celitron operacion ingles.doc
TRANSCRIPT
Page 0 of 84
Integrated Sterilizer &
Shredder (ISS)
OPERATION MANUAL
QA090051 V1.10.1 Feb. 2011
Orig ina l instructions
Page 1 of 84
TABLE OF CONTENTS
PARAGRAPH PAGE NO.
1. General …………………………………………………………. 4
1.1 Incoming Inspection …………………………………………….. 4
1.2 Warranty ………………………………..……………… .………….. 4
2. General Information .……………… …..………………………… 6
2.1 Introduction …………………………………………………….…… 6
2.2 B i o - H a z ar d S t er i l iz e r an d Shredder- explanation . .. ... .. ... .. ....
8
2.3 Operating Conditions ………………………………………….… . 9
2.4 Required Utilities . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .
9
2.5 Environment Emission Information ……………………… .….… . 10
2.6 Electromagnetic Compatibility (EMC) …………………….…. .. 10
2.7 Symbol Description ………………………………………………… 11
2.8 Specifications ……………………………………………………… . 11
2.9 Construction ……………………………………………… ………… 11
2.10 Water quality ...........………………………………………… ….. 12
2.11 Directives and Standards ………………………………….…… 14
2.12 Storage and Transportation ………………………………… .…… 14
2.13 Safety Devi ces ................………………… ………………….... 15
3. Cycles Descriptions ...................................................... . 16
3.1 Waste Sterilization . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .
16
3.2 Dynamic Test …………............. . ................ ............. ............ 17
3.3 Washing c y cle . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .
17
4. GUI (Graphic User Interface) description .……………… …... 18
4.1 Foreword …………………………………………………….…….... 18
4.2 GUI overview ………………………………………….… ................ 18
4.3 Main Screen . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... ..
18
4.4 On Process Screen ……………………… .….… ...................... 23
4.5 Keys on the Main Screen ………………………………………… 24
4.6 System Setup …………………….….......... ................ ............. 25
4.7 System messages …………………………………………………. 45
PARAGRAPH PAGE NO.
5.
5.1
Preparation before Sterilization
Waste Collection and Segregation
...................................... . 53
……………………………. 53
5.2 Loading . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... 55
5.3 Load discharge when process fa ils
. .. ... .. ... .. .... .. ... .. ... .. .... .. .57
5.4 Unloading …………………………………………………………. 57
6. Installation Instructions .................................................. . 58
6.1 Mounting . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. . 58
6.2 Piping . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. 60
6.3
6.4
6.5
Drain Connections
Power Connection
Protective Earthing
. .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... . 60
. .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... . 61
. .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. .. 61
6.6 Setting Atmospheric pressure parameter ……………………… 62
7. Operating Instructions .................................................... . 64
8. Maintenance Instructions ............................................... . 66
8.1 Preventive and Periodical Maintenance . .. ... .. ... .. .... .. ... .. ... .. .66
8.2 Maintenance task s to be carried out regula rly
. .. ... .. ... .. .... ..68
8.3 Emergency actions for Chamber under steam pressure . .. ... .. 68
8.4 Troubleshooting . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. ... 69
9. Valves Numbering ........................................................ . 74
10. Spare Parts list …………………………………………………….. 75
Appendixes ............................................................................. . 77
Drawings:
Electrical drawings . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... . 78
Piping schematic drawing . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. ....81
Pneumatic Drawing . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... . 83
EC Declaration of Conformity . .. ... .. ... .. .... .. ... .. ... .. .... .. ... .. ... ..
84
FIGURES: PAGE NO.
Fig. 1- Stand-by Screen …………………………………………………………………. 19
Fig. 2- Ready Status Screen ………………………………………………………….…. 20
Fig. 3- Error Screen ……………………………….………………..………………….…. 21
Fig. 4- Door Screen……………………………………………………………………….. 22
Fig. 5- On-process Screen ………………………………………………………………. 23
Fig. 6- Main Menu Screen ………………………….…………………………………… 25
Fig. 7- Set Clock Screen …………………………………………………….…………… 26
Fig. 8- Select Cycle Screen …………………..………………………………………... 27
Fig. 9- Language Screen ………………………………………………………………... 28
Fig. 10- Code Screen ………..………..…………………………………………………. 29
Fig. 11- Menu Screen……………………………………………………………….……. 30
Fig. 12- Parameters Screen……………………………………………………………… 31
Fig. 13- Set Parameters Screen………………………………………………………… 32
Fig. 14- Analog Inputs Screen………………………………………………….….…… 33
Fig. 15- Calibration Screen……………………………………………………………... 34
Fig. 16- Set Gain & Offset Screen………………………………………………….….. 35
Fig. 17- Calculate Gain & Offset Screen…………………………………………… 36
Fig. 18- Calculation of Gain & Offset by two points………………………….…. 38
Fig. 19- Analog Inputs Screen (same as fig. 14)……………………..….………. 39
Fig. 20- Digital Inputs/Outputs Screen………………………………………………… 40
Fig. 21- Contrast Screen………………………………………………………………… 41
Fig. 22- Process History Screen……………………………………………………….. 43
Fig. 23- The Tower Lamp…………..………………………………….....……………… 44
Fig. 24- Waste Segregation…………..………………………………………………… 53
Fig. 25- Load Position …………..………………………………………………….…… 56
Fig. 26- Unload Position …………..………………………….………………………… 56
Fig. 27- Working Position ...…………..………………………………………………… 56
Fig. 28- Utilities Connections on the rear side …………..………..……………… 58
Fig. 29- Recommendation for Room space for the ISS installation (top view) 59
Fig. 30- Power Connection……………………………………………………………… 61
Fig. 31- External Dimensions…………………………………………………………… 63
1. General
The device should be used as de scribed in this manual only.
The following are the Instruction before operating the device:
1.1 Incoming Inspection
Immediately upon reception of your product, examine the packaging
material and contents for shipment damage (such as: scratched panel
surfaces, broken knobs, etc). Report any such insta nce to yo ur dealer or
point of purchase.
All Celitron Medical Technologies Kft. prod ucts are tested and inspected
prior to shipment.
1.2 Warranty
Celitron Me dical Technologies Kft. warrants that the equipment has been
carefully te sted and inspected and has left the fact ory in prop er working
conditions, free of visible defects. Celitr on Medica l Technolo gies Kft.
warrants th e equipment to be free from defects in ma terial and
workmanship, under normal use and operation.
Note :
In case you meet some difficult ies and yo u do no t find the solution in
the manual:
Contact ou r represen tative.
Inform him with mode l and se rial number of the device
Describe the difficulty.
For ISS built with a printe r: send a copy of the last printout.
Reparation is accepted after ge tting authorization from the company.
Shipment (both ways): all costs are paid by the owner.
We accept this guaranty only if the unit is purchased from an authorized
full service dealer.
Note: The place of installation sha ll have a contractual connect ion to
a third party in char ge of handling hazardous substances in case of
leak ages fr om the machin e which cannot be handled by a
technician at short notice.
DO NOT SERVICE THE UNIT BY YOURSELF
Remarks:
The warranty does not include and does not replace routine
treatment and preventive maintenance.
Details of our Technical Service Department:
Celi tron Medical Technologi es Kft.
2600 Vác
Avar utca 5
Hungary
Phone: +36 27 512 267
Fax: +36 27 512 268
2. General Information
2.1 Introduction
This device is a Steam Sterilizer with an integrated Shredder, intended fo r
treatment of Medical Waste in ho spitals and clinics.
The device shall not be used for disposal of Infectious chemical wastes
that requir e special treatment, or ganic materials, Blood and blood
products, unrecognizable human body parts and partials of organ s
remaining after surgery and other kind of medical treatment, laboratory
and pathology examination materials, and particles of those (unless local
country regulations allow it ).
This device's model is an electrically heated B i o - h a z a r d sterilizer, w h i
c h operates with satu rated steam as a sterilizin g agent, and has
a tempera ture range of up to 138 C (280 .4 ºF) and pressure up to 2.
4 bars (35 psi). The device is designed as a Large Steam Sterilizer in
accordance with EN285, continuously operated, ordinary equipment
without applied parts and without signal input-output parts. The device i s
not intended for use in the presence of flammable mixtures.
The device is constructed of st ainless steel and is heated by saturated
steam supplied by an external steam generator. All metal parts in
the
inner surfaces are made of stainless steel. The device's chamber is
equipped with one door, provided with an automatic lock ing mechanism,
activated by compressed air, preventing the openin g of the door by a
safety lock.
The ISS's op erating cy cles are us er-speci fied. Only on e general program is
available: Sterilization and shredding 138 ° C/ 10 Minutes, bottom (fast)
exhaust, 5 minutes drying. In addition, a Dynami c test program and a
washing cy cle are av ailable. The servic e cycles are prot ected by code
and may be operated by technical staff only:
- Sterilization and shredding 138°C/ 10 minutes without bottom (fast)
exhaust.
- Sterilization 138°C/ 10 minutes without shredding, and without bottom
exhaust (fas t).
The control system of the device is based on state of the art
microcomputer technology, ensuring a highly reliable and safe
operation. The computerized control unit ensures a fully automatic
operation through the entire cy cle; he nce after setting the pre-selected
data and st arting the operation, no further intervention is necessa ry.
The selected program, the main phases of the cycle and the status of the
machine are contr olled and displayed on digital readouts. For pr ocess
documentation, the important information concerning operatio n can be
printed in hard copy (optional).
For optimal contr ol accuracy of the sterilization param eters, the system is
equipped with temperature sensors PT100 and two pressure transducers
having the following functions:
A temperature sens or for chamber te mperature (contr ol and
printout).
A temperature sens or for the Filt er's te mperature (contr ol and
printout).
A temperature sensor for the Drain box's temperature (control and
monitoring).
A pressure transducer for chamber pr essure (control and printou t).
A pressure transducer fo r ge nerator pressure (control of the
generator and monito ring).
A pressure transducer in the over-pressurized sealing area fo r the
knife shaft (safety and monitoring).
The panel located on the fron t panel en ables the operator to start and
stop the cy cle.
The ma chine is intended to be used by a pers on with know ledge an d
experien ce in the use of the machi ne, according to the user manual
and training.
The machine is intended to be operated by the operator in an upri ght
stan ding positi on. The operator starts th e machine after putting the
waste into the vessel.
The machine is intended to be maintained by a skil led/qu alified
technici an following the instructions gi ven in the technician
manual and training.
Only technical personnel havi ng proper qualifications and holding
technical documentation (inclu ding a technician manual) an d
adequate information are au thorized to service the device .
Only authorized pers onnel should have access to select th e program
and ch ange the major parameters by usin g th e key.
2.2 Bio-Hazard Sterilizer and Shredder- explanation
The ISS processes Regulated Medical Waste into ordinary Municipal Solid
Waste. This means that the resultant steril e output can be safely disposed
as regular waste.
The violent action of the shredding blades allows st eam to penetrate the
waste more efficiently and eliminates the possibility of cold spots.
The resultan t waste is unrecognizable and reduced by 50-80%.
Post processing, the tr eated waste is suitab le for regular disposal.
A short explanation of the process (see piping diagram at annex 1): afte r
loading the chamber, the door automatically closes and the chamber
rotates to working position (fully vertical).
At this stag e, 1 vacuum pulse of up to 35kPa is implemented through
valve no. 9, through the Bio filter. Afte r vacuum is created, steam is
introduced through a lower steam filter (valve no. 3), until sterilization
temperatur e is achieved. Th e shredder blades start rotating from the
moment of cycle starting.
During the inflation of the cham ber with steam, the Bio filter valve (6) is
opened, until the steam is replacing the air completely. This valve
releases air through the Bio-filter to the drain box.
The drain box includes a float switch and a temperature sensor, to verify
that no blockage ha s occurred , and to control the temperature of wate r
going to the drain. In case of blockage, the exhaust will be stopped and a
failure indication will be provided.
During sterilizat ion, the bio filter functions as an integral part of the
chamber (b eing sterilized).
Compressed air is introduced through va lve no. 4 (Clean fi lter) to clean
the fi lt er.
The shredder's Blades:
The vessel is equipped with a multipurpose shredder/crusher blade on the
bottom, to ensure use of the full volume of the vessel. It is regulated by
an electric motor wh ich drives the knife shaft through a tooth belt. The
shaft connects the knife to the motor through the bearing housing and
the sealing area. The motor is of 5.5kW and is sufficient to rota te the shaft
with an RPM of 300- 1400 for v a rious operations. The blades are mounted
on the shaft and are designed in a way that it shreds waste such as
paper, small textile, plastic and glass. The blade is made of h igh carbon
steel with hardened cutting edges.
2.3 Operating Conditions
This device is for indoor use only!
The device should be loaded only with autoclavable material! See
paragraph 5.1, Waste Collection an d Segregation, for more details
on allowed materials.
The environment shall not exceed an ambient temp erature of 40ºC
and a relative humidit y of 85% respectively.
The operation altitude shall no t be over 2000 meters (ambient
pressure shall not be lower than 80 kPa (11.6 psi)).
Caution!
Waste water should be brough t into the public net in accordance
with th e lo cal rules or requirements . Only non-hazardous liquids
shall be disposed in public sewage!
2.4 Required Utilities
Electrical: 400V 3-ph, 16 or 25 kW
Optional- External Steam: 30 KG /hr. at 6 bar
Water: 30 l/ min. cold water, ½" connection
Drain: 2"-4"
Compressed Air: 6 ba r
HVAC: St andard computer environment, 10 air exchanges/hour in
room, machine co nnection to outside vent.
2.5 Environment Emission Information
The peak sound leve l generated by the device is less than 90
db A with background noise of 80 db A.
The total heat per hour transmitted by the device is < 100 Wh.
The device is not a source of electromagnetic emissions for
medical purposes. Th e level of the EMC Emissions was tested by a
certified laboratory according to the list of relevant standards (see
clause 2.10), and found to be in compliance with the
requirements.
Note:
The nois e level of the machine has been meas ured and found in
compliance with stan dards. However, the noise level also
depends on envi ronmental fa ctors (such as echo, acou stics ) . T
o avoid damage to the operators, after installation, it is
recommended to check the noise level acco rding to local
regulati ons. In case the noise appear s too high, use protective
measurements such as ear covers.
2.6 Electromagnetic Compatibility (EMC)
The installa tion and the service of the device sh ould consider special
precautions regarding EMC according to the information accompanying
in this user and service manual.
Warning - The use of cables, pumps, transducers or any other
electrical elements other than those spec ified by Celitr on Medical
Technologies as replacement parts may result in increased
EMMISIONS or decr eased IMMUNI TY of the device.
Warning - the device should no t be used adjacent to or stacked
with other equipments.
Warning -the device should no t be connected to th e same power
line with other equipments.
Warning -Portable and mobile RF co mmunications equipment such
as cellular phones can affect the oper ation of the device.
2.7 Symbol Description
This sign indicates the need of caution. Read accurately
all the notes beside this sign.
This sign informs about hot surface.
This sign po ints to the Grounding connection
This sign po ints Danger of High Voltage.
2.8 Specifications
MOD E L ISS AC -5 50 ISS AC -575 Chamber size (mm)
Diam D
500 600
500 800
Chamber volume (Ltr) 110 160 Weight (Kg) 500 600 External Dimensions (W xHxD) 130x20 0x1 9 4 cm Chamber Door 1 A ut omat i c Doo rSter i lizat ion Temper at u r e 121 ° C - 140 °C Steam Source Saturated St eam Steam Pr essure 2.5 - 3.5 BA RTest Pr essure 5.0 B A RCom p re sse d Air 5.0 - 7.0 B A RWater Source Pressure
Filtered Tap Wate r1.0 - 6.0 BA R
Power So urce 3-Ph.4 0 0 V, 50 /6 0 Hz Kw in clu ding St eam Gen e r at o r 16Kw 25Kw
2.9 Construction
The main parts of the device are made of materials as indicated below:
Chamber is built of stainless steel AISI 316L thickness 4mm.
Door is made of stainless steel AISI 304.
2.10 Water Quality
The Mineral- free wate r supplied to the steam generator should have the
physical characteristics and maximum acceptable level of co ntaminants
indicated in the table below:
Maximum values of contaminants in Feed water and Condensate in accordance wi th Standard EN 285
Contaminant Feed water Condensate
Evaporation residue ≤ 10 mg /l -
Silicium oxide, SiO2 ≤ 1 mg/l ≤ 0.1 mg / kg
Iron ≤ 0.2 mg/l ≤ 0.1 mg / kg
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/kg
Lead ≤ 0.05 mg/l ≤ 0.05 mg / kg
Rest of heavy metals except Iron, Cadmium, Lead ≤ 0.1 mg/l ≤ 0.1 mg / kg
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg / kg
Phosphate(P2 O5 ) ≤ 0.5 mg/l ≤ 0.1 mg / kg
Conductivity (at 25°C) ≤ 5 ms /cm ≤ 3 ms /cm
pH value 5 to 7 5 to 7
Hardness ≤ 0.02 mmol/l ≤ 0.02 mmol/l
Appearancecolorless clean withoutsediment
colorless clean withoutsediment
Compliance with the above data should be tested in accordance with
acknowledg ed analytical methods, by an authorized laboratory.
Attention:
The use of water for Sterilizers that does not comply wi th the table
above may have severe impact on the workin g life of th e sterilizer and
can in validate th e manufactu rer’s guar antee.
The aforem entioned requirements conce rning the water supp ly are also
valid for st eam supplied from boilers installed at the customer’s site ,
which enter the sterilizer chamber and co me in contact with the produc
ts or packaging.
2.10.1 R e v e rs e Os m o si s
A Reverse Osmosis system is highly reco mmended for use to im prove the
quality of the water used to ge nerate steam into the device's chamber.
The use of mineral-free water will contribute to better performance and
longer life of the device.
2.10.2 Water for th e cleaning System and th e Drain Cooling
The feed water supp lied to the liquid ring ejector must meet the followin g
requirements:
Hardness: 0.7 - 2 mm ol/l, 4-12 °(German) of CaCO 3 ,
7. 2-21°(F rench) of C a C O 3 , 72- 215 mg/l of CaCO 3
The use of soft water is stri ctly forbidden!
Note:
The use of heavy scaled water for th e cleaning and cooling, can cause
blocking of the valves/pipes and pu t the elements out of operation.
This invalidates the guaran tee for the device.
2.11 Directives and Standards
Technical Standards
Pressure Eq uipment Directive 97 /23/EC (PED)
Machinery Directive 2006/42/EC.
EN 60204-1:2006+ A1:2009 Safety of machinery- Electrical
equipment of machines- Part 1: General requirements .
EN 61000 -6-2 Electromagnetic compatibility (EMC)- Generi c
standards- Immunity for industria l environm ents.
EN 61000 -6-4 Electromagnetic compatibility (EMC)- Generi c
standards- Emission st andard for industrial environments.
EN 285:2006– Large Steam Sterilizers.
ISO 17665- 1 (200 6)- S t erilization of health care products Moist heat
Part 1: Requirements for the development, valida tion and routine
control of a sterilizat io n process for medica l devices .
ISO 12100-1, ISO 12100-2- Safety of machinery - Basic concepts,
general pr inciples for design.
ISO 14121-1, ISO/TR 14121-2- Safety of machinery - Risk assessment
Quality standards
The compa ny's quality management system meets the following quality
standards:
ISO 9001:2008– Quality Management System- Requirements.
2.12 Storage and Transportation Conditions
The storage environm ent ambient temperature should be in the
range of 0- 50ºC and a relative humidity of 90% respectively.
The storage and transportation altitude shall not be over 2400
meters (ambient pressure shall not be lower than 76 kPa (
11.02 psi)).
The atmospheric pressure range should be of 700 – 1060 hPa
diapason.
Equipment may be moved only with empty Water Reservoirs.
The device shall be transported packed in wooden boxes, upon
wooden pallets. The boxes' dimensions are approximately
50x230x23 0 cm and 120x190x1 90 cm, in an upright position!
2.13 Safety Devices
Approved Thermostats-
These safety components interrupt the heating element in case of the
temperature above 150ºC f o r chamber and 170ºC f o r steam
generator. In order to precede the work, the user needs to push the
reset button.
Pressostat-
This safety component interrupts the he ating elem ent in the steam
generator in case of the pressure above 3.3 BAR.
Certified Safety Valves-
This safety component releases the pressures above 2.76 BAR
(Chamber) and 3.5 BAR (Steam Generator).
Safety switches:
1 Exte rnal Emergency stop switch, connected to a 3-ph conta ctor;
1 Internal Emergency stop switch, connected to a 3-ph conta ctor;
1 Main Door Safe ty Sw itch.
Motor Frequency Cont rollers-
This controller includes an overlo ad detect or and dis-connect or .
3. Cycles Descriptions
The device offers 1 sterilization cycle, 1 test cycle and 1 cleaning cycle.
3.1 W aste Sterilization
Sterilization temperature: 138ºC (273ºF), –0°C +3°C, (–0°F +5.4°F)
Sterilization time: 10 minutes.
Dry Time: 5 minutes.
Vacuum pulses: 1.
Average cycle time: 25 minutes.
Cycle Sequence
L o a d i n g : waste is loaded into the chamber. The door closes and the
chamber rotates to the process position (fully vertical).
Sh re ddi n g : The shredder starts working with the start of the cycle in different
speeds, as required. The shredder continues working in high speed for 2
minutes. After this time elapses, the shredder stops working.
St e r i li z a t i o n s t age : The cycle starts with one vacuum pulse to 35kPa, to
remove the air from the chamber. He a t ing Stage : Steam is introduced into
the chamber until the sterilization temperature is reached (138°C and
pressure of 312kPa); temperature and pressure are controlled at the
required sterilization level for the sterilization time. The Bio Filter valve
is working in shoot mode of 3 seconds opened and 30 seconds closed
throughout the sterilization stage.
Exhaust stage : the shredder starts working in low speed. The Top exhaust
valve opens to reduce pressure via a bio-hazard filter down to 150kPa
(Exhaust Press parameter). When pressure is lower than 150 kPa, the Fast
Exhaust valve opens.
D r ain : Liquids and steam are rapidly exhausted from the chamber to the
drain box, until pressure equalizes atmospheric pressure. The shredder's
blades are working.
D r yi n g s t age : vacuum is created in the chamber for 5 min. During the drying
stage, the Bio-Filter out valve works in shoot mode of 2 seconds On and 45
seconds Off, atmospheric pressure is achieved in the chamber by
controlling the Compressed air to chamber and the top Exhaust valves via
the bio-hazard filter, until the end of the cycle.
Unloadin g : the chamber rotates to the unloading position and the waste is
evacuated to the bin.
Note: it is important to implement the following test (Dynamic test)
at least once every working week, to detect leaks which may cause
infection to the operator and the environment!
3.2 Dynamic test
The purpose of this test is to detect leakages under pressure.
Operations Sequence
Water and steam are introduced into the EMPTY chamber at 138°C
for a preset pressure (2.4 bar), for 5 min.
The shredder is operated to create a vortex.
During periodic Maintenance, or if a leak has been detected during
this test, a technician may use leak detection foam to detect the
source of leakages during this test.
3.3 Cleaning cycle
Operations Sequence
Water and steam are introduced into the EMPTY chamber for 5 min;
steam is introduced to the filter to clean any remaining residues.
The system holds a temperature of 60°C in the chamber for 2
minutes, while the shredder is working in high speed.
Pressurizing the chamber to 150 kPa with steam and compressed air.
Drainage of the water and residue into the drain box via the Fast
Exhaust valve.
Adding Water for 2 minutes. The shredder's motor is stopped.
Pressurizing the chamber to 110 kPa with steam and compressed air.
Drainage of the water into the drain box via the Fast Exhaust valve.
4. GUI (Graphic User Interface) description
4.1 Foreword
The intent of this section is to provide in formation about the SCS2-285
control syst em's Graphic User Inte rface. This paragraph will:
Provide a general overview of th e GUI.
Explain how to operate the control system and how to perform all
available actions using GUI.
List all existing textual and graphic messages and in dicators which
the system provides.
4.2 GUI Overview
4.2.1 The LCD display
The GUI of the SCS2-285 control system is based on LCD Display with color
range: RGB 18 bit, Resolution: 320xRGBx240 pixels.
4.2.2 Touch Panel
The GUI has a Touch panel used for user input.
4.2.3 GUI structure
The GUI is based on screens. A Screen is what is displayed on the LCD in a
given time. A Screen presents useful information such as temperature,
textual messages, icons etc. A Screen also contains required keys. Based on
the system process, the screens will be changed. In this case the GUI will
display required information and will allow required input from the user.
4.3 Main Screens
The Main screens enable basic User-Machine interaction. The main screens
display the data when the device is on standby mode and displays different
data when the system performs sterilization process. 3 types of main screens
are available:
4.3.1 Stand-by Screen
This screen is automatically displayed after the system is started. This screen
is used to display useful information when the system is on Stand-by: Ready
status of the machine, Errors, Failures and other messages are displayed.
The Main screen enables setup of the system: selecting a program,
parameter setup and many other operations that will be described later in
this paragraph.
ChamberPressure
ChamberTemperature
Clock
LoadNumber
Message
SelectedCycle
Fig. 1- Stand-by Screen
4.3.1.1 Displayed data on Stand-By screen
Selected Cycle- the device is designed to run several different cycles. It
represents the current selected cycle. This field includes the textual cycle
name and the cycle symbol.
Message – In this line the user will get informative messages, faults, results
and instructions.
Clock – Current time of the control system.
Chamber Pressure – Current chamber pressure, the unit ( k P a , P S I , e t c. )
will be shown too.
Load Number – the total cycle's counter. With every cycle this value will be
increased by one. The counter is used to determine the maintenance status
of the device.
4.3.1.2 Ready Stat us
Fig. 2- Ready Status Screen
If the machine is not ready to perform a sterilization process, the reason will
be displayed on Stand-by screen. In this case, the ‘START’ key is
unavailable. If the device is ready to perform a sterilization cycle, “Ready”
message is displayed and ‘START’ key is visible.
4.3.1.3 Error/Failure
Fig. 3- Error Screen
If an error occurs, or a sterilization process fails, the reason will be displayed.
The system will not respond until the ‘CLEAR’ key will be pressed.
4.3.1.4 Door Operation
a. On the main screen press the Door key. This will display the
‘DOOR’ screen:
Fig. 4- Door Screen
b. Touch the required field in order to rotate the chamber to the correct
position.
LOAD- will open the door while the chamber is in Load position.
UNOAD- will rotate the chamber to Unloading position.
CLOSE- will rotate the chamber to Working position and close the door in
order to start a cycle.
STOP- will stop the process.
4.4 On-Process Screen
This screen is displayed when the device is performing the sterilization
process. All relevant data during the process is displayed on this screen.
ProcessStatus
ChamberTemperature
ProcessGraph
ChamberPressure
SelectedCycle
Fig. 5- On-process Screen
4.4.1 Displayed data on Process screen
Process Status – A textual indicator which describes the sterilization process.
Process Graph – Process progress. The graph displays Chamber Pressure as
a function of time.
Process Timer – Time since the process had started.
Chamber Temperature - Current chamber temperature in °C.
Chamber Pressure - Current chamber pressure in kPa.
4.5 Keys on the main screens
Select Cycle
Pressing this key will display ‘Select Cycle’ screen, which enables changing
current cycle. This key is enabled only when the device is on standby.
Start New Cycle
Pressing this key will start the selected cycle. This key is available when the
device is ready to perform a new process.
Open Door
This key is available on standby, when inside conditions (pressure and
temperature) are not dangerous. Pressing this key will open the chamber
door.
Reset Error
This key is displayed when the device is on standby and an Error/Failure
occurs. Pressing this key will reset the error and will return the device to
normal mode. (In some cases, pressing this button will display ‘ENTER CODE’
screen, if the error reset is allowed to authorized people only).
Menu Key
Pressing this key will show the ‘MENU’ screen. It enables setup of the system.
4.6 System Setup
Pressing the key on the main screen, will show the ‘MENU’ screen:
Fig. 6- Main Menu Screen
Select the required setup action by pressing the icons shown on the screen.
Pressing the ‘EXIT’ key will go back to the main screen.
4.6.1 Setting the system's clock
The Time is represented in HH:MM:SS format.
The Date is represented in DD/MM/YYYY format.
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the Menu screen press the ‘CLOCK’ key. This action will
display the ‘SET CLOCK’ screen:
Fig. 7- Set Clock Screen
c. Touch the required field (Date/ Time).
d. Use Up and Down keys to modify the field value.
e. Press the SET key to save new clock values.
Pressing the EXIT key will exit the ‘SET CLOCK’ screen without saving.
4.6.2 Selecting the Cycl e
Pressing the Program Icon on the main screen will show the
‘SELECT CYCLE’ screen:
Fig. 8- Select Cycle Screen
This screen displays a list of all available cycles of the machine.
a. Select required cycle using the Up and Down keys.
b. Press SET key to select the required cycle.
Pressing the EXIT key will cancel the ‘SELECT CYCLE’ screen.
Note: Some of the cycles are protected by code.
4.6.3 Setting the Language
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the Menu screen press the ‘LANGUAGE’ key. This action will
display the ‘LANGUAGE’ screen:
Fig. 9- Language Screen
c. Touch the required language.
d. Press the SET key to change the system language.
Pressing the EXIT key will cancel the ‘LANGUAGE’ screen.
4.6.4 Starti ng the Cycl e
The cycle start is performed from the 'MAIN' screen. Press the 'START' key
Note:
to start the selected cycle.
The 'START' key will be displayed only if the device is ready and 'READY'
message is displayed.
Sometimes starting a new cycle operation is protected by a code. In this
case pressing the 'START' key will open the 'CODE' screen and will enable
inserting the code. After code verification, the cycle will start.
4.6.5 Typi ng the code
In order to perform protected operations, the system will display the code
screen:
Fig. 10- Code Screen
To enter the code:
a. Use the NUMBER keys to enter the code.
b. Press SET key to submit.
In order to clear the code use ‘BACK’ key.
Pressing the EXIT key will cancel the ‘ENTER CODE’ screen.
4.6.6 Chan ging the parameters of the selected cycle
The system allows changing parameters of the selected program.
a. On main screen press the menu key. This will display the ‘MENU’
screen.
b. On ‘MENU’ screen press the ‘OPTIONS’ key. The ‘ENTER CODE’
screen will be displayed. After typing the code and submitting, the system
will display the ‘OPTIONS’ screen:
Fig. 11- Menu Screen
c. Browse the menu list using the UP and DOWN keys
and select 'Change Parameters' option.
d. When 'Change Parameters' option is selected, pressing SET key
will display the ‘PARAMETERS' screen. Only submitted by user-level,
parameters will be displayed.
Fig. 12- Parameters Screen
e. Browse the list using the 'UP' and 'DOWN' keys to select
the required parameter.
f. Press the SET key to submit the selection. ‘SET PARAMETER’ screen will be displayed:
Fig. 13- Set Parameters Screen
g. Use ‘BACK’ key to clear the parameter value field. Use numeric
buttons to type a new value.
h. Press SET key to submit.
Pressing the EXIT key will cancel the ‘CHANGE PARAMETER’ screen.
Note: Parameters are protected by Min/Max values and only allowed
values will be accepted.
4.6.7 C a li b r ati on of a n al og i n pu ts
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the ‘MENU’ screen press the ‘OPTIONS’ icon. The ‘ENTER CODE’ screen will be displayed. After typing the code and submitting, the
system will display the ‘OPTIONS’ screen.
c. Browse the menu list using the UP and DOWN keys and
select 'Calibration' option. Pressing the SELECT key will display‘ANALOG INPUTS’ screen:
Fig. 14- Analog Inputs Screen
On 'ANALOG INPUTS' screen the names and real-time values of all-analog
inputs which the system has are displayed.
d. Browse the analog inputs list using the UP and DOWN keys
and select the required input. Press Calib key to submit.
Pressing SELECT key will display 'CALIBRATION' screen:
Fig. 15- Calibration Screen
e. Browse the ‘CALIBRATION list using the UP and DOWN
and select the required operation.
4.6.7.1 Available Calibrat ion Operat io ns
Change Gain & Offset – Direct typing of Gain and Offset values.
Calculate Gain & Offset – Calculating Gain and Offset by two points.
Restore Values – Restore Gain and Offset values with factory defaults.
4.6.7.2 Manually Chan ging Gain an d Offset
a. To change the Gain and the Offset, use 'UP' and 'DOWN' keys
and select 'Change GainOffset' option from the ‘CALIBRATION’ list.
Press SET key to submit. ‘SET GAIN OFFSET’ screen will be displayed:
Fig. 16- Set Gain & Offset Screen
b. Use the Left and Right keys to move the cursor the
next/previous field.
c. Use the Up and Down keys to modify the field value.
d. Press SET key to submit.
Press ‘EXIT’ key to cancel.
Note: By pressing the ‘Set’ key, the system saves new values to the
system’s RAM, meaning that if power off happens at this time, new values
will be reset to previous. The system saves Gain and Offset values
permanently to the flash only when going to the ‘OPTIONS’ screen.
4.6.7.3 Calculating Gain and Offset by two points
a. Use the 'UP' and 'DOWN' keys and select 'Calc.
GainOffset' option from the ‘CALIBRATION’ list. Press SELECT key tosubmit. ‘CALC.GAIN OFFSET’ screen will be displayed:
Fig. 17- Calculate Gain & Offset Screen
b. Use Left and Right keys to move the cursor the
next/previous field.
c. Use Up and Down keys to modify the field value.
d. Press SET key , the system will calculate new gain and offset and will save the result automatically.
Pressing the ‘READ’ key will replace current selected field value with
value of the analog input.
Press ‘EXIT’ key to cancel.
Note: By pressing the ‘Set’ key, the system saves new values to the
system’s RAM, meaning that if power off happens at this time, new values
will be reset to previous. The system saves Gain and Offset values
permanently to the flash only when going to the ‘OPTIONS’ screen.
4.6.7.3.1 Calculation explan at ion
The Calculation of the calibration values for the analog inputs (temperature,
pressure) is performed in a digital way and not by adjustment of trimmer
pots.
The temperature and pressure measuring circuits are designed with
components having a 1-% precision. The temperature circuit is linear and
has an output of 100mV÷ 2 4 0 0 mV for a temperature range 20÷150 °C. The
pressure circuit is also linear and has an output of 100mV÷2 400 for a
pressure range 0 to 400 kPa. The measuring at the A/D is void for values
higher than 2400mV or lower than 100mV.
It is clear that even though the precision of the components of the circuit is
1%, the accumulated error can reach 5%, therefore the calibration is
necessary. The system is provided with non-erasable memory in which the
offset and gain data of the sensors are stored. This data may be fed to the
system through programming or through the machine.
This paragraph describes the calibration of temperature and pressure
through the machine, the programming calibration procedure is altogether
identical.
The machine is based on the calculation of offset and gain from two points,
for example if the actual pressure is 100kPa and the system measures and
displays 90kPa and if the actual pressure is 300kPa and the system measure
and displays 310kPa, the graph of the actual and measured values will look
like this:
Fig. 18- Calculation of Gain & Offset by two points
The calibration method enables to introduce these data into the system in
order to perform the automatic correction of the OFFSET and GAIN.
It is recommended to find the two points, which have to be fed to the
system, before performing the calibration.
1. Browse the calibration list using the UP and DOWN keys and select the
required:
a. Read.H: - Read high value of the analog input.
b. Act. H: - Actual high value of the analog input.
c. Read.L: - Read low value of the analog input.
d. Act. L: - Actual low value of the analog input.
4.6.8 Monitoring System’s I/O
The GUI enables to view system’s I/O. The system has analog inputs, digital
inputs and digital outputs.
4.6.8.1 Analog Inputs
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the ‘MENU’ screen press the ‘OPTIONS’ icon. The ‘ENTER CODE’ screen will be displayed. After typing the code and submitting, the
system will display the ‘OPTIONS’ screen.
c. Browse the menu list using the UP and DOWN keys and
select 'Analog Inputs' option. Pressing the SET key will display‘ANALOG INPUTS’ screen:
Fig. 19- Analog Inputs Screen (same as fig.14)
4.6.8.2 Digital Inputs/Outputs
a. Browse the menu list using the UP and DOWN keys and
select 'Digital I/O' option. Pressing the SET key will display ‘DIGITALINPUTS & OUTPUTS’ screen:
Fig. 20- Digital Inputs/Outputs Screen
4.6.9 Adjustin g LCD cont rast
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the ‘MENU’ screen press the ‘OPTIONS’ icon. The ‘ENTER CODE’ screen will be displayed. After typing the code and submitting, the
system will display the ‘OPTIONS’ screen.
c. Browse the menu list using the UP and DOWN keys and
select ‘Screen Contrast’ option. Pressing the SET key will display‘SCREEN CONTRAST’ screen:
Fig. 21- Contrast Screen
d. Use the UP and DOWN keys to change the contrast.
Pressing the SELECT key will save new contrast.
4.6.10 Proces s History
The system saves last cycle’s printouts and enables printing of the saved
cycles (optional- for device with a printer).
In order to print a cycle from the history:
a. On the main screen press the menu key. This will display the
‘MENU’ screen.
b. On the ‘MENU’ screen press the ‘OPTIONS’ icon. The ‘ENTER CODE’ screen will be displayed. After typing the code and submitting, the
system will display the ‘OPTIONS’ screen.
c. Browse the menu list using the UP and DOWN keys and
select ‘Cycle History' option. Pressing the ‘SET’ key will display
‘HISTORY’ screen:
Fig. 22- Process History Screen
On the ‘HISTORY’ screen, the list of saved logs is displayed.
d. Browse the history list using the UP and DOWN keys and select the required log.
4.6.11 Ex ternal ke y o p erat io n
The user interface includes four external operating buttons:
Green button: If the chamber is not in operational position, pressing the
green button will bring chamber to operational position and close the door. If
the system is ready, pressing the green button will start the sterilization
cycle.
Red Button: Stops any movement of the chamber and door. When the
sterilizer is in a sterilization cycle, pressing the red button will abort the cycle
and "Manual Stop" indication will be displayed.
Up Button: Pressing this button while the device is not during a sterilization
process will bring the chamber to a LOADING position.
Down button: Pressing this button while the device is not during a sterilization
process will bring the chamber to an UNLOADING position. While the
chamber is in UNLOADING position, pressing the DOWN button will operate
the shredder's motor for 4 seconds and will open the Clean filter valve for 2
seconds. This action is performed in order to help waste to fall out to the bin.
4.6.12 The Tower Lamp
The tower lamp is a signaling device located on top of the
machine, to help visualize the machine status from distance.
The lamp has 4 modes:
Steady RED- A error has occurred. The relevant Error message
will be displayed on the screen in parallel.
Flashing RED – the machine is in process.
Steady GREEN- the machine is ready to start a cyle, or a cycle
has successfully ended. The relevant "Ready" message will be
displayed on the screen in parallel.
Flashing GREEN- the machine is preparing but is not yet ready
(steam is heating, etc.). The relevant "Not Ready" message will
be displayed on the screen in parallel.
Fig. 23-
The Tower Lamp
System messages
4.6.13 Error Messages
System errors are disp layed in RED color on the main screen. When the
device is on process, the error will fai l t h e steriliza t i o n cycl e . The RED
l ight in the towe r lamp will be On. Reset error operation is required in order
to bring the sy stem to the normal mode.
When an error occurs in the sy stem, the ‘Caution’ icon will be
displayed on the main screen.
01-Temp1 Cut.
This message is displayed when the Chamber Temperature sensor fails.
02-Low Temp.
The temperature drops for more than 5 seconds below the sterilization
temperature during ‘Sterilize’ stage.
03-High Temp.
This error occurs in one of the following cases:
Heating Stage:
If chamber temperature is higher than ‘Limit Temperature’ for more than 10
seconds.
Sterilization Stage:
If temperature rises to 3°C (6°F) above sterilization temperature during the
sterilization stage for 10 seconds.
04-Exh Valv.Err.
This error may occur on Standby or Exhaust stages when removing pressure
from the chamber takes a long time.
05-High GenPress.
This error may occur if the steam generator's pressure is too high for any
reason.
06- Pistons error.
This message is displayed when the door operation pistons are found in
unreasonable positions.
07-High Pressure
This message is displayed if the Chamber Pressure raises 40 kPa above
sterilization pressure during the sterilization stage.
08-Low Pressure
This message is displayed if the Chamber Pressure drops 10 kPa below
sterilization pressure during the sterilization stage.
09-Ring Sw. Err.
This message is displayed if the Lock Door mechanism fails.
10-Door SW. Err.
This message is displayed if the Door closed switch is in wrong position.
11-Door Open
This message is displayed if during the sterilization process the system
detects that the door is not closed.
12-Manual Stop
This message is displayed if the sterilization cycle is aborted after the 'STOP'
key is pressed.
13- Air Error
This message is displayed on process when the system fails to pressurize the
chamber with compressed air.
14- Low Vacuum
This message is displayed if the system can't create required vacuum
conditions in the chamber after 20 minutes.
15-Low Heat
This message is displayed if the system can't create required pressure
conditions in the chamber after 20 minutes during the Pre heating and
Heating stages.
16-Press1 Cut
This message is displayed when the Chamber Pressure sensor fails.
17-Chamb Move Err
This message is displayed if the chamber's position is incorrect.
18-Doors Sw Err
This message is displayed when the door switches are in an abnormal
position.
19-Ring Open Err
This message is displayed if the Door's Ring Unlock process fails.
20-Err Water Pump
This message is displayed when the Water Pump which supplies water to
steam generator fails.
21-Test Fail
This message is displayed when the Dynamic Test cycle fails.
22-No I2C Com.
This message is displayed when the communication between the main
electrical board and I/O board fails.
24-Chamb Angle Err
This message is displayed if the chamber's position is incorrect.
25-No Gen.Source
This message is displayed if there is no mineral free water in the reservoir.
4.6.14 Information process and system stat us Messages
'Not ready' messages are displayed in YELL OW or WHITE color to indicate
the device's status on standby. If one of the ‘Stand-by’ messages is
displayed, the ‘START’ button is unavailable and it is not possible to st art
a new cycle.
'Status messages' are displayed in or de r to monito r the device's status
and cycle progress.
No Gen Water
This message is displa yed if there is no water in the generator.
Door Open
The message is displa yed when the Door is no t closed.
No Steam
This message is displayed if the generator pressure is too low. The message
disappears when the pressure is above required pressure.
No Compressed ai r
This message is displayed if compressed air supply has been interrupted.
No Seal Press
This message is displayed if pressure in the sealing is too low.
4.6.14.1 The following messages are displayed in YELLOW when the
chamber is in moving process:
6-OperPos D.Open
The machine is waiting for the door to reach its safety position before
chamber movement.
7-OperPos Go Back
The chamber is moving back
8-L o ad DoorClosed
The machine is wait ing for the door to be completely open when in lo
ad position.
9-Load DoorMiddle
The machine is wait ing for the door to be completely open when in lo
ad position.
10-Load Go Back
The chamber is moving back to Load position.
11-Load Go Forward
The chamber is moving forwar d to Load po sition.
12-Serv.DoorOpen
The machine is waiting for the door to reach its safety position before the
chamber is moving to service position.
13-Serv.Go Back
The chamber is moving back to service po sition.
14-Serv.Go Forward
The chamber is moving forwar d to service position.
15-Unload D.Close
The machine is waiting for the door to reach its safety position before the
chamber is moving to unload position.
16-Unload D.Open
The machine is waiting for the door to reach its safety position before the
chamber is moving to unload position.
17-Unload Go Back
The chamber is moving back to unload po sition.
18-Unload GoFrwrd
The chamber is moving forwar d to service position.
19-Limit AT M.Prs
The machine is waiting for the pressure in the chamber to reac h its safety
value before the cham ber is moving.
Safety Sw Off
Main door is open.
Check Safety Sw
Safety Switch is faulty.
Basket miss ing
The trash ba sket (bin) is missing.
4.6.14.2 Exhaust stage messages ( White color):
Exh Water Cooling
Cooling of the chamber through the water sprinkler.
Exh Pres surizing
Pressurizing the cham ber with compr esse d air befo re water removal.
Exh Water Remove
Removing water from the chamber.
Exh Finalizing
The machine is waiting for the safety pressure and temperature in the
chamber.
4.6.14.3 Status Messages:
Status messages are displayed in order to monitor the device's status and
cycle progress.
Ready
This message is displayed on standby stage when the device is ready to
start a new cycle.
FAIL
This message is displayed on standby stage when sterilization cycle fails.
Door Open
This message is displayed on standby stage when the door is open.
Opening Door
This message is displayed on standby stage when the door is on unlocking
process.
Water Inlet
This message is displayed on process when the water inlets to the chamber
the chamber.
Steam O n
This message is displayed on Heating stage when the system creates
pressure by steam in the chamber.
Heating to Ster.
This message is displayed on Heating stage when the system creates
sterilization conditions.
Sterilizin g
This message is displayed on Sterilization stage.
Exhaust
This message is displayed on Exhaust stage.
Dry
This message is displayed on Dry stage.
CYCLE END
This message is displayed on standby stage when the sterilization cycle
successfully ends.
TEST ENDE D
The message is displa yed when the Dynamic Test is finished.
5. Preparation before Sterilization
5.1 Waste Collection and Segregation
The treatm ent in the ISS requires that different kinds of waste shall be
worked up on separately. This requir es responsibility of all involve d
employees at the hospital, so that the segregation of waste is done at
the stage of waste ge neration.
Follow the below recommendations for waste segregation:
Fig. 24- Waste Segregation
Note: Any segregation method to be implemented shall be in
compliance with local rules and regulations.
Note: Bags can be supplied upon request.
The Manufacturer's recommendations concerning the ster ilization of
each ty pe of material/ item shall be taken into consideration.
The followin g types of waste can be pr ocessed in the ISS:
Syringes
Dialyzers
Scalpels
Small textiles (max. 20 %/ load)
Test
Complete Sharps Containers
Food Waste from healthcare fa cilities*
Other Bio-Medical Hazardous Waste
* It is ve ry i m po rtan t to kn o w th at the fo od waste to be steri lize d a nd sh red
de d by ISS sha l l be co nsi s ted o f al re ady coo ke d fo od, th at i s le fto v ers
fro m th e pa tien ts’ meals (co ok e d o r bo iled ve ge tab le s , small pie ces of chi c
ken mea t o r chick en b o nes, l iqui ds, such as water o r sou p, sma l l pie ces o f co
ok ed o r boil e d bee f, small piec es o f b oiled c ow b ones, e t c. ), NOT o f re
mainin g de bri s fro m the kitche n be fore c ook in g food ( l a r ge co w bo nes, b
ee f , unco oke d veg e tabl es, etc.)
According to Medical Waste categorization, prov ided is the allowed
categories: S=sharps; I=isolation waste; L=lab wastes excludi n g
chemical s ; SW=soft wastes such as contaminated bandages and gloves;
LB=limited amounts of blood and b o dy fluids; A=animal waste;
TCT=trace-contamina ted chem otherape utic waste; PH=pha rmaceutical
waste e x c l udin g ch e m ical s .
Place an empty bag into the Waste Bin before starting the cycle. At
the end of the cycle, close th e bag and dispose it a designated
waste collection area . (Note th at the waste is considered
non- hazardous at this stage).
Recommendation: on ce a week, use a biologic al spore test indica tor
(connected to the door) in any load to make sure sterilization is
performed.
5.2 Loading
When loading the waste to be steril iz ed into the chamber, observe the
rules de scribed in this chapter.
Before each cycl e, verify that the door gasket and the surface that
the gasket is pr essed on are clean an d intact.
Do not overload the chamber as th is can have adverse effects on
the results of the sterilization an d drying programs !
CAUTION- during loading and unloading, be carefu l not to slip on
wet floor!
The Operator is instru cted to wear protective measuremen ts (gloves,
long cl oths, bio- mask and glasses) in accordance with local safety
regulati ons and good practice , in order to avoid contact with Bio-
hazardous waste, hot surface, shar p edges or moving parts !
Maxi mu m Load :~25kg o r 1 25 l i te r
Chamber positions during Loading & Unloading:
Fig. 25- Load Position Fig. 26- Unload Position
Chamber position during Cycle:
Fig. 27- Working Position
5.3 Load discharge when process fails
In case of failure, th e chamber will be sealed an d the door remains
closed until a Technician with a special code fixes the problem and
continues the cycle. In any case that the Fail enables completion of the
sterilization process, th e cycle will be forced to continue until steriliz atio n
is reached and the User will get an indication at the end of the cycle on the
type of the failure. The machine cannot be restar ted withou t fixing the error
first.
In case of process fa il, in order to exit th e process, implement the steps
below:
Press on the "CLEAR" button (low er left button on the touch screen).
Type the Technician code in order to complete the RESET process
by alphanumeric table.
Go back to the Main screen and open the door .
5.4 Unloading
On completion of the cycle, the load shall be imme diately removed from
the devie and a visual inspection shall be made to assure that the load is
dry, or that sterilizing indicators have made the required color change.
CAUTION- during loading and unloading, be carefu l not to slip on
wet floor!
The Operator is instru cted to wear protective measuremen ts (gloves,
long cl oths, bio- mask and glasses) in accordance with local safety
regulati ons and good practice , in order to avoid contact with Bio-
hazardous waste, hot surface, shar p edges or moving parts !
DraiElectricityconnection
External
6. Installation Instructions
Only qualified and authorized pe rsonnel are allowed to install,
check, test, maintain and service the devi ce.
Comp. AirInlet
n Outlet
Mineral Free Water connection
SteamConnection
Water Inlet
Fig. 28- Utilities Connection on the rear side of the ISS (illustration)
6.1 Mounting
After unpacking the device, ch eck that the Serial Number (S/N) on its
nameplate corresponds wi th the package number.
Place the device on a level surface, leaving ade quate space of
minimum 4m x 3m, height 2.4m around it for operat ion and service
requirements. (Also see fig. 29 below).
The ambient temperature around the device must not exceed
40ºC and 80% humi d ity.
Do not use the device in presence of dangerous gases and vapors.
The floor in the device area must be Waterproof and non
flammable , with working temperature 150°C or higher.
The floor construction should contain drain hole in the lowest place
of floor. All device ar ea floor co nstruction have to provide incline
toward the drain ho le, in orde r that the rest of the water will be
able to flow out through the drain without obstacles.
The ceiling above the device should be Waterproof and non
flammable with working temperature 150°C or higher. The space
between ceiling and top level of the device is designated to
prevent the steam concentr atio n in the emergency cases, an d the
room shall be we ll ventilated outside.
It is recommended to use Fluore scent lighting. The stroboscopic
effect of the lighting should be minimized in the plant room by the
use of two tube fittings suitably adapted for this purpose or by the
use of two phases for the lighting circuits. The fittings should be
sited longitudinally between the devices.
The access to technician service area shou ld be only for
qualifie d and au thorized pe rs onnel, having prop er in
structions and wh ich have been trai ned by the company.
Fig. 29- Recommendation for Room space for the ISS installation (top view)
6.2 Piping
Connect th e feed wa ter inlet to the wate r reservoir, using a 1/2”
pipe, 3-4 atmospheric bars, with a carbon-active filter.
Connect th e air connector from the device to the building's air
source using a 10/8 mm plastic pneumatic tube, 6-8
atmospheric bars. If there is no external air sour ce use an
independent small air compresso r.
6.3 Drain connections
Connect dr ain outlet box to the drain 2"-4"
Note: The drain bo x is a potential source of contamination.
Therefor e, the place of installatio n is oblige d to:
Usage of an air filter (At the air “chimney” of the drain box).
The connection into the drain water system shall be made in
compliance to local rules and regulations; the user shall be
acquainted with local laws b e fore installation and apply the
local rules.
6.4 Power connection
The device must be connect ed to the Power with a safety
approved Power cord in accordance with local and n a tional
regulations and/or rule s, includin g all required connection: R, S, T,
N, and GND! The minimum allowable current should be 38 A,
or
8AWG square section.
The Ma ximum Length- 2.5m with the Square of cross section at
leas t # 8AWG.
(Illustration only!)
Fig. 30- Power Connection
6.5 Protective Earthing
The Wall fuse box for the device's power supply (400V/50Hz, 32A or
40A) should be equipped wi th a match in g earthing clamp (o r
Earthing screw) at least 8AWG (10mm 2 ).
Avoid direct contact with live parts or areas th at ar e marked with a
"High voltage" sign!
Prel im in a ry ch eck -up
After installation and prior to putting the machine into operation, the
following pr eparing and check-out pr ocedure is to be fulfilled:
Check that the water and drain inlets ar e correctly co nnected to
the utilities and the manual taps on the external line s and on the
device's piping are open.
Check all the manual bypass screws (on the base of the pilot
solenoid valves), are set in neutral position, i.e. the slit on the
head of the screw is set in horizontal position.
Search for leaks and fix piping joints if necessary.
Check at the elec tric al network switchboard, that th e circuit of
the device is switched on and fuses or circuit breakers are not
interrupted, and that the correct voltages are present in the
device's ge nerator co ntrol box, according to the specifications.
Check that circuit breakers in th e control box are switched on.
If the results of the above checkouts are positive, the device is
ready for operation.
6.6 Setting Atmospheric pressure parameter
In case the device is installed in a new geographic loca tion, with
different atmospheric pressure, the At mospheric pressure parameter shall
be adjusted. Changing ATM parameters shall be made as follows:
Menu->Options->Enter Code-> Change Parameters ->ATMPressure.
The parameter's name is: "ATMPressure" and its default value is 100kPa.
In order to adjust the parameter, check what the Atmospheric pressure in
the new location is, and program the value accordingly. (See para. 4.6.6-
Changing the parameters of the selected cycle as a general explanation
of changing parameters).
EXTERNAL DIMENSIONS
Fig. 31- External Dimensions
7. Operating Instructions
Open the feed water manual valve.
Set the incoming compressed air pressure to 8 bar, and set the
regulator's pressure in the machine to 6 bar.
Turn on the main power switch, to power the electric system of the
machine.
Wait until the tower la mp is green and no t flashing, which indicates
the machine is ready, and the display has a "Ready" message.
Watch the pressure parameter on the screen, indicating the rising of
steam pressure. When the pressure reaches 3 bars the
steriliz ation cycle can be started. Open the door.
Load the sterilizer, keeping in mind the recommendations
described in ‘Preparation befo re Steriliz ation' (Para. 5).
Close the door, the word OK appears in the first row, indicating that
the device is ready to start operation.
Press the START key to operate the cycle. The enti re ster i l iz ation
process au tomaticall y proceeds. The 'START' icon on the co
ntrol panel is light.
At the end of the cycle a buzzer sound will be heard continuously,
and the word END will be displayed. Open the door by pressing
the
'DOOR' key. Press the STOP key to cancel the alarm.
N o te : In ca s e of fail e d c y cl e or manual stop by operator,
the reason for failure is displayed on th e screen. At the end of
the cycle an in terrupted sound is heard.
Wait until the chamber reaches its position and the waste is being
evacuated to the bin. (If necessary, press the "Down" butt on to
rotate the blades). Remove the bag filled with waste.
Warning!
Loading or unloadi ng of material from the chamber can be
done only when th e door is open and in the lowest position. It is
forbidden to put a hand or any other part of the bo dy inside the
chamber whil e the door is clos in g. In order to avoid any possible
accide nt, during th e cycle, the machine is clos ed . If the door is
open, th e machine cannot work. Openin g th e door duri ng a
cycle will stop the machine. In case, fo r any reas on, a pers on is
stuck in the loading area while the door is closed, an Emerge ncy
button is mounted in side the machine, behind the display and
the contro l buttons. In case a cycl e fails, th ere is a risk of
contaminant an d biohazard. In this case opening the door is not
allowed.
8. Maintenance Instructions
Warning!
Maintenance tasks are to be performed only providing the
machine is unplugg ed from electrici ty . Before implemen ting
service, maintenance or regular cl eaning, shut the machine off
and unplug it fr om the el ectrical source. It is recommended to
verify that the machine is not powered with a volt meter.
Note: Cleaning of th e machine shall be done accordin g to the
instructions below. Do not apply an y ch emicals, steam or large
quantiti es of water, to avoid ch emical reaction s, damage to the
machine or electrocution hazard.
8.1 Preventive and Peri odical Maintenance
B e fo r e ea
ch cycle
V er i f y t h at th e d o o r gas k et a n d t h e su rf ac e th at t h e ga sk et is
pr es se d o n ar e c l ean a n d i n ta ct .
Use a soft b r ush to cle a n if ne cessary.
Caution! D o not u s e st eel woo l o r steel b r ush as this ca n
damag e the chamber!
da ily
1. Cl ean the g ask et wi th a so ft cl oth.
2. Cl ean the c ha m b er's d oor a r ea with a so ft cl o t h.
3. Run the Cleaning program .
month l y
1. A llow the safet y valv es to blow- T urn the pressure relie f n u
t coun t erclo ckwise for 2 sec ond s.
2. Ch eck tha t manu al val v e s ( b io & ste a m to ch a m be r va lves)
are bloc king th e ch a m b er.
3. (or e v e r y 20 0 cycle s ) - Repla ce th e Bio - f i lter.
4. Ch eck an d tigh ten all fasten ers a n d pa rts o f the d oo r lo c k
ing de vice whe r e nec essa r y.
3 m o nth s
1. Clea n wa ter stra iners on dra i n p i pes w h ile the device is
no t oper ate d (i dl e) .
2. Cle an th e no n-re turn val v e s .
3. Cle a n th e ex hau s t p i pes: ve r i fy se wage pi p e fro m the de vice to
the main se wa ge pi pe i s c l ean. I t is i m po rtan t to pre v en t th e o v
e r fl o w of
th e sewage liqui ds.
4 . C h ec k an d t i ghte n th e p i p i n g co n n ect i o ns w h er e n e c
e s s a r y t o avoid l ea k a g e.
A f ter 50 0 cy cl
es or 6 m o nth s
1. Repl ac e T a p wa te r f i l t e r .
2. Repl ac e RO syste m me mbrane an d fi l t er.
3. Put a fe w drops of lub r i can t on th e doo rs ' h i ng es.
6 m o nth sCl ean wate r stra ine r s on stea m and fe ed wa te r i n le t pipe s whil e t
he de vice do e s no t op era t e (idl e).
ye a r l y
1. Ch eck an d tig h ten th e ele c t r i ca l con nec t i o ns in th e elec
tric al boa rd, c o nne c t ion box , mo tors, e l
ec tr i cal val v es an d i n st rum e n t at i o n w h er e n e c e s s a r y
.
2. Ch eck Mai n swi t ch , Eme r ge nc y Swi t c hes, Doo r Sa fety Swi t
ch, Co n t ac to rs, all Te mpera t u r e and P r e s sure
sen s o r s and th e The r mo sta t . Re cali bra
te whe r e ne cessa ry.
3. Ch eck bel t and re pla c e if ne cessary.
4. Repl ac e G ask et.
5. Repl ac e Comp resse d Ai r Fil t e r .
6. Cl ean the dra i n fi l t e r (on th e wa te r re se rvoi rs, ste a m gene ra
to rs, etc.)
2 ye ars Repl ac e th e ste a m tra p s.
5 ye ars Perfo r m an overall ch e ck of the c ha m b er lo c king syste m and re pla
ce wo rn pa r t s.
A fter 10 00
wo rk ing hours Repl ac e Sh aft seali ng gask e t ( +oil i ng)
A fter 15 00
wo rk ing hours Repl ac e to oth Bel t .
A f ter 30 00
wo rk ing hours
Repl ac e Bearings ( t oge t he r with the seals, the bea ring oil,
and, if ne c e ssary, the O-ring)
A fter 40 00
wo rk ing hours Ch eck the sta t e o f the chain sproc ke t s and re plac e i f ne cessa ry
Note:
Keeping the inside of the chamber clean will lengthen its life
and its pr op er operation.
Periodical Tests
Check all safety devices from time to time and re-regulate if necessary.
Once a year, calibrate and validate the device. Periodical safety tests
derived from local rules, regulations or law shall be applied in
compliance with the la w.
8.2 Maintenance tasks to be carried out regularly
Always carry out the ster ilization cycles in accordance with the
operating manual .
Test the condition of the supply lines of the device at regular
intervals for crac ks or possible mechanical damage. After the end
of a sterilization cycle, close all the valves and taps of the supply
cables, such as those for cooling water and compressed air .
The Sterilizer is equipped with two safety valves, located at the
chamber and the steam generator. As long as the device is
regularly inspected (at least once a year) by an authorized
customer se rvice agent, the prev entive relieving of the valves is not
necessary. To chec k the operation of the safety valves, turn the
pressure relief nut counter cloc kwise for 2 seconds. Verify steam
escapes from the valve. Atte ntio n: Use protective gloves in order
not to burn your hands with the hot steam. Press the STOP key to
interrupt the oper ation, and exha ust steam from the chamber.
8.3 Emergency actions for Cham ber under steam pressure
In case of an emergency situation push the "STOP" emergency
button and disconnect the ma in 3 phase switch (left side of the
electrical box).
Cal l a t e c hnici a n t o solv e th e problem .
Page 69 of 84
8.4 Troubleshooting
Sym p t o ms
Possi b le c a uses chec k-u p s an d t e sts Corr ect ions
1. Con t rol u nit is no t en ergi zed .
No displ ays a n d ligh t s o n the fro
n t
1 . 1 T he co ntr o l c i r c u i t bre a k er is s w i t c h e d of f .
1.1 C he ck the ci rc ui t b r ea ke r a n d tu rn
the swi t ch o n .
2 . Lo w pr ess u re or n o st eam
pre s sure fro m the ex te rnal sou r c e.
2.1 Lo w p r e ssu re on th e ste a m su pply lin e.
2.2 P r e ssu re re duc er is faul ty or set to o lo w.
2.1 Fix pressure o n th e stea m su pp ly l i ne.
2.2 Se t co rrec tly o r repl ace the pre ssu
re red u ce r.
3. Stea m p r essure go es up beyon d
t h e co nt ro l p o i nt .
3.1 T he ele ctro nic pressure tran sd uce r s
or me asuri ng circui ts a r e faul ty o r ou t o f
calib ra ti on.
3.2 Lea kag e throug h the stea m to coi l val v e .
3.1 Ch eck and cali bra te p r essu re me asuri
ng circui ts o r repla ce tran sdu ce r s.
3.2 Ch eck , fix or repla c e the stea m to c oil
val v e.
4. No ste a m inle t o r lo w stea
m pre s sure.
4.1 Stea m i nle t val v e is bloc ke d o r da maged .
4 . 2 L o w pr es s u r e at t h e st e a m su pp l y li n e .
4.1 Fix or re plac e the ste a m val v e .
4.2 Ch eck the stea m suppl y p r e s sure
as descri bed i n cla use 2 abo ve .
5 . T e mp er at ur e r i s e s ab ov e t h e
pre - se t steri liza t ion val ue.
5.1 Stea m pre s sure i s too hi gh.
5.2 Stea m valve le ak s.
5 . 3 C o n t ro l s y stem pr ob l e m .
5.1 Ch eck and se t th e stea m p r e s sure fro m
th e bu ildi ng sou r c e a n d the pressure redu
ce r corre c t ly.
5.2 Fix or re plac e the ste a m val v e .
5.3 Repl ac e the con trol bo a r ds.
Page 70 of 84
Sym p t o ms
Possi b le c a uses chec k-u p s an d t e sts Corr ect ions
6. Fast or sl ow exh a ust pha s es
do n o t fu n c t i on ; ch amb e r p r e
ss u r e
re mains hig h o r e xha ust ta kes
too long.
6.1 T he fa st or sl ow ex h a ust va lves is stuck
o r da mag ed.
6.2 Stea m valve le ak s.
6 . 3 C o n t ro l s y stem pr ob l e m .
6.1 Rep air or re pla ce the d a m ag e d val v e.
6.2 Rep air or re pla ce the stea m valve.
6.3 Repl ac e the con trol bo a r ds.
7. D r yi ng stage doe s n ot work. 7.1 Stea m valve le ak s.
7 . 2 C o n t ro l s y stem pr ob l e m .
7.1 Rep air or re pla ce the stea m valve.
7.2 Repl ac e the con trol bo a r ds.
8. Th e a ir in let do es no t wo rk . 8.1 Ai r inl e t val v e is cl o gged or da maged .
8.2 Ai r fi l t e r is ja mmed .
8.1 Rep air or re pla ce the ai r val v e .
8.2 Repl ac e the ai r f i l t er.
9. Un sa ti sfa c tory re sul t s
of s t e r i l i z at io n p r oc es s
.
9.1 Ste r i l iz a t ion c ond itio ns o f i m p r o per
t e mp er at ure or pr es su re to o l o w , st er . t i me
t o o sho r t.
9.2 Inc o rre c t loa d ing of th e Ste r i l i zer, ai r tra p
ped in the loa d .
9.1 Se t th e te m p . and t i me co r re c
t l y acco rd ing to the so rt a nd q uan ti
ty of material.
9.2 Se e p ara. 5 " P repa rati on be fo re
Ste r i l iz a t ion" .
10. D r yi ng i nco mple te - w ast
e re mains w e t.
10.1 In su ff i cien t stea m pressu re.
10.2 Ste a m tra p d oes no t eli m ina t e
the cond en s a t e.
10.3 In co rrec t lo adi ng of the cha m be r.
1 0 . 1 S et or f i x t h e pr es su r e sw it c h.
10.2 Cl ean or re pai r th e ste a m tra p .
10.3 Rel oa d the cha m ber co rrec tl y.
(see para. 5.2)
Page 71 of 84
Sym p t o ms
Possi b le c a uses chec k-u p s an d t e sts Corr ect ions
11. P r o ble ms rela ted to the con trol
sys t e m .
The keypa d or di spla y i s ou t
of ord er.
No respon se when p r e ssin g a ny k
ey on the ke yb oard. Diso rdered
respo nse to manu al co ntrol s .
P r es s i n g one k e y give s t h e ef fe ct
of pre ssi ng a diffe r en t ke y. Cycle
do es no t s t a r t wh en p r e ssi ng th e
ST A RT
key.
Prin ter do es no t wo rk or pri n ting is
incoh eren t. Wh ile pressing the STO P
key, the syste m do es n o t reac t.
W h i l e s w itch i n g t h e dev i c e
on ,
11.1 Ch eck if th e fla t c able o r MO LEX
conn e c t o r s be tween th e co n t rol b oards
an d keyboa rd a r e we l l pl ug ged i n.
11.2 P ower sup ply ou t of orde r.
11.3 Con t ro l bo ards or keyboa rd faul ty.
11.4 P r in ter Pape r i s mi ssing or qu al ity
is unsu itabl e.
11.5 Fla t c able co nne cti on be twe en c on t rol
boa rd and prin ter is no t plugg ed i n co rrec tl
y. The r e are in te rrup ti ons or l oo s e co ntac
ts.
11.6 P r in ter da mag ed.
1 1 . 7 Tem per at ur e s en s o r is d i sc o nn e ct
ed or loosely co n nec te d. Se nso r d a m a g
ed.
11.8 P r e s sure transduc er i s bad . Mecha nic al
or elec tric al c onne c t ion s or tra nsd uc er da
mage d.
11.1 Fi rmly plug i n th e MOLEX c on nec to rs.
11.2 Fix the po we r sup p ly.
11.3 Rep l a ce th e d e fe cti v e b o a r d of
the mi croco mp uter uni t.
11.4 In se rt a pa pe r roll insi de the prin ter. Mak
e sure you use the co rre ct typ e o f p ape r.
11.5 Pl ug i n th e c onn e cti on or rep lace it.
11.6 Fix co nnec t i o n or re pla ce th e p r in te r.
11.7 Fix co nnec t i on or re pla ce th e se nsor.
11.8 Fix co nnec t i on or re pla ce th e transduc er.
Page 72 of 84
Sym p t o ms
Possi b le c a uses chec k-u p s an d t e sts Corr ect ions
1 2 . C ham be r d o es not rotate t o
its req ui r ed po sition
12.1 Ang le sen s o r i s d a m aged
12.2 D r i v e malfu nc t io n
12.3 Con t ro l syste m fa i l ure
12. Cal l a T echni cia n
13. Exh a ust is too sl ow 13.1 Fi l t e r i s clogg e d 13. Cle an the d r ai n fi l t er and run the
Cl eani ng p r ogra m. If th e p r ob le m persists,
call a tec h nicia n to cl ean th e c h a m be r fi l t e r .
14. The w ast e h a s n o t been
shred ded well in the ch a m be r
duri ng ste r i l i zation p r oc ess
14.1 In co rrec t lo adi ng of ma te rial in t
he cha m be r ( s ee p ara. 5. 2)
1 4 . 2 S h r edd e r ' s b l ad es ar e d a mage d
14.3 Mo to r malfu n c t io n
14.4 Con t ro l syste m fa i l ure
14. Cal l a T echni cia n
15. T h e l oa d is moi s t a t th e e n
d of steri liza t i on cycl e
15.1 In co rrec t lo adi ng of ma te rial in th e Ste r i l izer
15.2 T he ai r to ch a m b e r pi ping is b lock ed
1 5 . 3 Com p re s se d a i r sys t em ma l fun ct i o n
15. Cal l a T echni cia n
16. Do or do es n o t cl ose 16.1 D oo r i s no t c l ea n
16.2 O v e r l o ad/ In te rrup tio n
1 6 . 1 C le a n t he do or and t h e f l an ge
1 6 . 2 V e r i fy th at t h e c h amb e r i s n o t
overl oad ed or tha t th ere is no obj e
ct bloc king th e do or an d/ or th e
flan g e.
Page 73 of 84
Sym p t o ms
Possi b le c a uses chec k-u p s an d t e sts Corr ect ions
1 7 . Leakage from t h e ma c h i n e One o f t h e v a l v es is faul ty- contin uou s
ly op en
In c a se of de tec t i o n of a leakag e o n
the f l o o r or s u rr oun d in g ar ea , i m me
di at el y:
E v acua te all p e rsonnel a n d sea l the room,
con t act a t echni ci an t o pr ovi d e i n stru cti
o n s a n d co ntact a third pa rty to hand le
the
haz a r d ous su bstances removal.
Page 74 of 84
9. Valves Numbering
The valves in the draw ing and this manual are numbe red according to it s
function.
1. Separator Valve Water to Separator
2. Water Chamb. Water to Chamber
3a. Steam Chamb. Steam to Chamber
3b. Steam Steam to knife block
4. Clean Filter Compressed Air to chamber
5. Comp. Air Chamb Compressed Air to chamber
6. Bio Filter Out Bio filter to drain
7. Ball valve Exhaust Fast Exhaus t
8. Cooling Drain Cooling to Drain
9. Vac. Valve Vacuum, through the Bio Fi lt er
10. Vac. Water Valv e Separator to Water Pump
11. Main Water Valve Main Water Valve
12. Main Comp. Air Valve Compressed Air Main valve
Page 75 of 84
10. Spare Parts List
Catalogue No. Part41100033 O-ring for ISS41100034 O ring for ISS 170x4 (FPM)41100035 O ring for ISS 192x4 (FPM)41100046 O ring FPM 62x2,5 for ISS41100047 O ring FPDM 85x2,5 for ISS41100048 O ring FPM 100x3 for ISS41100049 O ring FPM 150x2,5 for ISS41200001 G1/4” filter-regulator for ISS41300001 Valve 1/2 GC 2W41300003 Manual ball-and-socket valve 9100 Type for ISS41300004 Manifold for ISS spool valve41300005 Blanking plate to Manifold for ISSS Spool Valve41400001 Air operated valve brass 2" V101N209 FB41400002 Air operated valve DA-6041400003 Solenoid valve 1/2 SS OMAL 111541400004 Air operated valve DA-1541400005 Air operated valve BN 1/4 24 AC DIN41400006 Air operated valve BN 1/4 24AC 220041400007 Sol-Sol close center ¼-5/3 valve 24VAC, Coil type BN41400009 Solenoid valve on multiple sub-bases (sub-base)41400010 Solenoid valve on multiple sub-bases (header41400011 5/2 1/4” double solenoid pilot valve for ISS41400012 5/3 1/4” double solenoid pilot valve for ISS41400013 5/2 1/4” solenoid pilot valve for ISS41400016 Solenoid for ISS41700001 Non return valve 1/2" brass for ISS41700004 2/2 Way Pilot Operated Valve with Assisted Lift G1/441900001 Water pump Pedrollo PQm60 for ISS43200001 Magnetic sensor for cylinder43300001 Danfoss pressure switch KP35 for ISS43300004 Pressure switch, NO for ISS45000001 Motor for ISS SM 5,5kW 2p IEC 112 B3 400V 50Hz IP5545000002 Motor SM 0,55KW 4P B14 IEC80 400V 50Hz for ISS45200025 Blade for ISS third version knife45200028 Sealing ring for ISS sealing plug45200029 Bronze plug for ISS sealing plug46100001 Sol Spring DF- ¼-5/2 type- BN
Page 76 of 84
Catalogue No. Part
49000058 Double acting piston without damping & magnetic piston D=20mm,L=70mm,ISS
49000060 Gasket seal for ISS49000062 Simmering for ISS49000063 Simmering (TF/VITON) for ISS49000069 Gear-box CMRV-75 100 80B14 for ISS49000072 Frequency changer 0,7kW 230V 1p for ISS49000073 Frequency changer 5,5kW 400V 3p for ISS49000085 Pneumatic Cylinder ISO 6431 VDMA for ISS49000090 Mini cylinder ISO 643249000091 Mini cylinder ISO 6432 for ISS49000095 Bearing SKF NU 210 ECP_S for ISS49000096 Bearing SKF 6210_S for ISS
Page 77 of 84
Appendixes:
Page 78 of 84
Electrical Schematic diagrams of the ISS-
Page 79 of 84
Page 80 of 84
Page 81 of 84
Piping Schematic diagram of the ISS-
Page 82 of 84
Page 83 of 84
Pneumatic diagram of the ISS-
Page 84 of 84