central valley safety consultants presents
DESCRIPTION
Central Valley Safety Consultants Presents. Forklift Operator Training. Is Forklift Training Necessary?. About 100 deaths each year About 95,000 accidents each year Bankruptcy New OSHA training standard. Forklift Operating Goals. Hazards and forklift stability - PowerPoint PPT PresentationTRANSCRIPT
![Page 1: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/1.jpg)
Forklift Operator Training
Central Valley Safety Consultants Presents
![Page 2: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/2.jpg)
Is Forklift Training Necessary?
About 100 deaths each year
About 95,000 accidents each year
Bankruptcy New OSHA
training standard
![Page 3: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/3.jpg)
Forklift Operating Goals
Hazards and forklift stability Inspecting and operating a forklift Quiz
![Page 4: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/4.jpg)
Authorized Operator
Only trained and authorized personnel are permitted to operate a forklift
Keep unauthorized employees off of forklifts Keep pedestrians away from the operating
zone of a forklift Lock out unsafe lifts as determined in a
preoperation inspection
![Page 5: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/5.jpg)
Operating Hazards
Workplace hazards: ramps, railroad tracks, slippery floors, poor lighting, congestion
Loads: large or bulky, uneven weight, broken pallets, poorly stacked
Pedestrians: horseplay, unaware of forklift areas, not paying attention
![Page 6: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/6.jpg)
Nameplate
OSHA requires a legible nameplate Includes modifications & attachments Capacity Load center
![Page 7: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/7.jpg)
Center of Gravity
Balance point48”
A
B
20” 40”
Distance from the edge of the item to the item’s center of gravity
![Page 8: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/8.jpg)
Load Center
Distance from vertical face of the forks to the load’s center of gravity–A: Load center = 24"–B: Load center = 40"
80”
B
48””
A
1 inch = 100 lbs Important reason for keeping the load
resting against the vertical face of forks
![Page 9: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/9.jpg)
Stability Triangle
3-point suspension
Forklift’s center of gravity
Combined center of gravity
Load center beyond 24"
![Page 10: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/10.jpg)
Combined Actions
Center of gravity moves side to side
Center of gravity moves forward
Center of gravity moves backward to the thin portion of the triangle
![Page 11: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/11.jpg)
Attachments
Specific operator training
Weight of attachments
Increased load center
![Page 12: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/12.jpg)
Tipping Over
Do not jump Hold onto the steering wheel Brace your feet Lean away from the fall
![Page 13: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/13.jpg)
Forklift Operating Goals
Hazards and forklift stability
Inspecting and operating a forklift
Quiz
![Page 14: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/14.jpg)
Preoperation Inspection
As an authorized operator, it is your responsibility to make sure your forklift functions properly
OSHA requires preoperation inspections
Company wants to comply with OSHA and be sure equipment is maintained
![Page 15: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/15.jpg)
Walk Around
Forklift properly disengaged–Forks down, key off, neutral gear, parking brake on
Left/right side–Tire condition, tight lug nuts, no debris around axle,
overhead guard is solid, no debris behind the mast Front
–Forks in good shape, fork pins in place, backrest solid, mast & chains greased, hoses in good shape
Rear–Counterbalance bolt is tight, radiator clear of debris
![Page 16: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/16.jpg)
In the Seat
Nonmoving checks–Gauges, lights, horn, back-up alarm, blinking
warning light, operate the tilt & lift mechanism, check the parking brake
Moving checks–Put on the seat belt, check the running brakes,
check the steering Look for oil or water leaks on the floor
![Page 17: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/17.jpg)
Operating a Lift Truck
Only trained, authorized operators Immediately report forklift-related accidents Seat belts must always be worn No person should stand under elevated
portion of lift truck Forklift controls operated only from
driver’s seat Never block exits or emergency equipment Smoking is not permitted
![Page 18: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/18.jpg)
Loading/Unloading
Before raising a load, understand:–Approximate weight of the load–Location of the load’s center of gravity
Inspect load for stability, projections, damaged pallets before lifting
Restack unstable loads Never place weight on the back of
a lift truck to increase its capacity Towing always done from rear towing pin
![Page 19: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/19.jpg)
Traveling
Always look in the direction of travel Keep body inside the cage When moving, the mast must not be raised Sound the horn Operate at safe speeds When turning, watch rear end swing Clearance under overhead installations
![Page 20: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/20.jpg)
Traveling (cont.)
Avoid loose objects or holes If load blocks view, travel in reverse Never carry passengers Pedestrians always have the right-of-way Safe distance from edge of ramps or docks Never eat or drink No stunt driving or horseplay
![Page 21: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/21.jpg)
Ramps and Railroads
Never turn on a ramp On ramps the load should be upgrade Ascend or descend ramps slowly Railroad tracks are crossed diagonally Never park within 8 feet of the center of
railroad tracks
![Page 22: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/22.jpg)
Docks
Inspect the dock plate Check the trailer floor condition Trailer wheels are chocked Nose of the trailer is supported
by the tractor or a fixed jack
![Page 23: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/23.jpg)
Parking
Lower the forks Set gear to neutral Set the parking brake Turn off the key
![Page 24: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/24.jpg)
Propane Refueling
Propane is a combustible, compressed gas Propane leaks are detected by:
–Distinct odor–Hissing sound–Frost on fittings
PPE: gloves, safety glasses
![Page 25: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/25.jpg)
Battery Charging
Inspect battery connectors for damage No smoking in battery-charging area Immediately clean up electrolyte spills PPE includes face mask, acid-resistant
gloves, and an apron
![Page 26: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/26.jpg)
Forklift Operating Goals
Hazards and Forklift Stability Inspecting and Operating a Forklift Quiz
![Page 27: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/27.jpg)
Summary
Facility hazards Load center and capacity Preoperation inspection Rules of the road Refueling
![Page 28: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/28.jpg)
Quiz
1. If your forklift has a rearview mirror, looking behind you is not necessary. True or False
2. Name two of the three ways to detect a propane leak: _______________, _______________
3. Describe the four items that must be completed prior to driving your forklift into a trailer.
4. If a load blocks your vision, it is OK to raise the load while moving to see under it. True or False
5. Preoperation inspections are done only because OSHA says we have to do them. True or False
![Page 29: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/29.jpg)
Quiz (cont.)
6. Attachments reduce capacity by increasing the load center and adding weight. True or False
7. Minimum PPE items required when refueling a propane tank are ___________, ____________.
8. The most important differences between a forklift and a car are weight and steering. True or False
9. Name at least one condition that when combined with turning sharply may cause a tipover.
10. Pedestrians have the right-of-way only while in designated pedestrian lanes. True or False
![Page 30: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/30.jpg)
Quiz Answers
1. False. You must always look behind you before backing up.
2. Hissing sound, distinct odor, or frost on fittings.
3. Chock the wheels, support the nose of the trailer, inspect the dock plate, check the trailer floor.
4. False. Never drive with the load up. Drive in reverse when the load obstructs forward vision.
5. False. Inspections are also done so that the operator can prevent mechanical failure accidents and because the company needs to prove compliance with OSHA’s requirement.
![Page 31: Central Valley Safety Consultants Presents](https://reader036.vdocuments.us/reader036/viewer/2022062409/568150a2550346895dbea2d7/html5/thumbnails/31.jpg)
Quiz Answers (cont.)
6. True. Attachments are heavy, and they cause the load center to move away from the forklift.
7. Gloves and safety glasses are the minimum PPE required.
8. True. There are many differences, but the most significant are weight and steering.
9. Hitting a pothole, carrying an off-center load, getting a flat tire, having a raised & tilted back load, or being on a ramp.
10. False. Pedestrians always have the right of way.