circular e-carnomy...glocalized solutions for sustainability in manufacturing proceedings of the...

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References 1. Hanlon, Kyle “Pictures of Linder’s the Intelligent Automotive INC.” 2015. jpg. 2. Hesselbach, Jrgen, and Christoph Herrmann. Glocalized Solutions for Sustainability in Manufacturing Proceedings of the 18th CIRP International Conference on Life Cycle Engineering, Technische Universitt Braunschweig, Braunschweig, Germany, May 2nd - 4th, 2011. Berlin, Heidelberg: Springer Berlin Heidelberg, 2011. Print. 3. Kish, J.N. "Google Fusion Tables." Google Fusion Tables. N.p., n.d. Web. 07 Dec. 2015. 4. Sakai S, Yoshida H, Hiratsuka J, Vandecasteele C, Kohlmeyer R, Rotter V et al (2013) An international comparative study of end-of-life vehicle (ELV) recycling systems. J Materl Cycles Waste Manag 16(1):1–20 5. Staudinger, J., Keoleian, G. A. (2001). Management of End-of-Life Vehicles (ELVs) in the US, University of Michigan, available online: css.snre.umich.edu/css_doc/CSS01-01.pdf 6. "China Announced Its Auto Recycling Goals." E20 Environment News. China Industrial Economy Info Website. Web. <http://wx.h2o- china.com/news/164905.html>. 7. "International Programs." Total Midyear Population for the World. U.S Census Bureau, 09 July 2015. 8. "Population, Total." Population, Total. The World Bank Group, n.d. Web. 06 Dec. 2015. 9. "Table 1-11: Number of U.S. Aircraft, Vehicles, Vessels, and Other Conveyances | Bureau of Transportation Statistics." Table 1-11: Number of U.S. Aircraft, Vehicles, Vessels, and Other Conveyances | Bureau of Transportation Statistics. US Department of Transportation, n.d. Web. 06 Dec. 2015. Circular E-CARnomy Acknowledgments We would like to thank our Professor Diran Apelian and our Peer Learning Assistant Norbert Hugger for guiding our project and assisting our research. Conclusions & Recommendations Value in automotive materials that enter landfills Room for improvement in current material recovery Innovation and Policy are required to improve process of US automotive material recovery Policy will prompt and force such innovation Innovation aimed at reducing amount of non- reusable car parts/material AND lowering ASR production Recovery of more parts and materials develops a circular economy Results/Outcomes What is the Issue? 12,000,000+ vehicles scrapped/year in the US, rendering them end of life vehicles (ELVs) o Due to age, abandonment, or accident Currently 75-80% vehicle weight is recovered Remaining 20-25 weight-percent of vehicle waste increases with car production o Equates to 5,400,000 tons of landfilled material/year in the US This material is auto shredder residue (ASR) and is landfilled due to cost effectiveness 4, 5 45% 18% 15% 9% 7% 4% 1% 1% ASR Components Fines Foam rubber Rigid Plastic Textiles Rubber Soft Plastic Metals Cellulosic Ideal Automotive Circular Loop Cars Manufactured Cars operate during life Cars reach end of life Car Manufacturer Recovery Center Disassembly Non-reusable materials to shredder Sort for recycling Repurpose reduced quantities of ASR Material from Suppliers Parts recovered prolong life John Bieber (CS) Methods for Sustainable Development 0 10 20 30 40 50 60 70 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 World Population Compared to Number of Cars Produced Worldwide World Population (Billions) Cars Produced (Millions) 0 100 200 300 400 500 600 700 1960 1965 1970 1975 1980 1985 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Vehicles and Population (Millions) Number of Vehicles and Population vs. Year (USA) Population Vehicles Reduce ASR amount entering landfills/year. Create a US policy that increases amount of an ELV to be recovered and recycled Advocate for the for a policy to reduce amount of materials wasted in ELV’s Set deadlines for automotive recycling similar to the EU Show why cars need to be made from recyclable materials Disassembly line Vehicles will be made for their disassembly. Taking apart a car is similar to making a car. Vehicles would have a used materials passport. ASR No proper ASR sorting technology currently. The US should restrict hardly recycled car materials. Not profitable part should go to shredder. Policy The EU has a goal of 95% recyclability by 2015. China is looking to increase car recycling rate to 95% by 2017. The US currently restricts hazardous ASR materials US legislation restriction PCB in ASR is less than 50 ppm 2, 6 Kyle Hanlon (CHE) Jack Palmstrom (ME) Ben Pasculano (AE) Zijian Xiong (ME) Synopsis The current business model for automotive manufacturers produces far too much waste. Our group has looked into creating a system that produces less waste through a system known as a circular economy. This system does not allow for any waste, and is accomplished by repurposing or recycling the materials used in a product. 1 3, 7, 8, 9

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  • References1. Hanlon, Kyle “Pictures of Linder’s the Intelligent Automotive INC.” 2015. jpg.2. Hesselbach, Jürgen, and Christoph Herrmann. Glocalized Solutions for Sustainability in Manufacturing Proceedings of the 18th CIRP International Conference on Life Cycle Engineering, Technische Universität Braunschweig, Braunschweig, Germany, May 2nd - 4th, 2011. Berlin, Heidelberg: Springer Berlin Heidelberg, 2011. Print.3. Kish, J.N. "Google Fusion Tables." Google Fusion Tables. N.p., n.d. Web. 07 Dec. 2015.4. Sakai S, Yoshida H, Hiratsuka J, Vandecasteele C, Kohlmeyer R, Rotter V et al (2013) An international comparative study of end-of-life vehicle (ELV) recycling systems. J Materl Cycles Waste Manag 16(1):1–205. Staudinger, J., Keoleian, G. A. (2001). Management of End-of-Life Vehicles (ELVs) in the US, University of Michigan, available online: css.snre.umich.edu/css_doc/CSS01-01.pdf6. "China Announced Its Auto Recycling Goals." E20 Environment News. China Industrial Economy Info Website. Web. .7. "International Programs." Total Midyear Population for the World. U.S Census Bureau, 09 July 2015. 8. "Population, Total." Population, Total. The World Bank Group, n.d. Web. 06 Dec. 2015.9. "Table 1-11: Number of U.S. Aircraft, Vehicles, Vessels, and Other Conveyances | Bureau of Transportation Statistics." Table 1-11: Number of U.S. Aircraft, Vehicles, Vessels, and Other Conveyances | Bureau of Transportation Statistics. US Department of Transportation, n.d. Web. 06 Dec. 2015.

    Circular E-CARnomy

    AcknowledgmentsWe would like to thank our Professor Diran Apelian and our Peer Learning Assistant Norbert Hugger for guiding our project and assisting our research.

    Conclusions & Recommendations

    Value in automotive materials that enter landfills

    Room for improvement in current material recovery

    Innovation and Policy are required to improve process of US automotive material recovery

    Policy will prompt and force such innovation

    Innovation aimed at reducing amount of non-reusable car parts/material AND lowering ASR production

    Recovery of more parts and materials develops a circular economy

    Results/Outcomes

    What is the Issue?• 12,000,000+ vehicles scrapped/year in the US,

    rendering them end of life vehicles (ELVs)o Due to age, abandonment, or accident

    • Currently 75-80% vehicle weight is recovered• Remaining 20-25 weight-percent of vehicle

    waste increases with car productiono Equates to 5,400,000 tons of landfilled

    material/year in the US• This material is auto shredder residue (ASR) and

    is landfilled due to cost effectiveness 4, 5

    45%

    18%

    15%

    9%

    7%

    4% 1% 1%

    ASR Components

    Fines Foam rubber Rigid Plastic Textiles Rubber Soft Plastic Metals Cellulosic

    Ideal Automotive Circular LoopCars

    Manufactured

    Cars operate during life

    Cars reach end of life

    Car Manufacturer Recovery Center

    Disassembly

    Non-reusable materials to

    shredder

    Sort for recycling

    Repurpose reduced

    quantities of ASR

    Material from Suppliers

    Parts recovered

    prolong life

    John Bieber (CS)

    Methods for Sustainable Development

    0

    10

    20

    30

    40

    50

    60

    70

    1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

    World Population Compared to Number of Cars Produced Worldwide

    World Population (Billions) Cars Produced (Millions)

    0

    100

    200

    300

    400

    500

    600

    700

    19

    60

    19

    65

    19

    70

    19

    75

    19

    80

    19

    85

    19

    90

    19

    91

    19

    92

    19

    93

    19

    94

    19

    95

    19

    96

    19

    97

    19

    98

    19

    99

    20

    00

    20

    01

    20

    02

    20

    03

    20

    04

    20

    05

    20

    06

    20

    07

    20

    08

    20

    09

    20

    10

    20

    11

    20

    12

    20

    13

    Veh

    icle

    s an

    d P

    op

    ula

    tio

    n (M

    illio

    ns)

    Number of Vehicles and Population vs. Year (USA)Population Vehicles

    • Reduce ASR amount entering landfills/year.• Create a US policy that increases amount of an

    ELV to be recovered and recycled• Advocate for the for a policy to reduce

    amount of materials wasted in ELV’s• Set deadlines for automotive recycling similar

    to the EU• Show why cars need to be made from

    recyclable materials

    Disassembly line•Vehicles will be made for their disassembly.•Taking apart a car is similar to making a car.•Vehicles would have a used materials passport.ASR•No proper ASR sorting technology currently.•The US should restrict hardly recycled car materials.•Not profitable part should go to shredder.Policy•The EU has a goal of 95% recyclability by 2015. •China is looking to increase car recycling rate to 95% by 2017.•The US currently restricts hazardous ASR materials•US legislation restriction PCB in ASR is less than 50 ppm 2, 6

    Kyle Hanlon (CHE) Jack Palmstrom (ME)

    Ben Pasculano (AE) Zijian Xiong (ME)

    SynopsisThe current business model for automotive manufacturers produces far too much waste. Our group has looked into creating a system that produces less waste through a system known as a circular economy. This system does not allow for any waste, and is accomplished by repurposing or recycling the materials used in a product.

    1

    3, 7, 8, 9