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Challenges with Equipment Management - The Laboratory Perspective Philippe Chebu

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Page 1: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Challenges with

Equipment

Management - The

Laboratory

Perspective

Philippe Chebu

Page 2: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Presentation Outline

Background and Introduction

Major challenges managing equipment in the laboratories

we support

How we have managed some of the challenges and

lessons learnt

Recommendations for laboratories and program

managers

Acknowledgement

Page 3: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Background and Introduction

APIN Public Health Initiatives is a non-governmental

donor-funded organization in Nigeria

Presents in eight states: Plateau, Benue,

Oyo,Ogun,Lagos, Osun, Ekiti and Ondo

Platforms used in the laboratories include: CAP/CTM,

C311, C111, BC580 Mindray, BC380 Mindray,

GeneXpert, Counter1, Counter2, SL3, Pima…

Page 4: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Background and Introduction

The procurement process includes:

• Need assessment by the user ( laboratory team)

• Bid invitation

• Evaluation of bids and award of contract

• Contract execution

• Disposal of scrap

Page 5: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Major Challenges Managing Equipment in

the laboratories we support

Include

Poor maintenance culture by operators

High frequency of equipment breakdown

Delay time to service

Lack of spare parts

Equipment disposal and replacement

Power supply

Page 6: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Poor maintenance culture by operators

Observations

Daily maintenance not properly carried out on Cobas

AmpliPrep/ Cobas TaqMan ( CAP/CTM)

Preventive maintenance not properly carried out on

chemistry and hematology equipment as indicated by

manufacturers

Centrifuges for separating viral load samples not properly

cleaned and maintained

Page 7: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Poor maintenance culture by operators

Action

Training of staff

Monthly supervisory and mentoring visits by state officers

Visit to facilities by the in house trained application

specialist for daily maintenance twice a year

Page 8: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

High Frequency of Equipment Breakdown

Observations

High rate of QS invalid on CAP/CTM

Inappropriate wiring of buildings housing laboratory equipment

Frequent breakdown of UPS and voltage stabilizers

Frequent breakdown of ACs. When functioning and the room

becomes too cold, staff put them off

Temperature dependent equipment like GeneXpert and

CAP/CTM frequently break down

Delay of service time by the biomedical engineers

Equipment too old

Page 9: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

High Frequency of Equipment Breakdown

Action

Training and refresher training

Rewiring of buildings

Close supervision of staff

Service contract for equipment

Page 10: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Prolonged Equipment Downtime

Observations

Shortage of Biomedical engineers

Delay intervention

Most spare parts not readily available in country

Waiting time may be as long as two months

Page 11: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Prolonged Equipment Downtime

Action

Samples are referred to other facilities with less or no

backlog samples

Page 12: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Erratic Power Supply

Observations

Rationing of power supply

Power failures

Page 13: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Erratic Power Supply

Action

Provision of solar freezers for storage of samples

Provision of inverters

Provision of solar panels

Provision of generators

Page 14: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Lessons Learnt

Training and refresher training drastically minimized

corrective maintenance and maintenance costs

Confidence and competency of operators developed and

improved

Regular monitoring and supervisory visits improved

performance at facility level

Page 15: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Recommendations for labs and Program

Managers

Sustainability of training and refresher training

Sustainability of supervisory and mentoring visits to

assure capacity building

Implementation of equipment maintenance policy at all

facilities

Follow implementation of service contracts

Page 16: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Acknowledgement

ASLM

PEPFAR

US CDC

APIN Public Health Initiatives

Page 17: Challenges with Equipment Management - The Laboratory ... Expert Panel 3... · manufacturers Centrifuges for separating viral load samples not properly ... Frequent breakdown of UPS

Thank you