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    CCB 3024 Process Plant Design

    Assignment 1Production of Sulphuric Acid

    (Double Absorption Contact Process!a" 201#

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    Introduction

    Sulphuric acid is a :er" important commodit" chemical in the industriesno;ada"s 'ts global production in the "ear of 2004 ;as about 150 milliontonnes< ;hich can be distributed as follo;s% Asia 3#=< orth America (including!e>ico 24=< Africa 11=< ?estern )urope 10=< )astern )urope and -ussia10=< Australia and ceania =< South America = 8his chemical is indeeduseful in most of the chemical industries or instances< a ma@or amount of thesulphuric acid produced are used in fertili ers production 't also can be used indetergents< s"nthetic resins< d"estu s< pharmaceuticals< petroleum catal"stside into sulphuricacid

    8his is ;here sulphur trio>ide is Jrst dissol:ed in concentrated sulphuricacid

    2 SO !(l) + SO 3(g) -> 2 S 2 O "(l) ( leumd S)C DA-7 ABS -P8' 8 ?)- (reacting oleum ;ith ;ater to producesulphuric acid

    2 S 2 O "(l) + 2 O (l) -> 2 2 SO !(l)

    #2 Factors o$ Plant %ocation &o Setup a Sulphuric 'cid Plant

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    # aw *aterials a ailabilit, +emaman

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    noting that !ala"sia sees a fair amount of rain "ear round and itLs not at allunusual to see a hea:" do;npour in the middle of ;hat ;ould be consideredMdr" seasonM< so the ;et season often seems to @ust be a slightl" ;etter dr"

    season 8he e>ception to this is the east coast of the peninsula< ;hich seesconsiderabl" ;etter conditions during the northeast monsoon

    8he south;est monsoon runs from roughl" !a" to ctober< ;hile the northeastruns from o:ember to !arch Adding to the mi> is t"phoon season in the?estern PaciJc from April to o:ember< ;hich can see inclement ;eatherhitting Sabah and Sara;a at random inter:als

    ?hen the south;est monsoon hits from !a" to ctober< it brings rain to thelo;lands on the ;est coast of the peninsula and particularl" the south;estcoast bet;een the capital of +uala /umpur and !ela a 8o the northern end of

    the ;est coast of the peninsula< around Penang and /ang a;i< the rain can beespeciall" hea:" in September and ctober

    ?hile the ;est coast is getting hea:" rain< the east coast of the peninsula isbathed in sunshine and dr" ;eather 8his changes ho;e:er ;hen the northeastmonsoon blo;s in bet;een o:ember and !arch< bringing ;ith it torrential rainand often ooding along the east coast of the peninsula At this time mostresorts on the islands along the east coast of the !ala"sian peninsula close uptill the rains ease

    Sabah and Sara;a are a ected slightl" di erentl" As ;ith the east coast of

    the peninsula< the northeast monsoon brings ;ith it e>tremel" hea:" raincellent transport s"stem nce "ou are in thecountr" there is al;a"s transport a:ailable to "ou to e:en remote areas

    8ra:eling b" road in peninsula !ala"sia is popular as it has ;ellI de:elopednet;or of roads nce "ou are in the countr" there is al;a"s transport

    a:ailable to "ou to e:en remote areas 8here are :arious options a:ailable as toho; "ou might ;ish to get to a destination $enerall" it depends con:enienceand a ordabilit" and ;hatFs the best ;a" to see the sights as "ou tra:el 'nSabah and Sara;a < tra:eling b" fourI;heel dri:e is recommended on unpa:edroads< and man" remote areas can onl" be reached b" air or ri:erIboats

    8ra:eling b" rail is also highl" recommended as "ou get to see the countr"side aturall" the main transportation hub is from its capital< +uala /umpur

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    B7 A'- %I

    $etting to !ala"sia is eas" ;ith o:er 40 airlines< including !ala"siaFs o;ncarrier< !ala"sia Airlines All ights arri:e and depart at the ne; stateIofItheIart +uala /umpur 'nternational Airport (+/'A located at Sepang< about #0 m oran hourLs dri:e south of +uala /umpur< the countr"Fs capital rom +/'A< :isitorscan ta e connecting ights to most ma@or cities and to;ns in !ala"sia as ;ellas to Sabah and Sara;a 8he airport is ;ell eGuipped ;ith the latest facilitiesand ser:ices to cater passengers either arri:ing into the countr" or on a transitto other destinations !ean;hile< the old international airport< the Sultan AbdulA i Shah Airport in Subang< about 4# minutes b" road ;est of +uala /umpurpensi:e ;a" to tra:el in !ala"sia !ost< if not all buses in+uala /umpur (+/ are airIconditioned but there are still nonIairIconditionedbuses in smaller to;ns around the countr" Buses pl"ing routes ;ithin to;nsand cities t"picall" charge fares according to the distance co:ered ;hileinterstate buses ha:e J>ed rates 8a>is in ma@or cities are usuall" Jtted ;ithmeters 'n +/< the rate is currentl" -!2 for the Jrst t;o ilometres and 10 senfor e:er" subseGuent 200 metres *o;e:er< a surcharge of #0= ;ill be le:iedbet;een midnight and &am 'nterstate and smaller to;n ta>is charge a J>edrate and itFs best to settle on a price before getting into the ta>i

    B7 -A'/ %I

    't is possible to tra:el b" rail ;ithin and to Peninsular !ala"sia :ia 8hailand andfrom Singapore !ala"an -ail;a"s or +eretapi 8anah !ela"u Berhad (+8!

    connects all ma@or to;ns in the Peninsular irst< Second or )conom" Class airIconditioned coaches are a:ailable 8he northbound ) spres /ang a;i departsnightl" from +uala /umpur to Arau in +edah Arri:ing in the morning< it thenproceeds to *at"ai< 8hailand before returning bac to Arau in the e:eningSenandung !alam is a +/IButter;orthI+/ and +/ISingaporeI+/ sectional nightl"ser:ice Sleeping berths are pro:ided in the Jrst and second class coaches Alle>press ser:ices ha:e a restaurant coach ser:ing local and continental cuisine

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    8ic ets ma" be purchased &0 da"s in ad:ance from the date of tra:el Childrenaged from four to t;el:e are charged half the adult fare ;hilst those belo; fourtra:el free A:ailable to foreign tourists is the 30Ida" or 10Ida" 8ourist -ailpass

    ;hich pro:ides unlimited tra:el on +8! during that periodB7 S)A %I

    8here are se:eral ports of entr" in !ala"sia< namel" Penang< Port +langhaust s"stems or ;aste ;ater treatment< thecompan" need to obe" the )n:ironment Nualit" (Se;age O 'ndustrial ) uents-egulations 1 urthermore< the air emission facilit" is eGuipped such asscrubber s"stem< this is to a:oid ha ardous gaseous emitted to the air

    5 %abour Suppl, 8he ;orld is mo:ing to;ards globali ation changes 8hrough globali ation