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WIRE HARNESS MANUFACTURERS HEAVY DUTY COMPONENT SUPPLIER • We are your preferred supplier specializing in 8 GA to 4/0 materials • We stock a wide range of components for a variety of applications • Custom manufacturing • Low minimum order quantities short lead-time

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Page 1: WIRE HARNESS MANUFACTURERS - Quick Cable

WIRE HARNESS MANUFACTURERS

HEAVY DUTY COMPONENT SUPPLIER

• We are your preferred supplier specializing in 8 GA to 4/0 materials

• We stock a wide range of components for a variety of applications

• Custom manufacturing

• Low minimum order quantities short lead-time

Page 2: WIRE HARNESS MANUFACTURERS - Quick Cable

CAST COPPER CONNECTORS

Precision Die Cast

Battery Terminals & Lugs

l Copper alloy, tin plated for added conductivity and corrosion resistance l Exceeds SAE standards, J163 and J1811 l Precise dimensions to fit battery posts for maximum contact l For crimp or solder applications l Fasteners included

64 21

1/0 2/0 3/0 4/0

13193240506281103

AWGPositive Positive Positive PositiveNegative Negative Negative NegativeUniversal

A GA

mm2

4006U4004U 4002U4001U4010U4020U4030U4040U

4006P4004P 4002P 4001P 4010P4020P4030P4040P

4106P4104P 4102P 4101P 4110P4120P4130P4140P

4206P4204P 4202P 4201P 4210P4220P4230P4240P

––

4302P 4301P4310P4320P4330P4340P

4006N4004N 4002N 4001N 4010N4020N4030N4040N

4206N4204N 4202N 4201N 4210N4220N4230N4240N

––

4302N 4301N4310N4320N4330N4340N

Straight Clamp Right Elbow Left Elbow Flag

AGA

4106N4104N 4102N 4101N 4110N4120N4130N4140N

üRoHS

1

MADE IN

Page 3: WIRE HARNESS MANUFACTURERS - Quick Cable

2

HEAVY WALL COPPER CONNECTORSMagnaLug

®

Heavy Wall Copper Tube Lugs

l Made of 100% copper, tin-plated for added conductivity and resist corrosion l Heavy wall copper lugs are 80% thicker than standard lugs l Wider and thicker pads for greater strength and conductivity l Exceeds SAE conductivity standards J163 and J1811 l MagnaLugs® are listed by UL/CUL (UL STD 486A) when applied with QuickCable crimp tools 4255, 4255R, 4255MR and 4255M

64

2 & 11/02/03/04/0

1319

32 & 40506281103

AWG

A GAB Stud Hole

Starter/Ground Lug 45 � Lug 90 � Lug

mm2

6406F6404F6401F6410F6420F6430F6440F

6406FL6404FL6401FL6410FL6420FL6430FL6440FL

6406D6404D6401D6410D6420D6430D6440D

6406FV6404FV6401FV6410FV6420FV6430FV6440FV

6406E6404E6401E6410E6420E6430E6440E

–6404HV6401HV6410HV6420HV6430HV6440HV

6406H6404H6401H6410H6420H6430H6440H

–6404HL6401HL6410HL6420HL6430HL6440HL

1/4"(6 mm)

3/8"(10 mm)

5/16"(8 mm)

1/2"(13 mm)

1/2"(12 mm)

1/2"(12 mm)

3/8"(10 mm)

3/8"(10 mm)

AGA

BStudHole

üRoHS

MADE IN

MS

Page 4: WIRE HARNESS MANUFACTURERS - Quick Cable

CAST COPPER TOOL FREE CONNECTORSCompression Battery Terminals

l Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance

l Easy installation l Fasteners included

42 & 11/0 2/0

1932 & 40

5062

A

AWGPositive Positive Positive PositiveNegative Universal Negative Negative Negative Universal

GA

mm2

5004P5002P 5010P 5020P

5804F5802F 5810F 5820F

5304P 5302P5310P 5320P

5104P 5102P5110P 5120P

5204P 5202P5210P 5220P

5004N5002N 5010N 5020N

5004U5002U 5010U 5020U

5804H5802H 5810H 5820H

5304N 5302N5310N 5320N

5304U 5302U5310U 5320U

5104N 5102N5110N 5120N

5204N 5202N5210N 5220N

Straight Clamp Right Elbow Left Elbow Flag ConnectorB Stud Hole

Heavy Wall Lug

3/8"(10 mm)

1/2"(12 mm)

ACompression Nut

Gauge

Part No.

6104610261106120

AGA

BStudHole

üRoHS

3

MADE IN

LugsStandard Wall Tin Plated Copper Tube Lugs

l Seamless 100% copper tube construction l Flared barrels for easy installation on cables l Tin plated for corrosion resistance

üRoHS

86421

1/02/03/04/0

813193240506281103

AWG

A GAB Stud Hole B Stud Hole B Stud Hole

Straight Lugs – Tin Plated 45 � Lugs – Tin Plated 90 � Lugs – Tin Plated

mm2

5950E5951E5952E5953E5954E5955E5956E5957E5958E

5950H5951H5952H5953H5954H5955H5956H5957H5958H

–5951FV5952FV5953FV5954FV5955FV5956FV5957FV5958FV

5950FL5951FL5952FL5953FL5954FL5955FL5956FL5957FL5958FL

5950C5951C5952C

––––––

5950DV5951DV5952DV5953DV5954DV5955DV5956DV5957DV5958DV

5950DL5951DL5952DL5953DL5954DL5955DL5956DL5957DL5958DL

5950D5951D5952D5953D5954D5955D5956D5957D5958D

5950EV5951EV5952EV5953EV5954EV5955EV5956EV5957EV5958EV

5950EL5951EL5952EL5953EL5954EL5955EL5956EL5957EL5958EL

5950F5951F5952F5953F5954F5955F5956F5957F5958F

–5951HV5952HV5953HV5954HV5955HV5956HV5957HV5958HV

5950HL5951HL5952HL5953HL5954HL5955HL5956HL5957HL5958HL

#10 1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

5/16"(8 mm)

5/16"(8 mm)

3/8"(10 mm)

1/2"(12 mm)

5/16"(8 mm)

1/2"(12 mm)

3/8"(10 mm)

3/8"(10 mm)

AGA

BStudHole

1/2"(12 mm)

STANDARD WALL CONNECTORS

Page 5: WIRE HARNESS MANUFACTURERS - Quick Cable

4

Military Style Connectors l Exceeds military spec, positive #A52425-1 and negative #A52425-2

Lead, military style connectorwith zinc plated, steel fastenerLead, military style connectorwith zinc plated, steel fastener

5349N

5350P

Description Polarity Part No.

Negative

Positive5349N 5350P

Battery Terminals

Hardware & Adapters l For Battery Applications

SPECIALTY CONNECTORS

Adapter Bolts and Nuts

3/8"-16 nutClosed cap, stainless steel3/8"-16, red nutClosed cap, powder coated3/8"-16, black nutClosed cap, powder coated

Description Part No.Material

StainlessSteel

6015

6016R

6016B

6007

6008

6024

6025

6029

Accessory PostAdapter Descriptions Measurements Material Part No.

Adapter bolt, side terminal accessory post for single power lead

Adapter bolt, side terminalaccessory post for doublepower lead

Adapter nut, top terminalaccessory post

Adapter nut, top terminalaccessory post

Adapter nut, top terminalaccessory post

3/8" - 16 x 3/8"accessory stud: 5/16" - 18 x 1/2"

Brass; zincplated steelfastener

Brass; zincplated steelfastener

Brass; zincplated steelfastener

Brass; zincplated steelfastener

Brass; zincplated steelfastener

3/8" - 16 x 15/16"accessory stud: 5/16" - 18 x 1/2"

5/16" - 18 x 9/16",inside thread; accessorystud: 5/16" - 18 x 9/16"

1/4" - 20 x 9/16",inside thread; accessorystud: 5/16" - 18 x 9/16"

3/8" - 16 x 3/4", insidethread; accessorystud: 3/8" - 16 x 3/4"

6007 6008 6024 6025 6029

üRoHS

Closed Caps

MADE IN

MADE IN

4

Page 6: WIRE HARNESS MANUFACTURERS - Quick Cable

Industries Served

QuickCable proudly serves a variety of markets, including Agriculture, Construction, Marine & RV, Military/Government, Material Handling, Renewable Energy, Standby Power/Power Generation, and more.

5

Multi-Battery Assemblies

l For Parallel Connection of 2 Batteries l Exceeds SAE specifications l Ideal for Group 27, Group 31 batteries and similar batteries l Most efficient way to connect two or three paralleled batteries for delivery of maximum starting power at same voltage

l 2/0 gauge PVC-Insulated copper cable l Steel inserts used for durability in 7751 l Temperature range: 221°F (105°C) to -58°F (-50°C)

Battery Jumpers

Top Post-to-Power Take Off Post

6-13/16" 775177527753775477557756

Center-to-Center Polarity Part No.NegativePositiveNegativePositiveNegativePositive14"

7-3/8"

MADE IN

Page 7: WIRE HARNESS MANUFACTURERS - Quick Cable

CABLE MANAGEMENT

Heat-Shrink Tube l Protects against corrosion l Identifies positive and negative polarity l Acts as strain relief and prevents abrasion l Custom printing and lengths available

Expanded and shrunk diameters may vary ±-15%

Before shrinking

After shrinking

PrimaryTube™FlexTube™MagnaTube™

MaterialShrink Ratio

Water ProofColorsAdhesive Sealant

Wall ThicknessAfter Shrinking

OperatingTemperature

Typical Use

Polyolefin Polyolefin Polyolefin

3: :1 2:1

Red, black & clear 7 colors available

Yes Yes No

UL Listed Yes #486D No Yes #224

1/8" 1/16" 1/32"

No

Battery connectors– heavy duty

Battery connectors& primary wire –medium duty

Primary wire

-55˚C to +110˚C-67˚F to +230˚F

-55˚C to +110˚C-67˚F to +230˚F

SpliceTube™

Polyolefin

4:1

Clear & black

Yes

No

1/8"

Yes

Battery connectors& primary wire –medium duty

-55˚C to +125˚C-67˚F to +255˚F

-55˚C to +135˚C-67˚F to +275˚F

1

Yes Yes

3

Red & black

Terminal Protectors l Reduces the risk of battery explosion cause by sparks l High temperature PVC construction rated at +190°F (88°C) l Conforms to SAE J1128 dielectric specifications - meets USCG requirements

Straight Clamps Automotive Lug Elbow Terminals Flag Clamps

• Short lead times

• Bulk reels

• Fine stranded copper braid

• Tin plated for corrosion resistance

BRAIDED GROUND STRAPS WE STOCK WIRE AND CABLE

6

RE

LA

Y

VO

2

25

824

4

MO

DU

LE

MADE IN

MADE IN MADE IN

Page 8: WIRE HARNESS MANUFACTURERS - Quick Cable

X-890887

ABOUT QUICKCABLE

QuickCable develops, manufactures and sells battery and electrical connectors, cable, tools and related products for commercial and industrial equipment that are battery-started, battery-powered or uses batteries to condition or store electric power. QuickCable is the market leader in North America, providing the best value and service, in the industry.

OUR CUSTOMERS

We will provide products and services that give our customers the best value in the marketplace. We will be a single source for our product category. We will provide a business system where our customers can easily and quickly order, distribute and use our products.

OUR PEOPLE

We cultivate an environment of training, recognition and advancement for outstanding, dedicated individuals who share our mission and work together as a team. We value job security and workplace safety.

OUR RELATIONSHIPS

We value our relationships with customers, employees, suppliers, vendors and communities in which we operate. These relationships are based on integrity and trust. Our commitment to the environment will be reflected in our procedures and products.

3700 Quick DriveFranksville WI, 53126 P 800-558-8667F 800-733-8611

6395 Kestrel RoadMississauga ON, L5T 1Z5 P 800-728-1742F 905-362-1614www.quickcable.com