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CIM LAB. (ETME 453) A
1 Softcopy Available @: www.RamakantRana.com/CIM
COMPUTER INTEGRATED
MANUFACTURING
LABORATORY
-
(ETME 453)
NAME :
ENROLLMENT NUMBER :
GROUP :
TEACHER :
Department of Mechanical and Automation Engineering
MAHARAJA AGRASEN INSTITUTE OF TECHNOLOGY,
ROHINI, SECTOR-22, DELHI - 110086
CIM LAB. (ETME 453) A
2 Softcopy Available @: www.RamakantRana.com/CIM
INDEX
S. N
o.
Experiment
Date of
Sig
na
ture
Ma
rks
Per
form
an
ce
Ch
eck
ing
1 Exercise 1: Study of CNC Lathe and CNC Mill
2 Exercise 2: Turning & Facing Operations
3 Exercise 3: Linear & Circular Interpolation
4 Exercise 4: Multiple Turning & Multiple Facing
5 Exercise 5: Canned Cycles for Turning, Facing
and Pattern Repeating
6 Exercise 6: Peck Drilling & Threading
7 Exercise 7: Contouring on XLMILL
8 Exercise 8: Pocketing
9 Exercise 9: Mirroring
10 Exercise 10: Study and Operate FMS
CIM LAB. (ETME 453) A
3 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 1: Study of CNC Lathe and CNC Mill
1. CNC Lathe
Machine Specifications
Swing over bed 150mm
Swing over cross slide 50mm
Distance between centers 300mm
Spindle power 1 HP
Spindle Speed (stepless) 0-3000rpm
Spindle Bore 21mm
Spindle Taper MT 3
Tailstock Taper MT 2
Machine Resolution 0.01mm
X Axis Ball Screw 12mm x 2.5mm pitch
Z Axis Ball Screw 16mm x 5mm pitch
Machine Dimension
Machine Length 850mm
Machine Depth 584mm
Machine Height 548mm
Machine Weight 110Kg
Power Box Length 500mm
Power Box Depth 220mm
Power Box Height 600mm
Power Box Weight 35kg
Brief Description:
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CIM LAB. (ETME 453) A
4 Softcopy Available @: www.RamakantRana.com/CIM
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CIM LAB. (ETME 453) A
5 Softcopy Available @: www.RamakantRana.com/CIM
2. CNC Mill
Machine Specification
CABINET
Length 550mm
Width 540mm
Overall Height (with guard) 880mm
CAPACITY
Maximum Cross Travel 90mm
Maximum Longitudinal Travel 170mm
Maximum Head Travel 115mm
Spindle nose to table top 190mm
Spindle to Column 110mm
Spindle Taper R8
Spindle Taper for ATC BT35
Working Table Surface 360mm x 130 mm
3 Tee Slots 19mm width x 50mm centers
Z Axis Ball Screw 16mm dia. X 5mm pitch
Y Axis Ball Screw 16mm dia. X 5mm pitch
Machine Resolution 0.01mm
Weight (Without ATC) 100 kg
Weight (With ATC) 113 kg
Brief Description:
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CIM LAB. (ETME 453) A
6 Softcopy Available @: www.RamakantRana.com/CIM
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CIM LAB. (ETME 453) A
7 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 2: Turning & Facing Operations
Problem Definition:- Write the part program in word address format, for the part shown below using only
G00 and G01. Write comments for each logical block of information in the part program.
Draw sketch on a graph paper to show work datum, various processing step & tool path.
Prepare the process plan in the format shown blown. Simulate the part program on
simulation software then produce it on CNC machine.
Process Plan:
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
70
15
20
25
CIM LAB. (ETME 453) A
8 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
9 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
10 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 3: Linear & Circular Interpolation
Problem Definition:- Write the part program in word address format, for the part shown below using only
G01 and G02. Write comments for each logical block of information in the part program.
Draw sketch on a graph paper to show work datum, various processing step & tool path.
Prepare the process plan in the format shown blown. Simulate the part program on
simulation software then produce it on CNC machine.
Process Plan:
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
11 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
12 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
13 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 4: Multiple Turning & Multiple Facing
Problem Definition:- Write the part program in word address format, for the part shown below using only
G90 and G94. Write comments for each logical block of information in the part program.
Draw sketch on a graph paper to show work datum, various processing step & tool path.
Prepare the process plan in the format shown blown. Simulate the part program on
simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
14 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
15 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
16 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
17 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 5: Canned Cycles for Turning,
Facing and Pattern Repeating
Problem Definition: Write the part program in word address format, for the part shown below using only
G71, G72 and G73. Write comments for each logical block of information in the part
program. Draw sketch on a graph paper to show work datum, various processing step &
tool path. Prepare the process plan in the format shown blown. Simulate the part program
on simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
18 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
19 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
20 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
21 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 6: Peck Drilling & Threading
Problem Definition: Write the part program in word address format, for the part shown below using only
G74 and G32. Write comments for each logical block of information in the part program.
Draw sketch on a graph paper to show work datum, various processing step & tool path.
Prepare the process plan in the format shown blown. Simulate the part program on
simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
22 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
23 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
24 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
25 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 7: Contouring on XLMILL
Problem Definition: Write the part program in word address format, for the part shown below using only
G00, G01 and G02. Write comments for each logical block of information in the part
program. Draw sketch on a graph paper to show work datum, various processing step &
tool path. Prepare the process plan in the format shown blown. Simulate the part program
on simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
26 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
27 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
28 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
29 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 8: Pocketing
Problem Definition: Write the part program in word address format, for the part shown below using only
G172 and G173. Write comments for each logical block of information in the part
program. Draw sketch on a graph paper to show work datum, various processing step &
tool path. Prepare the process plan in the format shown blown. Simulate the part program
on simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
30 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
31 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
32 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
33 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 9: Mirroring
Problem Definition: Write the part program in word address format, for the part shown below using only
M. Write comments for each logical block of information in the part program. Draw
sketch on a graph paper to show work datum, various processing step & tool path.
Prepare the process plan in the format shown blown. Simulate the part program on
simulation software then produce it on CNC machine.
Process Plan
Operation
Number
Description
of operation
Tool used
(T1 or T2)
Spindle speed
(RPM)
Depth of
cut(mm)
Feed
(mm/min.) Remark
CIM LAB. (ETME 453) A
34 Softcopy Available @: www.RamakantRana.com/CIM
Programming in word address format:
CIM LAB. (ETME 453) A
35 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
36 Softcopy Available @: www.RamakantRana.com/CIM
CIM LAB. (ETME 453) A
37 Softcopy Available @: www.RamakantRana.com/CIM
Exercise 10: Study and Operate FMS
FMS Layout:
CIM LAB. (ETME 453) A
38 Softcopy Available @: www.RamakantRana.com/CIM
Steps of Operation: ________________________________________________________________________
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CIM LAB. (ETME 453) A
39 Softcopy Available @: www.RamakantRana.com/CIM
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