charging system kit / wire harness only list

17
PERFORMANCE, ENDURANCE AND SATISFACTION PERFORMANCE, ENDURANCE AND SATISFACTION Manufacturers of High Efficiency Alternators and Mobile Electronic Devices. Manufacturers of High Efficiency Alternators and Mobile Electronic Devices. © 2012 PennTex Industries, Inc. All Rights Reserved. Corporate: 202 Plaza Drive Manchester, PA 17345 Ph: 717/266-8762 Fax: 717/266-7803 Manufacturing/ Tech/ Warranty: 7620 Flagstone Drive Fort Worth, TX 76118 Ph: 817/590-2818 Toll Free: 877/590-7366 Fax: 817/590-0505 www.penntexusa.com Email: [email protected] [email protected] A A d d v v a a n n t t a a g g e e ! ! G G e e t t T T h h e e PERFORMANCE, ENDURANCE AND SATISFACTION PERFORMANCE, ENDURANCE AND SATISFACTION Charging System Kit / Wire Harness Only List PennTex Industries Charging System kit list followed by the harness part number included in that kit. Click on the Harness Part # to go to a photo of the harness and the connectors in the harness. PX-212P: PX-2502-2 PX-212P2: PX-2502-2 PX-212R: PX-2502-2 PX-212T: PX-2502-2 PX-212TF: PX-2502-2 PX-220P2-5: PX-2502-2 PX-220P2D-5: PX-2502-2 PX-220P: PX-2502-2 PX-220R-5: PX-2502-2 PX-220R-5A: PX-2502-2 PX-220R-5T: PX-2502-2 PX-220RC-A: PX-7100 PX-220RC-T: PX-7100 PX-220RL-5T: PX-2502-2 PX-220RM-5: PX-7200 PX-220RM-5T: PX-7200 PX-220T3-5*: PX-2502-2 *Discontinued. PX-220T-5: PX-2502-2 PX-220TF-5: PX-2502-2 PX-220TF-6.0: PX-2502-2 PX-220TFM-6.0: PX-7200 PX-317S: PX-3502-3 PX-320S: PX-3502-3 PX-320SW: PX-3502-3 PX-325S: PX-3502-3 PX-325SW: PX-3502-3 PX-328S: PX-3502-3 PX-330S: PX-3502-3 PX-412JM: PX-4502-MC PX-412JM-1: PX-4120 PX-412JM-2: PX-4125 PX-412P2: PX-4502-MC PX-412V: PX-4502-MC PX-412V-MT: PX-4502-MC PX420G-5: PX-4520 PX-421JM: PX-4502-MC PX-421P: PX-4502-MC PX-421P2: PX-4502-MC PX-421PM: PX-4502-MC PX-421SMD: PX-4502-MC PX-421V**: PX-4502-MC **Superseded by the PX-422V but still available. PX-422V-2: PX-4295 PX-422V-4: PX-4295 PX-422VA-4: PX-4295-A PX-422V-8: PX-4295 PX-422V-10: PX-4295 PX-422VA-10: PX-4295-A PX-422VC-10: PX-4295-C PX-512PDH-120: PX-5240 PX-512RDH: PX-5240 PX-512TFDH: PX-5240 PX-520GD: PX-4520 PX-520P2D: PX-2502-2 PX-520PD: PX-2502-2 PX-520RD: PX-2502-2 PX-520RDC: PX-7200 PX-520SD: PX-2502-2 PX-520SDP: PX-2502-2 PX-520TD: PX-2502-2 PX-520TD-0: PX-2502-2 PX-520TD-12: PX-2502-2 PX-520TD-6: PX-2502-2 PX-520TD-6C: PX-2502-2 PX-520TDM-12: PX-7200 PX-520TFD: PX-2502-2 PX-525GD: PX-4520 PX-525PD: PX-2502-2 PX-525P2D: PX-2502-2 PX-525RD: PX-2502-2 PX-525RDC: PX-7100 PX-525RDC-TSP: PX-7100 PX-525TD: PX-2502-2 PX-525TD-12: PX-2502-2 PX-525TD-6: PX-2502-2 PX-525TD-6C: PX-2502-2 PX-525TDM-12: PX-7200 PX-525TDM-6: PX-7200 PX-525TDM-6C: PX-7200 PX-525TFD: PX-2502-2 PX-614SH: PX-6522 PX-616S: PX-3502-3 PX-616T: PX-3502-3 PX-619S: PX-3502-3 PX-619Q: PX-3502-3 PX-619QF: PX-3502-3 PX-622Q: PX-3502-3 PX-622QF: PX-3502-3 PX-622S***: PX-3502-3 ***Discontinued. PX-627Q: PX-3502-3 PX-627QF: PX-3502-3 PX-627S: PX-3502-3 PX-627SF: PX-3502-3 PX-627T: PX-3502-3 PX-635Q: PX-3502-3 PX-635S: PX-3502-3 PX-635T: PX-3502-3 PX-723RD: PX-2502-2 PX-723RDC: PX-7100 PX-725RD: PX-2502-2 PX-725RDC: PX-7100 PX-833: existing harness PX-9125 alternator uses: PX-3522 PX-9130 alternator uses: PX-3522 PX-9131 alternator uses: PX-3522 (Note: there are no PX-9 kits- the PX-3522 harness can be part of a PX-3525 kit that includes a PX-4000-8 regulator & a PX-3522 harness.) Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #

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Page 1: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

Charging System Kit / Wire Harness Only List

PennTex Industries Charging System kit list followed by the harness part number included in that kit.Click on the Harness Part # to go to a photo of the harness and the connectors in the harness.

PX-212P: PX-2502-2

PX-212P2: PX-2502-2

PX-212R: PX-2502-2

PX-212T: PX-2502-2

PX-212TF: PX-2502-2

PX-220P2-5: PX-2502-2

PX-220P2D-5: PX-2502-2

PX-220P: PX-2502-2

PX-220R-5: PX-2502-2

PX-220R-5A: PX-2502-2

PX-220R-5T: PX-2502-2

PX-220RC-A: PX-7100

PX-220RC-T: PX-7100

PX-220RL-5T: PX-2502-2

PX-220RM-5: PX-7200

PX-220RM-5T: PX-7200

PX-220T3-5*: PX-2502-2

*Discontinued.PX-220T-5: PX-2502-2

PX-220TF-5: PX-2502-2PX-220TF-6.0: PX-2502-2

PX-220TFM-6.0: PX-7200

PX-317S: PX-3502-3

PX-320S: PX-3502-3

PX-320SW: PX-3502-3

PX-325S: PX-3502-3

PX-325SW: PX-3502-3

PX-328S: PX-3502-3

PX-330S: PX-3502-3

PX-412JM: PX-4502-MC

PX-412JM-1: PX-4120

PX-412JM-2: PX-4125

PX-412P2: PX-4502-MC

PX-412V: PX-4502-MC

PX-412V-MT: PX-4502-MC

PX420G-5: PX-4520

PX-421JM: PX-4502-MC

PX-421P: PX-4502-MC

PX-421P2: PX-4502-MC

PX-421PM: PX-4502-MC

PX-421SMD: PX-4502-MC

PX-421V**: PX-4502-MC

**Superseded by the PX-422V butstill available.PX-422V-2: PX-4295

PX-422V-4: PX-4295

PX-422VA-4: PX-4295-A

PX-422V-8: PX-4295

PX-422V-10: PX-4295

PX-422VA-10: PX-4295-A

PX-422VC-10: PX-4295-C

PX-512PDH-120: PX-5240

PX-512RDH: PX-5240

PX-512TFDH: PX-5240

PX-520GD: PX-4520

PX-520P2D: PX-2502-2

PX-520PD: PX-2502-2

PX-520RD: PX-2502-2

PX-520RDC: PX-7200

PX-520SD: PX-2502-2

PX-520SDP: PX-2502-2

PX-520TD: PX-2502-2

PX-520TD-0: PX-2502-2

PX-520TD-12: PX-2502-2

PX-520TD-6: PX-2502-2

PX-520TD-6C: PX-2502-2

PX-520TDM-12: PX-7200

PX-520TFD: PX-2502-2

PX-525GD: PX-4520

PX-525PD: PX-2502-2

PX-525P2D: PX-2502-2

PX-525RD: PX-2502-2

PX-525RDC: PX-7100

PX-525RDC-TSP: PX-7100

PX-525TD: PX-2502-2

PX-525TD-12: PX-2502-2

PX-525TD-6: PX-2502-2

PX-525TD-6C: PX-2502-2

PX-525TDM-12: PX-7200

PX-525TDM-6: PX-7200

PX-525TDM-6C: PX-7200

PX-525TFD: PX-2502-2

PX-614SH: PX-6522

PX-616S: PX-3502-3

PX-616T: PX-3502-3

PX-619S: PX-3502-3

PX-619Q: PX-3502-3

PX-619QF: PX-3502-3

PX-622Q: PX-3502-3

PX-622QF: PX-3502-3

PX-622S***: PX-3502-3

***Discontinued.PX-627Q: PX-3502-3

PX-627QF: PX-3502-3

PX-627S: PX-3502-3

PX-627SF: PX-3502-3

PX-627T: PX-3502-3

PX-635Q: PX-3502-3

PX-635S: PX-3502-3

PX-635T: PX-3502-3

PX-723RD: PX-2502-2

PX-723RDC: PX-7100

PX-725RD: PX-2502-2

PX-725RDC: PX-7100

PX-833: existing harness

PX-9125 alternator uses:

PX-3522

PX-9130 alternator uses:

PX-3522

PX-9131 alternator uses:

PX-3522

(Note: there are no PX-9 kits- thePX-3522 harness can be part of aPX-3525 kit that includes a PX-4000-8 regulator & a PX-3522harness.)

Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #

Page 2: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

Common PennTex Harness Alternator and Regulator Connections

Red VoltageSense WireConnector

PX-2, PX-4G-5, PX-5 & PX-7

Brush Holder Connector

Firewall Pass-through Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

PX-7000 harness connector that plugs into the

OEM Ford alternator connector

5/16 Inch Hole 1/4 Inch

Hole

See Application Guide for specific applications, See Harness Guide for harness information

PX-4000, PX-5000 & PX-6000

4-Wire Voltage Regulator Connector

& Single Regulator Ground

Terminal Connector

14-16 Gauge

Barrel Connector

Brown WireCrimp

Connector

PX-4V-220 SeriesAlternator Pigtail

Connector

PX-6000 Harness: Plug in to the GM

OEM harness alternator connector

1/4 Inch

Hole

PX-3 & PX-6Field

Connector

PX-3 & PX-6Stator

Connector

1/4 Inch

Hole

scale: none

2” Large OD

1-1/8” Small OD

1-1/2” Between Holes

2-3/4” Overall Length

11/16” OD Conduit

PX-4-210 SeriesAlternatorConnector

Typical Harness Fuse Holder

Click here to go to PennTex Charging Systems page that lists the Alternator, Regulator & Harness part number in each kit.

Page 3: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-2502-2 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse HolderRegulator

Stator CircuitFuse Holder

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector

1

67

6

3

2

4

8

8

10

9

9

9

14-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

14-16 Gauge

Barrel

Connector

Page 4: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-3502-3 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

STATOR

12

34

Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Brush Holder Ground Wire

67

6

3

2

48

8

10

9

9

914-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

14-16 Gauge

Barrel

Connector

3

1/4”ID

1/4”ID

2

Mock-up of PX-3 & PX-6 Connections(Nothing connects on top of the brush holder)

12

Page 5: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-3522 Wiring HarnessUsed with PX-9 Series 75-Volt Alternators

(See Application Guide for specific applications)Overall harness length: 36 inches

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

6

8

9

9

11 6

3

2

4

65

5/16”ID

4

11

1/4”ID

7

8NOTE THAT THE

BROWN & ORANGE WIRE

LOCATIONS ARESWITCHED IF

COMPARED TOMOST OTHER

PENNTEX REGULATORS

75-VOLT

REGULATOR

7

32

2 3

4

8

11

5

12-Volt

Battery

Page 6: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4120 Wiring Harness (First Design)Used with a PX-4JM 24-Volt Alternator and a PX-4024 24-Volt Regulator

(see Application Guide for the specific application)Overall harness length: 48 inches/ Brown ignition-on lead: 72 inches

Scale: none

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

1

67

6

32

4

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

1

NOTE: Alternators and Regulators are designed for either

12-Volt use or 24-Volt use. They are not interchangeable.

1/4”ID

8

Page 7: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4295 Wiring HarnessThis is the standard-length harness used with the PX-4V-220 Alternator

(see Application Guide for specific applications)Overall harness length: 72 inches

Scale: none

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense

1

67

6

3

24

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

RegulatorSense CircuitFuse Holder

12

12

13

Page 8: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4295-A Wiring HarnessThe “A” indicates the harness is used with the PX-4V-220 Alternator on Arboc Buses

(see Application Guide for specific applications)Overall harness length: 84 inches (Arboc Specific)

Scale: none

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense

1

67

6

3

24

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

RegulatorSense CircuitFuse Holder

12

12

13

Page 9: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4502-MC Wiring HarnessUsed with PX-4 Series 12-Volt and 24-Volt Alternators

(see Application Guide for specific applications)Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

1

67

6

3 2

48

8

10

9

9

9

14-16 GaugeBarrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

1

NOTE: Alternators and Regulators are designed for either

12-Volt use or 24-Volt use. They are not interchangeable.

Page 10: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818 Toll Free: 817-590-7366

Fax: 817-590-0505 Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4520 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Gray Field Sense Wire Connector

1

67

3

2

4

8

8

10

9

9

9

14-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

14-16 Gauge

Barrel

Connector

6

12

12

Black Wireunderneath

14-16 Gauge

Barrel

Connector

14-16 Gauge

Barrel

Connector

The PX-4520 Harness is for GM applications using a (1)PX-4G-5, (2)PX-5GD-230 or (3)PX-5GD-250alternator in a (1)PX-420G-5, (2)PX-520GD, or (3)PX-525GD kit. The difference between this harnessand a PX-2502-2 harness is that the PX-4520 has a Gray Field Sense wire and the PX-2502-2 doesnot. The PX-4520 harness can be substituted for a PX-2502-2 harness by insulating and taping off theGray wire. Do not connect the Gray and the Brown wire together.

Page 11: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-5240 12/24 Hybrid Wiring Harness (PX-5 Style)(Hybrid systems are used in very specialized applications- contact a Warehouse Distributor or PennTex for information)

Overall harness length: 72 inches

Scale: none

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Yellow / 24-Volt Voltage Sensea Connection at Alternator12) Yellow / 24-Volt Voltage Sensea Connection at Regulator

678

9

14-16 Gauge

Barrel

Connector

10 6

32

48

5

1/4”ID

5/16”ID

4

14-16 Gauge

Barrel

Connector

12

12

126

9

11

7

1

1

23

4

10

5

8

FUSED ON-IN-RUN

IGNITION SOURCE

Page 12: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-6522 Hybrid Wiring Harness(Used with a PX-6-SH-140 Alternator and PX-4000-4 Regulator)

Overall harness length: 72 inches

Scale: none

12

3

Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Brush Holder Ground Wire12) Yellow / 24-Volt Voltage Sensea Connection at Alternator13) Yellow / 24-Volt Voltage Sensea Connection at Regulator

67

8

9

14-16 Gauge

Barrel

Connector

10 6

32

48

5

1/4”ID

5/16”ID

4

14-16 Gauge

Barrel

Connector

Mock-up of PX-6SH-140 Connections(Nothing connects on top of the brush holder)

11

12

13

13

136

9

4

12

8

3

1/4”ID

1/4”ID

2

10

10

Page 13: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818,Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax:817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-7100 Harness Connections For PX-2 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator

(see Application Guide for specific applications)

Large RedSense WireConnector

Brush Holder Connector

Firewall

Pass-through

Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

Scale: None

PennTex harness

connector that

plugs into the

OEM alternator

connector

5/16 Inch Hole 1/4 Inch

Hole

1

2

3 4

5

12

3

4

5

SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND

ONE NEGATIVE POST. A PX-5 HASTWO POSITIVE POSTS.

Page 14: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-7100 Harness Connections For PX-5 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator

(see Application Guide for specific applications)

�����

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� � � � � � � (

� ( )

� �

� �

� � � � � $ �

� � � � � � �

� � � �

' # � � * ) & � + � ' # � � * � ) &

% ( � � � % � � � �

, � � ! � ' � � � �

% � � ' � � - � . �

� � � ' � � � (

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' � � � � � � (

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� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

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� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

/ * � 0

� �

( % 1 �

� ) � % � 1 �

, ( 2 �

, ( % & 3

� $ % ( (

� )

, ( 2 � 4 �

� ) ' 2 ' ( �� � � � - �

� � � � � � � �

� � � � � �

� � � � � � � �

� � � � � � � � �

� � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � �

� � � � � �

Large RedSense WireConnector

Brush Holder Connector

Firewall

Pass-through

Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

Scale: None

PennTex harness

connector that

plugs into the

OEM alternator

connector

5/16 Inch Hole 1/4 Inch

Hole

1

2

3 4

5

1

2

3

4

5

SHOWN ARE PX-5 CONNECTIONS WITHTWO POSITIVE POSTS. A PX-2 HAS ONE

POSITIVE AND ONE NEGATIVE POST.

Page 15: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PennTex PX-7200 Harness Connections For PX-2 AlternatorsUsed on PX-220RM-5, PX-220RM-T & PX-220TFM-6.0 Charging Systems

that are not PCM Controlled (see Application Guide for specific applications)

Large RedSense WireConnector

Brush Holder “T” Connector

Firewall

Pass-through

Tube

Voltage

Regulator

4-Wire

Connector

GroundWire

Connector

Scale: None

Blue PennTex Harness

Connector that is crimped

to an ignition-on power

source to turn the PennTex

regulator on. This is usually

connected to the same

OEM wire that turned on

the OEM alternator.

5/16 Inch Hole 1/4 Inch

Hole

1

3

45

1

23

4

5

SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND

ONE NEGATIVE POST.

2

Voltage

Regulator

Ground

Connector

Page 16: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PennTex PX-7200 Harness Connections For PX-5 Alternators

Large RedSense WireConnector

Brush Holder “T” Connector

Firewall

Pass-through

Tube

Voltage

Regulator

4-Wire

Connector

GroundWire

Connector

Scale: None

Blue PennTex Harness

Connector that is crimped

to an ignition-on power

source to turn the PennTex

regulator on. This is usually

attached to the same OEM

wire that turned on the

OEM alternator.

5/16 Inch Hole 1/4 Inch

Hole

1

3

45

1

2

3

4

5

2

Voltage

Regulator

Ground

Connector

Used on certain Ford PX-5 Charging Systems that are not PCM Controlled

(See Application Guide for specific applications)

Page 17: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818

Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

A LIST OF PENNTEX CHARGING SYSTEM KIT PART NUMBERS

FOLLOWED BY THE ALTERNATOR PART NUMBER IN THE KIT

Note: Some part numbers have been superseded. Check with PennTex if you have any questions.

Complete Kit / Alternator OnlyPX-525TD6C / PX-5TD6C-250*

PX-525TDM12 / PX-5TD12-250*

PX-525TDM6 / PX-5TD6-250*

PX-525TDM6C / PX-5TD6C-250*

PX-525TDF / PX-5TDF-250

PX-614SH / PX-6SH-140

PX-616S / PX-6S-160

PX-616T / PX-6T-160

PX-619Q / PX-6Q-190

PX-619S / PX-6S-190

PX-622Q / PX-6Q-220

PX-622S / PX-6S-220

PX-627Q / PX-6Q-275

PX-627S / PX-6S-275

PX-627Q / PX-6Q-275

PX-627T / PX-6T-275

PX-635Q / PX-6Q-350

PX-635S / PX-6S-350

PX-635T / PX-6T-350

PX-723RD / PX-7RD-230

PX-723RDC / PX-7RDC-230

PX-725RDC / PX-7RDC-250

--- / PX-833 (alternator only)

PX-9125 & PX-3525** / PX-9125

PX-9125 & PX-3525**/ PX-9131

** The 2 above are 75-volt systems.

To get a complete kit, the alternator

and a PX-3525 regulator/harness kit

have to be purchased.

List last updated 09-10-2012

Complete Kit / Alternator OnlyPX-421SMD / PX-4P2

PX-421SPM / PX-4SPM

PX-421V / PX-4V-210

PX-422V-2 / PX-4V-220-2*

PX-422VA-2 / PX-4V-220-2*

PX-422V-4 / PX-4V-220-4*

PX-422VA-4 / PX-4V-220-4*

PX-422V-8 / PX-4V-220-8*

PX-422V-10 / PX-4V-220-10*

PX-422V-10WC / PX-4V-220-10*

PX-422VC-10 / PX-4V-220-10*

PX-512PDH / PX-5PDH-120

PX-512PD2H / PX-5PD2H-120

PX-512RDH / PX-5RDH-120

PX-520GD / PX-5GD-230

PX-520PD / PX-5PD-230

PX-520P2D / PX-5P2D-230

PX-520RD / PX-5RD-230

PX-520RDC / PX-5RDC-230

PX-520TD / PX-5TD-230

PX-520TD12 / PX-5TD12-230*

PX-520TD6 / PX-5TD6-230*

PX-520TD6C / PX-5TD6C-230*

PX-520TDM12 / PX-5TD12-230*

PX-520TDM6 / PX-5TD-230*

PX-520TDM6C / PX-5TDM6C*

PX-525GD / PX-5GD-250

PX-525P2D / PX-5P2D-250

PX-525PD / PX-5PD-250

PX-525RD / PX-5RD-250

PX-525TD / PX-5TD-250

PX-525TD12 / PX-5TD12-250*

PX-525TD6 / PX-5TD6-250*

Complete Kit / Alternator Only --- / PX-2P-MT (alternator only)

PX-212P / PX-2P-120

PX-212P2 / PX-2P2-120

PX-212T / PX-2T-120

PX-212TF / PX-2TF-120

PX-220P-5 / PX-2P-5

PX-220P2-5 / PX-2P2-5

PX-220P2D-5 / PX-2P2D-5

PX-220R-5 / PX-2R-5

PX-220R-5A / PX-2R-5A

PX-220R-5T / PX-2R-5T

PX-220RC-A / PX-2R-5A

PX-220RC-T / PX-2R-5T

PX-220RL-5T / PX-2RL-5T

PX-220RM-5 / PX-2R-5

PX-220RM-5T / PX-2R-5T

PX-220T-5 / PX-2T-5

PX-220TF-5 / PX-2TF-5

PX-220TF-6.0 / PX-2TF-6.0

PX-220TFM-6.0 / PX-2TFM-6.0

PX-317S / PX-3S-175

PX-320S / PX-3S-200

PX-320SW / PX-3SW-200

PX-325S / PX-3S-250

PX-325SW / PX-3SW-250

PX-328S / PX-3S-285

PX-330S / PX-3S-305

PX-412JM / PX-4JM-120

PX-412P2 / PX-4P2-120

PX-412V / PX-4V-120

PX-420G-5 / PX-4G-5

PX-420S (N/A) / PX-4S (N/A)

420S/4S superseded by

PX-421JM / PX-4JM

421P / PX-4P

PX-421P2 / PX-4P2

PX-421PM / PX-4PM

* 2/4/8/10 at the end of PX-4V-220 part numbers,

and 6 or 12 in PX-5TD part numbers relate to the

alternator output post clocking position.