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The information in this manual is current as of its publication date, and applies to COMPRESSOR serial number: and all subsequent serial numbers. 02250201-743 R03 201309190000 PORTABLE AIR COMPRESSOR 600H, 700HH, 750, 750H, 750HH, 825, 900H, 1050 Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! WARRANTY NOTICE PART NUMBER: KEEP FOR FUTURE REFERENCE PARTS LIST MANUAL © COPYRIGHT 2014 SULLAIR CATERPILLAR IT4 C9.3

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Page 1: CATERPILLAR IT4 C9 · caterpillar it4 c9.3. table of contents page section description page section description 5 1.1 procedure for ordering parts 6 1.2 recommended spare parts

The information in this manual is currentas of its publication date, and applies toCOMPRESSOR serial number:

and all subsequent serial numbers.

02250201-743 R03

201309190000

PORTABLE AIR COMPRESSOR600H, 700HH, 750, 750H, 750HH,

825, 900H, 1050

Failure to follow the instructions and procedures in this manual or,

misuse of this equipment will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©COPYRIGHT 2014 SULLAIR

CATERPILLAR IT4 C9.3

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Page 3: CATERPILLAR IT4 C9 · caterpillar it4 c9.3. table of contents page section description page section description 5 1.1 procedure for ordering parts 6 1.2 recommended spare parts

TABLE OF CONTENTS

PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

5 1.1 PROCEDURE FOR ORDERING PARTS

6 1.2 RECOMMENDED SPARE PARTS

8 1.3 ENGINE & COMPRESSOR ASSEMBLY

14 1.4 ENGINE AND COMPRESSOR ASSEM-BLY 1050

20 1.5 INTAKE SYSTEM ASSEMBLY

24 1.6 INTAKE SYSTEM ASSEMBLY 1050

28 1.7 ENGINE EXHAUST SYSTEM ASSEMBLY

32 1.8 HYDRAULIC FAN DRIVE ASSEMBLY

38 1.9 MAIN COOLER ASSEMBLY

42 1.10 DISCHARGE COOLER ASSEMBLY

46 1.11 DEARERATION TANK ASSEMBLY

50 1.12 COOLING SYSTEM ASSEMBLY

54 1.13 COOLING SYSTEM ASSEMBLY - HH

58 1.14 HYDRAULIC SYSTEM

66 1.15 OIL FILTER ASSEMBLY

68 1.16 AIR CONTROLS MANIFOLD (DUAL)

70 1.17 AIR CONTROLS MANIFOLD (SINGLE)

72 1.18 HIGH PRESSURE COMPONENT ASSEMBLY

74 1.19 INLET VALVE ASSEMBLY

76 1.20 INLET VALVE ASSEMBLY 1050

78 1.21 ELECTRIC AND AIR CONTROL ASSEM-BLY

82 1.22 CONTROL PANEL

86 1.23 INSTRUMENT PANEL

90 1.24 CONTROL PANEL

92 1.25 ELECTRICAL PARTS ASSEMBLY

96 1.26 E-STOP PANEL ASSEMBLY

98 1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

104 1.28 DISCHARGE SYSTEM ASSEMBLY 900C

106 1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI

108 1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI

112 1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050

114 1.32 RECEIVER TANK ASSEMBLY

118 1.33 FUEL SYSTEM ASSEMBLY

122 1.34 FUEL PANEL ASSEMBLY

124 1.35 FUEL TANK ASSEMBLY

126 1.36 CONTROL LINE ASSEMBLY

132 1.37 CONTROL LINE ASSEMBLY 1050

138 1.38 DRAIN LINES 900C OLD FRAME

142 1.39 DRAIN ASSEMBLY 900C AFTER-COOLED OLD FRAME (ADDENDUM)

148 1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME

152 1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME

156 1.42 AIR EXHAUST BAFFLE ASSEMBLY

158 1.43 FRAME ASSEMBLY

160 1.44 REAR DRAWBAR ASSEMBLY

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TABLE OF CONTENTS (Continued)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

162 1.45 RUNNING GEAR

164 1.46 CANOPY ASSEMBLY

174 1.47 DECALS

180 1.48 UNIT LOCATIONS & SPECIFICATIONS

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900iT4 CAT (02250201-743 R03) 5

CHARTS

1.1 PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for any reasonparts cannot be obtained in this manner, contact the factory directly at theaddress, phone numbers or fax numbers below.

When ordering parts always indicate the Serial Number of the compressor. Thiscan be obtained from the Bill of Lading for the compressor or from the SerialNumber Plate located on the compressor. See Figure 1-1: Serial Number, PlateLocation.

The genuine Sullair service parts listed meet or exceed the demands of thiscompressor. Use of replacement parts other than those approved by Sullairmay lead to hazardous conditions over which Sullair has no control. Suchconditions include, but are not limited to, bodily injury and compressor failure.

Sullair

3700 East Michigan BoulevardMichigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

Figure 1-1: Serial Number, Plate Location

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900iT4 CAT (02250201-743 R03) 6

1.2 Recommended Spare Parts

Key No. Order Part No. Qty DESCRIPTION Note

ELEMENTS

1 02250175-062 2 ELEMENT, AIR FILTER - PRIMARY

2 02250175-063 2 ELEMENT, AIR FILTER - SECONDARY

3 02250196-918 1 ELEMENT, CRANKCASE VENT 326-4689 T4i compliance

4 02250196-920 1 ELEMENT, SEPARATOR WATER

5 02250196-922 1 ELEMENT, FILTER AFTERCOOLED AIR

6 250025-526 2 FILTER, COMPRESSOR OIL

7 02250175-907 1 FILTER, ENGINE OIL

8 02250154-066 1 FILTER, FUEL - PRIMARY

9 02250154-065 2 FILTER, FUEL - SECONDARY

10 02250160-845 3 FILTER, RECEIVER TANK

KITS

11 02250168-375 1 KIT, AIR-OIL SEPARATOR ELEMENT (3 ELEMENT PACK)

12 02250209-369 1 KIT, 2” MINIMUM PRESSURE VALVE REBUILD

13 02250087-682 1 KIT, COMPRESSOR THERMOSTAT REPLACEMENT

14 02250073-277 1 KIT, INLET VALVE REPAIR FOR 900C EXC. 1050

15 02250056-278 1 KIT, INLET VALVE REPAIR FOR 1050

16 600893-001 1 KIT, AIR END SHAFT SEAL REPAIR

17 041742 2 KIT, PRESSURE REGULATING VALVE REPAIR

18 02250055-911 1 KIT, PRESSURE REDUCING VALVE REPAIR

19 02250200-155 1 KIT, CONTROL LINE MOISTURE SEPARATOR ELEMENT

20 02250099-415 2 KIT, 2” CODE 61 SPLIT FLANGE W/ VITON O-RING

21 02250100-926 2 KIT, 3” CODE 61 SPLIT FLANGE W/ VITON O-RING

22 02250209-370 KIT, REPAIR COIL FOR SOLENOID VALVE

23 02250209-371 KIT, REPAIR COIL FOR SOLENOID VALVE

MISCELLANEOUS

24 02250189-309 1 SWITCH, 250°F TEMP

25 826502-464 1 O-RING, VITON RECEIVER TANK LID

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1.2 Recommended Spare Parts

900iT4 CAT (02250201-743 R03) 7

26 02250196-919 1 BELT, POLY-V ALTERNATOR 350-5810

27 02250196-917 1 PLUG, SPARK ARD HEAD 295-3099 T4i compliance

28 02250186-765 2 SEAL, VITON 2” FLEX COUPLING

29 02250161-277 2 SENSOR, TEMPERATURE

30 02250190-873 1 SENSOR, TEMPERATURE ENGINE AIR INTAKE T4i compliance

31 02250143-881 2 SWITCH, FILTER RESTRICTION INDICATOR AIR INTAKE

32 02250165-908 1 SENSOR, ENGINE COOLANT LEVEL

33 02250168-084 1 ELEMENT, HYDRAULIC FAN DRIVE FILTER

34 02250189-398 1 ELEMENT, HYDRAULIC STRAINER

35 02250189-399 1 SWITCH, LEVEL HYDRAULIC FAN DRIVE

36 02250191-144 2 BATTERY, GROUP 31 EXTREME DUTY

37 02250123-142 2 RELAY, SPDT CONTROL

38 02250051-629 1 SOLENOID, SPNO STARTER

39 02250182-964 1 BREAKER, 100 A

40 02250180-127 1 VALVE, SOLENOID 2-WAY NC

41 02250180-128 1 VALVE, SOLENOID 3-WAY

42 02250141-442 3 SENSOR, PRESSURE TRANSDUCER

43 02250190-493 1 SENSOR, SOOT CAT C9.3 T4i compliance

44 02250190-481 2 CLAMP, BAND BALL JOINT T4i compliance

45 02250190-492 1 COUPLING, EXHAUST SYSTEM T4i compliance

46 02250190-482 2 CLAMP, BAND FLAT T4i compliance

47 02250190-466 1 TUBE, EXHAUST T4i compliance

48 02250190-489 1 TUBE, EXHAUST BELLOWS T4i compliance

49 02250194-836 1 MUFFLER, SPARK ARRESTING

FLUIDS

50 250030-757 1 LUBRICANT, AWF COMPRESSOR FLUID 5 gal

51 250030-758 1 LUBRICANT, AWF COMPRESSOR FLUID 55 gal

52 02250190-880 1 LUBRICANT, HYDRAULIC FLUID 55 gal

Key No. Order Part No. Qty DESCRIPTION Note

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900iT4 CAT (02250201-743 R03) 8

1.3 ENGINE & COMPRESSOR ASSEMBLY

02250187-212 R08 S1

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900iT4 CAT (02250201-743 R03) 9

1.3 ENGINE & COMPRESSOR ASSEMBLY

02250187-212 R08 S2

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1.3 ENGINE & COMPRESSOR ASSEMBLY

900iT4 CAT (02250201-743 R03) 10

KEY PART NO. QTY DESCRIPTION NOTES

1 02250046-555 1 COUPLING, ASSY 900 CAT

2 02250046-556 1 BUSHING, TAPERLOCK 2”BORE X 1/2”KEY

3 02250049-788 1 SPACER, COUPLING CARBON STEEL

4 02250087-068 1 CONN, SAE X ORFS 1.25”

5 02250087-070 1 ELB,90 SAE X ORFS 1.00”

6 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER

7 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE

8 02250129-183 1 ORF,PLUG BRASS 1/8”NPT x 7/64”

9 02250141-182 1 VLV ASSY,INLET 6” 350PSI

10 02250150-516 1 VALVE, DRAIN 1-1/8-12UNF

11 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS

12 02250185-718 1 ENGINE, DSL CA C9 300HP

13 02250186-523 2 SUPT, ENG MTG 900B

14 02250187-884 1 SUPPORT, FUEL FILTER 900B

15 02250190-869 1 HOSE, MP 7/8ID X 52 OAL FSWV90-FSTR

16 02250190-870 1 HOSE, MP 1 1/8ID X 59 OAL FSWV90-FSTR

17 02250193-305 1 SUPT, FUEL LINES 900B

18 02250193-943 1 HOSE, MP 13/32ID X 54 OAL FSTR-FSW90

19 02250193-944 1 HOSE, MP 13/32ID X 11 OAL FSTR-FSW90

20 02250193-945 1 HOSE, MP 5/8ID X 69 OAL FSRT-FSWV90

21 02250203-935 1 GD, BELT CAT 900C

22 040696 1 GASKET, 1/32 X 6 1/4IDX8 1/4OD

23 043258 1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT

24 045244 1 VALVE, INLINE CHECK(1/4”NPT)DC

25 222607 4 WASHER, SNUBBING 1” BOLT

26 250010-330 4 ISOLATOR, VIBRATION 500 LB. CAPACITY

27 250041-809 1 HOUSING, ADAPTER DXR 20

28 250042-623 1 PLUG, STR THD 3/4-16 SAE VIT

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1.3 ENGINE & COMPRESSOR ASSEMBLY

900iT4 CAT (02250201-743 R03) 11

29 408300-004 1 CLAMP, HOSE 5/16” I.D.

30 408300-009 2 CLAMP, HOSE 1 13/16” I.D.

31 807800-020 1 PLUG, PIPE 1/2” 3000# STL

32 811505-025 2 ADAPTER, FEMALE PIPE 5/8 X 1/4

33 825106-337 4 NUT, HEX PLTD 3/8-16

34 825306-347 9 NUT, HEX F PLTD 3/8-16

35 825510-329 2 NUT, HEX LOCKING 5/8-11

36 828008-025 1 CAPSCREW, HEX 8.8 M8 X 25MM

37 828010-025 1 CAPSCREW, HEX 8.8 M10 X 25MM

38 828408-175 9 CAPSCREW, FERRY HD 1/2-13 X 1 3/4

39 829106-125 4 CAPSCREW, HEX GR5 3/8-16 X 1 1/4

40 829107-200 12 CAPSCREW, HEX GR5 7/16-14 X 2

41 829108-175 16 CAPSCREW, HEX GR5 1/2-13 X 1 3/4

42 829110-125 4 CAPSCREW, HEX GR5 5/8-11 X 1 1/4

43 829110-175 2 CAPSCREW, HEX GR5 5/8-11 X 1 3/4

44 829110-200 2 CAPSCREW, HEX GR5 5/8-11 X 2

45 829116-500 4 CAPSCREW, HEX GR5 1-8 X 5

46 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4

47 837807-112 12 WASHER, SPR LOCK REG PLTD 7/16

48 837808-125 8 WASHER, SPR LOCK REG PLTD 1/2

49 837810-156 10 WASHER, SPR LOCK REG PLTD 5/8

50 837816-250 4 WASHER, SPR LOCK REG PLTD 1

51 838206-071 8 WASHER, PL-B REG PLTD 3/8

52 838210-112 6 WASHER, PL-B REG PLTD 5/8

53 838808-200 1 WASHER, SPR LOCK-METRIC PLTD M8

54 838810-220 1 WASHER, SPR LOCK-METRIC PLTD M10

55 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4

56 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4

KEY PART NO. QTY DESCRIPTION NOTES

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1.3 ENGINE & COMPRESSOR ASSEMBLY

900iT4 CAT (02250201-743 R03) 12

57 865408-170 1 WASHER, METRIC-ISO7089- 8

58 865410-210 1 WASHER, METRIC-ISO7089- 10

59 870010-006 1 RDC,STR THRD VITON 5/8 X 3/8

60 870104-004 1 CONN, STR X JIC 7/16 X 7/16

61 870110-006 1 CONN, STR X JIC 7/8 X 9/16

62 884406-056 2 CONN, STR THD/ORFS 9/16 X 3/8

63 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8

64 884408-088 2 CONN, STR THD/ORFS 7/8 X 13/16

65 886412-075 1 ELB,45 DEG STR THD 3/4 X 3/4” HOSE

66 898612-010 1 CONN, 37FL SW 3/4 X 5/8

67 SEE_CHART_UNIT

1 COMPRESSOR & PARTS

CHART

UNIT PART NO. MODEL NO.

02250194-193 750HH

02250194-195 825

02250194-197 900 & 900H

02250194-200 1050

02250201-857 700HH

02250203-533 600H & 600HH

NOTES:

A1 THIS COMPONENT IS IN THE ENGINE SOLUTION KIT.

A2 TO SCAVENGE LINE.

A3 TO FUEL SUPPLY CONNECTION ON CEM.

A4 TO COOLANT SUPPLY CONNECTION ON CEM.

A5 TO COOLANT RETURN CONNECTION ON CEM.

A6 TO FUEL COOLER

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 13

NOTES

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900iT4 CAT (02250201-743 R03) 14

1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050

02250208-458 R00 S1

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1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 15

02250208-458 R00 S2 1

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1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 16

KEY PART NO. QTY DESCRIPTION NOTES

1 02250045-626 1 SA, 8” INLET VALVE

2 02250046-555 1 COUPLING, ASSY 900 CAT

3 02250046-556 1 BUSHING, TAPERLOCK 2”BORE X 1/2”KEY

4 02250049-788 1 SPACER, COUPLING CARBON STEEL

5 02250087-068 1 CONN,SAE X ORFS 1.25”

6 02250087-070 1 ELB,90 SAE X ORFS 1.00”

7 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER

8 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE

9 02250129-183 1 ORF,PLUG BRASS 1/8”NPT x 7/64”

10 02250150-516 1 VALVE, DRAIN 1-1/8-12UNF

11 02250161-277 0 SENSOR, TEMP THERMISTOR BRASS

12 02250185-718 1 ENGINE,DSL CA C9 300HP

13 02250186-523 2 SUPT,ENG MTG 900B

14 02250187-884 1 SUPPORT, FUEL FILTER 900B

15 02250190-869 1 HOSE,MP 7/8ID X 52 OAL FSWV90-FSTR

16 02250190-870 1 HOSE,MP 1 1/8ID X 59 OAL FSWV90-FSTR

17 02250193-305 1 SUPT,FUEL LINES 900B

18 02250193-943 1 HOSE,MP 13/32ID X 54 OAL FSTR-FSW90

19 02250193-944 1 HOSE,MP 13/32ID X 11 OAL FSTR-FSW90

20 02250194-200 1 COMP&PART

21 02250203-935 1 GD,BELT CAT 900C

22 02250208-509 1 HOSE,MP 5/8ID X 110 OAL FSRT-JIC SWV90

23 040422 1 GASKET, 11 X 8-5/8 X 1/32

24 043258 1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT

25 045244 1 VALVE, INLINE CHECK(1/4”NPT)DC

26 222607 4 WASHER, SNUBBING 1” BOLT

27 250010-330 4 ISOLATOR, VIBRATION 500 LB. CAPACITY

28 250041-809 1 HOUSING, ADAPTER DXR 20

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1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 17

29 250042-623 1 PLUG, STR THD 3/4-16 SAE VIT

30 408300-005 3 CLAMP, HOSE 5/8” I.D.

31 408300-009 2 CLAMP, HOSE 1 13/16” I.D.

32 807800-020 1 PLUG, PIPE 1/2” 3000# STL

33 811505-025 2 ADAPTER, FEMALE PIPE 5/8 X 1/4

34 825106-337 4 NUT, HEX PLTD 3/8-16

35 825306-347 9 NUT, HEX F PLTD 3/8-16

36 825510-329 2 NUT, HEX LOCKING 5/8-11

37 828008-025 1 CAPSCREW, HEX 8.8 M8 X 25MM

38 828010-025 1 CAPSCREW, HEX 8.8 M10 X 25MM

39 828408-175 9 CAPSCREW, FERRY HD 1/2-13 X 1 3/4

40 829106-125 4 CAPSCREW, HEX GR5 3/8-16 X 1 1/4

41 829107-200 12 CAPSCREW, HEX GR5 7/16-14 X 2

42 829108-175 16 CAPSCREW, HEX GR5 1/2-13 X 1 3/4

43 829110-125 4 CAPSCREW, HEX GR5 5/8-11 X 1 1/4

44 829110-175 2 CAPSCREW, HEX GR5 5/8-11 X 1 3/4

45 829110-200 2 CAPSCREW, HEX GR5 5/8-11 X 2

46 829116-500 4 CAPSCREW, HEX GR5 1-8 X 5

47 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4

48 837807-112 12 WASHER, SPR LOCK REG PLTD 7/16

49 837808-125 8 WASHER, SPR LOCK REG PLTD 1/2

50 837810-156 10 WASHER, SPR LOCK REG PLTD 5/8

51 837816-250 4 WASHER, SPR LOCK REG PLTD 1

52 838206-071 8 WASHER, PL-B REG PLTD 3/8

53 838210-112 6 WASHER, PL-B REG PLTD 5/8

54 838808-200 1 WASHER, SPR LOCK-METRIC PLTD M8

55 838810-220 1 WASHER, SPR LOCK-METRIC PLTD M10

56 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4

KEY PART NO. QTY DESCRIPTION NOTES

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1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 18

57 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4

58 865408-170 1 WASHER, METRIC-ISO7089- 8

59 865410-210 1 WASHER, METRIC-ISO7089- 10

60 870010-006 1 RDC,STR THRD VITON 5/8 X 3/8

61 870104-004 1 CONN, STR X JIC 7/16 X 7/16

62 870110-006 1 CONN, STR X JIC 7/8 X 9/16

63 884406-056 2 CONN, STR THD/ORFS 9/16 X 3/8

64 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8

65 884408-088 2 CONN, STR THD/ORFS 7/8 X 13/16

66 886412-075 1 ELB,45 DEG STR THD 3/4 X 3/4” HOSE

67 898612-010 1 CONN, 37FL SW 3/4 X 5/8

NOTES:

A1: THIS COMPONENT IS IN THE ENGINE SOLUTION KIT.

A2: TO SCAVENGE LINE.

A3: TO FUEL SUPPLY CONNECTION ON CEM.

A4: TO COOLANT SUPPLY CONNECTION ON CEM.

A5: TO COOLANT RETURN CONNECTION ON CEM.

A6: TO FUEL COOLER.

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 19

NOTES

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900iT4 CAT (02250201-743 R03) 20

1.5 INTAKE SYSTEM ASSEMBLY

02250187-214 R04 S1

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1.5 INTAKE SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 21

02250187-214 R04 S2

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1.5 INTAKE SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 22

02250187-214 R04 S3

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1.5 INTAKE SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 23

KEY PART NO. QTY DESCRIPTION NOTES

1 02250054-860 17 TUBE, NYL .25 OD X 040W WHT(FT)

2 02250158-314 6 GASKET, SPONGE-RUBBER BLACK

3 02250169-127 1 ELB,RUB 45 DEG 6 X 4 REDUCER

4 02250187-585 1 PIPE, AIR INLET ELB 4” 900B

5 02250187-586 1 PIPE, AIR INLET ELB 6” 900B

6 02250187-587 1 SUPPORT, AIR FLITERS 900B

7 02250187-752 2 FILTER, AIR POWERCORE 6”

8 02250190-873 1 SENSOR, ENGINE AIR INTAKE TIER4

9 02250197-767 1 SUPT, AIR CLR L/H BAFFLE 900B TIER4

10 40302 1 CONNECTOR, HUMP HOSE 6” ID

11 40642 3 CLAMP, HOSE WORM DRIVE 4.5”

12 40643 1 HOSE, HUMP 4”ID X 5”LG

13 49625 1 ELBOW, RUBBER 90 DEG RED 7X6

14 250020-159 4 CLAMP, HOSE 6-9/16” TO 6-1/4”

15 250031-260 1 CLAMP, HOSE (7-3/4” NOM.)

16 813704-125 2 ELBOW, TUBE-90M 1/4 X 1/8

17 838205-071 16 WASHER, PL-B REG PLTD 5/16

18 882608-020 8 SCREW, HEX SERR WASHER M8 X 20

19 884305-075 10 SCREW, HEX SER WASHER 5/16-18 X 3/4

NOTES:

A1 TO COMP INLET VLV

A2 TO ENG TURBO INLET

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900iT4 CAT (02250201-743 R03) 24

1.6 INTAKE SYSTEM ASSEMBLY 1050

02250208-613(r00) S1

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1.6 INTAKE SYSTEM ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 25

02250208-613(r00) S2

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1.6 INTAKE SYSTEM ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 26

02250208-613(r00) S3

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1.6 INTAKE SYSTEM ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 27

KEY PART NO. QTY DESCRIPTION NOTES

1 02250054-860 17 TUBE,NYL .25 OD X 040W WHT(FT)

2 02250158-314 6 GASKET, SPONGE-RUBBER BLACK

3 02250169-127 1 ELB,RUB 45 DEG 6 X 4 REDUCER

4 02250187-585 1 PIPE,AIR INLET ELB 4” 900B

5 02250187-586 1 PIPE,AIR INLET ELB 6” 900B

6 02250187-587 1 SUPPORT,AIR FLITERS 900B

7 02250187-752 2 FILTER, AIR POWERCORE 6”

8 02250190-873 1 SENSOR,ENGINE AIR INTAKE TIER4

9 02250208-611 1 RDC, RUBBER 7 TO 6

10 40302 1 CONNECTOR, HUMP HOSE 6” ID

11 40642 3 CLAMP, HOSE WORM DRIVE 4.5”

12 40643 1 HOSE, HUMP 4”ID X 5”LG

13 41992 1 CLAMP, HOSE 7”

14 43598 1 CLAMP, HOSE 8 1/2”

15 245796 1 ELBOW, RUBBER 90 DEG RED 8X7

16 250020-159 3 CLAMP, HOSE 6-9/16” TO 6-1/4”

17 813704-125 2 ELBOW, TUBE-90M 1/4 X 1/8

18 838205-071 16 WASHER, PL-B REG PLTD 5/16

19 882608-020 8 SCREW, HEX SERR WASHER M8 X 20

20 884305-075 10 SCREW, HEX SER WASHER 5/16-18 X 3/4

NOTES:

A1: TO COMP INLET VLV

A2: TO ENG TURBO INLET

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900iT4 CAT (02250201-743 R03) 28

1.7 ENGINE EXHAUST SYSTEM ASSEMBLY

02250187-213R07

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1.7 ENGINE EXHAUST SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 29

KEY PART NO. QTY DESCRIPTION NOTES

1 02250109-601 1 WEATHERSTRIP, GASKET TRIM-LOC (FT)

2 02250144-566 1 ETHER,STG AID ELEC ECM PIN-27

3 02250158-314 2 GASKET, SPONGE-RUBBER BLACK

4 02250185-722 1 BAIL,LIFTING 4 POINT 900B TIER4

5 02250186-779 1 PNL,EXHAUST MUDULE LH SIDE 900B TIER 4

6 02250186-782 1 PNL,EXHAUST MODULE FRONT 900B TIER 4

7 02250186-783 1 PNL,EXHAUST MODULE 900B TIER 4

8 02250186-785 1 PNL,EXHAUST MODULE RH BOTTOM 900B TIER 4

9 02250186-786 1 PNL,EXHUAST MODULE RH SIDE 900B TIER 4

10 02250186-787 1 PNL,EXHAUST MODULE REAR 900B TIER 4

11 02250186-788 1 PNL,EXHAUST MODULE REAR ACCESS 900B TIER

12 02250186-790 1 PNL,EXHUAST MODULE CENTER TOP 900B TIER 4

13 02250186-791 1 PNL,EXHAUST MODULE LH TOP 900B TIER 4

14 02250186-871 1 SUPT,EMISSIONS MODULE 900B TIER 4

15 02250187-673 4 SUPPORT,PLATE EXHAUST PIPE

16 02250187-676 1 TUBE,EXHAUST W/FLARE 900B

17 02250187-769 1 FAN, 24V 12” BLOWER W/GUARD

18 02250190-466 1 PIPE,EXHAUST 900B

19 02250190-473 3 SEAL,GROMMET SILICONE 0-1” DIA

20 02250190-474 1 SEAL,GROMMET SILICONE 0-2.5”DIA

21 02250190-481 2 CLP,BAND BALL JOINT 4” CAT

22 02250190-482 2 CLP,BAND 4” FLAT CAT

23 02250190-484 2 CLP,BAND 5” FLAT CAT

24 02250190-489 1 JNT,EXP 4” BELLOWS CAT

25 02250190-490 1 ENG EXH SYS,CAT C9 TIER 4

26 02250190-492 1 CPLG,EXH. SYSTEM 900B CAT

27 02250190-493 1 SENSOR,SOOT CAT C9 TIER4

28 02250190-494 1 LOOSE PARTS CAT C9 ENG AND EXH

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1.7 ENGINE EXHAUST SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 30

29 02250191-166 1 HOSE,MP 5/16ID X 39 SEAL LOK

30 02250191-167 1 HOSE,MP 5/16ID X 55 SEAL LOK

31 02250191-168 1 HOSE,MP 5/16ID X 58 SEAL LOK

32 02250191-862 1 PNL,EXHAUST MOD AIR DIVERTER 900B

33 02250191-863 1 PNL,EXH MOD ADAPTOR 900B

34 02250191-951 1 TUBE,EXHAUST 900B

35 02250193-301 1 WRAP,BLANKET ENG TO CEM 900B

36 02250193-303 1 WRAP,BLANKET EXHAUST PIPE 900B

37 02250193-405 2 SUPT,BRACKET EXHAUST PIPE 900B

38 02250193-412 1 WRAP,BLANKET CEM BELLOWS

39 02250194-835 1 TUBE,EXHAUST ELBOW 900B

40 02250194-836 1 MUF,SPARK ARRESTOR

41 02250196-494 1 PNL, ACCESS CTL FLTR 1600F

42 02250200-516 1 CAP,RAIN SPL 5 INCH STNLS STL

43 02250200-522 1 GD,RAIN 900B EXHAUST

44 02250204-369 2 BAND, MOUNTING 5”

45 241260 1 CLAMP, SEAL 5”

46 250008-322 2 U-BOLT, HOSE REEL MOUNT 110-250

47 408300-004 2 CLAMP, HOSE 7/8”I.D.

48 825505-166 4 NUT, HEX LOCKING 5/16-18

49 829110-200 16 CAPSCREW, HEX GR5 5/8-11 X 2

50 829705-075 126 SCREW, HEX SER WASHER 5/16-18 X 3/4

51 837810-156 16 WASHER, SPR LOCK REG PLTD 5/8

52 838202-045 4 WASHER, PL-B REG PLTD #10

53 838205-071 114 WASHER, PL-B REG PLTD 5/16

54 838206-071 4 WASHER, PL-B REG PLTD 3/8

55 838210-112 16 WASHER, PL-B REG PLTD 5/8

56 838305-071 2 WASHER, PL-B WIDE PLTD 5/16

KEY PART NO. QTY DESCRIPTION NOTES

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1.7 ENGINE EXHAUST SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 31

57 865716-500 4 WASHER, ISO 7093-16-140HV

58 866506-337 4 NUT, HEX 3/8-16 PLTD

59 876002-050 2 SCREW,RND PHILLIPS 10-24 X 1/2”

60 882616-070 4 SCREW, HEX SERR WASHER M16 X 70

61 884302-075 4 SCREW, HEX SER WASHER #10-24 X 3/4

62 884406-044 2 CONN, STR THD/ORFS 7/16 X 3/8

Notes:

A1 EXHAUST FROM TURBOCHARGER OUTLET

A2 FRESH AIR FROM TURBOCHARGER OUTLET

A3 COOLANT SUPPLY FROM ENGINE

A4 COOLANT RETURN TO ENGINE

A5 FUEL SUPPLY FROM ENGINE

A6 MOUNT TO COOLER PACK PARTITION

A7 MOUNT TO AIR BAFFLE

A8 TO PRIMING PUMP/FILTER ON ENGINE

A9 TO COOLANT PORT ON HEAD OF ENGINE

A10 TO COOLANT PORT ON ENGINE BLOCK

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 32

1.8 HYDRAULIC FAN DRIVE ASSEMBLY

02250188-394R03 S1

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1.8 HYDRAULIC FAN DRIVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 33

02250188-394R03 S2

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1.8 HYDRAULIC FAN DRIVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 34

02250188-394R03 S3

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1.8 HYDRAULIC FAN DRIVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 35

KEY PART NO. QTY DESCRIPTION NOTES

1 02250087-071 2 ELB,90 SAE X ORFS 1.25”

2 02250099-766 3 ELB,90 SAE X ORFS .75”

3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS

4 02250182-260 2 PLT,CVR 1/2” & 5/8” TUBE CLAMP

5 02250182-270 1 CLP, 1/2” TUBE HALVES

6 02250186-595 1 PUMP, HYDRAULIC SYSTEM 900B

7 02250186-648 1 PMP, HYD GEAR C9 900B

8 02250187-154 1 TNK,ASSY HYDRAULIC SUMP TIER 4

9 02250189-472 1 VLV,ASSY THERMAL BYPASS 100DEG

10 02250189-473 1 FILTER, ASSY CORELESS 1” SAE

11 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”

12 02250189-703 8 CLAMP,TUBE CUSH-A-CLAMP 3/4”

13 02250189-776 1 ELB,90 SAE X ORFS 3/4”

14 02250189-778 1 ELB,90 SAE X ORFS 3/8”

15 02250189-779 1 ELB,90 SAE X ORFS 1/2”

16 02250189-785 2 CLP,TUBE HALVES 3/4”

17 02250189-972 1 SUPT,BRACKET THERMAL VALVE 900B

18 02250189-973 1 SUPT, BRACKET FILTER ASSY 900B

19 02250190-116 1 TUBE,HOSE ASSY TANK TO GEAR PUMP 900B

20 02250190-118 1 TUBE,HOSE ASSY AFT COOLER MTR TO THERM V

21 02250190-119 1 TUBE, THERM VALVE TO FILTER 900B

22 02250190-120 1 TUBE, HOSE ASSY FILTER TO PISTON PUMP 900B

23 02250190-121 1 TUBE, HOSE ASSY MAIN FAN MOTOR TO FILTER 900B

24 02250190-122 1 TUBE,HOSE ASSY DRAIN LINE 1 900B

25 02250190-149 1 TUBE, THERM VALVE TO COOLER 900B

26 02250190-163 2 HOSE,MP 5/8”ID X 19 OAL F90SD-FSTR

27 02250190-164 1 HOSE,MP 5/16”ID X 19.5 OAL FSTR-FSTR

28 02250190-165 1 HOSE,MP 5/16”ID X 50.5 OAL FSTR-FSTR

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1.8 HYDRAULIC FAN DRIVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 36

29 02250190-166 1 HOSE,MP 1-1/8”ID X 46.25 OAL FSTR-F90SD

30 02250190-167 1 HOSE,XHP 3/4”ID X 68 OAL FSTR-FSTR

31 02250190-180 1 SUPT,BRKT TUBE CLAMPS 900B

32 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP

33 02250190-798 1 GEAR,HYDRAULIC PUMP 900B

34 02250190-799 1 ADPTR,HYDRAULIC PUMP 900B

35 02250190-800 1 GSKT,HYD PUMP ADP TO ENGINE 900B

36 02250190-801 1 GSKT,HYD PUMP TO ADPTR 900B

37 02250203-968 1 CONN, STR THD/ORFS 1 1/16 X 3/4

38 825208-448 2 NUT, HEX PLTD 1/2-13

39 826502-243 1 O-RING, VITON 4 1/8 X 1/8”

40 827905-325 2 CAPSCREW, HEX GR8 5/16-18 X 3 1/4

41 829105-100 9 CAPSCREW, HEX GR5 5/16-18 X 1

42 829105-225 3 CAPSCREW, HEX GR5 5/16-18 X 2 1/4

43 829108-125 2 CAPSCREW, HEX GR5 1/2-13 X 1 1/4

44 829108-350 2 CAPSCREW, HEX GR5 1/2-13 X 3 1/2

45 837205-071 15 WASHER, PL-B REG UNFIN 5/16

46 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2

47 838805-120 1 WASHER, SPR LOCK-METRIC PLTD M5

48 870708-153 2 WASHER, EXTRA THK PLTD 1/2

49 881503-150 1 WSHR, FLT LG 3/16 X 1 1/2 PLT

50 882305-014 1 CAPSCREW, SOC BTN HD M5 X 14MM

51 884305-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4

52 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

53 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8

54 884408-106 1 CONN, STR THD/ORFS 1 1/16 X 1/2

55 884412-106 1 CONN, STR THD/ORFS 1 1/16 X 3/4

56 884416-106 1 CONN, STR THD/ORFS 1 7/16 X 1 1/16

KEY PART NO. QTY DESCRIPTION NOTES

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1.8 HYDRAULIC FAN DRIVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 37

57 892506-068 1 TEE,UNION ORFS 3/8

58 892516-144 1 TEE,UNION ORFS 1

59 892712-106 1 TEE,STR THD/ORFS RUN 3/4

60 893101-043 2 RED,ORFS TUBE/SW 1 X 3/4

61 893101-045 1 RED, ORFS/TUB 1 7/16 x 1 11/16

62 893102-053 1 RED,ORFS TUBE/SW 1 1/4 X 3/4

63 893216-075 1 ADPT,EXP ORFS/SW 1 X 3/4

Notes:

A1 TO MAIN COOLER MTR

A2 FROM MAIN COOLER MTR

A3 MAIN COOLER MTR DRAIN

A4 TO HYD COOLER OUT

A5 TO HYD COOLER IN

A6 TO HYD COOLER OUT

A7 ENG FAN DRIVE GEAR PAD

A8 TO COOLER PACK BAFFLE

A9 TO FRAME MOUNTING BLOCK

A10 TO COOLER BAFFLE

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 38

1.9 MAIN COOLER ASSEMBLY

02250186-580R03 S1

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1.9 MAIN COOLER ASSEMBLY

900iT4 CAT (02250201-743 R03) 39

02250186-580R03 S2

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1.9 MAIN COOLER ASSEMBLY

900iT4 CAT (02250201-743 R03) 40

KEY PART NO. QTY DESCRIPTION NOTES

1 02250094-185 4 GROMMET, RUB MTG 35 LBS

2 02250134-501 1 COOLER, OIL ES -6 FUEL DE-18 (FLAT)

3 02250186-585 1 GD, FAN MAIN RH 900B

4 02250186-587 1 GD,FAN MAIN LH 900B

5 02250186-589 1 SHRD, FAN MAIN 900B

6 02250186-591 1 FAN, MAIN 900C

7 02250186-593 1 MTR, HYD MAIN 900B

8 02250186-641 1 SUPT, FUEL CLR RH 900B

9 02250186-642 1 SUPT, FUEL CLR LH 900B

10 02250187-983 2 COVER, ACS MAIN FAN SHROUD 900B

11 02250189-776 1 ELB,90 SAE X ORFS 3/4”

12 02250189-779 2 ELB,90 SAE X ORFS 1/2”

13 02250190-168 1 TUBE, COOLER IN 900B

14 02250190-169 1 TUBE, HYD COOLER OUT 900B

15 02250190-170 1 SUPT,PLATE BULKHEAD FITTINGS 900B

16 02250190-773 1 CLR, ASSY 900B TIER 4

17 02250194-649 1 TUBE,FUEL COOLER IN 900B

18 02250194-651 1 TUBE,FUEL COOLER OUT 900B

19 02250207-010 1 SUPT,PLATE FUEL/OIL LINES

20 825206-337 2 NUT, HEX PLTD 3/8-16

21 825508-262 2 NUT, HEX LOCKING 1/2-13

22 826006-337 15 NUT, HEX PLTD 3/8-16

23 828008-020 19 CAPSCREW, HEX 8.8 M8 X 20MM

24 828010-025 12 CAPSCREW, HEX 8.8 M10 X 25MM

25 829106-300 4 CAPSCREW, HEX GR5 3/8-16 X 3

26 829108-175 2 CAPSCREW, HEX GR5 1/2-13 X 1 3/4

27 829705-100 20 SCREW, HEX SER WASHER 5/16-18 X 1

28 829706-100 18 SCREW, HEX SER WASHER 3/8-16 X 1

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1.9 MAIN COOLER ASSEMBLY

900iT4 CAT (02250201-743 R03) 41

29 829708-150 4 SCREW, HEX SER WASHER 1/2-13 X 1 1/2

30 837806-094 4 WASHER, SPR LOCK REG PLTD 3/8

31 838206-071 4 WASHER, PL-B REG PLTD 3/8

32 838207-071 4 WASHER, PL-B REG PLTD 7/16

33 838208-112 4 WASHER, PL-B REG PLTD 1/2

34 838306-112 29 WASHER, PL-B WIDE PLTD 3/8

35 870705-086 12 WASHER, EXTRA THK PLTD 5/16

36 870706-108 2 WASHER, EXTRA THK PLTD 3/8

37 875016-270 1 WASHER, METRIC HARDENED 16 X 27

38 882710-250 12 WSHR, METRIC FLT THIN 10 X 25

39 884412-088 1 CONN, STR THD/ORFS 7/8 X 3/4

40 892308-081 1 UNION,ORFS BHD 1/2

41 892312-118 2 UNION,ORFS BHD 3/4

42 892412-118 1 TEE,BLKHD RUN ORFS 3/4

43 893102-032 1 RED,ORFS TUBE/SW 3/4 X 1/2

44 893516-150 1 NUT, HEX METRIC M16 X 1.5

NOTES:

1 ALL PARTS SUPPLIED FROM VENDOR WITH HARDWARE.

2 INSPECT ALL PARTS INDIVIDUALLY PER PARTS LIST.

3 COOLER ASSEMBLY TO BE SEALED WITH WEATHER STRIPPING/FOAM AND ALL PORTS TO BE PLUGGED.

4 SULLAIR PART NUMBER AND REVISION TO BE MARKED ON ASSEMBLY.

5 USE TORQUE SPEC PE008.

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 42

1.10 DISCHARGE COOLER ASSEMBLY

02250188-287R03 S1

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1.10 DISCHARGE COOLER ASSEMBLY

900iT4 CAT (02250201-743 R03) 43

02250188-287R03 S2

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1.10 DISCHARGE COOLER ASSEMBLY

900iT4 CAT (02250201-743 R03) 44

KEY PART NO. QTY DESCRIPTION NOTES

1 02250186-579 1 COOLER,AIR/AIR 900B TIER 4

2 02250186-643 1 SUPT, AIR CLR LIFT 900B

3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4

4 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900B TIER4

5 02250189-167 1 BAF, AIR CLR BOT 1600F

6 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4

7 829705-100 8 SCREW, HEX SER WASHER 5/16-18 X 1

8 838305-071 8 WASHER, PL-B WIDE PLTD 5/16

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900iT4 CAT (02250201-743 R03) 45

NOTES

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900iT4 CAT (02250201-743 R03) 46

1.11 DEARERATION TANK ASSEMBLY

02250190-677R02 S1

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1.11 DEARERATION TANK ASSEMBLY

900iT4 CAT (02250201-743 R03) 47

02250190-677R02 S2

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1.11 DEARERATION TANK ASSEMBLY

900iT4 CAT (02250201-743 R03) 48

KEY PART NO. QTY DESCRIPTION NOTES

1 02250097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE 0

2 02250165-908 1 SENSOR, ENGINE COOLANT CAT

3 02250166-711 1 CONN,HOSE BARB 5/16” HOSE X 1/4” NPT

4 02250186-640 1 TANK,DEARERATION 900B

5 40513 2 CLAMP, HOSE 13/16” TO 1-1/2”

6 47235 5 CLAMP, HOSE 3/8” -

7 406615 1 ELBOW, 5/16”HOSE X 1/4”NPT

8 829706-100 4 SCREW, HEX SER WASHER 3/8-16 X 1

9 838306-112 4 WASHER, PL-B WIDE PLTD 3/8

10 842315-031 11 HOSE, FUEL LINE 5/16 (FT)

11 886120-075 3 HOSE,HTR HEAVY WALL 3/4 (FT)

12 886212-075 1 ADPT,3/4” HOSE X 3/4 SAE STR THD

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900iT4 CAT (02250201-743 R03) 49

NOTES

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900iT4 CAT (02250201-743 R03) 50

1.12 COOLING SYSTEM ASSEMBLY

02250187-215R06

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1.12 COOLING SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 51

KEY PART NO. QTY DESCRIPTION NOTES

1 02250129-227 16 CLAMP, T-BOLT SS BAND 3.50”ID

2 02250129-233 4 HOSE, BELLOW CHRG AIR 3” ID C9

3 02250138-968 8 CLAMP, HOSE CONST TORQUE 57-79

4 02250175-918 2 FLG, 1.5” SAE J518 SPLIT CE

5 02250186-637 1 SUPT, CLR MAIN TOP 900B

6 02250186-638 1 SUPT, CLR MAIN BAFL 900B

7 02250186-639 1 BAF, CLR MAIN 900B

8 02250187-249 1 TUBE,CAC UPPER 900B

9 02250187-250 1 TUBE,CAC LOWER 900B

10 02250187-251 1 TUBE,RAD UPPER 900B

11 02250187-252 1 TUBE,RAD LOWER 900B

12 02250187-253 1 TUBE,OIL CLR UPPER 900B

13 02250187-254 1 TUBE,OIL COOLER LOWER 900B

14 02250187-982 1 BAF,COOLER MAIN LH 900B

15 02250188-325 1 HOSE,MP 1 3/8”ID X 52 OAL FSTR-FSTR

16 02250189-459 4 CLAMP,TUBE CUSH-A-CLAMP 1 1/2”

17 02250190-465 1 HOSE, AIR TREATMENT 900B

18 02250190-467 1 ELB,SILICONE 1.75” ID

19 02250190-468 1 HOSE, HUMP 1.75” ID

20 02250190-575 1 SA,CLG PACK MAIN 900B

21 02250190-576 1 SA,OIL FILTER 900B

22 02250190-577 1 SA,HYD FAN DRIVE 900B

23 02250190-847 1 SA,DEARERATION TNK 900B

24 02250190-898 1 SUPT,CLR MAIN TOP LH 900B

25 02250190-906 1 SUPT,BAFFLE MAIN CLR 900B

26 02250193-331 1 WRAP,BLANKET CAC PIPE 900B

27 02250200-270 1 BAF,COOLER MAIN RH 900B

28 02250205-196 1 HOSE,MP 1 3/8”ID X 25.5 OAL FSTR-FSTR

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1.12 COOLING SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 52

29 40083 4 CLAMP, HOSE 1 13/16” X 2 3/4” ADJ.

30 407749 4 HOSE,RAD UPPER 2-1/2 X 6”

NOTES:

A1 TO ENGINE AIR IN

A2 TO ENGINE TURBO

A3 TO ENGINE COOLANT CONN.

A4 TO COMPRESSOR UNIT

A5 TO DISCHARGE TANK

A6 TO ENGINE COOLANT OUT

A7 TO EXHAUST TREATMENT

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 53

NOTES

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900iT4 CAT (02250201-743 R03) 54

1.13 COOLING SYSTEM ASSEMBLY - HH

02250203-699(R02)

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1.13 COOLING SYSTEM ASSEMBLY - HH

900iT4 CAT (02250201-743 R03) 55

KEY PART NO. QTY DESCRIPTION NOTES

1 02250109-805 1 HOSE, MP 1/4”ID X 23 OAL

2 02250113-668 1 VLV, OIL STOP

3 02250129-227 16 CLAMP, T-BOLT SS BAND 3.50”ID

4 02250129-233 4 HOSE, BELLOW CHRG AIR 3” ID C9

5 02250138-968 8 CLAMP, HOSE CONST TORQUE 57-79

6 02250167-738 1 ELB, TUBE 90° 1-7/8 M/F SAE

7 02250175-918 2 FLG, 1.5” SAE J518 SPLIT CE

8 02250186-637 1 SUPT, CLR MAIN TOP 900B

9 02250186-638 1 SUPT, CLR MAIN BAFL 900B

10 02250186-639 1 BAF, CLR MAIN 900B

11 02250187-249 1 TUBE,CAC UPPER 900B

12 02250187-250 1 TUBE,CAC LOWER 900B

13 02250187-251 1 TUBE,RAD UPPER 900B

14 02250187-252 1 TUBE,RAD LOWER 900B

15 02250187-253 1 TUBE,OIL CLR UPPER 900B

16 02250187-254 1 TUBE,OIL COOLER LOWER 900B

17 02250187-982 1 BAF,COOLER MAIN LH 900B

18 02250188-324 1 HOSE,MP 1 3/8”ID X 25.5 OAL

19 02250188-325 1 HOSE, MP 1 3/8”ID X 52 OAL

20 02250189-459 4 CLAMP,TUBE CUSH-A-CLAMP 1 1/2”

21 02250190-465 1 HOSE, AIR TREATMENT 900B

22 02250190-467 1 ELB,SILICONE 1.75” ID

23 02250190-468 1 HOSE, HUMP 1.75” ID

24 02250190-575 1 SA,CLG PACK MAIN 900B

25 02250190-577 1 SA,HYD FAN DRIVE 900B

26 02250190-847 1 SA,DEARERATION TNK 900B

27 02250190-898 1 SUPT,CLR MAIN TOP LH 900B

28 02250190-906 1 SUPT,BAFFLE MAIN CLR 900B

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1.13 COOLING SYSTEM ASSEMBLY - HH

900iT4 CAT (02250201-743 R03) 56

29 02250193-331 1 WRAP,BLANKET CAC PIPE 900B

30 02250200-270 1 BAF,COOLER MAIN RH 900B

31 02250204-772 1 SA, OIL FILTER 900C

32 40083 4 CLAMP, HOSE 1 13/16” X 2 3/4” ADJ.

33 407749 4 HOSE,RAD UPPER 2-1/2 X 6”

34 829105-100 3 CAPSCR, HEX GR5 5/16-18 X 1

35 829706-100 13 SCREW, HEX SER WASHER 3/8-16 X 1

36 837205-071 3 WASHER, PL-B REG UNFIN 5/16

37 838306-112 12 WASHER, PL-B WIDE PLTD 3/8

38 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8

39 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4

40 870124-020 1 CONN, STR X JIC 1 7/8 X 1 5/8

41 870124-024 1 CONN, STR X JIC 1 7/8 X 1 7/8

42 870705-086 2 WASHER, EXTRA THK PLTD 5/16

43 884305-075 7 SCREW, HEX SER WASHER 5/16-18 X 3/4

NOTES:

A1: TO ENGINE AIR IN

A2: TO ENGINE TURBO

A3: TO ENGINE COOLANT CONN.

A4: TO DISCHARGE TANK

A5: TO ENGINE COOLANT OUT

A6: TO EXHAUST TREATMENT

A7: INCLUDED IN SUB-ASSY 02250190-576

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 57

NOTES

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900iT4 CAT (02250201-743 R03) 58

1.14 HYDRAULIC SYSTEM

02250188-394 R03 S1

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 59

02250188-394 R03 S2

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 60

02250188-394 R03 S3

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 61

KEY PART NO. QTY DESCRIPTION NOTES

1 02250087-071 2 ELB,90 SAE X ORFS 1.25”

2 02250099-766 3 ELB,90 SAE X ORFS .75”

3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS

4 02250182-260 2 PLT,CVR 1/2” & 5/8” TUBE CLAMP

5 02250182-270 1 CLP, 1/2” TUBE HALVES

6 02250186-595 1 PUMP, HYDRAULIC SYSTEM 900B

7 02250186-648 1 PMP, HYD GEAR C9 900B

8 02250187-154 1 TNK,ASSY HYDRAULIC SUMP TIER 4

9 02250189-472 1 VLV,ASSY THERMAL BYPASS 100DEG

10 02250189-473 1 FILTER, ASSY CORELESS 1” SAE

11 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”

12 02250189-703 8 CLAMP,TUBE CUSH-A-CLAMP 3/4”

13 02250189-776 1 ELB,90 SAE X ORFS 3/4”

14 02250189-778 1 ELB,90 SAE X ORFS 3/8”

15 02250189-779 1 ELB,90 SAE X ORFS 1/2”

16 02250189-785 2 CLP,TUBE HALVES 3/4”

17 02250189-972 1 SUPT,BRACKET THERMAL VALVE 900B

18 02250189-973 1 SUPT, BRACKET FILTER ASSY 900B

19 02250190-116 1 TUBE,HOSE ASSY TANK TO GEAR PUMP 900B

20 02250190-118 1 TUBE,HOSE ASSY AFT COOLER MTR TO THERM V

21 02250190-119 1 TUBE, THERM VALVE TO FILTER 900B

22 02250190-120 1 TUBE, HOSE ASSY FILTER TO PISTON PUMP 900B

23 02250190-121 1 TUBE, HOSE ASSY MAIN FAN MOTOR TO FILTER 900B

24 02250190-122 1 TUBE,HOSE ASSY DRAIN LINE 1 900B

25 02250190-149 1 TUBE, THERM VALVE TO COOLER 900B

26 02250190-163 2 HOSE,MP 5/8”ID X 19 OAL F90SD-FSTR

27 02250190-164 1 HOSE,MP 5/16”ID X 19.5 OAL FSTR-FSTR

28 02250190-165 1 HOSE,MP 5/16”ID X 50.5 OAL FSTR-FSTR

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 62

29 02250190-166 1 HOSE,MP 1-1/8”ID X 46.25 OAL FSTR-F90SD

30 02250190-167 1 HOSE,XHP 3/4”ID X 68 OAL FSTR-FSTR

31 02250190-180 1 SUPT,BRKT TUBE CLAMPS 900B

32 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP

33 02250190-798 1 GEAR,HYDRAULIC PUMP 900B

34 02250190-799 1 ADPTR,HYDRAULIC PUMP 900B

35 02250190-800 1 GSKT,HYD PUMP ADP TO ENGINE 900B

36 02250190-801 1 GSKT,HYD PUMP TO ADPTR 900B

37 02250203-968 1 CONN, STR THD/ORFS 1 1/16 X 3/4

38 825208-448 2 NUT, HEX PLTD 1/2-13

39 826502-243 1 O-RING, VITON 4 1/8 X 1/8”

40 827905-325 2 CAPSCREW, HEX GR8 5/16-18 X 3 1/4

41 829105-100 9 CAPSCREW, HEX GR5 5/16-18 X 1

42 829105-225 3 CAPSCREW, HEX GR5 5/16-18 X 2 1/4

43 829108-125 2 CAPSCREW, HEX GR5 1/2-13 X 1 1/4

44 829108-350 2 CAPSCREW, HEX GR5 1/2-13 X 3 1/2

45 837205-071 15 WASHER, PL-B REG UNFIN 5/16

46 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2

47 838805-120 1 WASHER, SPR LOCK-METRIC PLTD M5

48 870708-153 2 WASHER, EXTRA THK PLTD 1/2

49 881503-150 1 WSHR, FLT LG 3/16 X 1 1/2 PLT

50 882305-014 1 CAPSCREW, SOC BTN HD M5 X 14MM

51 884305-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4

52 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

53 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8

54 884408-106 1 CONN, STR THD/ORFS 1 1/16 X 1/2

55 884412-106 1 CONN, STR THD/ORFS 1 1/16 X 3/4

56 884416-106 1 CONN, STR THD/ORFS 1 7/16 X 1 1/16

KEY PART NO. QTY DESCRIPTION NOTES

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 63

57 892506-068 1 TEE,UNION ORFS 3/8

58 892516-144 1 TEE,UNION ORFS 1

59 892712-106 1 TEE,STR THD/ORFS RUN 3/4

60 893101-043 2 RED,ORFS TUBE/SW 1 X 3/4

61 893101-045 1 RED, ORFS/TUB 1 7/16 x 1 11/16

62 893102-053 1 RED,ORFS TUBE/SW 1 1/4 X 3/4

63 893216-075 1 ADPT,EXP ORFS/SW 1 X 3/4

NOTES:

A1: TO MAIN COOLER MOTOR

A2: FROM MAIN COOLER MOTOR

A3: MAIN COOLER MOTOR DRAIN

A4: TO HYD COOLER OUT

A5: TO HYD COOLER IN

A6: TO HYD COOLER OUT

A7: ENGINE FAN DRIVE GEAR PAD

A8: TO COOLER PACK BAFFLE

A9: TO FRAME MOUNTING BLOCK

A10: TO COOLER BAFFLE

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 64

1.13 HYDRAULIC SYSTEM

02250187-154 R01

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1.14 HYDRAULIC SYSTEM

900iT4 CAT (02250201-743 R03) 65

KEY PART NO. QTY DESCRIPTION NOTES

1 02250097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE

2 02250187-157 1 CAP, AIR BREATHER HYD SUMP

3 02250187-158 1 TNK, HYD SUMP

4 02250187-160 1 VLV, CHK HYD SUMP

5 02250189-398 1 FILTER, STRAINER HYDRAULIC

6 02250189-399 1 SWITCH, FLOAT

7 875706-056 3 PLUG, STR THD HOL HX 9/16-18

NOTES:

1. MARK/TAG PART WITH SULLAIR PART NUMBER AND REVISION.

2. PRESSURE TEST TO 5 PSI FOR LEAKS.

3. ALL HOLES CAPPED OR PLUGGED BEFORE SHIPPING.

4. ITEM #6 TO BE INSTALLED IN NORMALLY OPEN DRY ORIENTATION.

ARROW TO POINT TOWARDS BOTTOM OF TANK.

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900iT4 CAT (02250201-743 R03) 66

1.15 OIL FILTER ASSEMBLY

02250187-223R00

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1.15 OIL FILTER ASSEMBLY

900iT4 CAT (02250201-743 R03) 67

KEY PART NO. QTY DESCRIPTION NOTES

1 02250049-934 1 FILTERSTAT, DUAL 1-1/2 NPT

2 02250186-820 1 SUPT,OIL FLTR BLK 900B

3 250025-526 2 ELEMENT, FLUID FILTER (REF 250025-523 TAB)

4 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4

5 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4

6 838206-071 4 WASHER, PL-B REG PLTD 3/8

7 860024-150 1 ELBOW, 37FL 45M 1 1/2 X 1 1/2

8 860124-150 1 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2

9 860224-150 2 ELBOW, 37FL 90M 1 1/2 X 1 1/2

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900iT4 CAT (02250201-743 R03) 68

1.16 AIR CONTROLS MANIFOLD (DUAL)

02250190-398R05

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1.16 AIR CONTROLS MANIFOLD (DUAL)

900iT4 CAT (02250201-743 R03) 69

KEY PART NO. QTY DESCRIPTION NOTES

1 02250046-568 1 VALVE, PRESSURE REGULATOR

2 02250148-608 2 VLV,PRESS REG 1/4” NPT 70-250#

3 02250162-061 2 PIN, SAFETY SNAP 5/16 X 2 3/4

4 02250180-127 1 VLV, SOL 2-WAY NC 0-1500 PSI

5 02250195-518 1 SUPT, BRACKET RH

6 02250195-520 1 SUPT, BRACKET LH

7 02250195-521 1 SUPT, BRACKET CONTROLS

8 02250195-578 1 TUBE, 1 ELBOW 1/4” SS

9 02250195-579 1 TUBE, 2 1/4” SS

10 02250195-580 1 TUBE, 3 1/4” SS

11 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI

12 250019-142 1 NIPPLE, PIPE-XS 316S 1/4 X CL

13 408893 1 VALVE, SHUTTLE 1/4” (DBL CHK)

14 841500-004 3 BULKHEAD, PIPE 1/4” NPT

15 876730-010 1 TEE, PIPE 300# 1/4 SS

16 876930-010 1 CROSS, PIPE 1/4” 300# SS

17 877004-025 6 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS

18 881304-025 6 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

19 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4

20 889304-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4

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900iT4 CAT (02250201-743 R03) 70

1.17 AIR CONTROLS MANIFOLD (SINGLE)

02250202-099R02

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1.17 AIR CONTROLS MANIFOLD (SINGLE)

900iT4 CAT (02250201-743 R03) 71

KEY PART NO. QTY DESCRIPTION NOTES

1 02250046-568 1 VALVE, PRESSURE REGULATOR

2 02250148-608 1 VLV,PRESS REG 1/4” NPT 70-250#

3 02250162-061 2 PIN, SAFETY SNAP 5/16 X 2 3/4

4 02250195-518 1 SUPT, BRACKET RH

5 02250195-520 1 SUPT, BRACKET LH

6 02250195-521 1 SUPT, BRACKET CONTROLS

7 02250195-580 1 TUBE, 3 1/4” SS

8 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI

9 841500-004 2 BULKHEAD, PIPE 1/4” NPT

10 876730-010 2 TEE, PIPE 300# 1/4 SS

11 877004-025 2 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS

12 881304-025 4 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

13 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4

14 889304-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4

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900iT4 CAT (02250201-743 R03) 72

1.18 HIGH PRESSURE COMPONENT ASSEMBLY

02250190-397R06

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1.18 HIGH PRESSURE COMPONENT ASSEMBLY

900iT4 CAT (02250201-743 R03) 73

KEY PART NO. QTY DESCRIPTION NOTES

1 02250180-128 1 VLV, SOL 3-WAY 0-235 PSI

2 876930-010 1 CROSS, PIPE 1/4” 300# SS

3 878800-010 1 ELBOW, PIPE 90 1/4” 2000# SS

4 881304-025 2 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

5 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4

6 889304-025 4 ELBOW, 37FL 90M SS 1/4 X 1/4

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900iT4 CAT (02250201-743 R03) 74

1.19 INLET VALVE ASSEMBLY

02250054-762R08

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1.19 INLET VALVE ASSEMBLY

900iT4 CAT (02250201-743 R03) 75

KEY PART NO. QTY DESCRIPTION NOTES

1 02250054-750 1 HOUSING, BODY 6.5” INLET VALVE

2 02250054-754 1 PLATE, ASSY 6.5” INLET VALVE

3 02250054-757 1 CVR, INTER 6.50” VALVE

4 02250054-759 1 PISTON, 6.50 INLET VALVE

5 02250054-761 1 SPG, COMPRESION, 1.50 LBS

6 02250054-868 1 COVER, ASSEMBLY 6.50” INLET VALVE

7 02250139-189 1 SHAFT, 6.50” INLET VALVE

8 250014-060 1 ORF, CTL .094 1/8 FNPT X 1/8 MNPT

9 250042-384 1 SPG,COM 144#INTER

10 826502-214 1 O-RING, VITON 1 X 1/8”

11 826502-340 1 O-RING, VITON 3 3/8 X 3/16”

12 828406-175 18 CAPSCREW, FERRY HD 3/8-16 X 1 3/4

13 829104-075 1 CAPSCREW, HEX GR5 1/4-20 X 3/4

14 837804-062 1 WASHER, SPR LOCK REG PLTD 1/4

15 866900-010 1 PLUG, PIPE 1/4” 3000# STL PLT

NOTES:

1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.

2 TORQUE PER SULLAIR SPEC PE008

3 APPLY ANTI-SEIZE.

4 LOCK WITH SULLAIR ADHESIVE #5910,COLOR CODE: PURPLE.

5 REFERENCE BOM 02250141-182.

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900iT4 CAT (02250201-743 R03) 76

1.20 INLET VALVE ASSEMBLY 1050

02250045-625R06

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1.20 INLET VALVE ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 77

KEY PART NO. QTY DESCRIPTION NOTES

1 250042-276 1 HOUSING, BODY 8” INLET VALVE

2 02250048-491 1 COVER, ASSEMBLY 8” INLET VALVE

3 250042-297 1 PLATE, FLOW CONTROL 8” INLET VALVE

4 250042-301 1 COVER, INTER 8” INLET VALVE

5 250042-299 1 PISTON, 8” INLET VALVE

6 250042-384 1 SPRING, COMP, 144 LBS OUTER

7 02250139-188 1 SHAFT, 8” INLET VALVE

8 250042-383 1 SPRING, COMP, 109 LBS OUTER

9 250042-656 1 SPRING, COMP, 2.61 LBS OUTER

10 829104-075 1 CAPSCREWEW, HX GR5 1/4 - 20 X 3/4”

11 837804-062 1 WASHER, SPR LOCK REG PLTD 1/4”

12 826502-426 1 O-RING, VITON 4 5/8 X 1/4

13 826502-214 1 O-RING, VITON 1 X 1/8

14 828406-175 18 SCREW, FERRY HD, 3/8 - 16 X 1 3/4 LG

15 866900-010 1 PLUG, PIPE 1/4: 3000# STL PLT

16 250014-060 1 ORIFICE, .093 X .125M X .125F

NOTES:

1. SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.

2. TORQUE GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.

BOLT SIZE TORQUE

1/4 - 20 7.0 FT-LBS.

3/8 - 16 27.0 FT-LBS.

1/2 - 13 65.0 FT-LBS.

5/8 - 11 130.0 FT-LBS.

3/4 - 10 230.0 FT LBS.

3. APPLY ANTI-SEIZE.

4. LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.

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900iT4 CAT (02250201-743 R03) 78

1.21 ELECTRIC AND AIR CONTROL ASSEMBLY

02250187-228R09 (DUAL) & 02250202-099R02 (SINGLE)S1

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1.21 ELECTRIC AND AIR CONTROL ASSEMBLY

900iT4 CAT (02250201-743 R03) 79

02250187-226R03 (DUAL) & 022502-120R00 (SINGLE) S2

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1.21 ELECTRIC AND AIR CONTROL ASSEMBLY

900iT4 CAT (02250201-743 R03) 80

KEY PART NO. QTY DESCRIPTION NOTES

1 02250190-588 1 SA, CONTROL LINES 900B

2 02250190-590 1 SA, E-PARTS 900B

3 02250202-119 1 SA PNL/SNGL CONTROLS 900C

DUAL PRESSURE

1 02250190-588 1 SA, CONTROL LINES 900B

2 02250190-589 1 SA, INST PANEL 900B

3 02250190-590 1 SA, CONTROL LINES 900B

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900iT4 CAT (02250201-743 R03) 81

NOTES

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900iT4 CAT (02250201-743 R03) 82

1.22 CONTROL PANEL

02250190-483R03 (DUAL)

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1.22 CONTROL PANEL

900iT4 CAT (02250201-743 R03) 83

02250187-228R09 (DUAL) & 02250202-099R02 (SINGLE)S2

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1.22 CONTROL PANEL

900iT4 CAT (02250201-743 R03) 84

KEY PART NO. QTY DESCRIPTION NOTES

1 02250109-805 1 HOSE,HP 1/4”ID X 23 OAL 90FSWVJIC-90FSWVJIC

2 02250141-442 3 SENSOR, PRESS 225PSIG 1-5VDC

3 02250143-881 2 IND,SWT FLR ELEM CMACS LEFT

4 02250162-246 1 HOSE,MANF-CTL SYS VENT

5 02250186-271 1 HOSE,MP 1/4ID X 16 OAL FSTR-SW90SD

6 02250187-772 1 SUPPORT,CONTROL SYSTEM 900B

7 02250190-483 1 CONT, CNTRL SYS DUAL PRS 900C

8 02250190-591 1 SA RUN/START CNTRLS 900C

9 02250190-598 1 SA DUAL PRS CNTRLS 900C

10 02250192-693 1 HOSE,MP 1/4ID X 28.5 OAL FSTR-FSTR

11 02250195-525 1 SUPT, BRACKET

12 02250196-606 1 SUPT,BRACKET MOIST SEP 900B

13 02250200-150 1 FLTR,COALESCING

14 02250200-414 4 SPCR,1/2” STL TUBE X 1.38”

15 02250202-053 1 HOSE,MP 1/4ID X 38 OAL FSTR-FSTR

16 02250204-748 1 HOSE,MANF-CONTROL AIR

17 811504-050 2 ADAPTER, FEMALE PIPE 1/2 X 1/2

18 825304-236 4 NUT, HEX F PLTD 1/4-20

19 825500-102 4 NUT, HEX LOCKING #6-32

20 829705-100 16 SCREW, HEX SER WASHER 5/16-18 X 1

21 829705-300 4 SCREW, HEX SER WASHER 5/16-18 X3

22 831300-075 4 SCREW, MACH-PAN HD #6-32 X 3/4

23 838204-071 4 WASHER, PL-B REG PLTD 1/4

24 838205-071 4 WASHER, PL-B REG PLTD 5/16

25 860104-012 3 CONN, 37 FL/MPT PLTD 1/4 X 1/8

26 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4

27 860104-050 1 CONN, 37 FL/MPT PLTD 1/4 X 1/2

28 860108-050 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2

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1.22 CONTROL PANEL

900iT4 CAT (02250201-743 R03) 85

29 868304-100 2 U-BOLT, 1/4” X 1” PIPE PLTD

30 870108-006 1 CONN, STR X JIC 3/4 X 9/16

31 884305-050 4 SCREW, HEX SER WASHER 5/16-18 X 1/2

32 884306-075 4 SCREW, HEX SER WASHER 3/8-16 X 3/4

NOTES:

A1 TO SEP TANK (P1)

A2 TO SEP TANK (P3)

A3 TO DRAIN LINE 02250189-754

A4 TO CONTROL LINE 02250190-394

A5 TO CONTROL LINE 02250190-393

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 86

1.23 INSTRUMENT PANEL

02250190-483R03 (DUAL)

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1.23 INSTRUMENT PANEL

900iT4 CAT (02250201-743 R03) 87

02250202-196R01 (SINGLE)

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1.23 INSTRUMENT PANEL

900iT4 CAT (02250201-743 R03) 88

KEY PART NO. QTY DESCRIPTION NOTES

DUAL

1 02250193-890 1 PNL,LOAD CENTER

2 02250193-891 1 PNL,ASSY 300PSI CLUSTER

3 02250193-892 1 ENCLOSURE,MAIN

4 02250193-893 1 HARN,INTERCONNECT

5 02250193-895 1 PNL,POWER CONVERTER

6 02250193-896 1 SW, ON/OFF ROCKER

7 02250193-898 1 CONN,DIAGNOSTIC PORT

8 02250194-276 1 DECAL,DIAGNOSTIC SERVICE PORT CONTROL SYS 900B

9 02250194-277 1 HARN,WIRING CONTROL SYS BOX 900B

10 02250202-386 1 REGEN ROCKER

11 02250202-387 1 CABIN LIGHTS ROCKER

12 02250202-388 1 HIGH / LOW PRESSURE ROCKER

13 02250202-389 1 LCD TOGGLE UP/DOWN ROCKER

14 02250202-390 1 LCD SELECT ROCKER

15 02250208-370 1 SUPT,BRKT C-PRO CAPACITOR

16 02250208-372 1 CAPACITOR,30V

17 02250208-903 2 STRAP,C-PRO CAPACITOR 1600F

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1.23 INSTRUMENT PANEL

900iT4 CAT (02250201-743 R03) 89

KEY PART NO. QTY DESCRIPTION NOTES

SINGLE

1 02250193-890 1 PNL,LOAD CENTER

2 02250193-891 1 PNL,ASSY 300PSI CLUSTER

3 02250193-892 1 ENCLOSURE,MAIN

4 02250193-893 1 HARN,INTERCONNECT

5 02250193-895 1 PNL,POWER CONVERTER

6 02250193-896 1 SW, ON/OFF ROCKER

7 02250193-898 1 CONN,DIAGNOSTIC PORT

8 02250194-276 1 DECAL,DIAGNOSTIC SERVICE PORT CONTROL SYS 900B

9 02250194-277 1 HARN,WIRING CONTROL SYS BOX 900B

10 02250202-386 1 REGEN ROCKER

11 02250202-387 1 CABIN LIGHTS ROCKER

12 02250202-389 1 LCD TOGGLE UP/DOWN ROCKER

13 02250202-390 1 LCD SELECT ROCKER

14 02250208-370 1 SUPT,BRKT C-PRO CAPACITOR

15 02250208-372 1 CAPACITOR,30V

16 02250208-903 2 STRAP,C-PRO CAPACITOR 1600F

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900iT4 CAT (02250201-743 R03) 90

1.24 CONTROL PANEL

CONTROLLER SCREEN DESCRIPTIONS

HIGH

REGEN PRESSURE ONMENUTOGGLE

MENUSELECT

CABINLIGHTS

LOW

SELECT

START

OFFEXIT

FORCE

INHIBIT

8

3

2

1

2229-30 23 24 21 20 19

31 31

10 926 7

2528

12 13

14

15

16

18

17

6

5

4

3227

11

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1.24 CONTROL PANEL

900iT4 CAT (02250201-743 R03) 91

KEY DESCRIPTION NOTES

1 COMPRESSOR OK LAMP

2 COMPRESSOR WARNING LAMP

3 COMPRESSOR SHUT DOWN LAMP

4 ENGINE OK LAMP

5 CHECK ENGINE LAMP

6 ENGINE SHUTDOWN LAMP

7 BATTERY DISCONNECT LAMP

8 COMPRESSOR AIR FILTER WARNING LAMP

9 HIGH COMPRESSOR TEMPERATURE LAMP

10 CABIN LIGHT LAMP

11 REMOTE START LAMP

12 DIESEL PARTICULATE FILTER (PDF)LAMP

13 HIGH EXHAUST SYSTEM TEMPERATURE (HEST) LAMP

14 REGENERATION INHIBIT LAMP

15 LOW FUEL LAMP

16 HIGH COOLANT TEMPERATURE LAMP

17 ENGINE AIR FILTER WARNING LAMP

18 WAIT TO START LAMP

19 POWER ON/OFF SWITCH

20 MENU SELECT/EXIT SWITCH

21 MENU TOGGLE SWITCH

22 FORCE/INHIBIT REGENERATION SWITCH

23 CABIN LIGHT SWITCH

24 HIGH/LOW PRESSURE SELECTOR SWITCH (ONLY ON DUAL PRESSURE MODELS)

25 SERVICE AIR PRESSURE GAUGE (P1)

26 COMPRESSOR TEMPERATURE GAUGE

27 ENGINE TEMPERATURE GAUGE

28 FUEL LEVEL GAUGE

29 ENGINE CONTROLLER DIAGNOSTICS SERVICE PORT

30 ENGINE CONTROLLER PORT COVER

31 KEY PORT

32 CONTRAST BUTTONS

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900iT4 CAT (02250201-743 R03) 92

1.25 ELECTRICAL PARTS ASSEMBLY

02250187-229R06

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1.25 ELECTRICAL PARTS ASSEMBLY

900iT4 CAT (02250201-743 R03) 93

KEY PART NO. QTY DESCRIPTION NOTES

1 02250051-629 1 SOL, SPNO 24VDC CONT-DUTY

2 02250069-858 1 CABLE, BATTERY 2/0 X 102 LG RED

3 02250114-233 2 CHNL, BATT HOLD DWN 300-475Q

4 02250123-142 3 RLY, CONTROL 24V SPDT 40 AMP

5 02250123-574 1 CONN, RELAY METRI-PACK 630 SEALED

6 02250157-353 1 ENCLOSURE, MANUAL-PAK

7 02250160-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS

8 02250163-564 1 CABLE,BATY 2/0 140” LG “B” BLK

9 02250170-768 1 CABLE,BATY 2/0 36” L

10 02250174-782 1 CABLE, BATTERY UNIVERSAL TERMINALS

11 02250187-537 1 ALM, SIREN 36VDC 107DB

12 02250187-732 1 BATTERY,HOLDER 900B

13 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”

14 02250190-459 1 HARNESS,WIRING 900C

15 02250190-475 1 SUPT,BRACKET BAT DISCONNECT 900C

16 02250190-715 1 HARN,WIRING 2 900B

17 02250191-144 2 BATY,GRP 31 - EXTREME DUTY

18 02250192-406 1 HARN,WRG CEM INTERFACE 900C

19 02250192-458 1 HARN,WIRING 3 900B

20 02250192-903 1 HARN,WIRING PRIMARY FUEL 900C

21 02250193-298 1 HARN,RUN LIGHTS FRONT 900C

22 02250193-884 2 LAMP,AUXILIARY LED 24V FLD

23 02250193-889 1 SUPT,BRACKET 60 AMP BREAKER

24 02250201-797 1 HARN,RUN LIGHTS REAR 900C

25 02250204-672 1 BREAKER, 100A ALTERNATOR

26 408300-001 3 CLAMP, HOSE 9/16”ID

27 408300-007 16 CLAMP, HOSE 1-1/8” I.D. -

28 825304-236 2 NUT, HEX F PLTD 1/4-20

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1.25 ELECTRICAL PARTS ASSEMBLY

900iT4 CAT (02250201-743 R03) 94

29 825502-083 4 NUT, HEX LOCKING #10-24

30 825505-166 4 NUT, HEX LOCKING 5/16-18

31 829704-050 20 SCREW, HEX SER WASHER 1/4-20 X 1/2

32 829704-100 2 SCREW, HEX SER WASHER 1/4-20 X 1

33 829705-100 8 SCREW, HEX SER WASHER 5/16-18 X 1

34 838202-045 4 WASHER, PL-B REG PLTD #10

35 838205-071 4 WASHER, PL-B REG PLTD 5/16

36 843505-100 4 ROD, THREADED 5/16 X 10” LG

37 866504-226 2 NUT, HEX 1/4-20 PLTD

38 880105-100 4 SCREW, MACH RD SS 5/16-18 X 1”

39 884302-075 4 SCREW, HEX SER WASHER #10-24 X 3/4

40 884304-100 2 SCREW, HEX SER WASHER 1/4-20 X 1

NOTES:

A1 TO E-STOP

A2 TO CONTROL BOX

A3 TO DISCHARGE TANK

A4 TO HYDRAULIC TEMP SWITCH

A5 TO HYDRAULIC FLUID LEVEL SWITCH

A6 TO FUEL TANK

A7 TO ENGINE

A8 TO ALTERNATOR

A9 TO RADIATOR OVERFLOW

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 95

NOTES

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900iT4 CAT (02250201-743 R03) 96

1.26 E-STOP PANEL ASSEMBLY

02250189-768R04

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1.26 E-STOP PANEL ASSEMBLY

900iT4 CAT (02250201-743 R03) 97

KEY PART NO. QTY DESCRIPTION NOTES

1 02250163-818 1 SWITCH, E-STOP HD PUSH-PULL RED

2 02250163-819 1 GASKET, E-STOP LARGE PORTABLE MACH

3 02250206-889 1 ENCL, LARGE PORTABLE E-STOP

4 02250163-821 1 PLATE, COVER LARGE PORTABLE E-STOP

5 02250189-769 1 PNL, E-STOP

6 02250189-772 1 GSKT, E-STOP PNL

7 02250203-904 1 HARN,WRG E-STOP

8 02250205-476 1 CVR,RECEPTACLE HOLE E-STOP PNL

9 882304-016 4 CAPSCREW, SOC BTN HD M4 X 16MM

10 895401-075 4 CAPSCREW,SOC BTN HD #8-32 X 3/4

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900iT4 CAT (02250201-743 R03) 98

1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

02250210-456 R00 s1

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1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

900iT4 CAT (02250201-743 R03) 99

02250210-456 R00 s2

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1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

900iT4 CAT (02250201-743 R03) 100

02250210-456 R00 s3

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1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

900iT4 CAT (02250201-743 R03) 101

KEY PART NO. QTY DESCRIPTION NOTES

1 02250099-415 3 FLG, KIT SAE SPLT 2” - VITON

2 02250099-630 4 TUBE,NYLON 3/8” O.D. X .063W (FT)

3 02250105-534 2 FLG, 3” SAE J518 CODE 61

4 02250161-277 1 SNSR, TEMP THERMISTOR BRASS

5 02250176-957 1 SW, DIFF PRESS 750B/1600C AF

6 02250186-645 1 BAF, AIR CLR LH 900B

7 02250186-764 3 CPLG, FLEX 2.0”

8 02250186-767 3 CLAMP, MT6 W/CUSHION 2” TUBE

9 02250186-811 1 HOSE,ASSY 3” DIS1 900B

10 02250186-813 1 PIPE,ASSY 2” DIS3 900B

11 02250186-814 1 PIPE,ASSY 2” DIS2 900B AC

12 02250186-817 1 PIPE,ASSY 2” DIS5 900B AC

13 02250186-819 1 SUPT,PIPE 2” DIS2 900B AC

14 02250187-255 1 SUPT, REC TANK LID BOOM

15 02250188-326 1 SUPT,TURNBUCKLE 3/8-16

16 02250190-570 1 SA, DISCHARGE COOLER 900B

17 02250190-579 1 SA, REC TANK 900C US AND CE

18 02250190-665 1 HOSE,LP 1/4”ID X 14 OAL FSTR-90FMSWV

19 02250191-991 1 SUPT,DISCHARGE PIPE 900B

20 02250193-544 2 CLP,FLTRS CONNECTION-CLPS

21 02250197-803 1 BAF,AIR COOLER 900C

22 02250205-627 1 SUPT,DISCHARGE PIPE

23 02250205-748 1 HOSE,MP 3/16”ID X 36 OAL F45SWV-FSTR

24 02250210-318 1 ASSY 2” DISCH 900H FILTER IN MIKROPOR

25 02250210-323 1 ASSY 2” DISCH SYS 900C FILTER OUT MIKROPOR

26 02250210-324 1 SUPT,BRKT FILTER 900C MIKROPOR

27 02250210-335 1 SA,FILTERS 900C IT4

28 02250210-338 2 TEE,TUBE 1/4MNPT X 3/8ID

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1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC

900iT4 CAT (02250201-743 R03) 102

29 02250210-339 1 SUPT,BRKTPRES DIF SW 900C MIKROPOR

30 02250210-342 2 CONN,TUBE-M 1/4 X 3/8

31 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32

32 249604-027 1 HOSE, MP 1/4ID X 58 OAL

33 825305-283 6 NUT, HEX F PLTD 5/16-18

34 825306-347 7 NUT, HEX F PLTD 3/8-16

35 829110-200 4 CAPSCR, HEX GR5 5/8-11 X 2

36 829704-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2

37 829705-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4

38 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1

39 829706-100 3 SCREW, HEX SER WASHER 3/8-16 X 1

40 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2

41 829708-150 2 SCREW, HEX SER WASHER 1/2-13 X 1 1/2

42 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4

43 838206-071 2 WASHER, PL-B REG PLTD 3/8

44 838210-112 4 WASHER, PL-B REG PLTD 5/8

45 838305-071 30 WASHER, PL-B WIDE PLTD 5/16

46 838306-112 13 WASHER, PL-B WIDE PLTD 3/8

47 838308-112 2 WASHER, PL-B WIDE PLTD 1/2

48 860104-012 2 CONN, 37 FL/MPT PLTD 1/4 X 1/8

49 860104-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4

50 886804-002 3 ADPT,1/4F X 1/8M BRS

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 103

NOTES

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900iT4 CAT (02250201-743 R03) 104

1.28 DISCHARGE SYSTEM ASSEMBLY 900C

02250190-217R03

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1.28 DISCHARGE SYSTEM ASSEMBLY 900C

900iT4 CAT (02250201-743 R03) 105

KEY PART NO. QTY DESCRIPTION NOTES

1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON

2 02250105-534 2 FLG, 3” SAE J518 CODE 61

3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4

4 02250186-645 1 BAF, AIR CLR LH 900B

5 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4

6 02250186-764 1 CPLG, FLEX 2.0”

7 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE

8 02250186-811 1 HOSE,ASSY 3” DIS1 900B

9 02250186-812 1 PIPE,ASSY DIS2 900B

10 02250186-813 1 PIPE,ASSY 2” DIS3 900B

11 02250187-255 1 SUPT, REC TANK LID BOOM

12 02250188-326 1 SUPT,TURNBUCKLE 3/8-16

13 02250190-579 1 SA, REC TANK 900B US AND CE

14 02250191-991 1 SUPT,DISCHARGE PIPE 900B

15 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4

16 02250197-803 1 BAF,AIR COOLER 900C

17 02250205-627 1 SUPT,DISCHARGE PIPE

18 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32

19 249604-027 1 HOSE,MP 1/4ID X 58 OAL

20 825306-347 4 NUT, HEX F PLTD 3/8-16

21 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2

22 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4

23 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1

24 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2

25 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4

26 838206-071 2 WASHER, PL-B REG PLTD 3/8

27 838210-112 4 WASHER, PL-B REG PLTD 5/8

28 838305-071 26 WASHER, PL-B WIDE PLTD 5/16

29 838306-112 10 WASHER, PL-B WIDE PLTD 3/8

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900iT4 CAT (02250201-743 R03) 106

1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI

02250203-697R02

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1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI

900iT4 CAT (02250201-743 R03) 107

KEY PART NO. QTY DESCRIPTION NOTES

1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON

2 02250105-534 2 FLG, 3” SAE J518 CODE 61

3 02250170-905 1 ADPT,TUBE 3”ASSY W/4-BOLT FLNG

4 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4

5 02250186-645 1 BAF, AIR CLR LH 900C

6 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4

7 02250186-764 1 CPLG, FLEX 2.0”

8 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE

9 02250186-812 1 PIPE,ASSY DIS2 900B

10 02250186-813 1 PIPE,ASSY(5) 2” DISCH 900C

11 02250187-255 1 SUPT, REC TANK LID BOOM

12 02250188-326 1 SUPT,TURNBUCKLE 3/8-16

13 02250190-579 1 SA,REC TNK 900C

14 02250191-991 1 SUPT,DISCHARGE PIPE 900C

15 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4

16 02250197-803 1 BAF,AIR COOLER 900C

17 02250203-608 1 HOSE,ASSY 3” DIS1 900C

18 02250205-627 1 SUPT,DISCHARGE PIPE

19 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32

20 249604-027 1 HOSE,MP 1/4”ID X 58 OAL

21 825306-347 4 NUT, HEX F PLTD 3/8-16

22 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2

23 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4

24 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1

25 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2

26 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4

27 838206-071 2 WASHER, PL-B REG PLTD 3/8

28 838210-112 4 WASHER, PL-B REG PLTD 5/8

29 838305-071 26 WASHER, PL-B WIDE PLTD 5/16

30 838306-112 10 WASHER, PL-B WIDE PLTD 3/8

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900iT4 CAT (02250201-743 R03) 108

1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI

02250203-694R02

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1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI

900iT4 CAT (02250201-743 R03) 109

KEY PART NO. QTY DESCRIPTION NOTES

1 02250099-415 3 FLG, KIT SAE SPLT 2” - VITON

2 02250105-534 2 FLG, 3” SAE J518 CODE 61

3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS

4 02250176-957 1 SW, DIFF PRESS 750B/1600C AF

5 02250186-458 1 FILTER, AC PRI/SEC

6 02250186-645 1 BAF, AIR CLR LH 900C

7 02250186-764 3 CPLG, FLEX 2.0”

8 02250186-767 5 CLAMP, MT6 W/CUSHION 2” TUBE

9 02250186-813 1 PIPE,ASSY(5) 2” DISCH 900C

10 02250186-814 1 PIPE,ASSY(1) 2” DISCH 900C AC

11 02250186-815 1 TUBE,ASSY(3) 2” DISCH 900C AC

12 02250186-816 1 TUBE,ASSY(4) 2” DISCH 900C AC

13 02250186-817 1 PIPE,ASSY(2) 2” DISCH 900C AC

14 02250186-819 1 SUPT,PIPE ASSY(1) 2” DISCH 900C AC

15 02250186-823 1 SUPT,AC FLTR ASSY 900C

16 02250187-255 1 SUPT, REC TANK LID BOOM

17 02250188-326 1 SUPT,TURNBUCKLE 3/8-16

18 02250190-570 1 SA, DISCHARGE COOLER 900C

19 02250190-579 1 SA,REC TNK 900C

20 02250191-991 1 SUPT, DISCHARGE PIPE 900C

21 02250197-803 1 BAF,AIR COOLER 900C

22 02250203-574 2 HOSE,MP 1/4”ID X 14 OAL FSTR-FSWV90

23 02250203-608 1 HOSE,ASSY 3” DISCH 900C

24 02250203-754 1 ADPT,TUBE 3”ASSY W/4-BOLT FLNG

25 02250205-627 1 SUPT,DISCHARGE PIPE

26 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32

27 249604-027 1 HOSE,MP 1/4”ID X 58 OAL

28 811832-250 2 CONN, TUBE STR THD 2 X 2 1/2

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1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI

900iT4 CAT (02250201-743 R03) 110

29 825305-283 6 NUT, HEX F PLTD 5/16-18

30 825306-347 8 NUT, HEX F PLTD 3/8-16

31 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2

32 829704-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2

33 829705-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4

34 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1

35 829706-100 4 SCREW, HEX SER WASHER 3/8-16 X 1

36 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2

37 829708-150 2 SCREW, HEX SER WASHER 1/2-13 X 1 1/2

38 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4

39 838206-071 2 WASHER, PL-B REG PLTD 3/8

40 838210-112 4 WASHER, PL-B REG PLTD 5/8

41 838305-071 22 WASHER, PL-B WIDE PLTD 5/16

42 838306-112 14 WASHER, PL-B WIDE PLTD 3/8

43 838308-112 2 WASHER, PL-B WIDE PLTD 1/2

44 860104-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4

45 860204-012 2 ELBOW, 37FL 90M 1/4 X 1/8

46 867101-005 2 BUSHING, RED PLTD 3/8 X 1/8

47 881302-012 1 NIPPLE, PIPE-HX BRASS 1/8 X 1/8

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 111

NOTES

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900iT4 CAT (02250201-743 R03) 112

1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050

02250208-507 R00

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1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050

900iT4 CAT (02250201-743 R03) 113

KEY PART NO. QTY DESCRIPTION NOTES1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON

2 02250105-534 2 FLG, 3” SAE J518 CODE 61

3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4

4 02250186-645 1 BAF, AIR CLR LH 900B

5 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4

6 02250186-764 1 CPLG, FLEX 2.0”

7 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE

8 02250186-812 1 PIPE,ASSY DIS2 900B

9 02250186-813 1 PIPE,ASSY 2” DIS3 900B

10 02250187-255 1 SUPT, REC TANK LID BOOM

11 02250188-326 1 SUPT,TURNBUCKLE 3/8-16

12 02250190-579 1 SA, REC TANK 900B US AND CE

13 02250191-991 1 SUPT,DISCHARGE PIPE 900B

14 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4

15 02250197-803 1 BAF,AIR COOLER 900C

16 02250205-627 1 SUPT,DISCHARGE PIPE

17 02250208-482 1 HOSE,ASSY 3” DIS1 900B

18 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32

19 249604-027 1 HOSE,MP 1/4ID X 58 OAL

20 825306-347 4 NUT, HEX F PLTD 3/8-16

21 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2

22 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4

23 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1

24 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2

25 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4

26 838206-071 2 WASHER, PL-B REG PLTD 3/8

27 838210-112 4 WASHER, PL-B REG PLTD 5/8

28 838305-071 26 WASHER, PL-B WIDE PLTD 5/16

29 838306-112 10 WASHER, PL-B WIDE PLTD 3/8

NOTES:A1: CONDENSATE SYSTEM DRAIN VENT PORT

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900iT4 CAT (02250201-743 R03) 114

1.32 RECEIVER TANK ASSEMBLY

02250187-221R06 S1

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1.32 RECEIVER TANK ASSEMBLY

900iT4 CAT (02250201-743 R03) 115

02250187-221R06 S2

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1.32 RECEIVER TANK ASSEMBLY

900iT4 CAT (02250201-743 R03) 116

KEY PART NO. QTY DESCRIPTION NOTES

1 02250097-611 1 PLUG, SIGHT GLASS 1-7/8” SAE

2 02250111-740 1 VLV,RLF 1.0NPT X 1-1/4 250PSIG

3 02250189-309 1 SW,TEMP 250F 3/4 O-RING

4 02250189-468 1 VLV,BALL 3/4-16 M/F STR THD

5 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR

6 02250195-121 1 VLV,MIN PRESS CHK 2” SAE

7 040029 1 PLUG, O-RING BOSS SAE 1 1/4

8 826502-232 1 O-RING, VITON 2 3/4 X 1/8”

9 827908-200 4 CAPSCREW, HEX GR8 1/2-13 X 2

10 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2

11 860008-050 1 ELBOW, 37FL 45M 1/2 X 1/2

12 860104-012 2 CONN, 37 FL/MPT PLTD 1/4 X 1/8

13 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4

14 860124-150 1 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2

15 860208-050 1 ELBOW, 37FL 90M 1/2 X 1/2

16 866320-200 1 NIPPLE, PIPE PLTD 1 1/4 X 20

17 870608-008 1 CONN, 90D STR X JIC 3/4 X 3/4

18 SEE CHART 1 TNK,AIR/OIL SEP 900B

CHART

02250186-454 TANK, AIR-OIL SEP 900C US

02250186-455 TANK, AIR-OIL SEP 900C CE

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900iT4 CAT (02250201-743 R03) 117

NOTES

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900iT4 CAT (02250201-743 R03) 118

1.33 FUEL SYSTEM ASSEMBLY

02250187-225R08 S1

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1.33 FUEL SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 119

02250187-225R08 S2

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1.33 FUEL SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 120

KEY PART NO. QTY DESCRIPTION NOTES

1 02250045-299 2 TUBE,NYL .25 OD X .O35W WHT (FT)

2 02250111-934 1 VALVE, CHECK FUEL 1/2” NPT

3 02250152-375 2 CLAMP, T-BOLT SS BAND 2.75”ID

4 02250185-262 2 FLTR,FUEL TANK VENT 1/2NPT

5 02250185-728 1 TUBE, FUEL FILLER NECK

6 02250187-878 1 SUPPORT, BRACKET FUEL FILL 900B

7 02250189-281 1 HOSE,MP 13/32ID X 65.00 OAL

8 02250189-702 2 CLAMP,TUBE CUSH-A-CLAMP 1/2”

9 02250189-703 1 CLAMP,TUBE CUSH-A-CLAMP 3/4”

10 02250190-318 1 TUBE,FUEL SUPPLY ON ENGINE 1/2” 900C

11 02250190-571 1 SA,FUEL PNL TIER 4

12 02250190-655 1 SA, FUEL TNK 900B

13 02250193-251 1 HOSE,MP 13/32ID X 25 OAL

14 02250196-491 1 SUPT,BRACKET AUX FUEL PUMP

15 02250196-492 1 PMP,AUX FUEL TIER 4

16 02250200-292 1 HOSE,MP 13/32ID X 65.00 OAL

17 02250205-119 1 FLTR,PRIMARY FUEL 1600F

18 02250206-908 4 TAB, CLP TUBE CUSH-A-CLAMP

19 02250208-509 1 HOSE,MP 5/8ID X 110.0 OAL

20 249608-007 1 HOSE, MED PRESS 0.50 X 029”

21 250008-322 2 U-BOLT, HOSE REEL MNT 3” SQ

22 408300-004 1 CLAMP, HOSE 1/2”I.D.

23 408300-005 2 CLAMP, HOSE 5/8” I.D.

24 408300-006 1 CLAMP, HOSE 7/8”I.D.

25 807200-020 2 COUPLING, PIPE 1/2 3000#

26 810204-050 2 CONN, TUBE-M 1/4 X 1/2

27 810508-050 1 ELBOW, TUBE 90 DEG M 1/2 X 1/2

28 825305-283 2 NUT, HEX F PLTD 5/16-18

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1.33 FUEL SYSTEM ASSEMBLY

900iT4 CAT (02250201-743 R03) 121

29 825306-347 6 NUT, HEX F PLTD 3/8-16

30 829705-100 12 SCREW, HEX SER WASHER 5/16-18 X 1

31 838206-071 4 WASHER, PL-B REG PLTD 3/8

32 860108-050 4 CONN, 37 FL/MPT PLTD 1/2 X 1/2

33 860112-038 1 CONN, 37 FL/MPT PLTD 3/4 X 3/8

34 860208-038 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2

35 866506-337 4 NUT, HEX 3/8-16 PLTD

36 870108-006 2 CONN, STR X JIC 1/2 X 9/16

37 870705-086 2 WASHER, EXTRA THK PLTD 5/16

38 875706-056 5 PLUG, STR THD HOL HX 9/16-18

39 876112-106 1 ADAPTER, PLTD 3/4 X 1 1/16

NOTES:

A1 TO FUEL TANK FRAME DRAIN

A2 TO FUEL COOLER

A3 TO FUEL SUPPLY ON ENGINE

A4 TO MOUNTING HOLE ON ENGINE SUPPORT

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 122

1.34 FUEL PANEL ASSEMBLY

02250186-872R03

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1.34 FUEL PANEL ASSEMBLY

900iT4 CAT (02250201-743 R03) 123

KEY PART NO. QTY DESCRIPTION NOTES

1 02250121-345 1 CPLG, QIK DISC MALE X 3/4” FNPT

2 02250121-349 1 COVER, DUST FUEL CONN. 3/4 FM

3 02250160-020 1 CPLG, QIK DISC MALE X 1/2”

4 02250164-185 1 COVER, DUST FUEL CONN. 1/2 FM

5 02250186-193 1 VLV,FUEL 3-WAY 1/2NPT 3/8NPT

6 02250186-199 1 SUPT,FUEL SELECTOR T4

7 02250186-204 1 PNL,FUEL FILL W/SCR 2.6” DIA

8 02250190-291 1 HOSE,MP 13/32” ID X 14.5 OAL

9 02250206-912 1 HOSE,MP 5/8” ID X 10 OAL

10 860212-038 2 ELBOW, 37FL 90M 3/4 X 3/8

11 884305-100 4 SCREW, HEX SER WASHER 5/16-18 X 1

12 885408-050 1 UNION, 37FL/NPTF BHD 1/2

13 885412-075 1 UNION, 37FL/NPTF BHD 3/4

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900iT4 CAT (02250201-743 R03) 124

1.35 FUEL TANK ASSEMBLY

02250190-654R02

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1.35 FUEL TANK ASSEMBLY

900iT4 CAT (02250201-743 R03) 125

KEY PART NO. QTY DESCRIPTION NOTES

1 02250185-725 1 TNK,FUEL 900B

2 02250185-731 1 CONN, 1/2 X 1/2 X .504

3 02250185-732 1 TUBE, FUEL SUPPLY 1/2

4 02250190-323 1 LVL,FUEL SENDER 900B

5 02250206-723 1 TUBE,FUEL RETURN 1/2

6 250004-752 1 GASKET, FUEL GAUGE NEOPRENE

7 810204-050 2 CONN, TUBE-M 1/4 X 1/2

8 810212-075 1 CONN, TUBE-M 3/4 X 3/4”

9 831102-125 5 SCREW, MACH-HEX #10-32 X 1 1/4

10 870112-016 1 CONN, STR X JIC 1 5/16 X 1 1/16

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900iT4 CAT (02250201-743 R03) 126

1.36 CONTROL LINE ASSEMBLY

02250187-230R06 S1

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1.36 CONTROL LINE ASSEMBLY

900iT4 CAT (02250201-743 R03) 127

02250187-230R06 S2

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1.36 CONTROL LINE ASSEMBLY

900iT4 CAT (02250201-743 R03) 128

02250187-230R06 S3

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1.36 CONTROL LINE ASSEMBLY

900iT4 CAT (02250201-743 R03) 129

KEY PART NO. QTY DESCRIPTION NOTES

1 02250100-042 1 VLV, 1/2 BLDWN 1.8:1 250 PSIG

2 02250118-586 1 ORF, .078 .25 FNPT X .25 MNPT

3 02250120-888 1 VLV,BLWDN N.C. 8:1 RATIO

4 02250129-180 1 HOSE,MP 3/16ID X 36 OAL FSTR-FSWV90

5 02250142-248 1 VLV, CHECK 1/8 FEMALE - MALE

6 02250165-555 1 HOSE,MP 13/32”ID X 50 OAL FSTR-FSTR

7 02250172-320 1 VLV, CHECK 3/8”NPTF

8 02250182-290 4 PLT,CVR 1/4” & 3/8” TUBE CLAMP

9 02250182-292 4 CLP, 1/4” TUBE HALVES

10 02250189-785 1 CLP,TUBE HALVES 3/4”

11 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP

12 02250190-393 1 HOSE,TUBE ASSY TOP INLET VLV 900C

13 02250190-394 1 HOSE,TUBE ASSY SIDE INLET VLV TO SOLENOI

14 02250190-396 1 SUPT, BRACKET HOSE ASSY

15 02250196-661 1 HOSE,MP 13/32”ID X 40 OAL FSTR-FSWV90SD

16 02250208-771 1 ORF,.159 1/2”M X 1/2”M

17 02250208-789 1 HOSE,MP 3/16ID X 29 OAL FSTR-FSWV90

18 02250208-790 1 HOSE,MP 13/32”ID X 33 OAL FSTR-FSWV90

19 249604-014 1 HOSE,MP 1/4’ID X 17 OAL FSTR-FSTR

20 250025-294 1 ORIFICE, .187 .50M X .50M

21 829704-125 4 SCREW, HEX SER WASHER 1/4-20 X 1 1/4

22 829705-100 1 SCREW, HEX SER WASHER 5/16-18 X 1

23 830105-200 1 SCREW, MACH-HEX 5/16-18 X 2

24 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8

25 860104-025 3 CONN, 37 FL/MPT PLTD 1/4 X 1/4

26 861704-025 1 TEE, 37FL M BR 1/4 X 1/4

27 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8

28 867102-010 1 BUSHING, RED PLTD 1/2 X 1/4

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1.36 CONTROL LINE ASSEMBLY

900iT4 CAT (02250201-743 R03) 130

29 872208-038 1 ELBOW, PIPE-90M 1/2 X 3/8 SS

30 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”

31 881304-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

32 889308-038 1 ELBOW, 37FL 90M SS 1/2 X 3/8

33 898004-025 1 TEE, 37FL M RN 1/4 X 1/4

34 898008-050 1 TEE,37FL/NPT RN 1/2 X 1/2

NOTES:

A1: TO ATMOSPHERE

A2: TO INLET VLV OPEN SIDE

A3: TO INLET VALVE CLOSED SIDE

A4: TO INLET VALVE BOTTOM/DUMP SIDE

A5: TO SUMP TANK

A6: TO SUMP TANK

A7: TO RUN/START CONTROLS

A8: TO RUN/START CONTROLS

A9: TO COALESCING FILTER

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 131

NOTES

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900iT4 CAT (02250201-743 R03) 132

1.37 CONTROL LINE ASSEMBLY 1050

02250208-782 R00 S1

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1.37 CONTROL LINE ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 133

02250208-782 R00 S2

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1.37 CONTROL LINE ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 134

02250208-782 R00 S3

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1.37 CONTROL LINE ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 135

KEY PART NO. QTY DESCRIPTION NOTES

1 02250100-042 1 VLV, 1/2 BLDWN 1.8:1 250 PSIG

2 02250118-586 1 ORF, .078 .25 FNPT X .25 MNPT

3 02250120-888 1 VLV,BLWDN N.C. 8:1 RATIO

4 02250129-180 1 HOSE,MP 3/16ID X 36 OAL FSTR-FSWV90

5 02250142-248 1 VLV, CHECK 1/8 FEMALE - MALE

6 02250165-555 1 HOSE,MP 13/32”ID X 50 OAL FSTR-FSTR

7 02250172-320 1 VLV, CHECK 3/8”NPTF

8 02250182-290 4 PLT,CVR 1/4” & 3/8” TUBE CLAMP

9 02250182-292 4 CLP, 1/4” TUBE HALVES

10 02250189-785 1 CLP,TUBE HALVES 3/4”

11 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP

12 02250190-393 1 HOSE,TUBE ASSY TOP INLET VLV 900C

13 02250190-394 1 HOSE,TUBE ASSY SIDE INLET VLV TO SOLENOI

14 02250190-396 1 SUPT, BRACKET HOSE ASSY

15 02250196-661 1 HOSE,MP 13/32”ID X 40 OAL FSTR-FSWV90SD

16 02250208-780 1 ORF,.250 1/2”M X 1/2”M

17 02250208-789 1 HOSE,MP 3/16ID X 29 OAL FSTR-FSWV90

18 02250208-790 1 HOSE,MP 13/32”ID X 33 OAL FSTR-FSWV90

19 249604-014 1 HOSE,MP 1/4’ID X 17 OAL FSTR-FSTR

20 250025-294 1 ORIFICE, .187 .50M X .50M

21 829704-125 4 SCREW, HEX SER WASHER 1/4-20 X 1 1/4

22 829705-100 1 SCREW, HEX SER WASHER 5/16-18 X 1

23 830105-200 1 SCREW, MACH-HEX 5/16-18 X 2

24 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8

25 860104-025 3 CONN, 37 FL/MPT PLTD 1/4 X 1/4

26 861704-025 1 TEE, 37FL M BR 1/4 X 1/4

27 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8

28 867102-010 1 BUSHING, RED PLTD 1/2 X 1/4

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1.37 CONTROL LINE ASSEMBLY 1050

900iT4 CAT (02250201-743 R03) 136

29 872208-038 1 ELBOW, PIPE-90M 1/2 X 3/8 SS

30 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”

31 881304-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

32 889308-038 1 ELBOW, 37FL 90M SS 1/2 X 3/8

33 898004-025 1 TEE, 37FL M RN 1/4 X 1/4

34 898008-050 1 TEE,37FL/NPT RN 1/2 X 1/2

NOTES:

A1: TO ATMOSPHERE

A2: TO INLET VLV OPEN SIDE

A3: TO INLET VALVE CLOSED SIDE

A4: TO INLET VALVE BOTTOM/DUMP SIDE

A5: TO SUMP TANK

A6: TO SUMP TANK

A7: TO RUN/START CONTROLS

A8: TO RUN/START CONTROLS

A9: TO COALESCING FILTER

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 137

NOTES

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900iT4 CAT (02250201-743 R03) 138

1.38 DRAIN LINES 900C OLD FRAME

02250190-587R05

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1.38 DRAIN LINES 900C OLD FRAME

900iT4 CAT (02250201-743 R03) 139

KEY PART NO. QTY DESCRIPTION NOTES

1 02250044-227 1 CAP, NUT .50 X 37D FLARE

2 02250177-852 1 VLV,CAC DRAIN VALVE

3 02250182-260 11 PLT,CVR 1/2” & 5/8” TUBE CLAMP

4 02250182-270 11 CLP, 1/2” TUBE HALVES

5 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD

6 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD

7 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B

8 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B

9 02250189-746 1 TUBE,HYD FLUID DRAIN 900B

10 02250189-747 1 TUBE,SEP DRAIN 900B

11 02250189-748 1 TUBE,MOIST CONTROL DRAIN1 900B

12 02250189-753 1 TUBE,MOIST COND DRAIN5 900B

13 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C

14 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR

15 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR

16 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR

17 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR

18 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”

19 040513 1 CLAMP, HOSE 13/16” TO 1-1/2”

20 829705-175 11 SCREW, HEX SER WASHER 5/16-18 X 1 3/4

21 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2

22 870108-008 5 CONN, STR X JIC 3/4 X 3/4

23 870110-008 1 CONN, STR X JIC 3/4 X 7/8

24 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16

25 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS

26 873308-008 1 TEE, 37FL UNION 1/2

27 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL

28 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”

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1.38 DRAIN LINES 900C OLD FRAME

900iT4 CAT (02250201-743 R03) 140

29 878408-075 1 UNION, 37FL BHD 1/2”

30 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

31 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2

32 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2

33 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS

34 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8

35 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8

NOTES:

A1: TO RADIATOR DRAIN

A2: TO OIL COOLER DRAIN

A3: TO HYDRAULIC TANK DRAIN

A4: TO FUEL TANK DRAIN

A5: TO ENGINE OIL DRAIN

A6: TO SEPARATOR TANK DRAIN

A7: TO CONTROL LINE COALESCING FILTER

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 141

NOTES

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900iT4 CAT (02250201-743 R03) 142

1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)

02250187-231R06 S1

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1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)

900iT4 CAT (02250201-743 R03) 143

02250187-231R06 S2

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1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)

900iT4 CAT (02250201-743 R03) 144

KEY PART NO. QTY DESCRIPTION NOTES

1 02250052-841 6 INSERT, NYLON TUBING 1/4”OD

2 02250099-052 2 INSERT, NYL TUBING 3/8”OD

3 02250099-625 1 ELB,90 3/8” TUBE X 1/2” MNPTF

4 02250129-957 1 CONN, 3/8TUBE X 1/2NPT

5 02250139-952 1 TBG,NYLON 3/8”OD GREEN

6 02250155-962 5 TBG,NYLON 1/4”-OD BLUE

7 02250177-852 4 VLV,CAC DRAIN VALVE

8 02250182-260 13 PLT,CVR 1/2” & 5/8” TUBE CLAMP

9 02250182-270 13 CLP, 1/2” TUBE HALVES

10 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD

11 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD

12 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900C

13 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900C

14 02250189-746 1 TUBE,HYD FLUID DRAIN 900C

15 02250189-747 1 TUBE,SEP DRAIN 900C

16 02250189-748 1 TUBE,MOIST CONTROL DRAIN1 900C

17 02250189-752 1 TUBE,HOSE ASSY MOIST SEP DRAIN 900C

18 02250189-753 1 TUBE,MOIST COND DRAIN5 900C

19 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C

20 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR

21 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR

22 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR

23 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR

24 02250207-161 3 DRN, EXTERNAL FLOAT 1/2”

25 02250207-268 1 TUBE, MOIST COND DRAIN

26 02250207-334 1 HOSE,MP 5/8”ID X 16.5 OAL

27 040513 2 CLAMP, HOSE 13/16” TO 1-1/2”

28 250018-428 5 CONN, 1/4”TUBE X 1/4”NPT

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1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)

900iT4 CAT (02250201-743 R03) 145

29 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT

30 406480 2 STRAINER, 1/2” Y

31 829705-175 13 SCREW, HEX SER WASHER 5/16-18 X 1 3/4

32 860206-050 2 ELBOW, 37FL 90M 3/8 X 1/2

33 860210-050 1 ELBOW, 37FL 90M 5/8 X 1/2

34 870008-010 1 RDC,STR THRD VITON 1/2 X 5/8

35 870108-008 5 CONN, STR X JIC 3/4 X 3/4

36 870110-008 1 CONN, STR X JIC 3/4 X 7/8

37 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16

38 871715-020 2 UNION, PIPE ST. STEEL 1/2” 150

39 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS

40 873104-004 1 TEE, F BRANCH NPT 1/4 X 1/4

41 873308-008 1 TEE, 37FL UNION 1/2

42 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL

43 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”

44 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”

45 878408-075 1 UNION, 37FL BHD 1/2”

46 878900-020 2 TEE, PIPE 1/2” 2000# SS

47 881308-050 7 NIPPLE, PIPE-HX BRASS 1/2 X 1/2

48 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

49 886808-002 3 ADPT, NPTM/NPTF 1/8 X 1/2

50 889108-050 2 CONN, 37 FL/MPT SS 1/2 X 1/2

51 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2

52 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8

53 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8

54 898504-088 3 ADPT, NPTM/STRF 1/2 X 7/8

NOTES:

A1: TO RADIATOR DRAIN

KEY PART NO. QTY DESCRIPTION NOTES

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1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)

900iT4 CAT (02250201-743 R03) 146

A2: TO OIL COOLER DRAIN

A3: TO HYDRAULIC TANK DRAIN

A4: TO FUEL TANK DRAIN

A5: TO ENGINE OIL DRAIN

A6: TO SEPARATOR TANK DRAIN

A7: SEE SHEET 2

A8: SEE SHEET 2

A9: TO AFTERCOOLER

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 147

NOTES

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900iT4 CAT (02250201-743 R03) 148

1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME

02250210-492R00 S1

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1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME

900iT4 CAT (02250201-743 R03) 149

02250210-492R00 S2

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1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME

900iT4 CAT (02250201-743 R03) 150

KEY PART NO. QTY DESCRIPTION NOTES

1 02250052-841 2 INSERT, NYLON TUBING 1/4”OD

2 02250155-962 1 TBG,NYLON 1/4”-OD BLUE

3 02250177-852 2 VLV,CAC DRAIN VALVE

4 02250182-260 12 PLT,CVR 1/2” & 5/8” TUBE CLAMP

5 02250182-270 12 CLP, 1/2” TUBE HALVES

6 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD

7 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD

8 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B

9 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B

10 02250189-746 1 TUBE,HYD FLUID DRAIN 900B

11 02250189-752 1 TUBE,HOSE ASSY MOIST SEP DRAIN 900C

12 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C

13 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR

14 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR

15 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR

16 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR

17 02250205-673 1 TUBE,MOIST COND DRAINS 900C

18 02250205-674 1 TUBE,SEP DRAIN 900C

19 02250205-675 1 TUBE,MOIST COND DRAINS 900C

20 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”

21 02250207-334 1 HOSE,MP 5/8”ID X 16.5 OAL

22 40513 2 CLAMP, HOSE 13/16” TO 1-1/2”

23 250018-428 1 CONN, 1/4”TUBE X 1/4”NPT

24 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT

25 829705-175 12 SCREW, HEX SER WASHER 5/16-18 X 1 3/4

26 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2

27 860210-050 1 ELBOW, 37FL 90M 5/8 X 1/2

28 870008-010 1 RDC,STR THRD VITON 1/2 X 5/8

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1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME

900iT4 CAT (02250201-743 R03) 151

29 870108-008 5 CONN, STR X JIC 3/4 X 3/4

30 870110-008 1 CONN, STR X JIC 3/4 X 7/8

31 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16

32 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS

33 873908-008 1 TEE, RUN SWIVEL 37 FL 1/2

34 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL

35 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”

36 878900-020 1 TEE, PIPE 1/2” 2000# SS

37 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

38 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2

39 889108-050 3 CONN, 37 FL/MPT SS 1/2 X 1/2

40 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2

41 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS

42 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8

43 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8

NOTES:

A1: TO RADIATOR DRAIN

A2: TO OIL COOLER DRAIN

A3: TO HYDRAULIC TANK DRAIN

A4: TO FUEL TANK DRAIN

A5: TO ENGINE OIL DRAIN

A6: TO SEPARATOR TANK DRAIN

A7: SEE VIEW SHT 2

A8: TO AFTERCOOLER

A9: TO FRAME

A10: TO FILTER ASSEMBLY

A11: REMOVE PLUG TO INSTALL FITTING

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 152

1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME

02250205-897R03

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1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME

900iT4 CAT (02250201-743 R03) 153

KEY PART NO. QTY DESCRIPTION NOTES

1 02250052-841 2 INSERT, NYLON TUBING 1/4”OD

2 02250155-962 1 TBG,NYLON 1/4”-OD BLUE

3 02250177-852 1 VLV,CAC DRAIN VALVE

4 02250182-260 9 PLT,CVR 1/2” & 5/8” TUBE CLAMP

5 02250182-270 9 CLP, 1/2” TUBE HALVES

6 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD

7 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD

8 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B

9 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B

10 02250189-746 1 TUBE,HYD FLUID DRAIN 900B

11 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL

12 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL

13 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR

14 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR

15 02250205-674 1 TUBE,SEP DRAIN 900C

16 02250207-117 1 TUBE,HOSE ASSY MOIST TRAP 900C

17 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”

18 40513 1 CLAMP, HOSE 13/16” TO 1-1/2

19 250018-428 1 CONN, 1/4”TUBE X 1/4”NPT

20 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT

21 829705-175 9 SCREW, HEX SER WASHER 5/16-18 X 1 3/4

22 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2

23 870108-008 5 CONN, STR X JIC 3/4 X 3/4

24 870110-008 1 CONN, STR X JIC 3/4 X 7/8

25 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16

26 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS

27 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL

28 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”

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1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME

900iT4 CAT (02250201-743 R03) 154

29 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8

30 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2

31 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2

32 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS

33 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8

34 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8

NOTES:

A1: TO RADIATOR DRAIN

A2: TO OIL COOLER DRAIN

A3: TO HYDRAULIC TANK DRAIN

A4: TO FUEL TANK DRAIN

A5: TO ENGINE OIL DRAIN

A6: TO SEPARATOR TANK DRAIN

A7: TO CONTROL LINE COALESCING FILTER

A8: TO FRAME

A9: REMOVE PLUG TO INSTALL FITTING

KEY PART NO. QTY DESCRIPTION NOTES

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900iT4 CAT (02250201-743 R03) 155

NOTES

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900iT4 CAT (02250201-743 R03) 156

1.42 AIR EXHAUST BAFFLE ASSEMBLY

02250187-368R03

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1.42 AIR EXHAUST BAFFLE ASSEMBLY

900iT4 CAT (02250201-743 R03) 157

KEY PART NO. QTY DESCRIPTION NOTES

1 02250187-369 1 PNL, EXHST AIR BAFFLE RS

2 02250187-370 1 PNL, EXHST AIR BAFFLE CS

3 02250187-371 1 PNL, EXHST AIR LOUVER SHORT

4 02250187-372 1 PNL, EXHST AIR LOUVER LONG

5 02250188-920 1 SUPT, BRACE EXHST AIR BAF 900B

6 02250188-921 2 SUPT, EXHST AIR LOUVER 900B

7 02250188-925 1 PNL, EXHST AIR LOUVER W/ BRACE

8 829705-050 57 SCREW, HEX SER WASHER 5/16-18 X 1/2

NOTES:

A1 TO MOUNTING BRACKET ON FRAME

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900iT4 CAT (02250201-743 R03) 158

1.43 FRAME ASSEMBLY

02250205-899R01

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1.43 FRAME ASSEMBLY

900iT4 CAT (02250201-743 R03) 159

KEY PART NO. QTY DESCRIPTION NOTES

1 02250187-368 1 BAFFLE, ASSY EXHST AIR 900B

2 02250200-218 2 SUPT, EXHST AIR BAFFLE 900B

3 02250200-219 1 SUPT, BRKT COOLER TO BAFFLE 900B

4 02250205-894 1 FRAME, ASSY CONTAINMENT SKID 900B

5 829705-100 16 SCREW, HEX SER WASHER 5/16-18 X 1

6 838205-071 6 WASHER, PL-B REG PLATED 5/16

7 8668815-080 4 PLUG, PIPE 2” 150” PLT

8 SEE CHART 1 SA, DRAIN LINES 900B AC

CHART

02250205-897 SA, DRAIN LINES 900C

02250205-898 SA, DRAIN LINES 900C AC

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900iT4 CAT (02250201-743 R03) 160

1.44 REAR DRAWBAR ASSEMBLY

02250190-749R00

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1.44 REAR DRAWBAR ASSEMBLY

900iT4 CAT (02250201-743 R03) 161

KEY PART NO. QTY DESCRIPTION NOTES

1 02250186-860 1 DRAWBAR, OIL FIELD SKID

2 870712-178 8 WASHER, EXTRA THK PLTD 3/4

3 882812-250 8 CAPSCREW, HEX GR5 3/4-16 X 2 1/2

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900iT4 CAT (02250201-743 R03) 162

1.45 RUNNING GEAR

02250190-452(R01)

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1.45 RUNNING GEAR

900iT4 CAT (02250201-743 R03) 163

Key Part No. Qty Description Notes

1 02250193-773 1 SA,TRAILER GEAR DTQ

2 825508-262 2 NUT, HEX LOCKING 1/2-13

3 825510-329 8 NUT, HEX LOCKING 5/8-11

4 829108-200 2 CAPSCR, HEX GR5 1/2-13 X 2

5 829110-200 8 CAPSCR, HEX GR5 5/8-11 X 2

6 838208-112 4 WASHER, PL-B REG PLTD 1/2

7 838210-112 16 WASHER, PL-B REG PLTD 5/8

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900iT4 CAT (02250201-743 R03) 164

1.46 CANOPY ASSEMBLY

02250187-232R09 S1

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 165

02250187-232R09 S2

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 166

02250187-232R09 S3

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 167

02250187-232R09 S4

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 168

02250187-232R09 S5

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 169

02250187-232R09 S6

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 170

KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION

1 02250071-381 1 GRIP,CD N4 .250-.375 X 1/2”

2 02250125-174 4 CVR, HATCH 8” X 8” LIFT LUGS DE-18

3 02250139-566 4 LAMP, LED SIDE CLEARANCE RED

4 02250139-567 4 LAMP, LED SIDE CLEARANCE YELLOW

5 02250139-571 8 HLDR, LAMP SIDE CLEARANCE BLK

6 02250158-314 80 GASKET, SPONGE-RUBBER BLACK

7 02250164-246 02250164-251 02250168-830 02250168-831 02250164-250 1 CAP,RAIN RADATOR 900HAF T3 TAB

8 02250174-393 63 PLUG,HOLE 1.00 BLACK NYLON

9 02250186-809 02250195-743 02250195-744 02250195-745 02250195-746 1 TAB,EMISSION PNL MOD ACCESS T4

10 02250187-387 02250187-388 02250187-389 02250187-390 02250187-391 1 TAB,ROOF PNL FRNT

11 02250187-398 02250187-399 02250187-400 02250187-401 02250187-402 1 TAB,ROOF PNL FRNT

12 02250187-403 02250187-405 02250187-407 02250187-408 02250187-410 1 TAB,FRNT PNL CS

13 02250187-411 02250187-412 02250187-413 02250187-414 02250187-415 1 TAB,FRNT PNL RS

14 02250187-416 02250187-417 02250187-418 02250187-419 02250187-420 1 TAB,FRNT INTK HEADER

15 02250187-421 02250187-422 02250187-423 02250187-424 02250187-425 1 TAB,CS PNL FRNT

16 02250187-431 02250187-432 02250187-433 02250187-434 02250187-435 1 TAB,CS PNL E-STOP

17 02250187-438 02250187-439 02250187-440 02250187-441 02250187-442 1 TAB,CS PNL REAR LADR

18 02250187-443 02250187-444 02250187-445 02250187-446 02250187-447 1 TAB,PNL DOOR HEADER

19 02250187-448 02250187-449 02250187-450 02250187-451 02250187-452 1 TAB,CS INTK HEADER

20 02250187-453 02250187-454 02250187-455 02250187-456 02250187-457 1 TAB,CS INTK HEADER CNTR

21 02250187-459 4 PNL, REAR AIR EXHST GRILLE

22 02250187-460 02250187-461 02250187-462 02250187-463 02250187-464 1 TAB,REAR PNL HEADER

23 02250187-466 02250187-467 02250187-468 02250187-469 02250187-470 1 TAB,RS PNL FRNT

24 02250187-471 02250187-472 02250187-473 02250187-474 02250187-475 2 TAB,RS PNL CNTR

25 02250187-476 02250187-477 02250187-478 02250187-479 02250187-480 1 TAB,RS PNL FUEL FILL

26 02250187-481 02250187-482 02250187-483 02250187-484 02250187-485 1 TAB,RS PNL REAR

27 02250187-488 02250187-489 02250187-490 02250187-491 02250187-492 1 TAB,FRNT BASE RAIL

28 02250187-493 02250187-494 02250187-495 02250187-496 02250187-497 1 TAB,CS BASE RAIL

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 171

29 02250187-498 02250187-499 02250187-500 02250187-501 02250187-502 1 TAB,RS BASE RAIL

30 02250187-503 02250187-504 02250187-505 02250187-506 02250187-507 1 TAB,REAR BASE RAIL

31 02250187-509 1 PNL,VLV COVER TOP

32 02250187-510 3 SUPT, BASE RAIL BRACE

33 02250187-529 02250187-530 02250187-531 02250187-532 02250187-533 1 TAB,DOOR ASSY 900C FRNT PNL

34 02250187-535 2 LAMP, STROBE 12/24 VDC

35 02250187-536 2 PNL, SOCKET STROBE LIGHT

36 02250187-618 02250187-619 02250187-620 02250187-621 02250187-622 1 TAB,RS INTK HEADER

37 02250187-644 02250187-645 02250187-646 02250187-647 02250187-648 1 TAB,INTK DOOR HEADER

38 02250187-916 1 BAF, CS INLET BOX

39 02250187-917 1 BAF,RS INLET SIDE PNL

40 02250187-918 1 BAF, RS INLET BTM PNL

41 02250188-419 1 GSKT, EXHAUST VENT

42 02250189-765 1 PNL, FUEL FILL BEZEL

43 02250189-766 1 GSKT, FUEL FILL BEZEL

44 02250189-942 02250189-943 02250189-944 02250189-945 02250189-946 1 TAB,ROOF PNL FRNT

45 02250189-962 02250189-963 02250189-965 02250189-966 02250189-967 1 TAB,ROOF PNL REAR

46 02250190-882 1 SA, E-STOP PNL

47 02250191-864 1 BAF,AIR DIVERTER 900B

48 02250191-967 2 CLAMP,HOSE 9 3/8” TO 12 1/4”

49 02250191-986 1 HOSE,10” MED WT TPR

50 02250193-713 1 LAMP, TRI-ID CLEARANCE RED LED

51 02250196-365 2 HDL,DOOR ABS SNAP IN

52 02250197-958 1 R,DOOR JAMB 900B

53 02250200-614 02250200-615 02250200-616 02250200-617 02250200-618 1 PNL, VENT EXHST AFT TR

54 02250205-546 02250205-537 02250205-538 02250205-539 02250205-540 1 TAB,PNL ACCESS REAR CS 900C

55 02250205-549 02250205-550 02250205-551 02250205-552 02250205-553 1 TAB,PNL ACCESS REAR SS 900C

56 02250206-210 02250206-211 02250206-212 02250206-213 02250206-216 6 TAB,DOOR ASSY 900B/1600F PC

KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION

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1.46 CANOPY ASSEMBLY

900iT4 CAT (02250201-743 R03) 172

57 250022-436 47 WEATHERSTRIP, 3/16 X 3/8 FT

58 825304-236 21 NUT, HEX F PLTD 1/4-20

59 825305-283 24 NUT, HEX F PLTD 5/16-18

60 825908-125 28 NUT, HEX METRIC M8 X 1.25

61 829705-050 16 SCREW, HEX SER WASHER 5/16-18 X 1/2

62 829705-075 188 SCREW, HEX SER WASHER 5/16-18 X 3/4

63 838808-200 28 WASHER, SPR LOCK-METRIC PLTD M8

64 875901-075 16 SCREW,FLT PHILLIPS 8-32 X 3/4”

65 880401-075 2 CAPSCREW,SOC BTN HD SS #8-32 X 3/4

66 895401-075 4 CAPSCREW,SOC BTN HD #8-32 X 3/4

67 895404-075 46 CAPSCREW,SOC BTN HD 1/4 X 3/4”

68 895405-075 10 CAPSCREW,SOC BTN HD 5/16 X 3/4”

EXPLODED VIEW NOTES:

A1: IF COLUMN PART NUMBER LEFT BLANK FOR COLORED ASSEMBLY,

REFER TO THE BASE PART NUMBER IN FIRST COLUMN.

A2: TO LIFTING BAIL

A3: TO FRONT PANEL ASSY

A4: TO REAR PANEL ASSY

A5: TO ROOF PANEL ASSY

NOTE:

1. ROOF PANELS TO BE CAULKED

KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION

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900iT4 CAT (02250201-743 R03) 173

NOTES

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900iT4 CAT (02250201-743 R03) 174

1.47 DECALS

02250187-233R02 S1

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1.47 DECALS

900iT4 CAT (02250201-743 R03) 175

02250187-233R02 S2

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1.47 DECALS

900iT4 CAT (02250201-743 R03) 176

KEY PART NO. QTY DESCRIPTION NOTES

1 02250057-605 2 DECAL, “SULLAIR” 5.75 X 46

2 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75

3 02250059-318 1 NAME-PLATE, SULLAIR SERIAL NUMBER

4 02250075-506 2 DECAL,FILTERED AIR BLK

5 02250075-508 2 DECAL,FILTERED AIR WHT

6 02250097-455 1 DECAL, 5 YEAR WARRANTY

7 02250109-529 1 DECAL, CAT DIESEL POWER

8 02250118-638 1 DECAL, LEAD WARN. PROPOSITION 65

9 02250144-427 1 DECAL, GENERAL MAINT 600H-1050 C9

10 02250155-495 1 DECAL,BLACK WWW.SULLAIR.COM

11 02250166-385 4 DECAL, CONTAINMENT DRAIN

12 02250171-788 2 DECAL, DO NOT OPER W/O GRD #2

13 02250171-789 1 DECAL, DO NOT OPER W/O GRD #3

14 02250171-794 8 DECAL, TIE DOWN

15 02250171-796 1 DECAL, DO NOT REMOVE MANUAL

16 02250171-797 1 DECAL, DO NOT BREATH COMP AIR

17 02250171-798 2 DECAL, DO NOT STAND ON SVS VLV

18 02250171-800 9 DECAL, DO NOT OPER W/DOORS OPE

19 02250171-801 1 DECAL, DO NOT SVS VLV

20 02250171-806 3 DECAL, WARNING AIR/GAS FLOW

21 02250171-807 10 DECAL, WARNING HOT SURFACES

22 02250171-808 1 DECAL, PRESSURIZED VESSEL

23 02250171-810 3 DECAL, WARNING EXHAUST GASES

24 02250171-813 1 DECAL, WARNING REMOTELY CONTROLLED

25 02250171-814 1 DECAL, CORROSIVE

26 02250171-815 4 DECAL, READ INSTRUCTION MANUAL

27 02250171-818 1 DECAL, WARNING

28 02250171-821 1 DECAL, TOW BAR/COMMENCING

29 02250172-064 4 DECAL, AXLE LUBRICATION INSTR

30 02250172-069 10 DECAL, WARNING CRUSH/PINCH POINT

31 02250172-088 1 DECAL, MANUAL CONTAINER

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1.47 DECALS

900iT4 CAT (02250201-743 R03) 177

32 02250172-091 1 DECAL, STANDARD AIR

33 02250172-092 2 DECAL, AFTERCOOLED AIR

34 02250172-275 1 DECAL, BATTERY DISCONNECT

35 02250172-276 2 DECAL, RAD FILL/HOT/SEE MANUAL

36 02250172-282 1 DECAL, COMPR OIL SULLAIR AWF

37 02250172-284 1 DECAL, INTERNAL FUEL

38 02250172-285 1 DECAL, EXTERNAL FUEL

39 02250172-303 8 DECAL, INTAKE AIR

40 02250172-453 1 DECAL, WARNING ELECTRICAL SHOCK

41 02250173-353 2 DECAL,CAUTION DO NOT MIX

42 02250186-320 4 DECAL, FORK LIFT HERE

43 02250186-322 2 DECAL,CAUTION DO NOT MIX FLUID

44 02250192-511 1 DECAL, WD 900C

45 02250201-729 1 DECAL,ULTRA LOW SULFUR DIESEL FUEL

46 02250201-850 11 DECAL,SERVICE POINT

47 02250201-851 5 DECAL,EXAMINE/CHECK

48 02250204-251 1 DECAL, AUX FUEL PUMP SWITCH

49 02250205-088 1 DECAL, START-UP PROCEDURES 900C

50 02250205-125 1 DECAL, HYD OIL RESERVOIR

51 02250205-767 1 DECAL, AFTERCOOLER BY-PASS VALVE

52 02250206-322 1 DECAL, AFTERCOOLER BY-PASS VALVE

53 02250206-324 1 DECAL,DRAIN DESCRIPTION 900C

54 02250206-325 1 DECAL,DRAIN DESCRIPTION 900C

55 02250206-326 1 DECAL, PRESSURE CONTROL HIGH

56 02250206-327 1 DECAL, PRESSURE CONTROL LOW

57 040103 4 REFLECTOR, RED 1.68 X 4.25

58 049463 1 DECAL, NOISE EMISSION CONTROL

59 250034-319 4 REFLECTOR, AMBER 1.68 X 4.25

60 843102-038 4 RIVET, POP 1/8 X 3/8

61 SEE CHART 1 1 SEE DECAL, MODEL NUMBER W/SULLAIR TAB

62 SEE CHART 2 2 SEE DECAL, MACHINE RATING TAB

KEY PART NO. QTY DESCRIPTION NOTES

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CHARTS

900iT4 CAT (02250201-743 R03) 178

CHART 1 - MACHINE RATING AND MODEL NUMBER WITH SULLAIR TABS

MODEL KEY PART NO. QTY

600H52 02250121-367 1

53 02250057-578 2

600HH52 02250201-864 1

53 02250187-692 2

700HH52 02250202-661 1

53 02250187-691 2

75052 02250121-369 1

53 02250057-580 2

750H52 02250121-371 1

53 02250057-582 2

750HH52 02250121-373 1

53 02250057-584 2

82552 02250121-375 1

53 02250057-588 2

90052 02250121-377 1

53 02250057-590 2

900H52 02250121-379 1

53 02250057-592 2

105052 02250121-398 1

53 02250057-596 2

CHART 2 - MODULE REFERENCE

MODEL PART NO. DESCRIPTION

750C

02250201-657 M,DECAL 750CDTQ

02250201-659 M,DECAL 750CHDTQ

02250200-515 M,DECALS 750CHHDTQ

02250201-660 M,DECAL 750CAFDTQ

02250201-661 M,DECAL 750CHAFDTQ

02250201-662 M,DECAL 750CHHAFDTQ

02250201-667 M,DECAL 750CDLQ

02250201-668 M,DECAL 750CHDLQ

02250201-669 M,DECAL 750CHHDLQ

02250201-670 M,DECAL 750CAFDLQ

02250201-671 M,DECAL 750CHAFDLQ

02250201-672 M,DECAL 750CHHAFDLQ

825C

02250201-717 M,DECAL 825CDTQ

02250201-718 M,DECAL 825CAFDTQ

02250201-719 M,DECAL 825CDLQ

02250201-720 M,DECAL 825CAFDLQ

900C

02250201-654 M,DECAL 900CDTQ

02250201-655 M,DECAL 900CHDTQ

02250201-656 M,DECAL 900CAFDTQ

02250188-214 M,DECAL 900CHAFDTQ

02250201-663 M,DECAL 900CDLQ

02250201-664 M,DECAL 900CHDLQ

02250201-665 M,DECAL 900CAFDLQ

02250201-666 M,DECAL 900CHAFDLQ

1050C

02250201-721 M,DECAL 1050CDTQ

02250201-722 M,DECAL 1050CAFDTQ

02250201-723 M,DECAL 1050CDLQ

02250201-724 M,DECAL 1050CAFDLQ

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900iT4 CAT (02250201-743 R03) 179

CHARTS

600C

02250201-834 M,DECAL 600CHDTQ

02250201-835 M,DECAL 600CHAFDTQ

02250201-836 M,DECAL 600CHHDTQ

02250201-837 M,DECAL 600CHHAFDTQ

02250201-838 M,DECAL 600CHDLQ

02250201-839 M,DECAL 600CHAFDLQ

02250201-840 M,DECAL 600CHHDLQ

02250201-842 M,DECAL 600CHHAFDLQ

700HH

02250202-657 M,DECAL 700CHHDTQ

02250206-455 M,DECAL 700CHHAFDTQ

02250206-456 M,DECAL 700CHHDLQ

02250206-457 M,DECAL 700CHHAFDLQ

CHART 2 - MODULE REFERENCE

MODEL PART NO. DESCRIPTION

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900iT4 CAT (02250201-743 R03) 180

1.48 UNIT LOCATIONS & SPECIFICATIONS

02250186-726R00 S1

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1.48 UNIT LOCATIONS & SPECIFICATIONS

900iT4 CAT (02250201-743 R03) 181

02250186-726R00 S2

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1.48 UNIT LOCATIONS & SPECIFICATIONS

900iT4 CAT (02250201-743 R03) 182

KEY DESCRIPTION NOTES

A1 DOOR ACCESS BATTERIES

A2 DOOR ACCESS COOLERS (2)

A3 COOLING AIR INTAKE

A4 WATER CONDENSATE DRAIN (DO NOT PLUG)

A5 ENGINE COOLANT DRAIN

A6 ENGINE OIL DRAIN

A7 COMPRESSOR OIL SEPARATOR DRAIN

A8 DRAIN PLUG (4)

A9 100% SPILL CONTAINMENT FRAME

A10 FUEL FILL

A11 AUX. FUEL PORTS

A12 LIFTING POINT (4)

A13 COOLING AIR EXHAUST

A14 AIR CONTROL DOOR

A15 INSTRUMENT PANEL DOOR

A16 E-STOP

A17 DOOR ACCESS AIR INTAKE FILTERS

A18 OVERALL HEIGHT

A19 OVERALL LENGTH

A20 ENGINE EXHAUST AIR OUT

A21 ENGINE COOLANT PORT ACCESS COVER

A22 ENGINE AIR INTAKE

A23 UNIT AIR INTAKE

A24 STABILIZING JACK

A25 TOWING RING

A26 TOW CHAIN (2)

A27 2” NPT AIR DISCHARGE

A28 3/4” NPT AIR DISCHARGE (2)

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1.48 UNIT LOCATIONS & SPECIFICATIONS

900iT4 CAT (02250201-743 R03) 183

A29 TRACK WIDTH

A30 FUEL TANK DRAIN

A31 HYDRAULIC FLUID RESERVOIR DRAIN

A32 DOOR ACCESS FUEL FILTERS

A33 DOOR ACCESS OIL FILTERS

A34 DOOR ACCESS COMPRESSOR OIL FILL

A35 DOOR ACCESS HYDRAULIC FLUID FILL

A36 ENGINE EXHAUST COOLER CONDENSATE DRAIN

A37 COMPRESSOR OIL COOLER DRAIN

A38 DOOR ACCESS AC FILTER (IF EQUIPPED)

A39 DOOR ACCESS AC SEPARATOR (IF EQUIPPED)

A40 CEM ACCESS COVER

A41 DOOR ACCESS AIR INTAKE FILTERS

KEY DESCRIPTION NOTES

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NOTES

900iT4 CAT (02250201-743 R03) 184

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Page 186: CATERPILLAR IT4 C9 · caterpillar it4 c9.3. table of contents page section description page section description 5 1.1 procedure for ordering parts 6 1.2 recommended spare parts

Printed in the U.S.A.Specifications subject to change

without prior notice.E12EP

Always air. Always there.

SULLAIR3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

WWW.SULLAIR.COM