File: Chuck.xls Input Cells Enter desired changes in yellows cells. ©P.Rogers, 1998Date: 09/04/98 Calculated Boy Scout Troop 1199-Garland, TX

Boy Scout Chuck Box Cutting Guide Compartment SizesWidth Height Depth

Thickness (in 16ths of inch) 9 Stove 22 5 13 3/4 Piece # Description Length Width Cook Kit 11 10 13 3/4 A Bottom 34 1/16 20 7/8 Plywood Cutting Guide Utensils 4 1/2 8 1/16 13 3/4 B Depth Divider 34 1/16 14 1/8 Length>>> Storage A 16 15/16 8 1/16 13 3/4 C Width Divider 14 1/4 14 1/8 Storage B 11 3 1/16 13 3/4 D Long Shelf 22 1/2 14 1/8 Storage C 33 9/16 13 5/8 5 3/4 E Small Divider 8 9/16 14 1/8 Door Edge Clearance 1 (16ths of inch)F Short Shelf 11 1/2 14 1/8 Shelf to Door Setback 4 (16ths of inch)G Left Side 14 3/4 21 7/16 Dado/Rabbet Depth 4 (16ths of inch)H Right Side 14 3/4 21 7/16 Dado/Rabbet Width 9 (16ths of inch)I Top 34 1/16 21 7/16 Overall Box 34 11/16 14 3/4 21 7/16J Rear Lip 33 9/16 2 3/4 Plywood Required 1 SheetK Front Door 33 7/16 13 1/2 Notes:L Rear Door 33 7/16 10 3/4 Plywood is usually 1/16 inch less than its nominal size.

All Length measurements are with the grain. Assemble in alphabetically order.

Thickness Ddepth Setback Clearance TotalL TotalW Dado Dimension 9/16 1/4 1/4 1/16 93 5/8 44 1/2 D1 6 5/16

D2 5 9/16D3 3 5/8 D4 11 1/4 D5 3 5/16D6 5 1/4 D7 17 3/16

Note: The original design was produced by Boy Scout Troop 883. This program serves only to allow easy adaptation of their design to your needs.

A

I

KL

D

H

GBB

JJJ

C E

Stove

CookKit

Storage A Utin

sils

Storage B

Front ViewA

C

D

E

FG

H

I

Sto

rage

C

FrontBac kSide View

B

J

KL

Stove

CookKit

Storage A Utin

sils

Storage B

Front ViewA

C

D

E

FG

H

I

Sto

rag

e C

FrontBac kSide View

B

J

KL

Boy ScoutChuck Box

Drawn by: P. RogersDate: 08/31/ 98

Dado and Rabbet Cutting Guide

Top (Inside View)

D1

D4D7

Front

Left Side (Inside View)

D1

D2Dados

Rabbits

Front

Right Side (Inside View)

D1

D3

Front

D1

D4

Bottom (Inside View)

Front

D6D5

D4

Depth Divider (Front View)

D7

LeftSide