FOR CLAMPING JOURNAL H5.611..

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H8.128A

128

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2550

2060

20.550

2050

PALLETS AND HOLDERS MADE OF ALUMINUM

H 5.49A PalletFor copper electrodes up to 75 mm (�“) ø□ or graphite elec-trodes up to 100 mm (4“) ø□, machined on series H 6.. and H 8.. clampers. Pallet is blank for custom mounting. Delivered in (without clamping journals) set of 9 piecesWeight 0,12 kg

H 5.49/70A Pallet (for custom machining)Same as H5.49A, but 70 mm long.Delivered in (without clamping journals) set of 9 piecesWeight 0.25 kg

H 8.88A PalletFor copper electrodes up to 100 mm (4“) ø□, or graphite electrodes up to150 mm (6“) ø□, machined on series H 6.. and H 8.. clampers. Pallet is blank for custom mounting.Delivered in (without clamping journals): set of 5 piecesWeight 0.5 kg

H 8.128A PalletFor copper electrodes up to 160 mm (6.5“) ø□, or graphite electrodes up to 250 mm(10“) ø□, machined on H 6.811.1 and H 8.811.1 clampers. Pallet is blank for custom mounting.Delivered in (without clamping journals) 1 or set of 5 piecesWeight 0.5 kg

H 5.50.25A V-HolderAluminium „V“ block holder for electrode blanks up to 25 mm (1“) ø□. Delivered in (without clamping journals) set of 9 pieces Weight 0.15 kg

H 5.50.�A F-HolderAluminum “Rib” holder for holding flat electrode blanks up to 20 mm (0.8“) thickness. Delivered in (without clamping journals) set of 9 piecesWeight 0.15 kg

Economy aluminum pallets and holders for use as well as wire EDM. All pallets and holders are shipped without clamping journals which must be ordered separately.

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H 8.128 PalletFor copper electrodes and workpieces up to 160 mm (6.5“) ø□, or graphite electrodes up to 250 mm (10“) ø□ machined on H 6.811.1 and H 8.611.1 clampers. Weight 2.5 kg

H 5.50 PalletFor copper electrodes and workpieces up to 75 mm (�“) ø□ , or graphite electrodes up to100 mm (4“) ø□ , ma-chined on series H 6.. and H 8.. clampers. Pallet is blank for custom mounting. Without clamping journals.Weight 0,5 kg

H 5.50R Stainless PalletSame as H 5.50 but made of stainless (use stainless steel clamping journals H 5.611R, H 5.611.1R and/or H 6.611R).

H 8.88 Pallet For copper electrodes and workpieces up to 100 mm (4“) ø□, or graphite electrodes up to 150 mm (6“) ø□. Pallet is blank for custom mounting. Without clamping journal.Weight 1.2 kg

H 8.88R Stainless PalletSame as H 8.88 but made of stainless (use stainless steel clamping journals H 5.611R, H 5.611.1R and/or H 6.611R).

These steel pallets and holders are nickel plated to protect against rust. The centering prisms and Z-supports are induc-tively hardened to guarentee a high repetitive accuracy and long life span. The pallets H5.50R, H8.88R are available in stainless steel for use in wire EDM. All pallets and holders are shipped without clamping journals which must be ordered separately.

CLAMPING SYSTEM 5000PALLETS AND HOLDERS MADE OF STEEL

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U-HOLDER, V-HOLDER MADE OF STEEL

Universal precise holder for directly mounting electrode blanks to the holder or via the adapter plates H 5.50.11. Two reference pins mounted in the blank or adapter are used for location while one additional pin is used to positi-on the blank while being secured with internal screws. The electrode can be used and re-mounted to the holder with high repetitive accuracy. All U-Holder are shipped without clamping journals which must be ordered separately.

H5.50.1 U-HolderFor copper electrodes up to 60 mm (2.4“) ø□, or graphite electrodes up to 100 mm (4“) ø□. Threaded inserts are recommend for graphite electrodes.Repetitive accuracy (same holder) 0.002 mmChanging accuracy (different holder) 0.005 mmWeight 0.75 kg

H5.50.11 Adapter PlateFor use with U-Holder H 5.50.1, aluminum, 50x50 mm, with pins. Machined directly on H.501 Milling Adapter.Delivered in set of 10 pieces

H5.50.25 V-HolderPrecision “V” block holder for mounting electrodes up to 15 mm (.6“) ø□. Holders are hardened, nickel plated and ground parallel to the centering prisms. Repetitive and positioning accuracy between multiple holders measured 50 mm below the clamping surface is <0.01 mm. Includes an external flushing connection.Shipped without clamping journals which must be ordered separately.Weight 0.75 kgH5.50.� F-HolderPrecision holder for mounting thin-walled electrodes up to 20 mm (.8“) thick secured with “Dog Point” set screws. Holders are hardened, nickel plated and ground parallel to the centering prisms. Repetitive and positioning accuracy between multiple holders measured 50 mm below the clamping surface is <0.01 mm.Includes an external flushing connection and side stop for electrode location.Weight 0.6 kg

V-Holder

U-Holder

All holders are shipped without clamping journals which must be ordered separately.

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The clamping journals H5.611 or. H6.611 must be orde-red separately!

H5.50.5 Collet HolderFor ER/ESX 40 collets with a range of � - 26 mm (0.12“- 1.02“). Built-in and easily replaceable sealing disc with a 2.7 mm hole and five extras without hole included with delivery. Central internal flush connection.Radial run-out (clamping taper to the centering prisms) < 0.01 mm Weight 1.2 kg

H5.50.51 Collet ER/ESX 40Clamping range 3 – 26 mm (.12“- 1.024“) infinitely variable in 1 mm (0.04“) increments. Radial run-out up to 0.025 mm (0.001“) depending on diameter.

H5.50.52 Replacement SealsSet with 5 pieces, without hole for H 5.50.5

H 5.50.5� Hook Spanner Wrench (not pictured)For tightening the collet in the holder H 5.50.5.

H5.51.40 Collet HolderFor ER/ESX 16 collets with a range of 0.5 - 10 mm (0.02“- 0.39“). Built-in and easily replaceable sealing disc with a 3.7 mm hole and five extras without hole included with delivery. Central internal flush connection.Weight 0.8 kg

H50.41 Collet ER/ESX 16Clamping range 0.5 – 10 mm (.02“- 0.39“) infinitely variable in 0.5 mm (0.02“) increments. Radial run-out up to 0.02 mm (0.0008“) depending on diameter.

H 50.42 Replacement SealsSet with 5 pieces, without hole forH5.51.40

H5.50.4 Collet HolderFor ER/ESX 25 collets with a range of 0.5-16 mm (0.02“-0.6�“). Built-in and easily replaceable sealing disc with a �.7 mm hole and five extras without hole included with delivery. Central internal flush connection.Radial run-out (clamping taper to the centering prims) < 0.01 mm.Weight 1,0 kg

H5.50.41 Collet ER/ESX 25Clamping range 0.5-16 mm (0.02“-0.63“) infinitely variable in 0.5 mm (0.02“) increments. Radial run-out up to 0.02 mm (0.0008“) depending on diameter.

H5.50.42 Replacement SealsSet with 5 pieces, without hole for H 5.50.4

H 5.50.4� Hook Spanner Wrench (not pictured)For tightening the collet in the holder H 5.50.4.

CLAMPING SYSTEM 5000COLLET HOLDER

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HYDRAULIC CLAMPER MADE OF STEEL

H5.50.20 Hydraulic ClamperFor precise mounting and alignment of electrode shanks by means of a hardened pin positioned across the center hole of the chuck and aligned with the pallet prisms. Hardened and nickel-plated with a reference dot for visual alignment and external and internal flush connections.

Delivered without clamping journal.

Changing accuracy of a shank < 0.005 mmRepetitive accuracy <0.002 mmVertical height accuracy from unit to unit < 0.01 mmWeight 2 kg The clamping journals must be ordered separately!

H50/25 Electrode Shank (work length 25 mm)For hydraulic clamper20 mm diameter with 30° bevel on the end of the shank for alignment in the hydraulic clampers. The reference diameter bevels are inductively hardened and precision-ground with a flushing hole started. The electrode end is unhardened, for fastening the electrode blank by solder, glue or screws etc.Max. electrode weight 5 kg. Delivered in sets of 10 or �0.

H50/50 Electrode Shank (work length 50 mm)Same as H50/25 but with a work of length 50 mm.

H50.65 Ball - type Surface Finder For determining the position of workpieces. 50 mm long. Hardened steel ball 4 or 10 mm diameter.

H50.66 Ball - type Surface FinderSame as H50.65 but 100 mm long.

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H5.50.8 Control RuleFor checking axis and clamper concentricity, alignment and radial position.

H5.50.66/2 Ball-type Surface Finder (not flexible)For finding the positions of workpieces or clampers via contacting edges.Hardened steel 2 mm diameter ball (+0.002,-0.005).H5.50.66/5 Ball-type Surface Finder (not flexible)Same as H 5.50.66/2 but with 5 mm diameter ball (+0.002,-0.005).

H5.50.7 �D Surface Finder (flexible)For finding the coordinate positions of workpieces or clam-pers via contacting edges. One (1) mm of overrun protection is incorporated in all three directions. The repetitive accuracy in X-, Y- and Z planes 0.002 mmBall diameter 5 mm

H5.50.67 Reference Surface Ball (with magnetic base)For determining position of the electrode to machine coor-dinates and measuring electrode wear.Ball diameter 10 mmMagnetic base diameter 58 mm

H5.50.9 Aligning GaugeFor aligning and checking pallet clampers in the X & Y direc-tions. With a precision bore for checking center positions on clampers.

CLAMPING SYSTEM 5000 CONTROL TOOLS MADE OF STEEL

The clamping journals H5.611 or. H6.611 must be orde-red separately!

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PNEUMATIC TOOL CLAMPER FOR SERIES H6.11.. FOR CLAMPING JOURNAL H6.6.. These pneumatic tool clampers are for mounting to the platen or directly to the C-axis of a sink EDM depending upon their configuration. They can be integrated to the machine table to hold pallet mounted workpieces as well. Internal springs are used to close the clam-pers while pneumatic pressure 6 bar (87psi) is used to open them. The clampers are equipped with integrated “X”, “Y” & “Z” reference and pneumatic cleaning holes which are also used for clamping confirmation and monitoring. The Series H6… are fully compatible to magazine and grippers used in other tooling systems and OEM manufactured systems. Alignment should be done using H 5.50.9.

H 6.11.7 Tool Clamper For installation on machines with C-axis or quill with stepped mounting with (4) M6 SHCS. The connection for pneumatics and dielectric are via the top flange which orientated to the axis center. Positional and repetitive accuracy ≤ 0.002 mmClamping force 2500 NMax. electrode weight 50 kg.Max. erosion current 120 ACompressed air min. 6 bar (87psi)Weight 2.6 kg

H 6.11.10 Tool Clamper Same as H6.11.7 but with flat mounting. Positional and repetitive accuracy ≤ 0.002 mmClamping force 2500 NMax. electrode weight 50 kg.Max. erosion current 120 ACompressed air min. 6 bar (87psi)Weight 2.2 kg

H 6.611 Clamping Journal Used with the series H 6.. clampers (H 6.11.10 etc.) and with disc and linear magazines equipped with H 5.60 or H 5.62 type forks. For automatic operation with HIRSCHMANN Erobots, robots, loading devices and OEM furnished tool change systems. Bored for central flushing.

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H 6.811 Pallet Clamper, manual For use in machine tools for electrode preparation and gene-ral machining. Incorporates four precision ground surfaces with dowel pins as prisms for pallet alignment. Engraved center distances for alignment and positioning. Suitable for use in dielectric.Positional and repetitive accuracy ≤ 0,002 mmClamping force 10000 NWeight 4,5 kg

H 6.811.1 Pallet Clamper, manualSame as H 6.811 with a larger base for additional “Z” support for the pallets H 8.128.Weight approx. 9.9 kg

H 6.16 Pallet Clamper, manual For cylindrical applications with an internal hexagon tighte-ning screw. Built in center bore for easy mounting alignment. For stationary and rotary use. Positional and repetitive accuracy ≤ 0,002 mmClamping force 6000 NSuitable for use in dielectric.

H 6.12 Pallet Clamper, manualFor mounting on the machine quill or table with (4) M8 hex bolts. Includes lateral connection for internal flushing. Positional and repetitive accuracy ≤ 0,002 mmClamping force 9500 NMax. workpiece weight 100 kgMax. erosion current 120 AWeight � kg

These manual clampers are used for preparation, machining and use of electrodes or workpieces in sink EDM, CNC ma-chining centers, grinders, measuring machines etc. They are mechanically activated via a sliding ring, rotating key or pin wrench.

CLAMPING SYSTEM 5000PALLET CLAMPER FOR CLAMPING JOURNAL H6.6..

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PALLET CLAMPER SERIES H6.10.. FOR CLAPING JOURNAL H6.611

The pneumatic pallet clampers are designed specifically for palletizing workpieces on HSC milling machines and machining cells. Due to the complete sealing they are well prepared for harsh operating conditions and ensure, along with the interated document control, even with automatic pallet changing means of a handling device (robot) a proc-ess-safe operation. By default, the clampers are equipped with a sealing ring for pallet H6.148 ...

H 6.10.2 Pallet Clamper With round fastening plate Positional and repetitive accuracy ≤ 0,002 mmClamping force (without/with retension) 10000/18000 N Maximal loading weight 100 kgCompressed air min. 6 barWeight 9,9 kg Other fastening plates upon request.

The Pallets are available in aluminum or steel, they are equipped for automatic handling with external gripper grooves and prepared for the use of identification chips. All the conditions for automatic loading of the machine are created by a handling device. Special pallets on request.The clamping journal H6.611 for the pallets must be ordered separately!

H 6.148 Pallet Made of steel (without clamping journal).Diameter 148 mmMax. workpiece weight max. 100 kgWeight �,� kg

H 6.148A PalletMade of aluminum, same as H6.148.Weight 1,2 kg

H 6.148.9 Alignment gaugeMade of steel (without clamping journal).Diameter 148 mmWeight 3,9 kg

PALLETS FOR PALLET CLAMPER H6.10..

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CLAMPING SYSTEM 5000MINIFIX HOLDER, ADAPTER

For small electrodes up to �0 mm ø□ in copper and 40 mm ø□ in graphite. An assortment of pallets, holders and copper blanks are readily available for use in conjunction with the various holders show on the following page or directly to the EDM clamper. Electrodes can be secured to the pallets and holders via screws, clamps, glue etc.

The MINIFIX copper electrode blanks and aluminum pallets are equipped with pre-milled centering prism slots and mounting holes. The slots in these blanks or pallets are first “coined” by griping them in the milling adapter H 8.511 assuring a high degree of repeatability. They are then ready for machining in either the H 8.511 or respective P-Holder. The H 5.51.12 - .16 are made of stainless steel and are pre-coined.

H5.51.1 P-Holder (Length 72 mm)H5.51.2 P-Holder (Length 152 mm)For precise mounting of MINIFIX and MINIFIXplus electro-des, pallets and holders. Stainless steel with external and internal flush connections.Shank body diameter (not a locating surface) 20 mmAccuracy with MINIFIX electrode or pallets:Repetitive accuracy (same holder) < 0.005 mmRepetitive accuracy (holder to holder) < 0.01 mmOverall length (holder to holder) < 0.01 mmWeight 0.6 kg/0.8 kg

H5.51.5 P-Holder (Length 72 mm)H5.51.6 P-Holder (Length 152 mm)Same as the H 5.51.1 / H 5.51.2 in length but with 40 mm shank body diameter. Weight 1,2 kg / 1,8 kg

H8.511 Milling AdapterFor precise and positive “coining” and machining of MINIFIX and MINIFIXplus electrode blanks and pallets. Mounts di-rectly to the series H 6.. and H 8.. clampers for machining electrode blanks.Weight 0.8 kg

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HCU 20/�5 HCU �0/�5 HCU �0.�0/�5

H5.51.11 Pallet20 mm diameter pallet made of aluminum with a reference dot for visual alignment. The electrode blank must first be prepared with one flat surface and either an M6 (copper) or M10 (graphite) threaded bore. The blank is fixed to the pallet using the glue H 50K and secured to the holder with the M6 thread.Delivered in set of �0 pieces

H5.51.111 Screw For attaching the H 5.51.11 pallet to graphite blanks (M10 threaded bore). With an internal M6 threaded bore for securing the pallet to MINIFIX holders.Delivered in set of �0 pieces.

H5.51.17 Pallet�8 mm diameter aluminium pallet for use with H 5.51.1 - H 5.51.6 P-Holders. With central 6 mm threaded bore and (4) electrode mounting hole for M4 screws.Delivered in set of 20 pieces.

HCU.. MINIFIX copper electrode blanks With pre-milled centering prism slots and mounting holes.Must be „coined“ first by griping them in the milling adapter H 8.511 to assure repeat ability.HCU 20/�5, ø 20 mm, �5 mm long, set of 10 pcs.HCU �0/�5, ø �0 mm, �5 mm long, set of 10 pcs.HCU �0.�0/�5, □ �0 mm, �5 mm long, set of 10 pcs.HCU 2��, 10 pieces mixed, Supplied in cartridges.

GraphiteCopper

H5.51.12 PalletStainless steel unhardened 20 mm diameter, reference dot. Electrode mounting via glue, screws or solderingDelivered in set of 20 pieces.

MINIFIX copper electrode blanks and aluminum pallets are equipped with pre-milled centering prism slots and mounting holes. The slots in these blanks or pallets are first “coined“ by griping them in the milling adapter H 8.511 assuring a high degree of repeatability. They are then ready for machining in either the H 8.511.

Minifix pallets, electrode blanks

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HcU5.20/60 HcU5.30/60 HcU5.30.30/60

HCU5.. MINIFIXplus copper electrode blanksSimilar to the MINIFIX copper blanks but with slots allowing for automatic changing in machines with magazine fork type linear or disk tool changers as with the H 5.20.1. HCU5.20/60, ø 20 mm, 60 mm long, set of 10 pcs.HCU5.�0/60, ø �0 mm, 60 mm long, set of 10 pcs.HCU5.�0.�0/60, □ �0 mm, 60 mm long, set of10 pcs.HCU5.2��, set of 10 piece mixed Supplied in cartridges.

H5.620 Clamping JournalFor mounting the MINIFIXplus copper electrodes HCU5… and pallet H 5.20.1 to the clampers H 8.11.17, H 8.11.20.Delivered in sets of 10 pcs. (H 5.620S).

H5.20.1 MINIFIXplus Pallet �6 mm diameter pallet made of aluminum. Reference dot and (4) electrode mounting hole for M4 screws. With slots allowing for automatic changing in machines with magazine fork type tool changers. Using theH 5.620 journal the pallet can be automatically or manually exchanged in an EDM machine equipped with either the H 8.11.17 or H 8.11.20 clampers with or without P-Holders. Delivered in set of 20 pcs.

The MINIFIXplus copper electrode blanks are equipped with a slot allowing for au-tomatic changing in machines with magazine fork type linear or disk tool changers. Using the H 5.620 journal the MINIFIXplus blanks can be automatically or manually exchanged in an EDM machine equipped with either the H 8.11.17 or H8.11.20 clampers with or without P-Holders. The blanks must first be “coined” as described above.

CLAMPING SYSTEM 5000MINIFIXplus PALLET, ELECTRODE BLANKS, CLAMPING JOURNAL

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Hollow Axis Clamper µ-PrisFix 5000

H1.5000 PrisFix Hollow Axis Clamper Made of rust-proof materials for use in deionized water or in other fluids.

Pneumatic operation, pressure 6 barHeight (without pallet) �5 mmClamping force � kNRepetitive accuracy ≤ 0,0005 mm (0,5µm)Outer diameter 115 mm

H1.5005 PrisFix Pallet Made of rust-proof materials for use in deionized water or in other fluids.

Outer diameter 115 mmHole diameter 75 mm(other versions on request)

With Hollow Axle Clamper µ-PrisFix 5000 workpieces are clamped quickly and precisely in a hollow axle or positioned directly on machine table. This offers the possibility of �60 degree machining of inner contours, even comlex shapes are possible.The innovation is based on proven HIRSCHMANN technology of patented µ-PrisFix Clamping System for positioning of workpieces in machine tools with a repetitive accuracy of ≤0,5µm.

H1.5005AP µ-PrisFix Aligning PalletFor alignment and control of µ-PrisFix Hollow axis clam-per.

Outer diameter 114 mm

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Installation height of the ultra-flat clamping system µ-PrisFix Flat 6000 is significantly lower compared to current systems available on the market. Clamper and especially designed pallet together are only �5 mm high. As manual clamping sy-stem with an attractive price-performance ratio and the short time of amortization µ-PrisFix Flat is the ideal entry product for applications on rotary indexing tables. It can be used for wire EDM, Sinking EDM, EDM drilling or laser machining and other applications. The clamping system is completely rust-proof and can be used in deionized water or other fluids.Due to its different hole patterns the new clamping system can be used on many single-axis and two-axis Rotary Inde-xing Tables of HIRSCHMANN. Also customized hole patterns can be realized and the clamper can be mounted directly onto the machine table or to another interface.

CLAMPING SYSTEM 5000 Flat Clamper µ-PrisFix 6000

H1.6000 µ-PrisFix Flat Clamper Made of rust-proof materials for use in deionized water or in other fluids.

Manual operationHeight (without pallet) 28 mmHeight with pallet H1.6005 �5 mmClamping force � kNRepetitive accuracy ≤ 0,0005 mm (0,5µm)Outer diameter 115 mm

H1.6005 µ-PrisFix Flat Pallet Made of rust-proof materials for use in deionized water or in other fluids.

Diameter 115 mmHoles for fixing of workpiece 16 x M6(other versions on request)

H1.6005 Aligning Device For alignment and control of µ-PrisFix Flat Clamper.

Dimensions □ 115 mm

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(special holders are made on request)

SPECIAL HOLDERS

H5.52 Swivel HolderFor use with all H5... pallets and holders. Swivels from 0-90 degrees, with solid stops at 0 an 90 degrees. Other angles are set via a vernier scale or sine rule H 4416. Hardened and nickel-plated with central internal flush connection.Weight 1,8 kg

H5.5� Horizontal HolderFor use with all H 5... pallets and holders fixed at 90 de-grees. Pallet and holders are clamped using an internal clamping bolt. Hardened and nickel-plated.Weight 1,8 kg

H5.50-100 Extension, 100 mm longH5.50-150 Extension, 150 mm longSquare( □50 mm) extensions for use between a clamper and an electrode, pallet or holder. Internal flushing included. Clamping journal not included.Weight 2,0 or. 2,5 kg

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CLAMPING SYSTEM 5000ON REQUEST: SPECHIAL HOLDERS

H 8.80/65 Extension, □88 mm, 65 mm longH 8.80/150 Extension, □88 mm, 150 mm longExtension for larger electrodes, pallets or holders. Built with an integral 88 mm base and clamper similar to an H8.12. Internal flushing included. Clamping journal not included. Weight 2,5 or. � kg

H 5.50.�01 �-PIN HolderFor copper electrodes and workpieces up to 60 mm (2.4“) ø□, or graphite electrodes up to 100 mm (4“) ø□ . Can be machined directly on series H6.. and H8.. clampers.

Repetitive accuracy (same holder) 0.002 mmChanging accuracy (different holder) 0.005 mmWeight 0.75 kg

H 5.50.�11 Adapter PlateFor �-PIN Holder H 5.50.�01, Aluminum. 50 mm □.Delivered in: Set of 10 pieces.

H6.148xxxx Special PalletOther customised pallets are available on request.

Special pallet for dental blanks.

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On request: Rotary Spindle

H25 Rotary Spindle (for clamperer H8.. only)For use with tubular electrodes from 0.5 - 10 mm using ER/ESX 16 collets. Easily replaceable sealing disc with a 3.7 mm hole and five extras without hole included with delivery. Built in H 5.611 journal for use with H8 series clampers only. Connection cable 2.5 m long. Control H 20.2 must be ordered separately.Speed range 20-1500 RPMRadial runout 0.02 mmMax. electrode weight 0.5 kgMax. erosion current 5AWeight �.2 kg.H50.41 Collet ER/ESX 16Clamping range 0.5 – 10 mm (.02“- 0.39“) infinitely variable in 0.5 mm (0.02“) increments. Radial run-out up to 0.02 mm (0.0008“) depending on diameter. H50.42 Replacement Seals for H25Set with 5 pieces, without hole.

H 20.2 ControllerFor setting the speed of the rotating spindle H 25. With power cord 2 m long.For Rotary Spindle H 25.Operating voltage 2�0/115 V 50/60 Hz..Weight approx. 2.5 kg

Using rotary spindles can improve the accuracy when eroding small deep holes. In addition, flushing conditions are improved to allow deeper penetration without problems. Variable RPM settings help achieve a constant smooth cutting rate. Central flushing connection through the clamping journals is standard.

H5.62.. Magazine fork (with ball pressure piece)For clamping journals H5.6../H6.6.. Two acting from the side of ball plungers secure the pallets and holders against falling out.The automatic removal or depositing is performed by method of the machine in the X and Y diretions.

H5.60.. Magazine fork (with cavity) For clamping journal H5.6../H 6.6..The clamping journals are hereby suspended in a cavity and are secured against falling out. In the automatic withdrawal of the pallet or the holder with the machine quill must first be raised by about 1.5 mm, and then in the X-Y direction can be moved out of the magazine.

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Rotary Indexing Tables extend the field of applications for Wire-EDMs significantly. Curved forms and finest structures, as to be found in medicine technology (fluidics) or aviation (turbine blades) or at cutting tools (PCD machining), can be manufactured only with multi-axis EDM Machining.

MULTIPLE-AXIS - ROTARY TABLES

HOLLOW AXES -ROTARY TABLES

APPLICATIONS■ Medical technology (systems, instruments,

implants)■ Aerospace (sensor measuring systems,

micro-pumps, micro-valves, turbine blades)■ PC/ CBN tools■ Automotive (electric plug connections (injec-

tion moulding))■ Tool making (production of electrodes,

direct structuring of workpieces, building of ejector pins

VERSIONS WITH■ Face plate■ Manual or pneumatic chuck■ SK- or HSK taper shaft■ HIRSCHMANN adjustable clamping element■ Hollow axes■ Special solutions

CHARACTERISTICS ■ High positioning accuracy (≤ ±5“) ■ Long life AC-Drive■ Direct measuring system (encoder)■ Rust-proof■ Completely sealed

SINGLE-AXIS - ROTARY TABLES

TWO-AXIS - ROTARY TABLES

ROTARY TABLESFOR HIGH PRECISION EDM

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For more than 60 years HIRSCHMANN develops and produces innovative, related to practice and high-precision fix-tures for EDM, milling, turning or measuring machines and machining centres.

Together with you we try to find the best solution for your clamping problem of workpieces or tools, thus creating the standard for an optimated and future-oriented workflow.

We provide system components with an excellent cost-benefit ratio of the highest quality and a long operating life. For this work, our qualified staff working in construction, manufacturing and distribution go hand in hand - of course ac-cording to international quality standards (ISO9001/ EN9100).

OuR fIxTuRING SYSTEMSOVERVIEW

For details, refer to our catalog “Indexing Tables/ Rotary Spindles”, on the Internet at www.hirschmanngmbh.com or contact our sales staff.

Fixturing System 4000 5000 8000 9000 µ-Prisfix

Use forWorkpiece clamping and palletizing for wire EDM

Electrode- / Workpiece clamping and palletizing

Workpiece and fixturing palletizing

Workpiece and fixturing palletizing

Micro clamping system for high precision part manufacturing

Wire EDM x x

Sinking EDM x x x x

Micro manufacturing x x

Chipping x x x x

Laser machines x x x x

Mounting x x x x

Measurement technique x x x

Repeat accuracy ≤ 0.002 mm≤ 0.00008”

≤ 0.002 mm≤ 0.00008”

≤ 0.002 mm≤ 0.00008”

≤ 0.005 mm≤ 0.0002”

≤ 0.0001 mm ≤ 0.000004”

Max. Workpiece weight 150 kg 100 kg �00 kg 1000 kg / Chuck

Clamping force --- 18.000 N 60.000 N �0.000 N / Chuck 500 N

Automatic changable with handling units x x x x x


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clamping system 5000 - edmservice.fr

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