chainless instructions

CHAINLESS INSTRUCTIONS

삼부기획흥국공업 ( 주 )부승정밀사업부

TEL) 02-906-8845

BS

BOOSEONG PRECISION

CHAINLESS 사용설명서 PAGE 2

• CONTENTSFunction & traitsWhole surface boardComputer’s Interior Arrangement Plan Main BoardInitial sceneWork scene(Condition of scene, Code explanation )Key explanationComputer initializationQuick drum(When desired to move it to handle position while knitting)When desired to stop at handle positionWhen desired to stop chain strokeWhen desired to bring up to chain edition sceneMoving cursorWhen desired to adjust drum, ringlet camWhen desired to adjust speedWhen desired to regulate number of flexible chainInsert chainDelete chainMaking flexible chainMaking flexible chain 2When desired to initialization of chain dataAt the time of chain editing-Chain is normal

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At the time of finishing chain edition - chain errorWhen desired to relocate the testing sceneTesting of drum, ringlet solenoid valve Viewing condition of datum switch & access sensorAt the time of ending testRelocate to counter setting sceneCounter reset(Working amount to 0)Setting object valueSetting object valueAt the time of not making count checkingIf desired to finish counter settingError message-datum errorError message-Blackout messageError message-Memory defectiveError message-Failure of chain storedCONNECTOR

BOOSEONG PRECISION


• FUNCTION & TRAITS

• Chain data is expressed by figure, thus it is convenient in comparison with others.• Having a blackout function, thus memorize original point while operation, blackout.• Having a counter function, thus working only desired amount, auto stop is functioning.• There are 5 speed signal output up to 1x-5x.• Having a drum & ringlet datum checking function, prevent from mechanical damage• caused by erroneous motioning.• With the purpose of machine protection, start & end of flexible chain should be motio-•ning by (2X).

BOOSEONG PRECISION


• Whole surface board

BOOSEONG PRECISION RPMSTART

STOP250

LCD scene

indication of function & message

Function button LED speed stop

operation

조그

Inspection needle LED

BOOSEONG PRECISION


• Computer’s Interior Arrangement Plan

Main Board

Interface

Trans

Duct

덕트

Fuse

BOOSEONG PRECISION


LCD

RINGLET ACCESS SENSOR

DRUM SWITCH

INGLET SWITCH

POWE SOURCE INPUT

HANSHIN ELECTRONICS CO. 2000MADE IN KOREA

Main Board

AC17V

AC9V

LOCATION SWITCH

SPEED VALUE(1X~4X)

A SIGNAL OF STOP

DRUM SOLENOID

RINGLET SOLENOID

KEY, LED

DRUM ACCESS SENSOR

• Main Board

BOOSEONG PRECISION


CHAINLESS V2.1-25

HANSHIN 2000

• Initial Scene

Number of drum(24,25,26,28)

Program version

• Showing information on program version & number of drums when power source S/W ON • as indicating initially.

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• Work scene

• The most fundamental scene that is showing at the time of knitting socks

C:006 D:00 R:00 [RUN] C:12345 S:>>>

Cursor(present motioning location)

Ringlet cam

Drum cam

Speed(>,>>,>>>,>>>>,>>>>>of 5 different sped

Number of flexible chain(1~250)

Number of socks knitted up to the present

공 체인

Number of Riglet up to the present

BOOSEONG PRECISION


RUN/PGM

Q-DRUM C-END C-STOP/P+

RESET/P-

YES C+ SPEED TEST/CAM

NO/DEF

C- COUNTER/

• Key explanation

RUN/PGM At the time of extract out of chain mode editing, when entering into chain mode editingQ-DRUM When moving to the handle quickly while knittingC-END When stops machine at the next handleC-STOP/P+ Chain stop while knitting, add chain at the chain edition modeRESET/P- Initialization of computer, Delete chain at chain edition mode, Counter reset at the

counter modeYES To ascertain specific functional motioningNO/DEF Cancellation of specific functional motioning, Initialization of chain at chain edition modeC+ Increasing number of flexible chain at the chain edition modeC- Decreasing number of flexible chain at the chain edition modeSPEED Indication of flexible chain speed at the chain edition mode

Moving cursor toward left side at the chain edition modeMoving cursor upward at the chain edition mode, plus 1 of target value at the counter

mode Moving cursor downward at the chain edition mode, minus 1 of target value at the

counter mode Moving cursor to right side at the chain edition mode, when entering to counter mode, /Counter minus 100 of target value at the counter mode.TEST/CAM Cam adjustment at the chain edition mode, when entering into test mode,

increase 100 of target value at the counter mode

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• Computer initilization(Reset)

• After pressing Reset ket at work scene, press YES key.• Caution: After initialization, Computer becomes handle state, machine and motioning may not be matched.

C:006 D:00 R:00 RESET [Y/N]

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• Quick Drum(Q-DRUM)

• Q is indicating at the upper end of .the scene

C:006 D:00 R:00 Q-DRUM [Y/N]

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

• When desired to relocate to handle while editing

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• When desired to stop at handle position(C-END)

• Automatic stop at the time of next handle• C is shown up at the upper end of scene• If pressing CYCLE-END key again, C is disappeared, proceeds normally.

C:006 D:00 R:00 C[RUN] C:00000 S:>>>

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• Chain Stop

• Continue to maintain present location without decreasing the flexible chain number• Shown up on the upper end of scene• S is disappear, proceed normally if press chain stop key again

C:006 D:00 R:00 CHAIN STOP [Y/N]

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• Operation at lower speed

• Operate only at lower speed(OX)• L is shown up on the upper end scene• L is gone, proceed normally if press lower speed operation key

C:006 D:00 R:00 LOW SPEED [Y/N]

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 CHAIN EDIT [Y/N]

C:006 D:00 R:00 [RUN] C:00000 S:>>>

• Chain edition

• After pressing PGM key at work scene, then press Yes key • Note: If the number drum and ringlet is not 0, it can’t change into chain edition scene(It is possible• only at the handle)

0. Moving chain edition to scene

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


• Chain edition(Continue)

• Cursor (horizontal stick) is moving to the direction if press key• If ringlet cam is there whereat the same line of cursor, the number of drum, ringlet will increase/•decrease

C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>

C: D:01 R:01 P:01[CHAIN EDIT] S:>

1. Cursor moving

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• If press cam key, it will disappear if cam is there , it will show up, if not there• The number of drum, ringlet will be changed



2. Insert /Delete

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• If press speed key, speed will be changed up to 4X~0X(>>>>>, >>>>, >>>, >>, >)• It is enable to speed control only at flexible chain, otherwise it will be fixed to 2X(lower sped)

C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>>

C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>

3. Adjustment of speed

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• If press chain increase/decrease key, number of flexible chain on scene will increase / decrease• Number of flexible chain will be changed uo to 1~250

C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>>

C:007 D:02 R:01 P:01[CHAIN EDIT] S:>>>

4. Number flexible chain adjustment

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

증가

감소

BOOSEONG PRECISION



C:001 D:02 R:01 P:01[CHAIN EDIT] S:>>>

C:001 D:02 R:01 P:01[CHAIN EDIT] S:>>>

5. Insert chain

• If press chain insert key, an empty chain is occurred while the latter chains of cursor’s location are pushed by one space toward right side

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



C:002 D:02 R:01 P:01[CHAIN EDIT] S:>>>

C: D:02 R:02 P:01[CHAIN EDIT] S:>>>

5. Delet chain

• If press chain delete key, the chain at the cursor’s position will be deleted, right side chains are pushed one space by one space.• The first and last flexible chain can’t be deleted

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared.• The number of newly appeared flexible chain is 1. Speed is 2X.

C: D:06 R:04 P:04[CHAIN EDIT] S:>>

C:001 D:06 R:04 P:04[CHAIN EDIT] S:>>

6. Making flexible chain

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared.• The number of newly appeared flexible chain is 1. Speed is 2X.

C:001 D:06 R:04 P:05[CHAIN EDIT] S:>>

7. Making flexible chain - 2

C: D:06 R:04 P:05[CHAIN EDIT] S:>>

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


• Chain edition(Continue) 8. Initialization of chain data

C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>

C:006 D:00 R:00 P:00 DEFAULT LOAD [Y/N]

• chain data is not normal or when necessary for initialization, bring down basic data that is stored in computer.

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• Forward to work scene after finishing chain edition, Changing it into work scene right away, the number of drum and ringlet is normal.

C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>

9. At the time of finishing chain edition - chain is normal

C:006 D:00 R:00 [RUN] C:00000 S:>>>

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• The 2nd scene is showing up the state that the number of drum & ringlet is not matching with machine.• That is meant by 22 drums, 6 ringlet at present• Unable to forward to work scene if error is occurred

C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>

10. At the time of ending chain edition - chain error

C:006 D:00 R:00 P:00 DRUM-ERR D:22 R:06

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• TEST

• Testing drum, ringlet solenoid & switch, access sensor, location mark LED • After pressing TEST key at work scene, press YES key • Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).

C:006 D:00 R:00 TEST [Y/N]

0. Moving to test scene

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


[TEST MODE] SW1:ON S1:OFF>DRUM SW2:ON S2:OFF RING SW3:OFF

• TEST(Continue)

• Test drum or ringlet solenoid valve at where is the cursor (>)

1. 드럼 , 링글 솔레노이드 테스트

[TEST MODE] SW1:ON S1:OFF DRUM SW2:ON S2:OFF>RING SW3:OFF

(1)(2)

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION



• TEST(Continue)

• Showing up drum & ringlet datum switch & access sensor condition

2. Datum switch & watching access sensor condition

SW1 - Drum datum switchSW2 - Ringlet datum switchSW3 - Drum check switchS1 - Drum access sensor S2 - Ringlet access sensor

BOOSEONG PRECISION



• TEST(Continue)

• Press RUN key if desired to forward to work scene upon completion of test

3. End of test

C:006 D:00 R:00 [RUN] C:00000 S:>>>

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


C:006 D:00 R:00 [RUN] C:00000 S:>>>

• COUNTER SETTING

• Stop after knitting only targeted value setting• After pressing COUNTER key at work scene, then press YES key • Note : Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).

C:006 D:00 R:00 COUNTER SET [Y/N]

0. Moving to counter setting scene

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


[COUNTER SET]

COUNT : 01234 TARGET: 12345

• COUNTER SETTING(Continue)

• Making O the number of socks knitted up to the present

1. Counter reset

[COUNTER SET]


RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


[COUNTER SET]



• Setting target value• Press key, one by one is increasing, press key, one by one is decreasing

2. Target value setting (1 Increase/decrease)

[COUNTER SET]


RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


[COUNTER SET]


• COUNTER SETTING(Continue

• Setting target value• If press key, it will increase by 100ea. If press key, it will decrease by100ea

3. Target value setting(100 increase/decrease)

[COUNTER SET]


RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


[COUNTER SET]



• If the target value is 0, no need to counter checking

4. If don’t want to make counter checking

BOOSEONG PRECISION


[COUNTER SET]



• If desired to forward to work scene upon completion of counter setting, press RUN key

5. End of counter setting

C:006 D:00 R:00 [RUN] C:00000 S:>>>

RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

BOOSEONG PRECISION


RUN/PGM


RESET/P-


NO/DEF

C- COUNTER/

• 2F CHECK

12

3

BOOSEONG PRECISION


C:006 D:00 R:00 DRUM-ERR MD F1

• message

• When computer is at the state of computer (When all drum, ringlet number is at 0), if the drum or ringlet is not at datum, error will be made and machine will stop.• The datum is not correct, can hardly make start

1. Datum error message

Wrong RingletWrong drum

BOOSEONG PRECISION


POWER UNSTABLE

POWER OFF

• MESSAGE(Continue)

• It will turn up when there is an instant blackout or defective in power source• Put Off computer’s power source and put it On after 10 seconds

2. Blackout or Power source defective

BOOSEONG PRECISION


[ERROR]

MEMORY FAIL! PRESS ANY KEY!


• It may be memory defective inside of computer• Put off power switch, then puts it on after 10 seconds again, and still the same scene is coming up, contact with purchased agent..

3. Memory defective

BOOSEONG PRECISION


[ERROR]

DATA NOT SAVED! PRESS ANY KEY!


• Unable to store the present state when there was blackout or putting off power source, press any key then work scene will turn up.• The chain data has been initialized by basic value, thus it must be adjusted

4. Unable to store the present state when put off power, blackout

BOOSEONG PRECISION


Drum, ringlet access sensor

GND

+24VDATA

• CONNECTOR

Drum, ringlet datum switch

GNDDATA

Location switch

GNDDATA

Drum, ringlet solenoid valve

+24V

+24VRinglet

Drum

Drum, ringlet solenoid valve

Stop

GND

STOP

Power source input

AC 9VAC 9V

AC 17VAC 17V

2X

0X1X

3X

GND

4X

BOOSEONG PRECISION


6 2 1 16 34 19 17 40 19 17 1

28 DRUM8 RING

6 2 1 16 34 19 17 40 19 17 1

26 DRUM8 RING

6 2 1 16 34 19 17 40 19 17 1

25 DRUM8 RING

6 2 1 16 34 19 17 40 19 17 1

24 DRUM8 RING

• DEFAULT CHAIN

chainless instructions

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