characterization of the coffee mucilage fermentation

5
Vol. 70, Nr. 5, 2005JOURNAL OF FOOD SCIENCE C321 Published on Web 6/10/2005 © 2005 Institute of Food Technologists Further reproduction without permission is prohibited C: Food Chemistry & Toxicology JFS C: Food Chemistry and Toxicology Characterization of the Coffee Mucilage Fermentation Process Using Chemical Indicators: A Field Study in Nicaragua SUSAN USAN USAN USAN USAN C. J C. J C. J C. J C. JACKELS CKELS CKELS CKELS CKELS AND AND AND AND AND C C C C CHARLES HARLES HARLES HARLES HARLES F F F F F. J . J . J . J . JACKELS CKELS CKELS CKELS CKELS ABSTRA ABSTRA ABSTRA ABSTRA ABSTRACT CT CT CT CT: : : : : The r The r The r The r The recent ecent ecent ecent ecent “cr cr cr cr crisis isis isis isis isis” br ” br ” br ” br ” brought about b ought about b ought about b ought about b ought about by the collapse of the worldwide commodity coffee mar y the collapse of the worldwide commodity coffee mar y the collapse of the worldwide commodity coffee mar y the collapse of the worldwide commodity coffee mar y the collapse of the worldwide commodity coffee market has ket has ket has ket has ket has caused severe economic conditions for coffee producers in developing countries, including those of Central caused severe economic conditions for coffee producers in developing countries, including those of Central caused severe economic conditions for coffee producers in developing countries, including those of Central caused severe economic conditions for coffee producers in developing countries, including those of Central caused severe economic conditions for coffee producers in developing countries, including those of Central America. As a result, many coffee producers desire to improve the quality and consistency of their product to America. As a result, many coffee producers desire to improve the quality and consistency of their product to America. As a result, many coffee producers desire to improve the quality and consistency of their product to America. As a result, many coffee producers desire to improve the quality and consistency of their product to America. As a result, many coffee producers desire to improve the quality and consistency of their product to enter the specialty mar enter the specialty mar enter the specialty mar enter the specialty mar enter the specialty market. ket. ket. ket. ket. With the ultimate aim of assisting coffee pr ith the ultimate aim of assisting coffee pr ith the ultimate aim of assisting coffee pr ith the ultimate aim of assisting coffee pr ith the ultimate aim of assisting coffee producers in their quality contr oducers in their quality contr oducers in their quality contr oducers in their quality contr oducers in their quality control effor ol effor ol effor ol effor ol efforts ts ts ts ts, this , this , this , this , this study was designed to determine the feasibility of simple chemical measurements of the fermentation process on study was designed to determine the feasibility of simple chemical measurements of the fermentation process on study was designed to determine the feasibility of simple chemical measurements of the fermentation process on study was designed to determine the feasibility of simple chemical measurements of the fermentation process on study was designed to determine the feasibility of simple chemical measurements of the fermentation process on remote farms and to assess the potential of these measurements for assisting the producers in control and remote farms and to assess the potential of these measurements for assisting the producers in control and remote farms and to assess the potential of these measurements for assisting the producers in control and remote farms and to assess the potential of these measurements for assisting the producers in control and remote farms and to assess the potential of these measurements for assisting the producers in control and optimization effor optimization effor optimization effor optimization effor optimization efforts ts ts ts ts. . . . . Temper emper emper emper emperatur atur atur atur ature, pH, and the concentr , pH, and the concentr , pH, and the concentr , pH, and the concentr , pH, and the concentrations of glucose ations of glucose ations of glucose ations of glucose ations of glucose, ethanol, and lactic acid w , ethanol, and lactic acid w , ethanol, and lactic acid w , ethanol, and lactic acid w , ethanol, and lactic acid wer er er er ere mea- e mea- e mea- e mea- e mea- sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern was sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern was sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern was sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern was sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern was observed in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentation observed in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentation observed in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentation observed in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentation observed in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentation neared completion. Glucose concentration was seen to drop throughout the course of most batches, whereas neared completion. Glucose concentration was seen to drop throughout the course of most batches, whereas neared completion. Glucose concentration was seen to drop throughout the course of most batches, whereas neared completion. Glucose concentration was seen to drop throughout the course of most batches, whereas neared completion. Glucose concentration was seen to drop throughout the course of most batches, whereas either ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predicting either ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predicting either ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predicting either ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predicting either ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predicting the time of fermentation completion and in preventing over-fermentation of coffee mucilage. the time of fermentation completion and in preventing over-fermentation of coffee mucilage. the time of fermentation completion and in preventing over-fermentation of coffee mucilage. the time of fermentation completion and in preventing over-fermentation of coffee mucilage. the time of fermentation completion and in preventing over-fermentation of coffee mucilage. Keywor eywor eywor eywor eywords: coffee ds: coffee ds: coffee ds: coffee ds: coffee, fer , fer , fer , fer , fermentation, field study mentation, field study mentation, field study mentation, field study mentation, field study, N , N , N , N , Nicar icar icar icar icaragua, pH agua, pH agua, pH agua, pH agua, pH Introduction B y 2001, the collapsing world coffee market yielded inflation-ad- justed prices only 25% of the 1960 level (Oxfam Intl. 2003). Accord- ing to Brown (2004), this collapse, which had been caused by global oversupply from increased production, falling coffee demand, and an abundance of low-quality coffee, has given rise to serious social, envi- ronmental, and health problems in the producing nations. Among suggested remedies to this crisis are promotion of agricultural diver- sification, global promotion of coffee consumption, and support of cof- fee producers to secure specialty market premiums (Scholer 2004). As of 1999-2000, the 30000 Nicaraguan coffee producers, with an average farm size of 3.2 ha, accounted for 26.5% of the country’s total exports (Varangis and others 2003). In Nicaragua, shade- grown, ripe coffee cherries (Coffea arabica) are picked daily and processed by the “wet process” (Castelein and Verachtert 1981), in which the outer skin and soft flesh are removed mechanically, and the remaining viscous, slippery mucilaginous layer is loosened from the parchment coffee by natural fermentation without added water (“dry fermentation”) and then removed by washing with water. The washed parchment coffee is then ready for drying and storage. Traditionally, producers determine that mucilage fermentation is “complete” by manual inspection of the fermenting mass. Before completion, the intact mucilage layer is slippery, and the parchment coffee readily slides over itself. But at completion, the coffee is no longer slippery, and the mucilage layer is loosened and can be com- pletely washed off. “Over-fermentation” (beyond that necessary to loosen the mucilage) is generally considered detrimental to coffee quality (Gibson and Butty 1975; Castelein and Verachtert 1981; Lo- pez and others 1989; Puerta-Quintero 1999, 2001), and its control is usually a component of quality and consistency improvement pro- grams that are aimed at gaining access to specialty markets. Contrary to earlier suggestions (Castelein and Verachtert 1981), recent studies of the fermentation process (Avallone and others 2001a, 2001b, 2002) are interpreted to indicate that the pectin-rich mucilage is degraded neither by endogenous pectolytic enzymes nor by pectolytic bacteria. Rather, it is suggested (Avallone and others 2001a) that physicochemical changes of the carbohydrate matrix, in concert with limited pectolysis, may be occurring. During the course of a single fermentation batch, several strains of aerobic bacteria, lactic-acid bacteria, and yeasts increased in number (Avallone and others 2001b). The microflora consumed simple sugars from the mucilage and produced significant amounts of acetic and lactic ac- ids, resulting in lowered pH. Only low levels of ethanol (produced by yeasts) and other organic acids were detected, and the yeast popu- lation grew to significance only after 10 to 15 h of fermentation. Be- cause it has been suggested that yeasts (Avallone and others 2001b) and the ethanol generated by them (Castelein and Verachtert 1981) may play some role in the degradation of coffee aroma and flavor due to over-fermentation, a control strategy could also include measures aimed at affecting the balance between bacteria and yeasts. With the ultimate aim of assisting coffee producers in their quality control efforts, this study was designed to determine the feasibility of simple chemical measurements of the fermentation process on remote farms and to assess the potential of these measurements for assisting the producers in control and optimization efforts. We present the results of these measurements and discuss their implications toward an un- derstanding and optimization of the fermentation process. Materials and Methods P ortable laboratory measurements were made at each producer’s beneficio, the facility on the farm where coffee cherries are MS 20040701 Submitted 10/22/04, Revised 12/12/04, Accepted 2/14/05. Author S.C. Jackels is with Dept. of Chemistry, Seattle Univ., 901 12th Ave., Seattle, WA 98122. Author C.F. Jackels is with Interdisciplinary Arts and Science and Com- puting and Software Systems Programs, Univ. of Washington, Bothell, Wash. Direct inquiries to author S.C. Jackels (E-mail: [email protected]).

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Page 1: Characterization of the Coffee Mucilage Fermentation

Vol. 70, Nr. 5, 2005—JOURNAL OF FOOD SCIENCE C321Published on Web 6/10/2005

© 2005 Institute of Food TechnologistsFurther reproduction without permission is prohibited

C: Fo

od Ch

emist

ry &

Toxico

logy

JFS C: Food Chemistry and Toxicology

Characterization of the Coffee MucilageFermentation Process Using ChemicalIndicators: A Field Study in NicaraguaSSSSSUSANUSANUSANUSANUSAN C. J C. J C. J C. J C. JAAAAACKELSCKELSCKELSCKELSCKELS ANDANDANDANDAND C C C C CHARLESHARLESHARLESHARLESHARLES F F F F F. J. J. J. J. JAAAAACKELSCKELSCKELSCKELSCKELS

ABSTRAABSTRAABSTRAABSTRAABSTRACTCTCTCTCT: : : : : The rThe rThe rThe rThe recent ecent ecent ecent ecent “““““crcrcrcrcrisisisisisisisisisis” br” br” br” br” brought about bought about bought about bought about bought about by the collapse of the worldwide commodity coffee mary the collapse of the worldwide commodity coffee mary the collapse of the worldwide commodity coffee mary the collapse of the worldwide commodity coffee mary the collapse of the worldwide commodity coffee market hasket hasket hasket hasket hascaused severe economic conditions for coffee producers in developing countries, including those of Centralcaused severe economic conditions for coffee producers in developing countries, including those of Centralcaused severe economic conditions for coffee producers in developing countries, including those of Centralcaused severe economic conditions for coffee producers in developing countries, including those of Centralcaused severe economic conditions for coffee producers in developing countries, including those of CentralAmerica. As a result, many coffee producers desire to improve the quality and consistency of their product toAmerica. As a result, many coffee producers desire to improve the quality and consistency of their product toAmerica. As a result, many coffee producers desire to improve the quality and consistency of their product toAmerica. As a result, many coffee producers desire to improve the quality and consistency of their product toAmerica. As a result, many coffee producers desire to improve the quality and consistency of their product toenter the specialty marenter the specialty marenter the specialty marenter the specialty marenter the specialty market. ket. ket. ket. ket. WWWWWith the ultimate aim of assisting coffee prith the ultimate aim of assisting coffee prith the ultimate aim of assisting coffee prith the ultimate aim of assisting coffee prith the ultimate aim of assisting coffee producers in their quality controducers in their quality controducers in their quality controducers in their quality controducers in their quality control efforol efforol efforol efforol effortststststs, this, this, this, this, thisstudy was designed to determine the feasibility of simple chemical measurements of the fermentation process onstudy was designed to determine the feasibility of simple chemical measurements of the fermentation process onstudy was designed to determine the feasibility of simple chemical measurements of the fermentation process onstudy was designed to determine the feasibility of simple chemical measurements of the fermentation process onstudy was designed to determine the feasibility of simple chemical measurements of the fermentation process onremote farms and to assess the potential of these measurements for assisting the producers in control andremote farms and to assess the potential of these measurements for assisting the producers in control andremote farms and to assess the potential of these measurements for assisting the producers in control andremote farms and to assess the potential of these measurements for assisting the producers in control andremote farms and to assess the potential of these measurements for assisting the producers in control andoptimization efforoptimization efforoptimization efforoptimization efforoptimization effortststststs. . . . . TTTTTemperemperemperemperemperaturaturaturaturatureeeee, pH, and the concentr, pH, and the concentr, pH, and the concentr, pH, and the concentr, pH, and the concentrations of glucoseations of glucoseations of glucoseations of glucoseations of glucose, ethanol, and lactic acid w, ethanol, and lactic acid w, ethanol, and lactic acid w, ethanol, and lactic acid w, ethanol, and lactic acid wererererere mea-e mea-e mea-e mea-e mea-sured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern wassured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern wassured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern wassured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern wassured throughout the course of 7 coffee mucilage fermentation batches on 4 farms. In each batch, a pattern wasobserved in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentationobserved in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentationobserved in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentationobserved in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentationobserved in which the pH was initially in the range 5.5 to 5.7 and decreased sharply to about 4.6 as fermentationneared completion. Glucose concentration was seen to drop throughout the course of most batches, whereasneared completion. Glucose concentration was seen to drop throughout the course of most batches, whereasneared completion. Glucose concentration was seen to drop throughout the course of most batches, whereasneared completion. Glucose concentration was seen to drop throughout the course of most batches, whereasneared completion. Glucose concentration was seen to drop throughout the course of most batches, whereaseither ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predictingeither ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predictingeither ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predictingeither ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predictingeither ethanol or lactic acid increased sharply near completion. The pH profile may prove useful in predictingthe time of fermentation completion and in preventing over-fermentation of coffee mucilage.the time of fermentation completion and in preventing over-fermentation of coffee mucilage.the time of fermentation completion and in preventing over-fermentation of coffee mucilage.the time of fermentation completion and in preventing over-fermentation of coffee mucilage.the time of fermentation completion and in preventing over-fermentation of coffee mucilage.

KKKKKeyworeyworeyworeyworeywords: coffeeds: coffeeds: coffeeds: coffeeds: coffee, fer, fer, fer, fer, fermentation, field studymentation, field studymentation, field studymentation, field studymentation, field study, N, N, N, N, Nicaricaricaricaricaragua, pHagua, pHagua, pHagua, pHagua, pH

Introduction

By 2001, the collapsing world coffee market yielded inflation-ad- justed prices only 25% of the 1960 level (Oxfam Intl. 2003). Accord-

ing to Brown (2004), this collapse, which had been caused by globaloversupply from increased production, falling coffee demand, and anabundance of low-quality coffee, has given rise to serious social, envi-ronmental, and health problems in the producing nations. Amongsuggested remedies to this crisis are promotion of agricultural diver-sification, global promotion of coffee consumption, and support of cof-fee producers to secure specialty market premiums (Scholer 2004).

As of 1999-2000, the 30000 Nicaraguan coffee producers, with anaverage farm size of 3.2 ha, accounted for 26.5% of the country’stotal exports (Varangis and others 2003). In Nicaragua, shade-grown, ripe coffee cherries (Coffea arabica) are picked daily andprocessed by the “wet process” (Castelein and Verachtert 1981), inwhich the outer skin and soft flesh are removed mechanically, andthe remaining viscous, slippery mucilaginous layer is loosened fromthe parchment coffee by natural fermentation without added water(“dry fermentation”) and then removed by washing with water. Thewashed parchment coffee is then ready for drying and storage.

Traditionally, producers determine that mucilage fermentation is“complete” by manual inspection of the fermenting mass. Beforecompletion, the intact mucilage layer is slippery, and the parchmentcoffee readily slides over itself. But at completion, the coffee is nolonger slippery, and the mucilage layer is loosened and can be com-pletely washed off. “Over-fermentation” (beyond that necessary toloosen the mucilage) is generally considered detrimental to coffeequality (Gibson and Butty 1975; Castelein and Verachtert 1981; Lo-

pez and others 1989; Puerta-Quintero 1999, 2001), and its control isusually a component of quality and consistency improvement pro-grams that are aimed at gaining access to specialty markets.

Contrary to earlier suggestions (Castelein and Verachtert 1981),recent studies of the fermentation process (Avallone and others2001a, 2001b, 2002) are interpreted to indicate that the pectin-richmucilage is degraded neither by endogenous pectolytic enzymes norby pectolytic bacteria. Rather, it is suggested (Avallone and others2001a) that physicochemical changes of the carbohydrate matrix, inconcert with limited pectolysis, may be occurring. During the courseof a single fermentation batch, several strains of aerobic bacteria,lactic-acid bacteria, and yeasts increased in number (Avallone andothers 2001b). The microflora consumed simple sugars from themucilage and produced significant amounts of acetic and lactic ac-ids, resulting in lowered pH. Only low levels of ethanol (produced byyeasts) and other organic acids were detected, and the yeast popu-lation grew to significance only after 10 to 15 h of fermentation. Be-cause it has been suggested that yeasts (Avallone and others 2001b)and the ethanol generated by them (Castelein and Verachtert 1981)may play some role in the degradation of coffee aroma and flavor dueto over-fermentation, a control strategy could also include measuresaimed at affecting the balance between bacteria and yeasts.

With the ultimate aim of assisting coffee producers in their qualitycontrol efforts, this study was designed to determine the feasibility ofsimple chemical measurements of the fermentation process on remotefarms and to assess the potential of these measurements for assistingthe producers in control and optimization efforts. We present the resultsof these measurements and discuss their implications toward an un-derstanding and optimization of the fermentation process.

Materials and Methods

Portable laboratory measurements were made at each producer’sbeneficio, the facility on the farm where coffee cherries are

MS 20040701 Submitted 10/22/04, Revised 12/12/04, Accepted 2/14/05. AuthorS.C. Jackels is with Dept. of Chemistry, Seattle Univ., 901 12th Ave., Seattle, WA98122. Author C.F. Jackels is with Interdisciplinary Arts and Science and Com-puting and Software Systems Programs, Univ. of Washington, Bothell, Wash.Direct inquiries to author S.C. Jackels (E-mail: [email protected]).

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C: Food Chemistry & Toxicology

The coffee mucilage fermentation process . . .

pulped and the parchment coffee is fermented and washed. Becausein some cases the beneficios are remote and unelectrified, instrumen-tation must be battery-powered, and it must be possible to carry theequipment for a distance of 1 to 2 km. The laboratory was transportedin a closed plastic container approximately 60 × 60 × 80 cm that couldbe carried on trails. Equipment included the following: battery-pow-ered reflectometer (Model RQflex 2TM; Merck, Darmstadt, Germany);quantitative strip tests for pH, glucose, lactic acid, and ethanol (Reflec-toquantTM strips; Merck); battery-powered thermometer (Trace-ableTM Flip-Stick; Control Co., Friendswood, Tex., U.S.A.); and wristwatch with a second-hand for timing. The laboratory also included vol-umetric plasticware for dilutions and measurements and utensils forsampling and transporting parchment coffee. Purified bottled waterwas obtained in Matagalpa, Nicaragua and carried to each site.

SamplingSamplingSamplingSamplingSamplingSamples were collected from the masses of fermenting, pulped

cherries placed by the producers in their fermentation tanks. Gener-ally, the producers did not add water to these tanks, which were al-lowed to drain during fermentation. At sites A, B, and C, samples ofthe fermenting mass were collected from locations approximately 15cm beneath its surface and 30 cm from the edge of the fermentationtanks, which were wooden, and approximately 70 cm deep, 70 cmwide, and 1 to 2 m long. At site D, which had much larger, tile-lined,concrete tanks (1.2 × 1 × 3 m), fermenting coffee was collected acrossthe width of the tank from 3 points approximately 60 cm from 1 endand 15 to 30 cm deep, and these 3 portions were mixed in a bowlbefore proceeding with the analysis. In all cases, the sample used foranalysis had a volume of 50 mL and contained approximately 110 to120 beans. Any pulp or dried unpulped fruit found in the sample wasexcluded before proceeding with the analysis. The sample was mixedthoroughly with 50 mL purified water, and the tests were performedon the resulting aqueous suspension without further preparation.

MeasurementsMeasurementsMeasurementsMeasurementsMeasurementsReflectoquant test strips were used according to product instruc-

tions to make the following measurements for each sample: pH(range 4.0 to 9.0), glucose (1 to 100 mg/L), lactic acid (1.0 to 60.0 mg/L), and ethanol (20 to 200 mg/L). Dilutions were necessary in somecases to bring the concentration into the measurable range. Testswere performed in the following sequence immediately after sam-pling: pH, lactic acid, alcohol, and glucose. Glucose was tested last,as experience indicated that a delay of about 30 min between theaddition of water and the measurement was required to allow itsconcentration to stabilize. The ambient temperatures at the ben-eficio and in the fermenting mass were also recorded.

In general, at each sampling time the data were collected for asingle sample. However, in the case D-1, 3 separate samples weretaken from the mixture collected as described previously and test-ed at each time, providing an indication of the data’s precision. Thestandard deviation and coefficient of variance (CV) were calculatedfor each triplicate data point and then averaged over the durationof run D-1 for each of the species being measured. The averagestandard deviation of pH for run D-1 is 0.09, and the average %CVsfor the other species are as follows: glucose (6.9%), lactic acid(12.2%), and ethanol (9.5%). These values can serve as an indica-tion of the precision limitations due to both the analytical proce-dure and the heterogeneity of the fermenting mass.

At the time of measurement, qualitative observations were alsomade of the fermenting coffee, including the degree to which themucilage layer remained adherent and slimy. The time at which thecoffee “washed clean” of its mucilage in the sampling water wasnoted as the time when it appeared to the authors to be sufficient-

ly fermented. This was not necessarily the time at which the pro-ducer would judge the fermentation to be “complete.”

ScheduleScheduleScheduleScheduleScheduleDuring January and February 2004, a total of 7 fermentation

batches were studied at 4 Matagalpa region coffee farms (desig-nated as sites A-D). Sites A-C have between 2 and 15 ha of cultivat-ed coffee at altitudes ranging from 700 to 930 m. Site D is a largefarm of 210 ha at approximately 1200 m. In each case, the fermen-tation process was initiated by the producer when pulping hadbeen completed, usually in the late afternoon. Sampling and test-ing were then begun immediately and continued at 3-h to 4-h inter-vals throughout the night, without any modification of the normalprocedures of each farm. The next day, the fermentation processwas halted and washing begun at the discretion of the producer,who made this judgment using traditional guidelines (discussedsubsequently). A final set of measurements was made immediate-ly after the producer had decided that fermentation was complete.

Producers determine when fermentation is “complete” by in-serting a long straight object such as a tool handle or stick into thefermenting mass and subsequently removing it. Before completionof fermentation, the intact mucilage layer is very slippery, and thecoffee beans readily slide past each other to fill in the hole as thetool is removed. At completion, however, the mucilage layer is nolonger intact, and the beans are not slippery. They experience suf-ficient friction against each other to maintain the hole formed bythe inserted tool for 1 min or longer. The fermentation process isthen judged to be complete; washing is started as soon as feasibleand completely removes the mucilage layer. (Fermentation doesnot actually halt at this point, but if uninterrupted, continues on toeventually degrade the quality of the parchment coffee.)

Results and Discussion

Fermentation pHFermentation pHFermentation pHFermentation pHFermentation pHAs an illustration of the fermentation pH measurements, the

results from batch D-1 are presented in Figure 1. Using the tradi-tional method, the producer judged fermentation to be completeafter approximately 20 h. The pH was relatively constant, in therange 5.5 to 5.7, during the 1st 15 h of fermentation and thendropped sharply, reaching 4.7 shortly after 18 h and 4.4 at 20 h.Because the final data point (at t = 20 h) was collected after the pro-ducer determined fermentation to be complete, the actual time ofcompletion tc was bracketed by these last 2 data points.

Each of the 7 fermentation batches exhibited a pH profile similar tothat of Figure 1, and these data were examined to ascertain whetherthere was a common pH value that could be generally used as an in-dication of completion. Columns 2 through 5 of Table 1 show the sam-pling times and pH values that bracket completion for each fermen-tation batch. With the exception of batch B-1, the value pH = 4.6 fallswithin this interval and is assigned tentatively as a marker for comple-tion of the process. In batch B-1, the value pH = 4.6 was achieved ap-proximately 30 min after the producer had indicated fermentation wascomplete. Although the value pH = 4.7 would have been acceptable forB-1 and most of the other batches, it would have been somewhat earlyfor run D-1 (under-fermentation). Because the consequences of un-der-fermentation can include small amounts of mucilage remainingon the dried parchment coffee, which can in turn lead to both clump-ing and growth of microorganisms, the value pH = 4.6 was selected asa choice that would err, if at all, slightly in the direction of over-fermen-tation. For each batch, t4.6, the time at which pH = 4.6, was determinedby a linear interpolation of the data in Table 1. These interpolated val-ues t4.6 appear in the last column of the table.

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The coffee mucilage fermentation process . . .

Although the producer-determined fermentation time of thebatches varied from less than 10 to nearly 24 h, the pH decrease atcompletion generally occurred during the preceding 3-h to 4-h pe-riod. To facilitate comparison of these fermentation processes, ashifted time coordinate was defined as t – t4.6: the total elapsed timein the fermentation tank minus the elapsed time at which pH = 4.6.By definition, this time coordinate is universally zero when pH = 4.6,negative prior to it, and positive subsequently. The pH profiles ofthe 7 batches are presented in Figure 2, where this shift of abscissapermits them to share a common “completion point.” It is observedthat, with this adjustment, the 7 curves are nearly overlaid nearcompletion and are quite similar overall.

At the beginning of the fermentation process, the pH is at 5.5 orabove and remains in this range until about 3 to 4 h before comple-tion, when it begins to decrease linearly until at least 2 h after com-pletion. In general, the curves in Figure 2 represent the entire fer-mentation process; processes that proceeded more rapidly begin atlater (less negative) times on this scale. The single exception is batchD-2. For practical reasons, D-2 data collection could only begin afterfermentation had already proceeded for approximately 20 h. At thatpoint, the pH began its decrease as fermentation neared completion.Batch D-2 had been started at approximately t – t4.6 = –24 h and is, infact, the longest fermentation process studied, even though thereare no early data to present for the D-2 curve.

Examination of the data shows that pH can serve as a reliablegauge of the progress of fermentation, and the predictive ability ofthe pH measurements could be very useful on the farm. Regardlessof how much time a particular fermentation may require or at whatpH it may start, a pH value dropping below 5 indicates that fermen-tation will be complete within the next 2 h. Similarly, a pH of about 4.0could be used to determine that the fermentation process had be-come complete approximately 2 to 3 h earlier. A fermentation that ismuch too extended would clearly yield pH values of 4.0 or below.

The producers often operate on a daily cycle in which the fermen-tation batch is started in late afternoon and is 1st checked for com-pleteness when the producer begins work at dawn. Although thisschedule is strongly recommended by the daily rhythm of farm life,it means that often the fermentation batch is not checked beforeapproximately 11 to 12 h of fermentation. To avoid over-fermenta-tion, it would be useful for the producer to know at this point (from apH measurement) whether the batch has been ready for severalhours and is perhaps becoming over-fermented. If, on the other

hand, fermentation is incomplete at dawn, a pH measurement wouldbe useful in planning the day’s work by predicting when the washingof the coffee would begin. Thus, the ability to quantify fermentationprogress would assist in both developing a more consistent productand increasing the efficiency of the farm operation.

The rapid pH decrease observed near fermentation completion(Figure 2) suggests that it would be useful to systematically study thecompletion of fermentation as a function of pH and determine thehighest pH value that corresponds to the mucilage layer being readyto be washed from the parchment coffee. If use of pH measure-ments resulted in slightly shorter fermentation times, compared withthose obtained traditionally, this information could be used to opti-mize the process and eliminate over-fermentation. Having identifiedpH as a generally useful indicator of fermentation progress, we nowpresent data collected for other chemical species.

Lactic acidLactic acidLactic acidLactic acidLactic acidLactic acid is generated as a by-product of the growth of certain

bacteria during fermentation. In combination with other acids thatcan also be generated during this process, lactic acid is responsiblefor the decrease in pH as fermentation progresses. Figure 3 presentsthe total lactate (acid plus anion) concentration for each batch stud-ied. In all cases, the lactate concentration starts near zero and in-creases during the fermentation process. Near completion (t – t4.6 =0), the batches fall into 2 groups: batches D-1, D-2, and D-3 show

Table 1—pH data taken during the time course of fermen-tation

Data before Data after Total time to

Fermentation completiona completionb completionc

batch Time (h) pH Time (h) pH t4.6 (h)

A-1 8.5 4.8 11.5 4.3 9.8A-2 8.5 4.8 11.5 4.2 9.6B-1 12.3 5.3 15.4 4.7 15.7C-1 13.6 5.0 15.5 4.5 15.1D-1 18.4 4.7 20.1 4.4 18.8D-2 22.8 5.1 24.0 4.4 23.6D-3 15.8 5.4 19.1 4.4 18.4aLast data collected before determination by the producer that fermentationwas complete.bCollected as soon as possible after determination by the producer thatfermentation was complete.cElapsed time from initiation of fermentation until value of pH = 4.6 wasachieved.

Figure 1—pH profile of batch D-1 during coffee mucilagefermentation Figure 2—pH profiles during coffee mucilage fermentation

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exponentially or super-linearly increasing lactate concentrations,whereas the other 4 exhibit more nearly linear increases. Because inall cases pH (a logarithmic quantity) is decreasing linearly near com-pletion (Figure 2), the hydrogen ion and therefore the acid concen-tration must be generally increasing exponentially. The data repre-sented in Figure 3 suggest that the observed pH changes at site Dmay be driven primarily by the changes in lactic acid concentration.For example, the concentration of approximately 150 mg/L of lacticacid (pKa = 3.86 [Lide 2004], molecular weight = 90.08) at completionwould yield pH = 3.4, neglecting all other interactions. At the othersites, increases in other acids must be responsible. Acetic acid, whichwas not measured here, is a likely possibility in those cases (Avalloneand others 2001b). Controlled studies are planned to determinewhich of the variable conditions may be responsible for the domi-nance of lactic acid production during fermentation.

EthanolEthanolEthanolEthanolEthanolEthanol can be produced by yeasts, which thrive at the lower pH

values achieved in the latter stages of fermentation (Avallone andothers 2001b). Because the ethanol would be expected to be largelyremoved by the washing, it is not clear if it serves only as an indicatorof yeast activity (and perhaps over-fermentation) or if it is activelyinvolved in the chemical transformations leading to the presence ofthe undesirable volatile esters associated with over-fermentation(Bade-Wegner and others 1997). Figure 4 presents the measured eth-anol concentrations for this study, which generally begin to increaseduring the last 5 h of fermentation. The batches labeled A-1, B-1, andC-1 have ethanol concentrations at completion that are above 100 mg/L, having begun to increase exponentially or at least super-linearly 1to 2 h prior to it. Although the other batches exhibit ethanol concentra-tions that increase more gradually (and linearly) before completion, itis noted that batch A-2 exhibits a very sharp ethanol concentrationincrease shortly thereafter. The sharply increasing rates of ethanolconcentration in some cases may signal the point at which yeasts arebeginning to flourish. To the degree that yeast fermentation is unde-sirable and that ethanol can lead to lower-quality coffee, shorteningof the fermentation process by even 1 or 2 h could be useful.

GlucoseGlucoseGlucoseGlucoseGlucoseGlucose is one of the simple sugars present in the mucilage (Aval-

lone and others 2000) that can be used as a carbon source by themicroorganisms active in coffee fermentation. The general pattern

observed is that the concentration of glucose, initially in the range200 to 600 mg/dL, decreases as it is consumed by the microorganismsthroughout the course of the fermentation. It is not necessarily ex-hausted at completion and does not vary in a characteristic patternthat would make it a reliable indicator of completion.

Initial glucose concentrations were lowest (200 to 300 mg/dL) inthe batches at sites B and D, locations where larger amounts ofwater were used before fermentation to assist the pulping of thecherries and to move the pulped cherries to the fermentationtanks. To confirm that this process was effective in removing a sig-nificant amount of glucose from the pectin matrix, the water beingused to move the pulped cherries to the fermentation tank at siteD was analyzed for glucose and found to have concentrations in therange 300 to 350 mg/dL. This sweet runoff presumably resulted inthe lower initial glucose concentrations observed at sites B and D.

Fermentation temperatureFermentation temperatureFermentation temperatureFermentation temperatureFermentation temperatureBecause microbial growth releases heat and the rate of fermen-

tation due to either enzymatic or microorganismic mechanismsshould be favored by temperature increases, rapidly increasingfermentation temperature could be an indication of very rapid or“run-away” fermentation. Figure 5 exhibits the temperature of thefermentation mass for the 7 runs reported here. Under a wide va-riety of conditions, the fermentation temperature is maintainedwithin the range 21 °C to 23 °C before completion. Only in cases A-1 and B-1 did the temperature begin to increase rapidly after (andeven before) completion. Even though the degree of tank insula-tion and the size of the batches varied considerably, it was ob-served that the temperatures did not vary greatly.

The night air temperatures varied considerably among the 7 batch-es, with the overnight low temperatures spanning the range 17 °C to21 °C. In general, the fermentation temperatures were maintained at1 °C to 4 °C above that of the ambient air. Of all the runs, only batch A-1 displayed a significant increase in Tmass - Tair, with the temperature ofthe fermentation mass increasing to 6 °C or more above that of the air.Although increasing temperature might serve in a particular case as anindication of a “run-away” excessive fermentation, temperature pro-files do not generally change in a way that would make them useful di-agnostically for fermentation progress.

It was noted that the cherries in batch A-1 were not as well sortedas in the other cases, and that the pulper had not been as well ad-justed as otherwise seen. The result of these differences was that

Figure 3—Total lactate concentration (mg/L) during coffeemucilage fermentation

Figure 4—Ethanol concentration (mg/L) during coffeemucilage fermentation

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the fermentation mass contained more over-ripe dark red cherries(“seccas”) and more pieces of skin and shreds of fruit than did theother batches. These differences are suggestive but have not beenproven to have influenced the nature of the fermentation in a waythat would account for the temperature behavior.

Overall fermentation processOverall fermentation processOverall fermentation processOverall fermentation processOverall fermentation processFrom the field data collected in this study, it is clear that the cof-

fee mucilage fermentation process on remote farms is amenable toon-site study. The overall results obtained from the 7 fermentationbatches are consistent among themselves and with previous re-sults obtained in the laboratory using more sophisticated analyt-ical instrumentation (Avallone and others 2001b). The pH decreas-es as fermentation proceeds and microbial action builds upconcentrations of acids. The glucose concentration decreases as itis consumed by microorganisms during fermentation. Finally, theconcentrations of lactic acid and ethanol are seen in some cases toincrease sharply as fermentation progresses toward completion.

The robustness of specific conclusions drawn here is strength-ened by the considerable variation among the processes studied.The 7 batches ranged in size from approximately 60 to 2500 L. Thefermentation tanks were large tile-lined concrete tanks at site D, butwere smaller and made of wood at the other 3 sites. At site D, thecherries were moved through a large, heavily mechanized beneficioin a very large stream of water both before and after pulping, where-as at the other 3 sites the amount of water used in transporting thecherries varied from very little to a modest flow. All sites used thesame traditional means of determining completion of fermentation,and all of them used prodigious amounts of water to wash the parch-ment clean after fermentation and before sun-drying commenced.

Both lactic acid (Figure 3) and ethanol (Figure 4) arise as productsof the fermentation. These concentrations remain low during theearliest stages of fermentation and then increase near completion.Because in the presence of glucose, lactic acid is generated prodi-giously by lactic acid–producing bacteria and ethanol by yeasts, anexponential growth in either substance would be an indication thatthe corresponding microorganism is flourishing. In Figure 3 it is seenthat only in batches D-1, D-2, and D-3 is the lactic acid concentrationgrowing rapidly at completion, suggesting that lactic acid bacterialgrowth may be dominant at those sites. Similarly, in Figure 4 it is seenthat, in batches A-1, B-1, and C-1, ethanol concentration is growingrapidly at completion. These differences suggest that the fermenta-

tion batches may differ in the nature of the dominant process (yeastsor lactic acid bacteria) at completion. More work is needed to testthis hypothesis and to identify the variables that are involved.

Conclusions

The most important conclusion reached in this study is thatchemical measurements in the field are feasible, as demon-

strated on the coffee farms near Matagalpa. Data were obtainedthat can serve the producers as diagnostic and predictive tools aswell as supporting on-site controlled studies of fermentation. Theresults obtained are also consistent with the framework providedby previous laboratory biochemical studies. Systematic measure-ment of pH alone can predict when fermentation will be completeand can be an indicator of when over-fermentation may be occur-ring; the value of pH = 4.6 was observed to be an indication of com-pletion in the batches studied. None of the other quantities mea-sured here exhibited profiles possessing such general predictiveability. Future studies are planned to correlate coffee quality asdetermined by cupping laboratories with control of fermentationand the predominance of lactic acid or lack thereof.

AcknowledgmentsWe thank the Nicaraguan coffee producers for the gracious hospi-tality shown to us on their farms. Extensive logistics support wasprovided by the Asociación para la Diversificación y el DesarrolloAgrícola Comunal (ADDAC) and Catholic Relief Services-Nicaragua(CRS-NI). Translation services were provided by Ms. Betsy Wier ofCRS-NI. Ms. Kerina Powell carried out a preliminary model study atSeattle Univ. This study was supported financially by Seattle Univ.,and the authors received research leave support from Seattle Univ.and the Univ. of Washington, Bothell. We gratefully acknowledgethe helpful suggestions provided by the reviewers.

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Figure 5—Temperature of coffee mass during fermentation