caterpillar it4 c9 - acme lift · caterpillar it4 c9.3. table of contents page section description...
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The information in this manual is currentas of its publication date, and applies toCOMPRESSOR serial number:
and all subsequent serial numbers.
02250201-743 R03
201309190000
PORTABLE AIR COMPRESSOR600H, 700HH, 750, 750H, 750HH,
825, 900H, 1050
Failure to follow the instructions and procedures in this manual or,
misuse of this equipment will VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FORFUTURE REFERENCE
PARTS LIST MANUAL
©COPYRIGHT 2014 SULLAIR
CATERPILLAR IT4 C9.3
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS
6 1.2 RECOMMENDED SPARE PARTS
8 1.3 ENGINE & COMPRESSOR ASSEMBLY
14 1.4 ENGINE AND COMPRESSOR ASSEM-BLY 1050
20 1.5 INTAKE SYSTEM ASSEMBLY
24 1.6 INTAKE SYSTEM ASSEMBLY 1050
28 1.7 ENGINE EXHAUST SYSTEM ASSEMBLY
32 1.8 HYDRAULIC FAN DRIVE ASSEMBLY
38 1.9 MAIN COOLER ASSEMBLY
42 1.10 DISCHARGE COOLER ASSEMBLY
46 1.11 DEARERATION TANK ASSEMBLY
50 1.12 COOLING SYSTEM ASSEMBLY
54 1.13 COOLING SYSTEM ASSEMBLY - HH
58 1.14 HYDRAULIC SYSTEM
66 1.15 OIL FILTER ASSEMBLY
68 1.16 AIR CONTROLS MANIFOLD (DUAL)
70 1.17 AIR CONTROLS MANIFOLD (SINGLE)
72 1.18 HIGH PRESSURE COMPONENT ASSEMBLY
74 1.19 INLET VALVE ASSEMBLY
76 1.20 INLET VALVE ASSEMBLY 1050
78 1.21 ELECTRIC AND AIR CONTROL ASSEM-BLY
82 1.22 CONTROL PANEL
86 1.23 INSTRUMENT PANEL
90 1.24 CONTROL PANEL
92 1.25 ELECTRICAL PARTS ASSEMBLY
96 1.26 E-STOP PANEL ASSEMBLY
98 1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
104 1.28 DISCHARGE SYSTEM ASSEMBLY 900C
106 1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI
108 1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI
112 1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050
114 1.32 RECEIVER TANK ASSEMBLY
118 1.33 FUEL SYSTEM ASSEMBLY
122 1.34 FUEL PANEL ASSEMBLY
124 1.35 FUEL TANK ASSEMBLY
126 1.36 CONTROL LINE ASSEMBLY
132 1.37 CONTROL LINE ASSEMBLY 1050
138 1.38 DRAIN LINES 900C OLD FRAME
142 1.39 DRAIN ASSEMBLY 900C AFTER-COOLED OLD FRAME (ADDENDUM)
148 1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME
152 1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME
156 1.42 AIR EXHAUST BAFFLE ASSEMBLY
158 1.43 FRAME ASSEMBLY
160 1.44 REAR DRAWBAR ASSEMBLY
TABLE OF CONTENTS (Continued)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
162 1.45 RUNNING GEAR
164 1.46 CANOPY ASSEMBLY
174 1.47 DECALS
180 1.48 UNIT LOCATIONS & SPECIFICATIONS
900iT4 CAT (02250201-743 R03) 5
CHARTS
1.1 PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for any reasonparts cannot be obtained in this manner, contact the factory directly at theaddress, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of the compressor. Thiscan be obtained from the Bill of Lading for the compressor or from the SerialNumber Plate located on the compressor. See Figure 1-1: Serial Number, PlateLocation.
The genuine Sullair service parts listed meet or exceed the demands of thiscompressor. Use of replacement parts other than those approved by Sullairmay lead to hazardous conditions over which Sullair has no control. Suchconditions include, but are not limited to, bodily injury and compressor failure.
Sullair
3700 East Michigan BoulevardMichigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Figure 1-1: Serial Number, Plate Location
900iT4 CAT (02250201-743 R03) 6
1.2 Recommended Spare Parts
Key No. Order Part No. Qty DESCRIPTION Note
ELEMENTS
1 02250175-062 2 ELEMENT, AIR FILTER - PRIMARY
2 02250175-063 2 ELEMENT, AIR FILTER - SECONDARY
3 02250196-918 1 ELEMENT, CRANKCASE VENT 326-4689 T4i compliance
4 02250196-920 1 ELEMENT, SEPARATOR WATER
5 02250196-922 1 ELEMENT, FILTER AFTERCOOLED AIR
6 250025-526 2 FILTER, COMPRESSOR OIL
7 02250175-907 1 FILTER, ENGINE OIL
8 02250154-066 1 FILTER, FUEL - PRIMARY
9 02250154-065 2 FILTER, FUEL - SECONDARY
10 02250160-845 3 FILTER, RECEIVER TANK
KITS
11 02250168-375 1 KIT, AIR-OIL SEPARATOR ELEMENT (3 ELEMENT PACK)
12 02250209-369 1 KIT, 2” MINIMUM PRESSURE VALVE REBUILD
13 02250087-682 1 KIT, COMPRESSOR THERMOSTAT REPLACEMENT
14 02250073-277 1 KIT, INLET VALVE REPAIR FOR 900C EXC. 1050
15 02250056-278 1 KIT, INLET VALVE REPAIR FOR 1050
16 600893-001 1 KIT, AIR END SHAFT SEAL REPAIR
17 041742 2 KIT, PRESSURE REGULATING VALVE REPAIR
18 02250055-911 1 KIT, PRESSURE REDUCING VALVE REPAIR
19 02250200-155 1 KIT, CONTROL LINE MOISTURE SEPARATOR ELEMENT
20 02250099-415 2 KIT, 2” CODE 61 SPLIT FLANGE W/ VITON O-RING
21 02250100-926 2 KIT, 3” CODE 61 SPLIT FLANGE W/ VITON O-RING
22 02250209-370 KIT, REPAIR COIL FOR SOLENOID VALVE
23 02250209-371 KIT, REPAIR COIL FOR SOLENOID VALVE
MISCELLANEOUS
24 02250189-309 1 SWITCH, 250°F TEMP
25 826502-464 1 O-RING, VITON RECEIVER TANK LID
1.2 Recommended Spare Parts
900iT4 CAT (02250201-743 R03) 7
26 02250196-919 1 BELT, POLY-V ALTERNATOR 350-5810
27 02250196-917 1 PLUG, SPARK ARD HEAD 295-3099 T4i compliance
28 02250186-765 2 SEAL, VITON 2” FLEX COUPLING
29 02250161-277 2 SENSOR, TEMPERATURE
30 02250190-873 1 SENSOR, TEMPERATURE ENGINE AIR INTAKE T4i compliance
31 02250143-881 2 SWITCH, FILTER RESTRICTION INDICATOR AIR INTAKE
32 02250165-908 1 SENSOR, ENGINE COOLANT LEVEL
33 02250168-084 1 ELEMENT, HYDRAULIC FAN DRIVE FILTER
34 02250189-398 1 ELEMENT, HYDRAULIC STRAINER
35 02250189-399 1 SWITCH, LEVEL HYDRAULIC FAN DRIVE
36 02250191-144 2 BATTERY, GROUP 31 EXTREME DUTY
37 02250123-142 2 RELAY, SPDT CONTROL
38 02250051-629 1 SOLENOID, SPNO STARTER
39 02250182-964 1 BREAKER, 100 A
40 02250180-127 1 VALVE, SOLENOID 2-WAY NC
41 02250180-128 1 VALVE, SOLENOID 3-WAY
42 02250141-442 3 SENSOR, PRESSURE TRANSDUCER
43 02250190-493 1 SENSOR, SOOT CAT C9.3 T4i compliance
44 02250190-481 2 CLAMP, BAND BALL JOINT T4i compliance
45 02250190-492 1 COUPLING, EXHAUST SYSTEM T4i compliance
46 02250190-482 2 CLAMP, BAND FLAT T4i compliance
47 02250190-466 1 TUBE, EXHAUST T4i compliance
48 02250190-489 1 TUBE, EXHAUST BELLOWS T4i compliance
49 02250194-836 1 MUFFLER, SPARK ARRESTING
FLUIDS
50 250030-757 1 LUBRICANT, AWF COMPRESSOR FLUID 5 gal
51 250030-758 1 LUBRICANT, AWF COMPRESSOR FLUID 55 gal
52 02250190-880 1 LUBRICANT, HYDRAULIC FLUID 55 gal
Key No. Order Part No. Qty DESCRIPTION Note
900iT4 CAT (02250201-743 R03) 8
1.3 ENGINE & COMPRESSOR ASSEMBLY
02250187-212 R08 S1
900iT4 CAT (02250201-743 R03) 9
1.3 ENGINE & COMPRESSOR ASSEMBLY
02250187-212 R08 S2
1.3 ENGINE & COMPRESSOR ASSEMBLY
900iT4 CAT (02250201-743 R03) 10
KEY PART NO. QTY DESCRIPTION NOTES
1 02250046-555 1 COUPLING, ASSY 900 CAT
2 02250046-556 1 BUSHING, TAPERLOCK 2”BORE X 1/2”KEY
3 02250049-788 1 SPACER, COUPLING CARBON STEEL
4 02250087-068 1 CONN, SAE X ORFS 1.25”
5 02250087-070 1 ELB,90 SAE X ORFS 1.00”
6 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER
7 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE
8 02250129-183 1 ORF,PLUG BRASS 1/8”NPT x 7/64”
9 02250141-182 1 VLV ASSY,INLET 6” 350PSI
10 02250150-516 1 VALVE, DRAIN 1-1/8-12UNF
11 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS
12 02250185-718 1 ENGINE, DSL CA C9 300HP
13 02250186-523 2 SUPT, ENG MTG 900B
14 02250187-884 1 SUPPORT, FUEL FILTER 900B
15 02250190-869 1 HOSE, MP 7/8ID X 52 OAL FSWV90-FSTR
16 02250190-870 1 HOSE, MP 1 1/8ID X 59 OAL FSWV90-FSTR
17 02250193-305 1 SUPT, FUEL LINES 900B
18 02250193-943 1 HOSE, MP 13/32ID X 54 OAL FSTR-FSW90
19 02250193-944 1 HOSE, MP 13/32ID X 11 OAL FSTR-FSW90
20 02250193-945 1 HOSE, MP 5/8ID X 69 OAL FSRT-FSWV90
21 02250203-935 1 GD, BELT CAT 900C
22 040696 1 GASKET, 1/32 X 6 1/4IDX8 1/4OD
23 043258 1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
24 045244 1 VALVE, INLINE CHECK(1/4”NPT)DC
25 222607 4 WASHER, SNUBBING 1” BOLT
26 250010-330 4 ISOLATOR, VIBRATION 500 LB. CAPACITY
27 250041-809 1 HOUSING, ADAPTER DXR 20
28 250042-623 1 PLUG, STR THD 3/4-16 SAE VIT
1.3 ENGINE & COMPRESSOR ASSEMBLY
900iT4 CAT (02250201-743 R03) 11
29 408300-004 1 CLAMP, HOSE 5/16” I.D.
30 408300-009 2 CLAMP, HOSE 1 13/16” I.D.
31 807800-020 1 PLUG, PIPE 1/2” 3000# STL
32 811505-025 2 ADAPTER, FEMALE PIPE 5/8 X 1/4
33 825106-337 4 NUT, HEX PLTD 3/8-16
34 825306-347 9 NUT, HEX F PLTD 3/8-16
35 825510-329 2 NUT, HEX LOCKING 5/8-11
36 828008-025 1 CAPSCREW, HEX 8.8 M8 X 25MM
37 828010-025 1 CAPSCREW, HEX 8.8 M10 X 25MM
38 828408-175 9 CAPSCREW, FERRY HD 1/2-13 X 1 3/4
39 829106-125 4 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
40 829107-200 12 CAPSCREW, HEX GR5 7/16-14 X 2
41 829108-175 16 CAPSCREW, HEX GR5 1/2-13 X 1 3/4
42 829110-125 4 CAPSCREW, HEX GR5 5/8-11 X 1 1/4
43 829110-175 2 CAPSCREW, HEX GR5 5/8-11 X 1 3/4
44 829110-200 2 CAPSCREW, HEX GR5 5/8-11 X 2
45 829116-500 4 CAPSCREW, HEX GR5 1-8 X 5
46 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
47 837807-112 12 WASHER, SPR LOCK REG PLTD 7/16
48 837808-125 8 WASHER, SPR LOCK REG PLTD 1/2
49 837810-156 10 WASHER, SPR LOCK REG PLTD 5/8
50 837816-250 4 WASHER, SPR LOCK REG PLTD 1
51 838206-071 8 WASHER, PL-B REG PLTD 3/8
52 838210-112 6 WASHER, PL-B REG PLTD 5/8
53 838808-200 1 WASHER, SPR LOCK-METRIC PLTD M8
54 838810-220 1 WASHER, SPR LOCK-METRIC PLTD M10
55 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4
56 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4
KEY PART NO. QTY DESCRIPTION NOTES
1.3 ENGINE & COMPRESSOR ASSEMBLY
900iT4 CAT (02250201-743 R03) 12
57 865408-170 1 WASHER, METRIC-ISO7089- 8
58 865410-210 1 WASHER, METRIC-ISO7089- 10
59 870010-006 1 RDC,STR THRD VITON 5/8 X 3/8
60 870104-004 1 CONN, STR X JIC 7/16 X 7/16
61 870110-006 1 CONN, STR X JIC 7/8 X 9/16
62 884406-056 2 CONN, STR THD/ORFS 9/16 X 3/8
63 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8
64 884408-088 2 CONN, STR THD/ORFS 7/8 X 13/16
65 886412-075 1 ELB,45 DEG STR THD 3/4 X 3/4” HOSE
66 898612-010 1 CONN, 37FL SW 3/4 X 5/8
67 SEE_CHART_UNIT
1 COMPRESSOR & PARTS
CHART
UNIT PART NO. MODEL NO.
02250194-193 750HH
02250194-195 825
02250194-197 900 & 900H
02250194-200 1050
02250201-857 700HH
02250203-533 600H & 600HH
NOTES:
A1 THIS COMPONENT IS IN THE ENGINE SOLUTION KIT.
A2 TO SCAVENGE LINE.
A3 TO FUEL SUPPLY CONNECTION ON CEM.
A4 TO COOLANT SUPPLY CONNECTION ON CEM.
A5 TO COOLANT RETURN CONNECTION ON CEM.
A6 TO FUEL COOLER
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 13
NOTES
900iT4 CAT (02250201-743 R03) 14
1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050
02250208-458 R00 S1
1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 15
02250208-458 R00 S2 1
1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 16
KEY PART NO. QTY DESCRIPTION NOTES
1 02250045-626 1 SA, 8” INLET VALVE
2 02250046-555 1 COUPLING, ASSY 900 CAT
3 02250046-556 1 BUSHING, TAPERLOCK 2”BORE X 1/2”KEY
4 02250049-788 1 SPACER, COUPLING CARBON STEEL
5 02250087-068 1 CONN,SAE X ORFS 1.25”
6 02250087-070 1 ELB,90 SAE X ORFS 1.00”
7 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER
8 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE
9 02250129-183 1 ORF,PLUG BRASS 1/8”NPT x 7/64”
10 02250150-516 1 VALVE, DRAIN 1-1/8-12UNF
11 02250161-277 0 SENSOR, TEMP THERMISTOR BRASS
12 02250185-718 1 ENGINE,DSL CA C9 300HP
13 02250186-523 2 SUPT,ENG MTG 900B
14 02250187-884 1 SUPPORT, FUEL FILTER 900B
15 02250190-869 1 HOSE,MP 7/8ID X 52 OAL FSWV90-FSTR
16 02250190-870 1 HOSE,MP 1 1/8ID X 59 OAL FSWV90-FSTR
17 02250193-305 1 SUPT,FUEL LINES 900B
18 02250193-943 1 HOSE,MP 13/32ID X 54 OAL FSTR-FSW90
19 02250193-944 1 HOSE,MP 13/32ID X 11 OAL FSTR-FSW90
20 02250194-200 1 COMP&PART
21 02250203-935 1 GD,BELT CAT 900C
22 02250208-509 1 HOSE,MP 5/8ID X 110 OAL FSRT-JIC SWV90
23 040422 1 GASKET, 11 X 8-5/8 X 1/32
24 043258 1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
25 045244 1 VALVE, INLINE CHECK(1/4”NPT)DC
26 222607 4 WASHER, SNUBBING 1” BOLT
27 250010-330 4 ISOLATOR, VIBRATION 500 LB. CAPACITY
28 250041-809 1 HOUSING, ADAPTER DXR 20
1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 17
29 250042-623 1 PLUG, STR THD 3/4-16 SAE VIT
30 408300-005 3 CLAMP, HOSE 5/8” I.D.
31 408300-009 2 CLAMP, HOSE 1 13/16” I.D.
32 807800-020 1 PLUG, PIPE 1/2” 3000# STL
33 811505-025 2 ADAPTER, FEMALE PIPE 5/8 X 1/4
34 825106-337 4 NUT, HEX PLTD 3/8-16
35 825306-347 9 NUT, HEX F PLTD 3/8-16
36 825510-329 2 NUT, HEX LOCKING 5/8-11
37 828008-025 1 CAPSCREW, HEX 8.8 M8 X 25MM
38 828010-025 1 CAPSCREW, HEX 8.8 M10 X 25MM
39 828408-175 9 CAPSCREW, FERRY HD 1/2-13 X 1 3/4
40 829106-125 4 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
41 829107-200 12 CAPSCREW, HEX GR5 7/16-14 X 2
42 829108-175 16 CAPSCREW, HEX GR5 1/2-13 X 1 3/4
43 829110-125 4 CAPSCREW, HEX GR5 5/8-11 X 1 1/4
44 829110-175 2 CAPSCREW, HEX GR5 5/8-11 X 1 3/4
45 829110-200 2 CAPSCREW, HEX GR5 5/8-11 X 2
46 829116-500 4 CAPSCREW, HEX GR5 1-8 X 5
47 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
48 837807-112 12 WASHER, SPR LOCK REG PLTD 7/16
49 837808-125 8 WASHER, SPR LOCK REG PLTD 1/2
50 837810-156 10 WASHER, SPR LOCK REG PLTD 5/8
51 837816-250 4 WASHER, SPR LOCK REG PLTD 1
52 838206-071 8 WASHER, PL-B REG PLTD 3/8
53 838210-112 6 WASHER, PL-B REG PLTD 5/8
54 838808-200 1 WASHER, SPR LOCK-METRIC PLTD M8
55 838810-220 1 WASHER, SPR LOCK-METRIC PLTD M10
56 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4
KEY PART NO. QTY DESCRIPTION NOTES
1.4 ENGINE AND COMPRESSOR ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 18
57 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4
58 865408-170 1 WASHER, METRIC-ISO7089- 8
59 865410-210 1 WASHER, METRIC-ISO7089- 10
60 870010-006 1 RDC,STR THRD VITON 5/8 X 3/8
61 870104-004 1 CONN, STR X JIC 7/16 X 7/16
62 870110-006 1 CONN, STR X JIC 7/8 X 9/16
63 884406-056 2 CONN, STR THD/ORFS 9/16 X 3/8
64 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8
65 884408-088 2 CONN, STR THD/ORFS 7/8 X 13/16
66 886412-075 1 ELB,45 DEG STR THD 3/4 X 3/4” HOSE
67 898612-010 1 CONN, 37FL SW 3/4 X 5/8
NOTES:
A1: THIS COMPONENT IS IN THE ENGINE SOLUTION KIT.
A2: TO SCAVENGE LINE.
A3: TO FUEL SUPPLY CONNECTION ON CEM.
A4: TO COOLANT SUPPLY CONNECTION ON CEM.
A5: TO COOLANT RETURN CONNECTION ON CEM.
A6: TO FUEL COOLER.
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 19
NOTES
900iT4 CAT (02250201-743 R03) 20
1.5 INTAKE SYSTEM ASSEMBLY
02250187-214 R04 S1
1.5 INTAKE SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 21
02250187-214 R04 S2
1.5 INTAKE SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 22
02250187-214 R04 S3
1.5 INTAKE SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 23
KEY PART NO. QTY DESCRIPTION NOTES
1 02250054-860 17 TUBE, NYL .25 OD X 040W WHT(FT)
2 02250158-314 6 GASKET, SPONGE-RUBBER BLACK
3 02250169-127 1 ELB,RUB 45 DEG 6 X 4 REDUCER
4 02250187-585 1 PIPE, AIR INLET ELB 4” 900B
5 02250187-586 1 PIPE, AIR INLET ELB 6” 900B
6 02250187-587 1 SUPPORT, AIR FLITERS 900B
7 02250187-752 2 FILTER, AIR POWERCORE 6”
8 02250190-873 1 SENSOR, ENGINE AIR INTAKE TIER4
9 02250197-767 1 SUPT, AIR CLR L/H BAFFLE 900B TIER4
10 40302 1 CONNECTOR, HUMP HOSE 6” ID
11 40642 3 CLAMP, HOSE WORM DRIVE 4.5”
12 40643 1 HOSE, HUMP 4”ID X 5”LG
13 49625 1 ELBOW, RUBBER 90 DEG RED 7X6
14 250020-159 4 CLAMP, HOSE 6-9/16” TO 6-1/4”
15 250031-260 1 CLAMP, HOSE (7-3/4” NOM.)
16 813704-125 2 ELBOW, TUBE-90M 1/4 X 1/8
17 838205-071 16 WASHER, PL-B REG PLTD 5/16
18 882608-020 8 SCREW, HEX SERR WASHER M8 X 20
19 884305-075 10 SCREW, HEX SER WASHER 5/16-18 X 3/4
NOTES:
A1 TO COMP INLET VLV
A2 TO ENG TURBO INLET
900iT4 CAT (02250201-743 R03) 24
1.6 INTAKE SYSTEM ASSEMBLY 1050
02250208-613(r00) S1
1.6 INTAKE SYSTEM ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 25
02250208-613(r00) S2
1.6 INTAKE SYSTEM ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 26
02250208-613(r00) S3
1.6 INTAKE SYSTEM ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 27
KEY PART NO. QTY DESCRIPTION NOTES
1 02250054-860 17 TUBE,NYL .25 OD X 040W WHT(FT)
2 02250158-314 6 GASKET, SPONGE-RUBBER BLACK
3 02250169-127 1 ELB,RUB 45 DEG 6 X 4 REDUCER
4 02250187-585 1 PIPE,AIR INLET ELB 4” 900B
5 02250187-586 1 PIPE,AIR INLET ELB 6” 900B
6 02250187-587 1 SUPPORT,AIR FLITERS 900B
7 02250187-752 2 FILTER, AIR POWERCORE 6”
8 02250190-873 1 SENSOR,ENGINE AIR INTAKE TIER4
9 02250208-611 1 RDC, RUBBER 7 TO 6
10 40302 1 CONNECTOR, HUMP HOSE 6” ID
11 40642 3 CLAMP, HOSE WORM DRIVE 4.5”
12 40643 1 HOSE, HUMP 4”ID X 5”LG
13 41992 1 CLAMP, HOSE 7”
14 43598 1 CLAMP, HOSE 8 1/2”
15 245796 1 ELBOW, RUBBER 90 DEG RED 8X7
16 250020-159 3 CLAMP, HOSE 6-9/16” TO 6-1/4”
17 813704-125 2 ELBOW, TUBE-90M 1/4 X 1/8
18 838205-071 16 WASHER, PL-B REG PLTD 5/16
19 882608-020 8 SCREW, HEX SERR WASHER M8 X 20
20 884305-075 10 SCREW, HEX SER WASHER 5/16-18 X 3/4
NOTES:
A1: TO COMP INLET VLV
A2: TO ENG TURBO INLET
900iT4 CAT (02250201-743 R03) 28
1.7 ENGINE EXHAUST SYSTEM ASSEMBLY
02250187-213R07
1.7 ENGINE EXHAUST SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 29
KEY PART NO. QTY DESCRIPTION NOTES
1 02250109-601 1 WEATHERSTRIP, GASKET TRIM-LOC (FT)
2 02250144-566 1 ETHER,STG AID ELEC ECM PIN-27
3 02250158-314 2 GASKET, SPONGE-RUBBER BLACK
4 02250185-722 1 BAIL,LIFTING 4 POINT 900B TIER4
5 02250186-779 1 PNL,EXHAUST MUDULE LH SIDE 900B TIER 4
6 02250186-782 1 PNL,EXHAUST MODULE FRONT 900B TIER 4
7 02250186-783 1 PNL,EXHAUST MODULE 900B TIER 4
8 02250186-785 1 PNL,EXHAUST MODULE RH BOTTOM 900B TIER 4
9 02250186-786 1 PNL,EXHUAST MODULE RH SIDE 900B TIER 4
10 02250186-787 1 PNL,EXHAUST MODULE REAR 900B TIER 4
11 02250186-788 1 PNL,EXHAUST MODULE REAR ACCESS 900B TIER
12 02250186-790 1 PNL,EXHUAST MODULE CENTER TOP 900B TIER 4
13 02250186-791 1 PNL,EXHAUST MODULE LH TOP 900B TIER 4
14 02250186-871 1 SUPT,EMISSIONS MODULE 900B TIER 4
15 02250187-673 4 SUPPORT,PLATE EXHAUST PIPE
16 02250187-676 1 TUBE,EXHAUST W/FLARE 900B
17 02250187-769 1 FAN, 24V 12” BLOWER W/GUARD
18 02250190-466 1 PIPE,EXHAUST 900B
19 02250190-473 3 SEAL,GROMMET SILICONE 0-1” DIA
20 02250190-474 1 SEAL,GROMMET SILICONE 0-2.5”DIA
21 02250190-481 2 CLP,BAND BALL JOINT 4” CAT
22 02250190-482 2 CLP,BAND 4” FLAT CAT
23 02250190-484 2 CLP,BAND 5” FLAT CAT
24 02250190-489 1 JNT,EXP 4” BELLOWS CAT
25 02250190-490 1 ENG EXH SYS,CAT C9 TIER 4
26 02250190-492 1 CPLG,EXH. SYSTEM 900B CAT
27 02250190-493 1 SENSOR,SOOT CAT C9 TIER4
28 02250190-494 1 LOOSE PARTS CAT C9 ENG AND EXH
1.7 ENGINE EXHAUST SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 30
29 02250191-166 1 HOSE,MP 5/16ID X 39 SEAL LOK
30 02250191-167 1 HOSE,MP 5/16ID X 55 SEAL LOK
31 02250191-168 1 HOSE,MP 5/16ID X 58 SEAL LOK
32 02250191-862 1 PNL,EXHAUST MOD AIR DIVERTER 900B
33 02250191-863 1 PNL,EXH MOD ADAPTOR 900B
34 02250191-951 1 TUBE,EXHAUST 900B
35 02250193-301 1 WRAP,BLANKET ENG TO CEM 900B
36 02250193-303 1 WRAP,BLANKET EXHAUST PIPE 900B
37 02250193-405 2 SUPT,BRACKET EXHAUST PIPE 900B
38 02250193-412 1 WRAP,BLANKET CEM BELLOWS
39 02250194-835 1 TUBE,EXHAUST ELBOW 900B
40 02250194-836 1 MUF,SPARK ARRESTOR
41 02250196-494 1 PNL, ACCESS CTL FLTR 1600F
42 02250200-516 1 CAP,RAIN SPL 5 INCH STNLS STL
43 02250200-522 1 GD,RAIN 900B EXHAUST
44 02250204-369 2 BAND, MOUNTING 5”
45 241260 1 CLAMP, SEAL 5”
46 250008-322 2 U-BOLT, HOSE REEL MOUNT 110-250
47 408300-004 2 CLAMP, HOSE 7/8”I.D.
48 825505-166 4 NUT, HEX LOCKING 5/16-18
49 829110-200 16 CAPSCREW, HEX GR5 5/8-11 X 2
50 829705-075 126 SCREW, HEX SER WASHER 5/16-18 X 3/4
51 837810-156 16 WASHER, SPR LOCK REG PLTD 5/8
52 838202-045 4 WASHER, PL-B REG PLTD #10
53 838205-071 114 WASHER, PL-B REG PLTD 5/16
54 838206-071 4 WASHER, PL-B REG PLTD 3/8
55 838210-112 16 WASHER, PL-B REG PLTD 5/8
56 838305-071 2 WASHER, PL-B WIDE PLTD 5/16
KEY PART NO. QTY DESCRIPTION NOTES
1.7 ENGINE EXHAUST SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 31
57 865716-500 4 WASHER, ISO 7093-16-140HV
58 866506-337 4 NUT, HEX 3/8-16 PLTD
59 876002-050 2 SCREW,RND PHILLIPS 10-24 X 1/2”
60 882616-070 4 SCREW, HEX SERR WASHER M16 X 70
61 884302-075 4 SCREW, HEX SER WASHER #10-24 X 3/4
62 884406-044 2 CONN, STR THD/ORFS 7/16 X 3/8
Notes:
A1 EXHAUST FROM TURBOCHARGER OUTLET
A2 FRESH AIR FROM TURBOCHARGER OUTLET
A3 COOLANT SUPPLY FROM ENGINE
A4 COOLANT RETURN TO ENGINE
A5 FUEL SUPPLY FROM ENGINE
A6 MOUNT TO COOLER PACK PARTITION
A7 MOUNT TO AIR BAFFLE
A8 TO PRIMING PUMP/FILTER ON ENGINE
A9 TO COOLANT PORT ON HEAD OF ENGINE
A10 TO COOLANT PORT ON ENGINE BLOCK
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 32
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
02250188-394R03 S1
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 33
02250188-394R03 S2
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 34
02250188-394R03 S3
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 35
KEY PART NO. QTY DESCRIPTION NOTES
1 02250087-071 2 ELB,90 SAE X ORFS 1.25”
2 02250099-766 3 ELB,90 SAE X ORFS .75”
3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS
4 02250182-260 2 PLT,CVR 1/2” & 5/8” TUBE CLAMP
5 02250182-270 1 CLP, 1/2” TUBE HALVES
6 02250186-595 1 PUMP, HYDRAULIC SYSTEM 900B
7 02250186-648 1 PMP, HYD GEAR C9 900B
8 02250187-154 1 TNK,ASSY HYDRAULIC SUMP TIER 4
9 02250189-472 1 VLV,ASSY THERMAL BYPASS 100DEG
10 02250189-473 1 FILTER, ASSY CORELESS 1” SAE
11 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”
12 02250189-703 8 CLAMP,TUBE CUSH-A-CLAMP 3/4”
13 02250189-776 1 ELB,90 SAE X ORFS 3/4”
14 02250189-778 1 ELB,90 SAE X ORFS 3/8”
15 02250189-779 1 ELB,90 SAE X ORFS 1/2”
16 02250189-785 2 CLP,TUBE HALVES 3/4”
17 02250189-972 1 SUPT,BRACKET THERMAL VALVE 900B
18 02250189-973 1 SUPT, BRACKET FILTER ASSY 900B
19 02250190-116 1 TUBE,HOSE ASSY TANK TO GEAR PUMP 900B
20 02250190-118 1 TUBE,HOSE ASSY AFT COOLER MTR TO THERM V
21 02250190-119 1 TUBE, THERM VALVE TO FILTER 900B
22 02250190-120 1 TUBE, HOSE ASSY FILTER TO PISTON PUMP 900B
23 02250190-121 1 TUBE, HOSE ASSY MAIN FAN MOTOR TO FILTER 900B
24 02250190-122 1 TUBE,HOSE ASSY DRAIN LINE 1 900B
25 02250190-149 1 TUBE, THERM VALVE TO COOLER 900B
26 02250190-163 2 HOSE,MP 5/8”ID X 19 OAL F90SD-FSTR
27 02250190-164 1 HOSE,MP 5/16”ID X 19.5 OAL FSTR-FSTR
28 02250190-165 1 HOSE,MP 5/16”ID X 50.5 OAL FSTR-FSTR
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 36
29 02250190-166 1 HOSE,MP 1-1/8”ID X 46.25 OAL FSTR-F90SD
30 02250190-167 1 HOSE,XHP 3/4”ID X 68 OAL FSTR-FSTR
31 02250190-180 1 SUPT,BRKT TUBE CLAMPS 900B
32 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP
33 02250190-798 1 GEAR,HYDRAULIC PUMP 900B
34 02250190-799 1 ADPTR,HYDRAULIC PUMP 900B
35 02250190-800 1 GSKT,HYD PUMP ADP TO ENGINE 900B
36 02250190-801 1 GSKT,HYD PUMP TO ADPTR 900B
37 02250203-968 1 CONN, STR THD/ORFS 1 1/16 X 3/4
38 825208-448 2 NUT, HEX PLTD 1/2-13
39 826502-243 1 O-RING, VITON 4 1/8 X 1/8”
40 827905-325 2 CAPSCREW, HEX GR8 5/16-18 X 3 1/4
41 829105-100 9 CAPSCREW, HEX GR5 5/16-18 X 1
42 829105-225 3 CAPSCREW, HEX GR5 5/16-18 X 2 1/4
43 829108-125 2 CAPSCREW, HEX GR5 1/2-13 X 1 1/4
44 829108-350 2 CAPSCREW, HEX GR5 1/2-13 X 3 1/2
45 837205-071 15 WASHER, PL-B REG UNFIN 5/16
46 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2
47 838805-120 1 WASHER, SPR LOCK-METRIC PLTD M5
48 870708-153 2 WASHER, EXTRA THK PLTD 1/2
49 881503-150 1 WSHR, FLT LG 3/16 X 1 1/2 PLT
50 882305-014 1 CAPSCREW, SOC BTN HD M5 X 14MM
51 884305-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4
52 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
53 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8
54 884408-106 1 CONN, STR THD/ORFS 1 1/16 X 1/2
55 884412-106 1 CONN, STR THD/ORFS 1 1/16 X 3/4
56 884416-106 1 CONN, STR THD/ORFS 1 7/16 X 1 1/16
KEY PART NO. QTY DESCRIPTION NOTES
1.8 HYDRAULIC FAN DRIVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 37
57 892506-068 1 TEE,UNION ORFS 3/8
58 892516-144 1 TEE,UNION ORFS 1
59 892712-106 1 TEE,STR THD/ORFS RUN 3/4
60 893101-043 2 RED,ORFS TUBE/SW 1 X 3/4
61 893101-045 1 RED, ORFS/TUB 1 7/16 x 1 11/16
62 893102-053 1 RED,ORFS TUBE/SW 1 1/4 X 3/4
63 893216-075 1 ADPT,EXP ORFS/SW 1 X 3/4
Notes:
A1 TO MAIN COOLER MTR
A2 FROM MAIN COOLER MTR
A3 MAIN COOLER MTR DRAIN
A4 TO HYD COOLER OUT
A5 TO HYD COOLER IN
A6 TO HYD COOLER OUT
A7 ENG FAN DRIVE GEAR PAD
A8 TO COOLER PACK BAFFLE
A9 TO FRAME MOUNTING BLOCK
A10 TO COOLER BAFFLE
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 38
1.9 MAIN COOLER ASSEMBLY
02250186-580R03 S1
1.9 MAIN COOLER ASSEMBLY
900iT4 CAT (02250201-743 R03) 39
02250186-580R03 S2
1.9 MAIN COOLER ASSEMBLY
900iT4 CAT (02250201-743 R03) 40
KEY PART NO. QTY DESCRIPTION NOTES
1 02250094-185 4 GROMMET, RUB MTG 35 LBS
2 02250134-501 1 COOLER, OIL ES -6 FUEL DE-18 (FLAT)
3 02250186-585 1 GD, FAN MAIN RH 900B
4 02250186-587 1 GD,FAN MAIN LH 900B
5 02250186-589 1 SHRD, FAN MAIN 900B
6 02250186-591 1 FAN, MAIN 900C
7 02250186-593 1 MTR, HYD MAIN 900B
8 02250186-641 1 SUPT, FUEL CLR RH 900B
9 02250186-642 1 SUPT, FUEL CLR LH 900B
10 02250187-983 2 COVER, ACS MAIN FAN SHROUD 900B
11 02250189-776 1 ELB,90 SAE X ORFS 3/4”
12 02250189-779 2 ELB,90 SAE X ORFS 1/2”
13 02250190-168 1 TUBE, COOLER IN 900B
14 02250190-169 1 TUBE, HYD COOLER OUT 900B
15 02250190-170 1 SUPT,PLATE BULKHEAD FITTINGS 900B
16 02250190-773 1 CLR, ASSY 900B TIER 4
17 02250194-649 1 TUBE,FUEL COOLER IN 900B
18 02250194-651 1 TUBE,FUEL COOLER OUT 900B
19 02250207-010 1 SUPT,PLATE FUEL/OIL LINES
20 825206-337 2 NUT, HEX PLTD 3/8-16
21 825508-262 2 NUT, HEX LOCKING 1/2-13
22 826006-337 15 NUT, HEX PLTD 3/8-16
23 828008-020 19 CAPSCREW, HEX 8.8 M8 X 20MM
24 828010-025 12 CAPSCREW, HEX 8.8 M10 X 25MM
25 829106-300 4 CAPSCREW, HEX GR5 3/8-16 X 3
26 829108-175 2 CAPSCREW, HEX GR5 1/2-13 X 1 3/4
27 829705-100 20 SCREW, HEX SER WASHER 5/16-18 X 1
28 829706-100 18 SCREW, HEX SER WASHER 3/8-16 X 1
1.9 MAIN COOLER ASSEMBLY
900iT4 CAT (02250201-743 R03) 41
29 829708-150 4 SCREW, HEX SER WASHER 1/2-13 X 1 1/2
30 837806-094 4 WASHER, SPR LOCK REG PLTD 3/8
31 838206-071 4 WASHER, PL-B REG PLTD 3/8
32 838207-071 4 WASHER, PL-B REG PLTD 7/16
33 838208-112 4 WASHER, PL-B REG PLTD 1/2
34 838306-112 29 WASHER, PL-B WIDE PLTD 3/8
35 870705-086 12 WASHER, EXTRA THK PLTD 5/16
36 870706-108 2 WASHER, EXTRA THK PLTD 3/8
37 875016-270 1 WASHER, METRIC HARDENED 16 X 27
38 882710-250 12 WSHR, METRIC FLT THIN 10 X 25
39 884412-088 1 CONN, STR THD/ORFS 7/8 X 3/4
40 892308-081 1 UNION,ORFS BHD 1/2
41 892312-118 2 UNION,ORFS BHD 3/4
42 892412-118 1 TEE,BLKHD RUN ORFS 3/4
43 893102-032 1 RED,ORFS TUBE/SW 3/4 X 1/2
44 893516-150 1 NUT, HEX METRIC M16 X 1.5
NOTES:
1 ALL PARTS SUPPLIED FROM VENDOR WITH HARDWARE.
2 INSPECT ALL PARTS INDIVIDUALLY PER PARTS LIST.
3 COOLER ASSEMBLY TO BE SEALED WITH WEATHER STRIPPING/FOAM AND ALL PORTS TO BE PLUGGED.
4 SULLAIR PART NUMBER AND REVISION TO BE MARKED ON ASSEMBLY.
5 USE TORQUE SPEC PE008.
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 42
1.10 DISCHARGE COOLER ASSEMBLY
02250188-287R03 S1
1.10 DISCHARGE COOLER ASSEMBLY
900iT4 CAT (02250201-743 R03) 43
02250188-287R03 S2
1.10 DISCHARGE COOLER ASSEMBLY
900iT4 CAT (02250201-743 R03) 44
KEY PART NO. QTY DESCRIPTION NOTES
1 02250186-579 1 COOLER,AIR/AIR 900B TIER 4
2 02250186-643 1 SUPT, AIR CLR LIFT 900B
3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4
4 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900B TIER4
5 02250189-167 1 BAF, AIR CLR BOT 1600F
6 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4
7 829705-100 8 SCREW, HEX SER WASHER 5/16-18 X 1
8 838305-071 8 WASHER, PL-B WIDE PLTD 5/16
900iT4 CAT (02250201-743 R03) 45
NOTES
900iT4 CAT (02250201-743 R03) 46
1.11 DEARERATION TANK ASSEMBLY
02250190-677R02 S1
1.11 DEARERATION TANK ASSEMBLY
900iT4 CAT (02250201-743 R03) 47
02250190-677R02 S2
1.11 DEARERATION TANK ASSEMBLY
900iT4 CAT (02250201-743 R03) 48
KEY PART NO. QTY DESCRIPTION NOTES
1 02250097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE 0
2 02250165-908 1 SENSOR, ENGINE COOLANT CAT
3 02250166-711 1 CONN,HOSE BARB 5/16” HOSE X 1/4” NPT
4 02250186-640 1 TANK,DEARERATION 900B
5 40513 2 CLAMP, HOSE 13/16” TO 1-1/2”
6 47235 5 CLAMP, HOSE 3/8” -
7 406615 1 ELBOW, 5/16”HOSE X 1/4”NPT
8 829706-100 4 SCREW, HEX SER WASHER 3/8-16 X 1
9 838306-112 4 WASHER, PL-B WIDE PLTD 3/8
10 842315-031 11 HOSE, FUEL LINE 5/16 (FT)
11 886120-075 3 HOSE,HTR HEAVY WALL 3/4 (FT)
12 886212-075 1 ADPT,3/4” HOSE X 3/4 SAE STR THD
900iT4 CAT (02250201-743 R03) 49
NOTES
900iT4 CAT (02250201-743 R03) 50
1.12 COOLING SYSTEM ASSEMBLY
02250187-215R06
1.12 COOLING SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 51
KEY PART NO. QTY DESCRIPTION NOTES
1 02250129-227 16 CLAMP, T-BOLT SS BAND 3.50”ID
2 02250129-233 4 HOSE, BELLOW CHRG AIR 3” ID C9
3 02250138-968 8 CLAMP, HOSE CONST TORQUE 57-79
4 02250175-918 2 FLG, 1.5” SAE J518 SPLIT CE
5 02250186-637 1 SUPT, CLR MAIN TOP 900B
6 02250186-638 1 SUPT, CLR MAIN BAFL 900B
7 02250186-639 1 BAF, CLR MAIN 900B
8 02250187-249 1 TUBE,CAC UPPER 900B
9 02250187-250 1 TUBE,CAC LOWER 900B
10 02250187-251 1 TUBE,RAD UPPER 900B
11 02250187-252 1 TUBE,RAD LOWER 900B
12 02250187-253 1 TUBE,OIL CLR UPPER 900B
13 02250187-254 1 TUBE,OIL COOLER LOWER 900B
14 02250187-982 1 BAF,COOLER MAIN LH 900B
15 02250188-325 1 HOSE,MP 1 3/8”ID X 52 OAL FSTR-FSTR
16 02250189-459 4 CLAMP,TUBE CUSH-A-CLAMP 1 1/2”
17 02250190-465 1 HOSE, AIR TREATMENT 900B
18 02250190-467 1 ELB,SILICONE 1.75” ID
19 02250190-468 1 HOSE, HUMP 1.75” ID
20 02250190-575 1 SA,CLG PACK MAIN 900B
21 02250190-576 1 SA,OIL FILTER 900B
22 02250190-577 1 SA,HYD FAN DRIVE 900B
23 02250190-847 1 SA,DEARERATION TNK 900B
24 02250190-898 1 SUPT,CLR MAIN TOP LH 900B
25 02250190-906 1 SUPT,BAFFLE MAIN CLR 900B
26 02250193-331 1 WRAP,BLANKET CAC PIPE 900B
27 02250200-270 1 BAF,COOLER MAIN RH 900B
28 02250205-196 1 HOSE,MP 1 3/8”ID X 25.5 OAL FSTR-FSTR
1.12 COOLING SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 52
29 40083 4 CLAMP, HOSE 1 13/16” X 2 3/4” ADJ.
30 407749 4 HOSE,RAD UPPER 2-1/2 X 6”
NOTES:
A1 TO ENGINE AIR IN
A2 TO ENGINE TURBO
A3 TO ENGINE COOLANT CONN.
A4 TO COMPRESSOR UNIT
A5 TO DISCHARGE TANK
A6 TO ENGINE COOLANT OUT
A7 TO EXHAUST TREATMENT
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 53
NOTES
900iT4 CAT (02250201-743 R03) 54
1.13 COOLING SYSTEM ASSEMBLY - HH
02250203-699(R02)
1.13 COOLING SYSTEM ASSEMBLY - HH
900iT4 CAT (02250201-743 R03) 55
KEY PART NO. QTY DESCRIPTION NOTES
1 02250109-805 1 HOSE, MP 1/4”ID X 23 OAL
2 02250113-668 1 VLV, OIL STOP
3 02250129-227 16 CLAMP, T-BOLT SS BAND 3.50”ID
4 02250129-233 4 HOSE, BELLOW CHRG AIR 3” ID C9
5 02250138-968 8 CLAMP, HOSE CONST TORQUE 57-79
6 02250167-738 1 ELB, TUBE 90° 1-7/8 M/F SAE
7 02250175-918 2 FLG, 1.5” SAE J518 SPLIT CE
8 02250186-637 1 SUPT, CLR MAIN TOP 900B
9 02250186-638 1 SUPT, CLR MAIN BAFL 900B
10 02250186-639 1 BAF, CLR MAIN 900B
11 02250187-249 1 TUBE,CAC UPPER 900B
12 02250187-250 1 TUBE,CAC LOWER 900B
13 02250187-251 1 TUBE,RAD UPPER 900B
14 02250187-252 1 TUBE,RAD LOWER 900B
15 02250187-253 1 TUBE,OIL CLR UPPER 900B
16 02250187-254 1 TUBE,OIL COOLER LOWER 900B
17 02250187-982 1 BAF,COOLER MAIN LH 900B
18 02250188-324 1 HOSE,MP 1 3/8”ID X 25.5 OAL
19 02250188-325 1 HOSE, MP 1 3/8”ID X 52 OAL
20 02250189-459 4 CLAMP,TUBE CUSH-A-CLAMP 1 1/2”
21 02250190-465 1 HOSE, AIR TREATMENT 900B
22 02250190-467 1 ELB,SILICONE 1.75” ID
23 02250190-468 1 HOSE, HUMP 1.75” ID
24 02250190-575 1 SA,CLG PACK MAIN 900B
25 02250190-577 1 SA,HYD FAN DRIVE 900B
26 02250190-847 1 SA,DEARERATION TNK 900B
27 02250190-898 1 SUPT,CLR MAIN TOP LH 900B
28 02250190-906 1 SUPT,BAFFLE MAIN CLR 900B
1.13 COOLING SYSTEM ASSEMBLY - HH
900iT4 CAT (02250201-743 R03) 56
29 02250193-331 1 WRAP,BLANKET CAC PIPE 900B
30 02250200-270 1 BAF,COOLER MAIN RH 900B
31 02250204-772 1 SA, OIL FILTER 900C
32 40083 4 CLAMP, HOSE 1 13/16” X 2 3/4” ADJ.
33 407749 4 HOSE,RAD UPPER 2-1/2 X 6”
34 829105-100 3 CAPSCR, HEX GR5 5/16-18 X 1
35 829706-100 13 SCREW, HEX SER WASHER 3/8-16 X 1
36 837205-071 3 WASHER, PL-B REG UNFIN 5/16
37 838306-112 12 WASHER, PL-B WIDE PLTD 3/8
38 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8
39 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
40 870124-020 1 CONN, STR X JIC 1 7/8 X 1 5/8
41 870124-024 1 CONN, STR X JIC 1 7/8 X 1 7/8
42 870705-086 2 WASHER, EXTRA THK PLTD 5/16
43 884305-075 7 SCREW, HEX SER WASHER 5/16-18 X 3/4
NOTES:
A1: TO ENGINE AIR IN
A2: TO ENGINE TURBO
A3: TO ENGINE COOLANT CONN.
A4: TO DISCHARGE TANK
A5: TO ENGINE COOLANT OUT
A6: TO EXHAUST TREATMENT
A7: INCLUDED IN SUB-ASSY 02250190-576
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 57
NOTES
900iT4 CAT (02250201-743 R03) 58
1.14 HYDRAULIC SYSTEM
02250188-394 R03 S1
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 59
02250188-394 R03 S2
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 60
02250188-394 R03 S3
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 61
KEY PART NO. QTY DESCRIPTION NOTES
1 02250087-071 2 ELB,90 SAE X ORFS 1.25”
2 02250099-766 3 ELB,90 SAE X ORFS .75”
3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS
4 02250182-260 2 PLT,CVR 1/2” & 5/8” TUBE CLAMP
5 02250182-270 1 CLP, 1/2” TUBE HALVES
6 02250186-595 1 PUMP, HYDRAULIC SYSTEM 900B
7 02250186-648 1 PMP, HYD GEAR C9 900B
8 02250187-154 1 TNK,ASSY HYDRAULIC SUMP TIER 4
9 02250189-472 1 VLV,ASSY THERMAL BYPASS 100DEG
10 02250189-473 1 FILTER, ASSY CORELESS 1” SAE
11 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”
12 02250189-703 8 CLAMP,TUBE CUSH-A-CLAMP 3/4”
13 02250189-776 1 ELB,90 SAE X ORFS 3/4”
14 02250189-778 1 ELB,90 SAE X ORFS 3/8”
15 02250189-779 1 ELB,90 SAE X ORFS 1/2”
16 02250189-785 2 CLP,TUBE HALVES 3/4”
17 02250189-972 1 SUPT,BRACKET THERMAL VALVE 900B
18 02250189-973 1 SUPT, BRACKET FILTER ASSY 900B
19 02250190-116 1 TUBE,HOSE ASSY TANK TO GEAR PUMP 900B
20 02250190-118 1 TUBE,HOSE ASSY AFT COOLER MTR TO THERM V
21 02250190-119 1 TUBE, THERM VALVE TO FILTER 900B
22 02250190-120 1 TUBE, HOSE ASSY FILTER TO PISTON PUMP 900B
23 02250190-121 1 TUBE, HOSE ASSY MAIN FAN MOTOR TO FILTER 900B
24 02250190-122 1 TUBE,HOSE ASSY DRAIN LINE 1 900B
25 02250190-149 1 TUBE, THERM VALVE TO COOLER 900B
26 02250190-163 2 HOSE,MP 5/8”ID X 19 OAL F90SD-FSTR
27 02250190-164 1 HOSE,MP 5/16”ID X 19.5 OAL FSTR-FSTR
28 02250190-165 1 HOSE,MP 5/16”ID X 50.5 OAL FSTR-FSTR
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 62
29 02250190-166 1 HOSE,MP 1-1/8”ID X 46.25 OAL FSTR-F90SD
30 02250190-167 1 HOSE,XHP 3/4”ID X 68 OAL FSTR-FSTR
31 02250190-180 1 SUPT,BRKT TUBE CLAMPS 900B
32 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP
33 02250190-798 1 GEAR,HYDRAULIC PUMP 900B
34 02250190-799 1 ADPTR,HYDRAULIC PUMP 900B
35 02250190-800 1 GSKT,HYD PUMP ADP TO ENGINE 900B
36 02250190-801 1 GSKT,HYD PUMP TO ADPTR 900B
37 02250203-968 1 CONN, STR THD/ORFS 1 1/16 X 3/4
38 825208-448 2 NUT, HEX PLTD 1/2-13
39 826502-243 1 O-RING, VITON 4 1/8 X 1/8”
40 827905-325 2 CAPSCREW, HEX GR8 5/16-18 X 3 1/4
41 829105-100 9 CAPSCREW, HEX GR5 5/16-18 X 1
42 829105-225 3 CAPSCREW, HEX GR5 5/16-18 X 2 1/4
43 829108-125 2 CAPSCREW, HEX GR5 1/2-13 X 1 1/4
44 829108-350 2 CAPSCREW, HEX GR5 1/2-13 X 3 1/2
45 837205-071 15 WASHER, PL-B REG UNFIN 5/16
46 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2
47 838805-120 1 WASHER, SPR LOCK-METRIC PLTD M5
48 870708-153 2 WASHER, EXTRA THK PLTD 1/2
49 881503-150 1 WSHR, FLT LG 3/16 X 1 1/2 PLT
50 882305-014 1 CAPSCREW, SOC BTN HD M5 X 14MM
51 884305-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4
52 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
53 884406-075 1 CONN, STR THD/ORFS 3/4 X 3/8
54 884408-106 1 CONN, STR THD/ORFS 1 1/16 X 1/2
55 884412-106 1 CONN, STR THD/ORFS 1 1/16 X 3/4
56 884416-106 1 CONN, STR THD/ORFS 1 7/16 X 1 1/16
KEY PART NO. QTY DESCRIPTION NOTES
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 63
57 892506-068 1 TEE,UNION ORFS 3/8
58 892516-144 1 TEE,UNION ORFS 1
59 892712-106 1 TEE,STR THD/ORFS RUN 3/4
60 893101-043 2 RED,ORFS TUBE/SW 1 X 3/4
61 893101-045 1 RED, ORFS/TUB 1 7/16 x 1 11/16
62 893102-053 1 RED,ORFS TUBE/SW 1 1/4 X 3/4
63 893216-075 1 ADPT,EXP ORFS/SW 1 X 3/4
NOTES:
A1: TO MAIN COOLER MOTOR
A2: FROM MAIN COOLER MOTOR
A3: MAIN COOLER MOTOR DRAIN
A4: TO HYD COOLER OUT
A5: TO HYD COOLER IN
A6: TO HYD COOLER OUT
A7: ENGINE FAN DRIVE GEAR PAD
A8: TO COOLER PACK BAFFLE
A9: TO FRAME MOUNTING BLOCK
A10: TO COOLER BAFFLE
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 64
1.13 HYDRAULIC SYSTEM
02250187-154 R01
1.14 HYDRAULIC SYSTEM
900iT4 CAT (02250201-743 R03) 65
KEY PART NO. QTY DESCRIPTION NOTES
1 02250097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE
2 02250187-157 1 CAP, AIR BREATHER HYD SUMP
3 02250187-158 1 TNK, HYD SUMP
4 02250187-160 1 VLV, CHK HYD SUMP
5 02250189-398 1 FILTER, STRAINER HYDRAULIC
6 02250189-399 1 SWITCH, FLOAT
7 875706-056 3 PLUG, STR THD HOL HX 9/16-18
NOTES:
1. MARK/TAG PART WITH SULLAIR PART NUMBER AND REVISION.
2. PRESSURE TEST TO 5 PSI FOR LEAKS.
3. ALL HOLES CAPPED OR PLUGGED BEFORE SHIPPING.
4. ITEM #6 TO BE INSTALLED IN NORMALLY OPEN DRY ORIENTATION.
ARROW TO POINT TOWARDS BOTTOM OF TANK.
900iT4 CAT (02250201-743 R03) 66
1.15 OIL FILTER ASSEMBLY
02250187-223R00
1.15 OIL FILTER ASSEMBLY
900iT4 CAT (02250201-743 R03) 67
KEY PART NO. QTY DESCRIPTION NOTES
1 02250049-934 1 FILTERSTAT, DUAL 1-1/2 NPT
2 02250186-820 1 SUPT,OIL FLTR BLK 900B
3 250025-526 2 ELEMENT, FLUID FILTER (REF 250025-523 TAB)
4 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4
5 829706-125 4 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
6 838206-071 4 WASHER, PL-B REG PLTD 3/8
7 860024-150 1 ELBOW, 37FL 45M 1 1/2 X 1 1/2
8 860124-150 1 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2
9 860224-150 2 ELBOW, 37FL 90M 1 1/2 X 1 1/2
900iT4 CAT (02250201-743 R03) 68
1.16 AIR CONTROLS MANIFOLD (DUAL)
02250190-398R05
1.16 AIR CONTROLS MANIFOLD (DUAL)
900iT4 CAT (02250201-743 R03) 69
KEY PART NO. QTY DESCRIPTION NOTES
1 02250046-568 1 VALVE, PRESSURE REGULATOR
2 02250148-608 2 VLV,PRESS REG 1/4” NPT 70-250#
3 02250162-061 2 PIN, SAFETY SNAP 5/16 X 2 3/4
4 02250180-127 1 VLV, SOL 2-WAY NC 0-1500 PSI
5 02250195-518 1 SUPT, BRACKET RH
6 02250195-520 1 SUPT, BRACKET LH
7 02250195-521 1 SUPT, BRACKET CONTROLS
8 02250195-578 1 TUBE, 1 ELBOW 1/4” SS
9 02250195-579 1 TUBE, 2 1/4” SS
10 02250195-580 1 TUBE, 3 1/4” SS
11 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI
12 250019-142 1 NIPPLE, PIPE-XS 316S 1/4 X CL
13 408893 1 VALVE, SHUTTLE 1/4” (DBL CHK)
14 841500-004 3 BULKHEAD, PIPE 1/4” NPT
15 876730-010 1 TEE, PIPE 300# 1/4 SS
16 876930-010 1 CROSS, PIPE 1/4” 300# SS
17 877004-025 6 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
18 881304-025 6 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
19 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4
20 889304-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4
900iT4 CAT (02250201-743 R03) 70
1.17 AIR CONTROLS MANIFOLD (SINGLE)
02250202-099R02
1.17 AIR CONTROLS MANIFOLD (SINGLE)
900iT4 CAT (02250201-743 R03) 71
KEY PART NO. QTY DESCRIPTION NOTES
1 02250046-568 1 VALVE, PRESSURE REGULATOR
2 02250148-608 1 VLV,PRESS REG 1/4” NPT 70-250#
3 02250162-061 2 PIN, SAFETY SNAP 5/16 X 2 3/4
4 02250195-518 1 SUPT, BRACKET RH
5 02250195-520 1 SUPT, BRACKET LH
6 02250195-521 1 SUPT, BRACKET CONTROLS
7 02250195-580 1 TUBE, 3 1/4” SS
8 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI
9 841500-004 2 BULKHEAD, PIPE 1/4” NPT
10 876730-010 2 TEE, PIPE 300# 1/4 SS
11 877004-025 2 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
12 881304-025 4 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
13 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4
14 889304-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4
900iT4 CAT (02250201-743 R03) 72
1.18 HIGH PRESSURE COMPONENT ASSEMBLY
02250190-397R06
1.18 HIGH PRESSURE COMPONENT ASSEMBLY
900iT4 CAT (02250201-743 R03) 73
KEY PART NO. QTY DESCRIPTION NOTES
1 02250180-128 1 VLV, SOL 3-WAY 0-235 PSI
2 876930-010 1 CROSS, PIPE 1/4” 300# SS
3 878800-010 1 ELBOW, PIPE 90 1/4” 2000# SS
4 881304-025 2 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
5 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4
6 889304-025 4 ELBOW, 37FL 90M SS 1/4 X 1/4
900iT4 CAT (02250201-743 R03) 74
1.19 INLET VALVE ASSEMBLY
02250054-762R08
1.19 INLET VALVE ASSEMBLY
900iT4 CAT (02250201-743 R03) 75
KEY PART NO. QTY DESCRIPTION NOTES
1 02250054-750 1 HOUSING, BODY 6.5” INLET VALVE
2 02250054-754 1 PLATE, ASSY 6.5” INLET VALVE
3 02250054-757 1 CVR, INTER 6.50” VALVE
4 02250054-759 1 PISTON, 6.50 INLET VALVE
5 02250054-761 1 SPG, COMPRESION, 1.50 LBS
6 02250054-868 1 COVER, ASSEMBLY 6.50” INLET VALVE
7 02250139-189 1 SHAFT, 6.50” INLET VALVE
8 250014-060 1 ORF, CTL .094 1/8 FNPT X 1/8 MNPT
9 250042-384 1 SPG,COM 144#INTER
10 826502-214 1 O-RING, VITON 1 X 1/8”
11 826502-340 1 O-RING, VITON 3 3/8 X 3/16”
12 828406-175 18 CAPSCREW, FERRY HD 3/8-16 X 1 3/4
13 829104-075 1 CAPSCREW, HEX GR5 1/4-20 X 3/4
14 837804-062 1 WASHER, SPR LOCK REG PLTD 1/4
15 866900-010 1 PLUG, PIPE 1/4” 3000# STL PLT
NOTES:
1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
2 TORQUE PER SULLAIR SPEC PE008
3 APPLY ANTI-SEIZE.
4 LOCK WITH SULLAIR ADHESIVE #5910,COLOR CODE: PURPLE.
5 REFERENCE BOM 02250141-182.
900iT4 CAT (02250201-743 R03) 76
1.20 INLET VALVE ASSEMBLY 1050
02250045-625R06
1.20 INLET VALVE ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 77
KEY PART NO. QTY DESCRIPTION NOTES
1 250042-276 1 HOUSING, BODY 8” INLET VALVE
2 02250048-491 1 COVER, ASSEMBLY 8” INLET VALVE
3 250042-297 1 PLATE, FLOW CONTROL 8” INLET VALVE
4 250042-301 1 COVER, INTER 8” INLET VALVE
5 250042-299 1 PISTON, 8” INLET VALVE
6 250042-384 1 SPRING, COMP, 144 LBS OUTER
7 02250139-188 1 SHAFT, 8” INLET VALVE
8 250042-383 1 SPRING, COMP, 109 LBS OUTER
9 250042-656 1 SPRING, COMP, 2.61 LBS OUTER
10 829104-075 1 CAPSCREWEW, HX GR5 1/4 - 20 X 3/4”
11 837804-062 1 WASHER, SPR LOCK REG PLTD 1/4”
12 826502-426 1 O-RING, VITON 4 5/8 X 1/4
13 826502-214 1 O-RING, VITON 1 X 1/8
14 828406-175 18 SCREW, FERRY HD, 3/8 - 16 X 1 3/4 LG
15 866900-010 1 PLUG, PIPE 1/4: 3000# STL PLT
16 250014-060 1 ORIFICE, .093 X .125M X .125F
NOTES:
1. SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
2. TORQUE GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.
BOLT SIZE TORQUE
1/4 - 20 7.0 FT-LBS.
3/8 - 16 27.0 FT-LBS.
1/2 - 13 65.0 FT-LBS.
5/8 - 11 130.0 FT-LBS.
3/4 - 10 230.0 FT LBS.
3. APPLY ANTI-SEIZE.
4. LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
900iT4 CAT (02250201-743 R03) 78
1.21 ELECTRIC AND AIR CONTROL ASSEMBLY
02250187-228R09 (DUAL) & 02250202-099R02 (SINGLE)S1
1.21 ELECTRIC AND AIR CONTROL ASSEMBLY
900iT4 CAT (02250201-743 R03) 79
02250187-226R03 (DUAL) & 022502-120R00 (SINGLE) S2
1.21 ELECTRIC AND AIR CONTROL ASSEMBLY
900iT4 CAT (02250201-743 R03) 80
KEY PART NO. QTY DESCRIPTION NOTES
1 02250190-588 1 SA, CONTROL LINES 900B
2 02250190-590 1 SA, E-PARTS 900B
3 02250202-119 1 SA PNL/SNGL CONTROLS 900C
DUAL PRESSURE
1 02250190-588 1 SA, CONTROL LINES 900B
2 02250190-589 1 SA, INST PANEL 900B
3 02250190-590 1 SA, CONTROL LINES 900B
900iT4 CAT (02250201-743 R03) 81
NOTES
900iT4 CAT (02250201-743 R03) 82
1.22 CONTROL PANEL
02250190-483R03 (DUAL)
1.22 CONTROL PANEL
900iT4 CAT (02250201-743 R03) 83
02250187-228R09 (DUAL) & 02250202-099R02 (SINGLE)S2
1.22 CONTROL PANEL
900iT4 CAT (02250201-743 R03) 84
KEY PART NO. QTY DESCRIPTION NOTES
1 02250109-805 1 HOSE,HP 1/4”ID X 23 OAL 90FSWVJIC-90FSWVJIC
2 02250141-442 3 SENSOR, PRESS 225PSIG 1-5VDC
3 02250143-881 2 IND,SWT FLR ELEM CMACS LEFT
4 02250162-246 1 HOSE,MANF-CTL SYS VENT
5 02250186-271 1 HOSE,MP 1/4ID X 16 OAL FSTR-SW90SD
6 02250187-772 1 SUPPORT,CONTROL SYSTEM 900B
7 02250190-483 1 CONT, CNTRL SYS DUAL PRS 900C
8 02250190-591 1 SA RUN/START CNTRLS 900C
9 02250190-598 1 SA DUAL PRS CNTRLS 900C
10 02250192-693 1 HOSE,MP 1/4ID X 28.5 OAL FSTR-FSTR
11 02250195-525 1 SUPT, BRACKET
12 02250196-606 1 SUPT,BRACKET MOIST SEP 900B
13 02250200-150 1 FLTR,COALESCING
14 02250200-414 4 SPCR,1/2” STL TUBE X 1.38”
15 02250202-053 1 HOSE,MP 1/4ID X 38 OAL FSTR-FSTR
16 02250204-748 1 HOSE,MANF-CONTROL AIR
17 811504-050 2 ADAPTER, FEMALE PIPE 1/2 X 1/2
18 825304-236 4 NUT, HEX F PLTD 1/4-20
19 825500-102 4 NUT, HEX LOCKING #6-32
20 829705-100 16 SCREW, HEX SER WASHER 5/16-18 X 1
21 829705-300 4 SCREW, HEX SER WASHER 5/16-18 X3
22 831300-075 4 SCREW, MACH-PAN HD #6-32 X 3/4
23 838204-071 4 WASHER, PL-B REG PLTD 1/4
24 838205-071 4 WASHER, PL-B REG PLTD 5/16
25 860104-012 3 CONN, 37 FL/MPT PLTD 1/4 X 1/8
26 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
27 860104-050 1 CONN, 37 FL/MPT PLTD 1/4 X 1/2
28 860108-050 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
1.22 CONTROL PANEL
900iT4 CAT (02250201-743 R03) 85
29 868304-100 2 U-BOLT, 1/4” X 1” PIPE PLTD
30 870108-006 1 CONN, STR X JIC 3/4 X 9/16
31 884305-050 4 SCREW, HEX SER WASHER 5/16-18 X 1/2
32 884306-075 4 SCREW, HEX SER WASHER 3/8-16 X 3/4
NOTES:
A1 TO SEP TANK (P1)
A2 TO SEP TANK (P3)
A3 TO DRAIN LINE 02250189-754
A4 TO CONTROL LINE 02250190-394
A5 TO CONTROL LINE 02250190-393
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 86
1.23 INSTRUMENT PANEL
02250190-483R03 (DUAL)
1.23 INSTRUMENT PANEL
900iT4 CAT (02250201-743 R03) 87
02250202-196R01 (SINGLE)
1.23 INSTRUMENT PANEL
900iT4 CAT (02250201-743 R03) 88
KEY PART NO. QTY DESCRIPTION NOTES
DUAL
1 02250193-890 1 PNL,LOAD CENTER
2 02250193-891 1 PNL,ASSY 300PSI CLUSTER
3 02250193-892 1 ENCLOSURE,MAIN
4 02250193-893 1 HARN,INTERCONNECT
5 02250193-895 1 PNL,POWER CONVERTER
6 02250193-896 1 SW, ON/OFF ROCKER
7 02250193-898 1 CONN,DIAGNOSTIC PORT
8 02250194-276 1 DECAL,DIAGNOSTIC SERVICE PORT CONTROL SYS 900B
9 02250194-277 1 HARN,WIRING CONTROL SYS BOX 900B
10 02250202-386 1 REGEN ROCKER
11 02250202-387 1 CABIN LIGHTS ROCKER
12 02250202-388 1 HIGH / LOW PRESSURE ROCKER
13 02250202-389 1 LCD TOGGLE UP/DOWN ROCKER
14 02250202-390 1 LCD SELECT ROCKER
15 02250208-370 1 SUPT,BRKT C-PRO CAPACITOR
16 02250208-372 1 CAPACITOR,30V
17 02250208-903 2 STRAP,C-PRO CAPACITOR 1600F
1.23 INSTRUMENT PANEL
900iT4 CAT (02250201-743 R03) 89
KEY PART NO. QTY DESCRIPTION NOTES
SINGLE
1 02250193-890 1 PNL,LOAD CENTER
2 02250193-891 1 PNL,ASSY 300PSI CLUSTER
3 02250193-892 1 ENCLOSURE,MAIN
4 02250193-893 1 HARN,INTERCONNECT
5 02250193-895 1 PNL,POWER CONVERTER
6 02250193-896 1 SW, ON/OFF ROCKER
7 02250193-898 1 CONN,DIAGNOSTIC PORT
8 02250194-276 1 DECAL,DIAGNOSTIC SERVICE PORT CONTROL SYS 900B
9 02250194-277 1 HARN,WIRING CONTROL SYS BOX 900B
10 02250202-386 1 REGEN ROCKER
11 02250202-387 1 CABIN LIGHTS ROCKER
12 02250202-389 1 LCD TOGGLE UP/DOWN ROCKER
13 02250202-390 1 LCD SELECT ROCKER
14 02250208-370 1 SUPT,BRKT C-PRO CAPACITOR
15 02250208-372 1 CAPACITOR,30V
16 02250208-903 2 STRAP,C-PRO CAPACITOR 1600F
900iT4 CAT (02250201-743 R03) 90
1.24 CONTROL PANEL
CONTROLLER SCREEN DESCRIPTIONS
HIGH
REGEN PRESSURE ONMENUTOGGLE
MENUSELECT
CABINLIGHTS
LOW
SELECT
START
OFFEXIT
FORCE
INHIBIT
8
3
2
1
2229-30 23 24 21 20 19
31 31
10 926 7
2528
12 13
14
15
16
18
17
6
5
4
3227
11
1.24 CONTROL PANEL
900iT4 CAT (02250201-743 R03) 91
KEY DESCRIPTION NOTES
1 COMPRESSOR OK LAMP
2 COMPRESSOR WARNING LAMP
3 COMPRESSOR SHUT DOWN LAMP
4 ENGINE OK LAMP
5 CHECK ENGINE LAMP
6 ENGINE SHUTDOWN LAMP
7 BATTERY DISCONNECT LAMP
8 COMPRESSOR AIR FILTER WARNING LAMP
9 HIGH COMPRESSOR TEMPERATURE LAMP
10 CABIN LIGHT LAMP
11 REMOTE START LAMP
12 DIESEL PARTICULATE FILTER (PDF)LAMP
13 HIGH EXHAUST SYSTEM TEMPERATURE (HEST) LAMP
14 REGENERATION INHIBIT LAMP
15 LOW FUEL LAMP
16 HIGH COOLANT TEMPERATURE LAMP
17 ENGINE AIR FILTER WARNING LAMP
18 WAIT TO START LAMP
19 POWER ON/OFF SWITCH
20 MENU SELECT/EXIT SWITCH
21 MENU TOGGLE SWITCH
22 FORCE/INHIBIT REGENERATION SWITCH
23 CABIN LIGHT SWITCH
24 HIGH/LOW PRESSURE SELECTOR SWITCH (ONLY ON DUAL PRESSURE MODELS)
25 SERVICE AIR PRESSURE GAUGE (P1)
26 COMPRESSOR TEMPERATURE GAUGE
27 ENGINE TEMPERATURE GAUGE
28 FUEL LEVEL GAUGE
29 ENGINE CONTROLLER DIAGNOSTICS SERVICE PORT
30 ENGINE CONTROLLER PORT COVER
31 KEY PORT
32 CONTRAST BUTTONS
900iT4 CAT (02250201-743 R03) 92
1.25 ELECTRICAL PARTS ASSEMBLY
02250187-229R06
1.25 ELECTRICAL PARTS ASSEMBLY
900iT4 CAT (02250201-743 R03) 93
KEY PART NO. QTY DESCRIPTION NOTES
1 02250051-629 1 SOL, SPNO 24VDC CONT-DUTY
2 02250069-858 1 CABLE, BATTERY 2/0 X 102 LG RED
3 02250114-233 2 CHNL, BATT HOLD DWN 300-475Q
4 02250123-142 3 RLY, CONTROL 24V SPDT 40 AMP
5 02250123-574 1 CONN, RELAY METRI-PACK 630 SEALED
6 02250157-353 1 ENCLOSURE, MANUAL-PAK
7 02250160-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS
8 02250163-564 1 CABLE,BATY 2/0 140” LG “B” BLK
9 02250170-768 1 CABLE,BATY 2/0 36” L
10 02250174-782 1 CABLE, BATTERY UNIVERSAL TERMINALS
11 02250187-537 1 ALM, SIREN 36VDC 107DB
12 02250187-732 1 BATTERY,HOLDER 900B
13 02250189-701 6 CLAMP,TUBE CUSH-A-CLAMP 3/8”
14 02250190-459 1 HARNESS,WIRING 900C
15 02250190-475 1 SUPT,BRACKET BAT DISCONNECT 900C
16 02250190-715 1 HARN,WIRING 2 900B
17 02250191-144 2 BATY,GRP 31 - EXTREME DUTY
18 02250192-406 1 HARN,WRG CEM INTERFACE 900C
19 02250192-458 1 HARN,WIRING 3 900B
20 02250192-903 1 HARN,WIRING PRIMARY FUEL 900C
21 02250193-298 1 HARN,RUN LIGHTS FRONT 900C
22 02250193-884 2 LAMP,AUXILIARY LED 24V FLD
23 02250193-889 1 SUPT,BRACKET 60 AMP BREAKER
24 02250201-797 1 HARN,RUN LIGHTS REAR 900C
25 02250204-672 1 BREAKER, 100A ALTERNATOR
26 408300-001 3 CLAMP, HOSE 9/16”ID
27 408300-007 16 CLAMP, HOSE 1-1/8” I.D. -
28 825304-236 2 NUT, HEX F PLTD 1/4-20
1.25 ELECTRICAL PARTS ASSEMBLY
900iT4 CAT (02250201-743 R03) 94
29 825502-083 4 NUT, HEX LOCKING #10-24
30 825505-166 4 NUT, HEX LOCKING 5/16-18
31 829704-050 20 SCREW, HEX SER WASHER 1/4-20 X 1/2
32 829704-100 2 SCREW, HEX SER WASHER 1/4-20 X 1
33 829705-100 8 SCREW, HEX SER WASHER 5/16-18 X 1
34 838202-045 4 WASHER, PL-B REG PLTD #10
35 838205-071 4 WASHER, PL-B REG PLTD 5/16
36 843505-100 4 ROD, THREADED 5/16 X 10” LG
37 866504-226 2 NUT, HEX 1/4-20 PLTD
38 880105-100 4 SCREW, MACH RD SS 5/16-18 X 1”
39 884302-075 4 SCREW, HEX SER WASHER #10-24 X 3/4
40 884304-100 2 SCREW, HEX SER WASHER 1/4-20 X 1
NOTES:
A1 TO E-STOP
A2 TO CONTROL BOX
A3 TO DISCHARGE TANK
A4 TO HYDRAULIC TEMP SWITCH
A5 TO HYDRAULIC FLUID LEVEL SWITCH
A6 TO FUEL TANK
A7 TO ENGINE
A8 TO ALTERNATOR
A9 TO RADIATOR OVERFLOW
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 95
NOTES
900iT4 CAT (02250201-743 R03) 96
1.26 E-STOP PANEL ASSEMBLY
02250189-768R04
1.26 E-STOP PANEL ASSEMBLY
900iT4 CAT (02250201-743 R03) 97
KEY PART NO. QTY DESCRIPTION NOTES
1 02250163-818 1 SWITCH, E-STOP HD PUSH-PULL RED
2 02250163-819 1 GASKET, E-STOP LARGE PORTABLE MACH
3 02250206-889 1 ENCL, LARGE PORTABLE E-STOP
4 02250163-821 1 PLATE, COVER LARGE PORTABLE E-STOP
5 02250189-769 1 PNL, E-STOP
6 02250189-772 1 GSKT, E-STOP PNL
7 02250203-904 1 HARN,WRG E-STOP
8 02250205-476 1 CVR,RECEPTACLE HOLE E-STOP PNL
9 882304-016 4 CAPSCREW, SOC BTN HD M4 X 16MM
10 895401-075 4 CAPSCREW,SOC BTN HD #8-32 X 3/4
900iT4 CAT (02250201-743 R03) 98
1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
02250210-456 R00 s1
1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
900iT4 CAT (02250201-743 R03) 99
02250210-456 R00 s2
1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
900iT4 CAT (02250201-743 R03) 100
02250210-456 R00 s3
1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
900iT4 CAT (02250201-743 R03) 101
KEY PART NO. QTY DESCRIPTION NOTES
1 02250099-415 3 FLG, KIT SAE SPLT 2” - VITON
2 02250099-630 4 TUBE,NYLON 3/8” O.D. X .063W (FT)
3 02250105-534 2 FLG, 3” SAE J518 CODE 61
4 02250161-277 1 SNSR, TEMP THERMISTOR BRASS
5 02250176-957 1 SW, DIFF PRESS 750B/1600C AF
6 02250186-645 1 BAF, AIR CLR LH 900B
7 02250186-764 3 CPLG, FLEX 2.0”
8 02250186-767 3 CLAMP, MT6 W/CUSHION 2” TUBE
9 02250186-811 1 HOSE,ASSY 3” DIS1 900B
10 02250186-813 1 PIPE,ASSY 2” DIS3 900B
11 02250186-814 1 PIPE,ASSY 2” DIS2 900B AC
12 02250186-817 1 PIPE,ASSY 2” DIS5 900B AC
13 02250186-819 1 SUPT,PIPE 2” DIS2 900B AC
14 02250187-255 1 SUPT, REC TANK LID BOOM
15 02250188-326 1 SUPT,TURNBUCKLE 3/8-16
16 02250190-570 1 SA, DISCHARGE COOLER 900B
17 02250190-579 1 SA, REC TANK 900C US AND CE
18 02250190-665 1 HOSE,LP 1/4”ID X 14 OAL FSTR-90FMSWV
19 02250191-991 1 SUPT,DISCHARGE PIPE 900B
20 02250193-544 2 CLP,FLTRS CONNECTION-CLPS
21 02250197-803 1 BAF,AIR COOLER 900C
22 02250205-627 1 SUPT,DISCHARGE PIPE
23 02250205-748 1 HOSE,MP 3/16”ID X 36 OAL F45SWV-FSTR
24 02250210-318 1 ASSY 2” DISCH 900H FILTER IN MIKROPOR
25 02250210-323 1 ASSY 2” DISCH SYS 900C FILTER OUT MIKROPOR
26 02250210-324 1 SUPT,BRKT FILTER 900C MIKROPOR
27 02250210-335 1 SA,FILTERS 900C IT4
28 02250210-338 2 TEE,TUBE 1/4MNPT X 3/8ID
1.27 DISCHARGE SYSTEM ASSEMBLY 900C AC
900iT4 CAT (02250201-743 R03) 102
29 02250210-339 1 SUPT,BRKTPRES DIF SW 900C MIKROPOR
30 02250210-342 2 CONN,TUBE-M 1/4 X 3/8
31 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32
32 249604-027 1 HOSE, MP 1/4ID X 58 OAL
33 825305-283 6 NUT, HEX F PLTD 5/16-18
34 825306-347 7 NUT, HEX F PLTD 3/8-16
35 829110-200 4 CAPSCR, HEX GR5 5/8-11 X 2
36 829704-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
37 829705-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4
38 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1
39 829706-100 3 SCREW, HEX SER WASHER 3/8-16 X 1
40 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2
41 829708-150 2 SCREW, HEX SER WASHER 1/2-13 X 1 1/2
42 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4
43 838206-071 2 WASHER, PL-B REG PLTD 3/8
44 838210-112 4 WASHER, PL-B REG PLTD 5/8
45 838305-071 30 WASHER, PL-B WIDE PLTD 5/16
46 838306-112 13 WASHER, PL-B WIDE PLTD 3/8
47 838308-112 2 WASHER, PL-B WIDE PLTD 1/2
48 860104-012 2 CONN, 37 FL/MPT PLTD 1/4 X 1/8
49 860104-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4
50 886804-002 3 ADPT,1/4F X 1/8M BRS
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 103
NOTES
900iT4 CAT (02250201-743 R03) 104
1.28 DISCHARGE SYSTEM ASSEMBLY 900C
02250190-217R03
1.28 DISCHARGE SYSTEM ASSEMBLY 900C
900iT4 CAT (02250201-743 R03) 105
KEY PART NO. QTY DESCRIPTION NOTES
1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON
2 02250105-534 2 FLG, 3” SAE J518 CODE 61
3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4
4 02250186-645 1 BAF, AIR CLR LH 900B
5 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4
6 02250186-764 1 CPLG, FLEX 2.0”
7 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE
8 02250186-811 1 HOSE,ASSY 3” DIS1 900B
9 02250186-812 1 PIPE,ASSY DIS2 900B
10 02250186-813 1 PIPE,ASSY 2” DIS3 900B
11 02250187-255 1 SUPT, REC TANK LID BOOM
12 02250188-326 1 SUPT,TURNBUCKLE 3/8-16
13 02250190-579 1 SA, REC TANK 900B US AND CE
14 02250191-991 1 SUPT,DISCHARGE PIPE 900B
15 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4
16 02250197-803 1 BAF,AIR COOLER 900C
17 02250205-627 1 SUPT,DISCHARGE PIPE
18 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32
19 249604-027 1 HOSE,MP 1/4ID X 58 OAL
20 825306-347 4 NUT, HEX F PLTD 3/8-16
21 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2
22 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4
23 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1
24 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2
25 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4
26 838206-071 2 WASHER, PL-B REG PLTD 3/8
27 838210-112 4 WASHER, PL-B REG PLTD 5/8
28 838305-071 26 WASHER, PL-B WIDE PLTD 5/16
29 838306-112 10 WASHER, PL-B WIDE PLTD 3/8
900iT4 CAT (02250201-743 R03) 106
1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI
02250203-697R02
1.29 DISCHARGE SYSTEM ASSEMBLY 900C 200PSI
900iT4 CAT (02250201-743 R03) 107
KEY PART NO. QTY DESCRIPTION NOTES
1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON
2 02250105-534 2 FLG, 3” SAE J518 CODE 61
3 02250170-905 1 ADPT,TUBE 3”ASSY W/4-BOLT FLNG
4 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4
5 02250186-645 1 BAF, AIR CLR LH 900C
6 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4
7 02250186-764 1 CPLG, FLEX 2.0”
8 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE
9 02250186-812 1 PIPE,ASSY DIS2 900B
10 02250186-813 1 PIPE,ASSY(5) 2” DISCH 900C
11 02250187-255 1 SUPT, REC TANK LID BOOM
12 02250188-326 1 SUPT,TURNBUCKLE 3/8-16
13 02250190-579 1 SA,REC TNK 900C
14 02250191-991 1 SUPT,DISCHARGE PIPE 900C
15 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4
16 02250197-803 1 BAF,AIR COOLER 900C
17 02250203-608 1 HOSE,ASSY 3” DIS1 900C
18 02250205-627 1 SUPT,DISCHARGE PIPE
19 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32
20 249604-027 1 HOSE,MP 1/4”ID X 58 OAL
21 825306-347 4 NUT, HEX F PLTD 3/8-16
22 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2
23 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4
24 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1
25 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2
26 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4
27 838206-071 2 WASHER, PL-B REG PLTD 3/8
28 838210-112 4 WASHER, PL-B REG PLTD 5/8
29 838305-071 26 WASHER, PL-B WIDE PLTD 5/16
30 838306-112 10 WASHER, PL-B WIDE PLTD 3/8
900iT4 CAT (02250201-743 R03) 108
1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI
02250203-694R02
1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI
900iT4 CAT (02250201-743 R03) 109
KEY PART NO. QTY DESCRIPTION NOTES
1 02250099-415 3 FLG, KIT SAE SPLT 2” - VITON
2 02250105-534 2 FLG, 3” SAE J518 CODE 61
3 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS
4 02250176-957 1 SW, DIFF PRESS 750B/1600C AF
5 02250186-458 1 FILTER, AC PRI/SEC
6 02250186-645 1 BAF, AIR CLR LH 900C
7 02250186-764 3 CPLG, FLEX 2.0”
8 02250186-767 5 CLAMP, MT6 W/CUSHION 2” TUBE
9 02250186-813 1 PIPE,ASSY(5) 2” DISCH 900C
10 02250186-814 1 PIPE,ASSY(1) 2” DISCH 900C AC
11 02250186-815 1 TUBE,ASSY(3) 2” DISCH 900C AC
12 02250186-816 1 TUBE,ASSY(4) 2” DISCH 900C AC
13 02250186-817 1 PIPE,ASSY(2) 2” DISCH 900C AC
14 02250186-819 1 SUPT,PIPE ASSY(1) 2” DISCH 900C AC
15 02250186-823 1 SUPT,AC FLTR ASSY 900C
16 02250187-255 1 SUPT, REC TANK LID BOOM
17 02250188-326 1 SUPT,TURNBUCKLE 3/8-16
18 02250190-570 1 SA, DISCHARGE COOLER 900C
19 02250190-579 1 SA,REC TNK 900C
20 02250191-991 1 SUPT, DISCHARGE PIPE 900C
21 02250197-803 1 BAF,AIR COOLER 900C
22 02250203-574 2 HOSE,MP 1/4”ID X 14 OAL FSTR-FSWV90
23 02250203-608 1 HOSE,ASSY 3” DISCH 900C
24 02250203-754 1 ADPT,TUBE 3”ASSY W/4-BOLT FLNG
25 02250205-627 1 SUPT,DISCHARGE PIPE
26 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32
27 249604-027 1 HOSE,MP 1/4”ID X 58 OAL
28 811832-250 2 CONN, TUBE STR THD 2 X 2 1/2
1.30 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI
900iT4 CAT (02250201-743 R03) 110
29 825305-283 6 NUT, HEX F PLTD 5/16-18
30 825306-347 8 NUT, HEX F PLTD 3/8-16
31 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2
32 829704-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
33 829705-075 6 SCREW, HEX SER WASHER 5/16-18 X 3/4
34 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1
35 829706-100 4 SCREW, HEX SER WASHER 3/8-16 X 1
36 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2
37 829708-150 2 SCREW, HEX SER WASHER 1/2-13 X 1 1/2
38 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4
39 838206-071 2 WASHER, PL-B REG PLTD 3/8
40 838210-112 4 WASHER, PL-B REG PLTD 5/8
41 838305-071 22 WASHER, PL-B WIDE PLTD 5/16
42 838306-112 14 WASHER, PL-B WIDE PLTD 3/8
43 838308-112 2 WASHER, PL-B WIDE PLTD 1/2
44 860104-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4
45 860204-012 2 ELBOW, 37FL 90M 1/4 X 1/8
46 867101-005 2 BUSHING, RED PLTD 3/8 X 1/8
47 881302-012 1 NIPPLE, PIPE-HX BRASS 1/8 X 1/8
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 111
NOTES
900iT4 CAT (02250201-743 R03) 112
1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050
02250208-507 R00
1.31 DISCHARGE SYSTEM ASSEMBLY 900C AFTERCOOLED 200PSI 1050
900iT4 CAT (02250201-743 R03) 113
KEY PART NO. QTY DESCRIPTION NOTES1 02250099-415 1 FLG, KIT SAE SPLT 2” - VITON
2 02250105-534 2 FLG, 3” SAE J518 CODE 61
3 02250186-644 1 BAFFLE,AIR COOLER TOP 900B TIER 4
4 02250186-645 1 BAF, AIR CLR LH 900B
5 02250186-647 1 SUPT,AIR CLR R/H BAFFLE 900C TIER4
6 02250186-764 1 CPLG, FLEX 2.0”
7 02250186-767 2 CLAMP, MT6 W/CUSHION 2” TUBE
8 02250186-812 1 PIPE,ASSY DIS2 900B
9 02250186-813 1 PIPE,ASSY 2” DIS3 900B
10 02250187-255 1 SUPT, REC TANK LID BOOM
11 02250188-326 1 SUPT,TURNBUCKLE 3/8-16
12 02250190-579 1 SA, REC TANK 900B US AND CE
13 02250191-991 1 SUPT,DISCHARGE PIPE 900B
14 02250197-767 1 SUPT,AIR CLR L/H BAFFLE 900B TIER4
15 02250197-803 1 BAF,AIR COOLER 900C
16 02250205-627 1 SUPT,DISCHARGE PIPE
17 02250208-482 1 HOSE,ASSY 3” DIS1 900B
18 232537 2 GROMMET, 7/8ID X 1 3/8OD X 13/32
19 249604-027 1 HOSE,MP 1/4ID X 58 OAL
20 825306-347 4 NUT, HEX F PLTD 3/8-16
21 829110-200 4 CAPSCREW, HEX GR5 5/8-11 X 2
22 829705-075 4 SCREW, HEX SER WASHER 5/16-18 X 3/4
23 829705-100 26 SCREW, HEX SER WASHER 5/16-18 X 1
24 829706-150 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/2
25 830106-075 2 SCREW, MACH-HEX 3/8-16 X 3/4
26 838206-071 2 WASHER, PL-B REG PLTD 3/8
27 838210-112 4 WASHER, PL-B REG PLTD 5/8
28 838305-071 26 WASHER, PL-B WIDE PLTD 5/16
29 838306-112 10 WASHER, PL-B WIDE PLTD 3/8
NOTES:A1: CONDENSATE SYSTEM DRAIN VENT PORT
900iT4 CAT (02250201-743 R03) 114
1.32 RECEIVER TANK ASSEMBLY
02250187-221R06 S1
1.32 RECEIVER TANK ASSEMBLY
900iT4 CAT (02250201-743 R03) 115
02250187-221R06 S2
1.32 RECEIVER TANK ASSEMBLY
900iT4 CAT (02250201-743 R03) 116
KEY PART NO. QTY DESCRIPTION NOTES
1 02250097-611 1 PLUG, SIGHT GLASS 1-7/8” SAE
2 02250111-740 1 VLV,RLF 1.0NPT X 1-1/4 250PSIG
3 02250189-309 1 SW,TEMP 250F 3/4 O-RING
4 02250189-468 1 VLV,BALL 3/4-16 M/F STR THD
5 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR
6 02250195-121 1 VLV,MIN PRESS CHK 2” SAE
7 040029 1 PLUG, O-RING BOSS SAE 1 1/4
8 826502-232 1 O-RING, VITON 2 3/4 X 1/8”
9 827908-200 4 CAPSCREW, HEX GR8 1/2-13 X 2
10 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2
11 860008-050 1 ELBOW, 37FL 45M 1/2 X 1/2
12 860104-012 2 CONN, 37 FL/MPT PLTD 1/4 X 1/8
13 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
14 860124-150 1 CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/2
15 860208-050 1 ELBOW, 37FL 90M 1/2 X 1/2
16 866320-200 1 NIPPLE, PIPE PLTD 1 1/4 X 20
17 870608-008 1 CONN, 90D STR X JIC 3/4 X 3/4
18 SEE CHART 1 TNK,AIR/OIL SEP 900B
CHART
02250186-454 TANK, AIR-OIL SEP 900C US
02250186-455 TANK, AIR-OIL SEP 900C CE
900iT4 CAT (02250201-743 R03) 117
NOTES
900iT4 CAT (02250201-743 R03) 118
1.33 FUEL SYSTEM ASSEMBLY
02250187-225R08 S1
1.33 FUEL SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 119
02250187-225R08 S2
1.33 FUEL SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 120
KEY PART NO. QTY DESCRIPTION NOTES
1 02250045-299 2 TUBE,NYL .25 OD X .O35W WHT (FT)
2 02250111-934 1 VALVE, CHECK FUEL 1/2” NPT
3 02250152-375 2 CLAMP, T-BOLT SS BAND 2.75”ID
4 02250185-262 2 FLTR,FUEL TANK VENT 1/2NPT
5 02250185-728 1 TUBE, FUEL FILLER NECK
6 02250187-878 1 SUPPORT, BRACKET FUEL FILL 900B
7 02250189-281 1 HOSE,MP 13/32ID X 65.00 OAL
8 02250189-702 2 CLAMP,TUBE CUSH-A-CLAMP 1/2”
9 02250189-703 1 CLAMP,TUBE CUSH-A-CLAMP 3/4”
10 02250190-318 1 TUBE,FUEL SUPPLY ON ENGINE 1/2” 900C
11 02250190-571 1 SA,FUEL PNL TIER 4
12 02250190-655 1 SA, FUEL TNK 900B
13 02250193-251 1 HOSE,MP 13/32ID X 25 OAL
14 02250196-491 1 SUPT,BRACKET AUX FUEL PUMP
15 02250196-492 1 PMP,AUX FUEL TIER 4
16 02250200-292 1 HOSE,MP 13/32ID X 65.00 OAL
17 02250205-119 1 FLTR,PRIMARY FUEL 1600F
18 02250206-908 4 TAB, CLP TUBE CUSH-A-CLAMP
19 02250208-509 1 HOSE,MP 5/8ID X 110.0 OAL
20 249608-007 1 HOSE, MED PRESS 0.50 X 029”
21 250008-322 2 U-BOLT, HOSE REEL MNT 3” SQ
22 408300-004 1 CLAMP, HOSE 1/2”I.D.
23 408300-005 2 CLAMP, HOSE 5/8” I.D.
24 408300-006 1 CLAMP, HOSE 7/8”I.D.
25 807200-020 2 COUPLING, PIPE 1/2 3000#
26 810204-050 2 CONN, TUBE-M 1/4 X 1/2
27 810508-050 1 ELBOW, TUBE 90 DEG M 1/2 X 1/2
28 825305-283 2 NUT, HEX F PLTD 5/16-18
1.33 FUEL SYSTEM ASSEMBLY
900iT4 CAT (02250201-743 R03) 121
29 825306-347 6 NUT, HEX F PLTD 3/8-16
30 829705-100 12 SCREW, HEX SER WASHER 5/16-18 X 1
31 838206-071 4 WASHER, PL-B REG PLTD 3/8
32 860108-050 4 CONN, 37 FL/MPT PLTD 1/2 X 1/2
33 860112-038 1 CONN, 37 FL/MPT PLTD 3/4 X 3/8
34 860208-038 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
35 866506-337 4 NUT, HEX 3/8-16 PLTD
36 870108-006 2 CONN, STR X JIC 1/2 X 9/16
37 870705-086 2 WASHER, EXTRA THK PLTD 5/16
38 875706-056 5 PLUG, STR THD HOL HX 9/16-18
39 876112-106 1 ADAPTER, PLTD 3/4 X 1 1/16
NOTES:
A1 TO FUEL TANK FRAME DRAIN
A2 TO FUEL COOLER
A3 TO FUEL SUPPLY ON ENGINE
A4 TO MOUNTING HOLE ON ENGINE SUPPORT
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 122
1.34 FUEL PANEL ASSEMBLY
02250186-872R03
1.34 FUEL PANEL ASSEMBLY
900iT4 CAT (02250201-743 R03) 123
KEY PART NO. QTY DESCRIPTION NOTES
1 02250121-345 1 CPLG, QIK DISC MALE X 3/4” FNPT
2 02250121-349 1 COVER, DUST FUEL CONN. 3/4 FM
3 02250160-020 1 CPLG, QIK DISC MALE X 1/2”
4 02250164-185 1 COVER, DUST FUEL CONN. 1/2 FM
5 02250186-193 1 VLV,FUEL 3-WAY 1/2NPT 3/8NPT
6 02250186-199 1 SUPT,FUEL SELECTOR T4
7 02250186-204 1 PNL,FUEL FILL W/SCR 2.6” DIA
8 02250190-291 1 HOSE,MP 13/32” ID X 14.5 OAL
9 02250206-912 1 HOSE,MP 5/8” ID X 10 OAL
10 860212-038 2 ELBOW, 37FL 90M 3/4 X 3/8
11 884305-100 4 SCREW, HEX SER WASHER 5/16-18 X 1
12 885408-050 1 UNION, 37FL/NPTF BHD 1/2
13 885412-075 1 UNION, 37FL/NPTF BHD 3/4
900iT4 CAT (02250201-743 R03) 124
1.35 FUEL TANK ASSEMBLY
02250190-654R02
1.35 FUEL TANK ASSEMBLY
900iT4 CAT (02250201-743 R03) 125
KEY PART NO. QTY DESCRIPTION NOTES
1 02250185-725 1 TNK,FUEL 900B
2 02250185-731 1 CONN, 1/2 X 1/2 X .504
3 02250185-732 1 TUBE, FUEL SUPPLY 1/2
4 02250190-323 1 LVL,FUEL SENDER 900B
5 02250206-723 1 TUBE,FUEL RETURN 1/2
6 250004-752 1 GASKET, FUEL GAUGE NEOPRENE
7 810204-050 2 CONN, TUBE-M 1/4 X 1/2
8 810212-075 1 CONN, TUBE-M 3/4 X 3/4”
9 831102-125 5 SCREW, MACH-HEX #10-32 X 1 1/4
10 870112-016 1 CONN, STR X JIC 1 5/16 X 1 1/16
900iT4 CAT (02250201-743 R03) 126
1.36 CONTROL LINE ASSEMBLY
02250187-230R06 S1
1.36 CONTROL LINE ASSEMBLY
900iT4 CAT (02250201-743 R03) 127
02250187-230R06 S2
1.36 CONTROL LINE ASSEMBLY
900iT4 CAT (02250201-743 R03) 128
02250187-230R06 S3
1.36 CONTROL LINE ASSEMBLY
900iT4 CAT (02250201-743 R03) 129
KEY PART NO. QTY DESCRIPTION NOTES
1 02250100-042 1 VLV, 1/2 BLDWN 1.8:1 250 PSIG
2 02250118-586 1 ORF, .078 .25 FNPT X .25 MNPT
3 02250120-888 1 VLV,BLWDN N.C. 8:1 RATIO
4 02250129-180 1 HOSE,MP 3/16ID X 36 OAL FSTR-FSWV90
5 02250142-248 1 VLV, CHECK 1/8 FEMALE - MALE
6 02250165-555 1 HOSE,MP 13/32”ID X 50 OAL FSTR-FSTR
7 02250172-320 1 VLV, CHECK 3/8”NPTF
8 02250182-290 4 PLT,CVR 1/4” & 3/8” TUBE CLAMP
9 02250182-292 4 CLP, 1/4” TUBE HALVES
10 02250189-785 1 CLP,TUBE HALVES 3/4”
11 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP
12 02250190-393 1 HOSE,TUBE ASSY TOP INLET VLV 900C
13 02250190-394 1 HOSE,TUBE ASSY SIDE INLET VLV TO SOLENOI
14 02250190-396 1 SUPT, BRACKET HOSE ASSY
15 02250196-661 1 HOSE,MP 13/32”ID X 40 OAL FSTR-FSWV90SD
16 02250208-771 1 ORF,.159 1/2”M X 1/2”M
17 02250208-789 1 HOSE,MP 3/16ID X 29 OAL FSTR-FSWV90
18 02250208-790 1 HOSE,MP 13/32”ID X 33 OAL FSTR-FSWV90
19 249604-014 1 HOSE,MP 1/4’ID X 17 OAL FSTR-FSTR
20 250025-294 1 ORIFICE, .187 .50M X .50M
21 829704-125 4 SCREW, HEX SER WASHER 1/4-20 X 1 1/4
22 829705-100 1 SCREW, HEX SER WASHER 5/16-18 X 1
23 830105-200 1 SCREW, MACH-HEX 5/16-18 X 2
24 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8
25 860104-025 3 CONN, 37 FL/MPT PLTD 1/4 X 1/4
26 861704-025 1 TEE, 37FL M BR 1/4 X 1/4
27 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8
28 867102-010 1 BUSHING, RED PLTD 1/2 X 1/4
1.36 CONTROL LINE ASSEMBLY
900iT4 CAT (02250201-743 R03) 130
29 872208-038 1 ELBOW, PIPE-90M 1/2 X 3/8 SS
30 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”
31 881304-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
32 889308-038 1 ELBOW, 37FL 90M SS 1/2 X 3/8
33 898004-025 1 TEE, 37FL M RN 1/4 X 1/4
34 898008-050 1 TEE,37FL/NPT RN 1/2 X 1/2
NOTES:
A1: TO ATMOSPHERE
A2: TO INLET VLV OPEN SIDE
A3: TO INLET VALVE CLOSED SIDE
A4: TO INLET VALVE BOTTOM/DUMP SIDE
A5: TO SUMP TANK
A6: TO SUMP TANK
A7: TO RUN/START CONTROLS
A8: TO RUN/START CONTROLS
A9: TO COALESCING FILTER
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 131
NOTES
900iT4 CAT (02250201-743 R03) 132
1.37 CONTROL LINE ASSEMBLY 1050
02250208-782 R00 S1
1.37 CONTROL LINE ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 133
02250208-782 R00 S2
1.37 CONTROL LINE ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 134
02250208-782 R00 S3
1.37 CONTROL LINE ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 135
KEY PART NO. QTY DESCRIPTION NOTES
1 02250100-042 1 VLV, 1/2 BLDWN 1.8:1 250 PSIG
2 02250118-586 1 ORF, .078 .25 FNPT X .25 MNPT
3 02250120-888 1 VLV,BLWDN N.C. 8:1 RATIO
4 02250129-180 1 HOSE,MP 3/16ID X 36 OAL FSTR-FSWV90
5 02250142-248 1 VLV, CHECK 1/8 FEMALE - MALE
6 02250165-555 1 HOSE,MP 13/32”ID X 50 OAL FSTR-FSTR
7 02250172-320 1 VLV, CHECK 3/8”NPTF
8 02250182-290 4 PLT,CVR 1/4” & 3/8” TUBE CLAMP
9 02250182-292 4 CLP, 1/4” TUBE HALVES
10 02250189-785 1 CLP,TUBE HALVES 3/4”
11 02250190-205 1 PLT,CVR 3/4” & 1” TUBE CLAMP
12 02250190-393 1 HOSE,TUBE ASSY TOP INLET VLV 900C
13 02250190-394 1 HOSE,TUBE ASSY SIDE INLET VLV TO SOLENOI
14 02250190-396 1 SUPT, BRACKET HOSE ASSY
15 02250196-661 1 HOSE,MP 13/32”ID X 40 OAL FSTR-FSWV90SD
16 02250208-780 1 ORF,.250 1/2”M X 1/2”M
17 02250208-789 1 HOSE,MP 3/16ID X 29 OAL FSTR-FSWV90
18 02250208-790 1 HOSE,MP 13/32”ID X 33 OAL FSTR-FSWV90
19 249604-014 1 HOSE,MP 1/4’ID X 17 OAL FSTR-FSTR
20 250025-294 1 ORIFICE, .187 .50M X .50M
21 829704-125 4 SCREW, HEX SER WASHER 1/4-20 X 1 1/4
22 829705-100 1 SCREW, HEX SER WASHER 5/16-18 X 1
23 830105-200 1 SCREW, MACH-HEX 5/16-18 X 2
24 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8
25 860104-025 3 CONN, 37 FL/MPT PLTD 1/4 X 1/4
26 861704-025 1 TEE, 37FL M BR 1/4 X 1/4
27 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8
28 867102-010 1 BUSHING, RED PLTD 1/2 X 1/4
1.37 CONTROL LINE ASSEMBLY 1050
900iT4 CAT (02250201-743 R03) 136
29 872208-038 1 ELBOW, PIPE-90M 1/2 X 3/8 SS
30 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”
31 881304-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
32 889308-038 1 ELBOW, 37FL 90M SS 1/2 X 3/8
33 898004-025 1 TEE, 37FL M RN 1/4 X 1/4
34 898008-050 1 TEE,37FL/NPT RN 1/2 X 1/2
NOTES:
A1: TO ATMOSPHERE
A2: TO INLET VLV OPEN SIDE
A3: TO INLET VALVE CLOSED SIDE
A4: TO INLET VALVE BOTTOM/DUMP SIDE
A5: TO SUMP TANK
A6: TO SUMP TANK
A7: TO RUN/START CONTROLS
A8: TO RUN/START CONTROLS
A9: TO COALESCING FILTER
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 137
NOTES
900iT4 CAT (02250201-743 R03) 138
1.38 DRAIN LINES 900C OLD FRAME
02250190-587R05
1.38 DRAIN LINES 900C OLD FRAME
900iT4 CAT (02250201-743 R03) 139
KEY PART NO. QTY DESCRIPTION NOTES
1 02250044-227 1 CAP, NUT .50 X 37D FLARE
2 02250177-852 1 VLV,CAC DRAIN VALVE
3 02250182-260 11 PLT,CVR 1/2” & 5/8” TUBE CLAMP
4 02250182-270 11 CLP, 1/2” TUBE HALVES
5 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD
6 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD
7 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B
8 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B
9 02250189-746 1 TUBE,HYD FLUID DRAIN 900B
10 02250189-747 1 TUBE,SEP DRAIN 900B
11 02250189-748 1 TUBE,MOIST CONTROL DRAIN1 900B
12 02250189-753 1 TUBE,MOIST COND DRAIN5 900B
13 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C
14 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR
15 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR
16 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR
17 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR
18 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”
19 040513 1 CLAMP, HOSE 13/16” TO 1-1/2”
20 829705-175 11 SCREW, HEX SER WASHER 5/16-18 X 1 3/4
21 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2
22 870108-008 5 CONN, STR X JIC 3/4 X 3/4
23 870110-008 1 CONN, STR X JIC 3/4 X 7/8
24 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16
25 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS
26 873308-008 1 TEE, 37FL UNION 1/2
27 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL
28 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”
1.38 DRAIN LINES 900C OLD FRAME
900iT4 CAT (02250201-743 R03) 140
29 878408-075 1 UNION, 37FL BHD 1/2”
30 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
31 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2
32 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2
33 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS
34 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8
35 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8
NOTES:
A1: TO RADIATOR DRAIN
A2: TO OIL COOLER DRAIN
A3: TO HYDRAULIC TANK DRAIN
A4: TO FUEL TANK DRAIN
A5: TO ENGINE OIL DRAIN
A6: TO SEPARATOR TANK DRAIN
A7: TO CONTROL LINE COALESCING FILTER
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 141
NOTES
900iT4 CAT (02250201-743 R03) 142
1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)
02250187-231R06 S1
1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)
900iT4 CAT (02250201-743 R03) 143
02250187-231R06 S2
1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)
900iT4 CAT (02250201-743 R03) 144
KEY PART NO. QTY DESCRIPTION NOTES
1 02250052-841 6 INSERT, NYLON TUBING 1/4”OD
2 02250099-052 2 INSERT, NYL TUBING 3/8”OD
3 02250099-625 1 ELB,90 3/8” TUBE X 1/2” MNPTF
4 02250129-957 1 CONN, 3/8TUBE X 1/2NPT
5 02250139-952 1 TBG,NYLON 3/8”OD GREEN
6 02250155-962 5 TBG,NYLON 1/4”-OD BLUE
7 02250177-852 4 VLV,CAC DRAIN VALVE
8 02250182-260 13 PLT,CVR 1/2” & 5/8” TUBE CLAMP
9 02250182-270 13 CLP, 1/2” TUBE HALVES
10 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD
11 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD
12 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900C
13 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900C
14 02250189-746 1 TUBE,HYD FLUID DRAIN 900C
15 02250189-747 1 TUBE,SEP DRAIN 900C
16 02250189-748 1 TUBE,MOIST CONTROL DRAIN1 900C
17 02250189-752 1 TUBE,HOSE ASSY MOIST SEP DRAIN 900C
18 02250189-753 1 TUBE,MOIST COND DRAIN5 900C
19 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C
20 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR
21 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR
22 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR
23 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR
24 02250207-161 3 DRN, EXTERNAL FLOAT 1/2”
25 02250207-268 1 TUBE, MOIST COND DRAIN
26 02250207-334 1 HOSE,MP 5/8”ID X 16.5 OAL
27 040513 2 CLAMP, HOSE 13/16” TO 1-1/2”
28 250018-428 5 CONN, 1/4”TUBE X 1/4”NPT
1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)
900iT4 CAT (02250201-743 R03) 145
29 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT
30 406480 2 STRAINER, 1/2” Y
31 829705-175 13 SCREW, HEX SER WASHER 5/16-18 X 1 3/4
32 860206-050 2 ELBOW, 37FL 90M 3/8 X 1/2
33 860210-050 1 ELBOW, 37FL 90M 5/8 X 1/2
34 870008-010 1 RDC,STR THRD VITON 1/2 X 5/8
35 870108-008 5 CONN, STR X JIC 3/4 X 3/4
36 870110-008 1 CONN, STR X JIC 3/4 X 7/8
37 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16
38 871715-020 2 UNION, PIPE ST. STEEL 1/2” 150
39 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS
40 873104-004 1 TEE, F BRANCH NPT 1/4 X 1/4
41 873308-008 1 TEE, 37FL UNION 1/2
42 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL
43 878225-025 1 TEE, FEMALE PIPE BRASS 1/4”
44 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”
45 878408-075 1 UNION, 37FL BHD 1/2”
46 878900-020 2 TEE, PIPE 1/2” 2000# SS
47 881308-050 7 NIPPLE, PIPE-HX BRASS 1/2 X 1/2
48 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
49 886808-002 3 ADPT, NPTM/NPTF 1/8 X 1/2
50 889108-050 2 CONN, 37 FL/MPT SS 1/2 X 1/2
51 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2
52 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8
53 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8
54 898504-088 3 ADPT, NPTM/STRF 1/2 X 7/8
NOTES:
A1: TO RADIATOR DRAIN
KEY PART NO. QTY DESCRIPTION NOTES
1.39 DRAIN ASSEMBLY 900C AFTERCOOLED OLD FRAME (ADDENDUM)
900iT4 CAT (02250201-743 R03) 146
A2: TO OIL COOLER DRAIN
A3: TO HYDRAULIC TANK DRAIN
A4: TO FUEL TANK DRAIN
A5: TO ENGINE OIL DRAIN
A6: TO SEPARATOR TANK DRAIN
A7: SEE SHEET 2
A8: SEE SHEET 2
A9: TO AFTERCOOLER
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 147
NOTES
900iT4 CAT (02250201-743 R03) 148
1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME
02250210-492R00 S1
1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME
900iT4 CAT (02250201-743 R03) 149
02250210-492R00 S2
1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME
900iT4 CAT (02250201-743 R03) 150
KEY PART NO. QTY DESCRIPTION NOTES
1 02250052-841 2 INSERT, NYLON TUBING 1/4”OD
2 02250155-962 1 TBG,NYLON 1/4”-OD BLUE
3 02250177-852 2 VLV,CAC DRAIN VALVE
4 02250182-260 12 PLT,CVR 1/2” & 5/8” TUBE CLAMP
5 02250182-270 12 CLP, 1/2” TUBE HALVES
6 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD
7 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD
8 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B
9 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B
10 02250189-746 1 TUBE,HYD FLUID DRAIN 900B
11 02250189-752 1 TUBE,HOSE ASSY MOIST SEP DRAIN 900C
12 02250189-754 1 TUBE,HOSE ASSY MOIST TRAP 900C
13 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL FSTR-FSTR
14 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL FSTR-FSTR
15 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR
16 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR
17 02250205-673 1 TUBE,MOIST COND DRAINS 900C
18 02250205-674 1 TUBE,SEP DRAIN 900C
19 02250205-675 1 TUBE,MOIST COND DRAINS 900C
20 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”
21 02250207-334 1 HOSE,MP 5/8”ID X 16.5 OAL
22 40513 2 CLAMP, HOSE 13/16” TO 1-1/2”
23 250018-428 1 CONN, 1/4”TUBE X 1/4”NPT
24 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT
25 829705-175 12 SCREW, HEX SER WASHER 5/16-18 X 1 3/4
26 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2
27 860210-050 1 ELBOW, 37FL 90M 5/8 X 1/2
28 870008-010 1 RDC,STR THRD VITON 1/2 X 5/8
1.40 DRAIN LINE ASSEMBLY 900C AFTER-COOLED NEW FRAME
900iT4 CAT (02250201-743 R03) 151
29 870108-008 5 CONN, STR X JIC 3/4 X 3/4
30 870110-008 1 CONN, STR X JIC 3/4 X 7/8
31 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16
32 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS
33 873908-008 1 TEE, RUN SWIVEL 37 FL 1/2
34 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL
35 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”
36 878900-020 1 TEE, PIPE 1/2” 2000# SS
37 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
38 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2
39 889108-050 3 CONN, 37 FL/MPT SS 1/2 X 1/2
40 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2
41 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS
42 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8
43 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8
NOTES:
A1: TO RADIATOR DRAIN
A2: TO OIL COOLER DRAIN
A3: TO HYDRAULIC TANK DRAIN
A4: TO FUEL TANK DRAIN
A5: TO ENGINE OIL DRAIN
A6: TO SEPARATOR TANK DRAIN
A7: SEE VIEW SHT 2
A8: TO AFTERCOOLER
A9: TO FRAME
A10: TO FILTER ASSEMBLY
A11: REMOVE PLUG TO INSTALL FITTING
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 152
1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME
02250205-897R03
1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME
900iT4 CAT (02250201-743 R03) 153
KEY PART NO. QTY DESCRIPTION NOTES
1 02250052-841 2 INSERT, NYLON TUBING 1/4”OD
2 02250155-962 1 TBG,NYLON 1/4”-OD BLUE
3 02250177-852 1 VLV,CAC DRAIN VALVE
4 02250182-260 9 PLT,CVR 1/2” & 5/8” TUBE CLAMP
5 02250182-270 9 CLP, 1/2” TUBE HALVES
6 02250189-467 1 VLV,BALL 1-1/16 M/F STR THD
7 02250189-468 3 VLV,BALL 3/4-16 M/F STR THD
8 02250189-744 1 TUBE, HOSE ASSY RAD DRAIN 900B
9 02250189-745 1 TUBE, HOSE ASSY OIL COOLER DRAIN 900B
10 02250189-746 1 TUBE,HYD FLUID DRAIN 900B
11 02250189-770 1 HOSE,LP 1/2”ID X 21 OAL
12 02250189-771 1 HOSE,MP 5/8”ID X 33.75 OAL
13 02250189-774 1 HOSE,MP 5/16” X 15 OAL FSTR-FSTR
14 02250196-398 1 HOSE,LP 5/8”ID X 16.5 OAL FSTR
15 02250205-674 1 TUBE,SEP DRAIN 900C
16 02250207-117 1 TUBE,HOSE ASSY MOIST TRAP 900C
17 02250207-161 1 DRN, EXTERNAL FLOAT 1/2”
18 40513 1 CLAMP, HOSE 13/16” TO 1-1/2
19 250018-428 1 CONN, 1/4”TUBE X 1/4”NPT
20 250018-430 1 ELBOW, 1/4” TUBE X 1/4” NPT
21 829705-175 9 SCREW, HEX SER WASHER 5/16-18 X 1 3/4
22 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2
23 870108-008 5 CONN, STR X JIC 3/4 X 3/4
24 870110-008 1 CONN, STR X JIC 3/4 X 7/8
25 870112-012 1 CONN, STR X JIC 1 1/16 X 1 1/16
26 872302-012 1 ELBOW, PIPE 90F 1/8 X 1/8 SS
27 877502-000 1 NIPPLE, PIPE SS 300# 1/8 X CL
28 878408-056 1 UNION, 37FL BHD 1/2 X 3/8”
1.41 DRAIN LINE ASSEMBLY 900C STD NEW FRAME
900iT4 CAT (02250201-743 R03) 154
29 884406-056 1 CONN, STR THD/ORFS 9/16 X 3/8
30 886808-002 1 ADPT, NPTM/NPTF 1/8 X 1/2
31 890608-050 1 ELBOW, 37FL/37FL 1/2 X 1/2
32 890806-038 1 ADPT, PIPE MALE 9/16 ORNG X 3/8 SS
33 898202-015 1 BUSHING, RED BRASS 1/2 X 3/8
34 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8
NOTES:
A1: TO RADIATOR DRAIN
A2: TO OIL COOLER DRAIN
A3: TO HYDRAULIC TANK DRAIN
A4: TO FUEL TANK DRAIN
A5: TO ENGINE OIL DRAIN
A6: TO SEPARATOR TANK DRAIN
A7: TO CONTROL LINE COALESCING FILTER
A8: TO FRAME
A9: REMOVE PLUG TO INSTALL FITTING
KEY PART NO. QTY DESCRIPTION NOTES
900iT4 CAT (02250201-743 R03) 155
NOTES
900iT4 CAT (02250201-743 R03) 156
1.42 AIR EXHAUST BAFFLE ASSEMBLY
02250187-368R03
1.42 AIR EXHAUST BAFFLE ASSEMBLY
900iT4 CAT (02250201-743 R03) 157
KEY PART NO. QTY DESCRIPTION NOTES
1 02250187-369 1 PNL, EXHST AIR BAFFLE RS
2 02250187-370 1 PNL, EXHST AIR BAFFLE CS
3 02250187-371 1 PNL, EXHST AIR LOUVER SHORT
4 02250187-372 1 PNL, EXHST AIR LOUVER LONG
5 02250188-920 1 SUPT, BRACE EXHST AIR BAF 900B
6 02250188-921 2 SUPT, EXHST AIR LOUVER 900B
7 02250188-925 1 PNL, EXHST AIR LOUVER W/ BRACE
8 829705-050 57 SCREW, HEX SER WASHER 5/16-18 X 1/2
NOTES:
A1 TO MOUNTING BRACKET ON FRAME
900iT4 CAT (02250201-743 R03) 158
1.43 FRAME ASSEMBLY
02250205-899R01
1.43 FRAME ASSEMBLY
900iT4 CAT (02250201-743 R03) 159
KEY PART NO. QTY DESCRIPTION NOTES
1 02250187-368 1 BAFFLE, ASSY EXHST AIR 900B
2 02250200-218 2 SUPT, EXHST AIR BAFFLE 900B
3 02250200-219 1 SUPT, BRKT COOLER TO BAFFLE 900B
4 02250205-894 1 FRAME, ASSY CONTAINMENT SKID 900B
5 829705-100 16 SCREW, HEX SER WASHER 5/16-18 X 1
6 838205-071 6 WASHER, PL-B REG PLATED 5/16
7 8668815-080 4 PLUG, PIPE 2” 150” PLT
8 SEE CHART 1 SA, DRAIN LINES 900B AC
CHART
02250205-897 SA, DRAIN LINES 900C
02250205-898 SA, DRAIN LINES 900C AC
900iT4 CAT (02250201-743 R03) 160
1.44 REAR DRAWBAR ASSEMBLY
02250190-749R00
1.44 REAR DRAWBAR ASSEMBLY
900iT4 CAT (02250201-743 R03) 161
KEY PART NO. QTY DESCRIPTION NOTES
1 02250186-860 1 DRAWBAR, OIL FIELD SKID
2 870712-178 8 WASHER, EXTRA THK PLTD 3/4
3 882812-250 8 CAPSCREW, HEX GR5 3/4-16 X 2 1/2
900iT4 CAT (02250201-743 R03) 162
1.45 RUNNING GEAR
02250190-452(R01)
1.45 RUNNING GEAR
900iT4 CAT (02250201-743 R03) 163
Key Part No. Qty Description Notes
1 02250193-773 1 SA,TRAILER GEAR DTQ
2 825508-262 2 NUT, HEX LOCKING 1/2-13
3 825510-329 8 NUT, HEX LOCKING 5/8-11
4 829108-200 2 CAPSCR, HEX GR5 1/2-13 X 2
5 829110-200 8 CAPSCR, HEX GR5 5/8-11 X 2
6 838208-112 4 WASHER, PL-B REG PLTD 1/2
7 838210-112 16 WASHER, PL-B REG PLTD 5/8
900iT4 CAT (02250201-743 R03) 164
1.46 CANOPY ASSEMBLY
02250187-232R09 S1
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 165
02250187-232R09 S2
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 166
02250187-232R09 S3
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 167
02250187-232R09 S4
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 168
02250187-232R09 S5
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 169
02250187-232R09 S6
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 170
KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION
1 02250071-381 1 GRIP,CD N4 .250-.375 X 1/2”
2 02250125-174 4 CVR, HATCH 8” X 8” LIFT LUGS DE-18
3 02250139-566 4 LAMP, LED SIDE CLEARANCE RED
4 02250139-567 4 LAMP, LED SIDE CLEARANCE YELLOW
5 02250139-571 8 HLDR, LAMP SIDE CLEARANCE BLK
6 02250158-314 80 GASKET, SPONGE-RUBBER BLACK
7 02250164-246 02250164-251 02250168-830 02250168-831 02250164-250 1 CAP,RAIN RADATOR 900HAF T3 TAB
8 02250174-393 63 PLUG,HOLE 1.00 BLACK NYLON
9 02250186-809 02250195-743 02250195-744 02250195-745 02250195-746 1 TAB,EMISSION PNL MOD ACCESS T4
10 02250187-387 02250187-388 02250187-389 02250187-390 02250187-391 1 TAB,ROOF PNL FRNT
11 02250187-398 02250187-399 02250187-400 02250187-401 02250187-402 1 TAB,ROOF PNL FRNT
12 02250187-403 02250187-405 02250187-407 02250187-408 02250187-410 1 TAB,FRNT PNL CS
13 02250187-411 02250187-412 02250187-413 02250187-414 02250187-415 1 TAB,FRNT PNL RS
14 02250187-416 02250187-417 02250187-418 02250187-419 02250187-420 1 TAB,FRNT INTK HEADER
15 02250187-421 02250187-422 02250187-423 02250187-424 02250187-425 1 TAB,CS PNL FRNT
16 02250187-431 02250187-432 02250187-433 02250187-434 02250187-435 1 TAB,CS PNL E-STOP
17 02250187-438 02250187-439 02250187-440 02250187-441 02250187-442 1 TAB,CS PNL REAR LADR
18 02250187-443 02250187-444 02250187-445 02250187-446 02250187-447 1 TAB,PNL DOOR HEADER
19 02250187-448 02250187-449 02250187-450 02250187-451 02250187-452 1 TAB,CS INTK HEADER
20 02250187-453 02250187-454 02250187-455 02250187-456 02250187-457 1 TAB,CS INTK HEADER CNTR
21 02250187-459 4 PNL, REAR AIR EXHST GRILLE
22 02250187-460 02250187-461 02250187-462 02250187-463 02250187-464 1 TAB,REAR PNL HEADER
23 02250187-466 02250187-467 02250187-468 02250187-469 02250187-470 1 TAB,RS PNL FRNT
24 02250187-471 02250187-472 02250187-473 02250187-474 02250187-475 2 TAB,RS PNL CNTR
25 02250187-476 02250187-477 02250187-478 02250187-479 02250187-480 1 TAB,RS PNL FUEL FILL
26 02250187-481 02250187-482 02250187-483 02250187-484 02250187-485 1 TAB,RS PNL REAR
27 02250187-488 02250187-489 02250187-490 02250187-491 02250187-492 1 TAB,FRNT BASE RAIL
28 02250187-493 02250187-494 02250187-495 02250187-496 02250187-497 1 TAB,CS BASE RAIL
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 171
29 02250187-498 02250187-499 02250187-500 02250187-501 02250187-502 1 TAB,RS BASE RAIL
30 02250187-503 02250187-504 02250187-505 02250187-506 02250187-507 1 TAB,REAR BASE RAIL
31 02250187-509 1 PNL,VLV COVER TOP
32 02250187-510 3 SUPT, BASE RAIL BRACE
33 02250187-529 02250187-530 02250187-531 02250187-532 02250187-533 1 TAB,DOOR ASSY 900C FRNT PNL
34 02250187-535 2 LAMP, STROBE 12/24 VDC
35 02250187-536 2 PNL, SOCKET STROBE LIGHT
36 02250187-618 02250187-619 02250187-620 02250187-621 02250187-622 1 TAB,RS INTK HEADER
37 02250187-644 02250187-645 02250187-646 02250187-647 02250187-648 1 TAB,INTK DOOR HEADER
38 02250187-916 1 BAF, CS INLET BOX
39 02250187-917 1 BAF,RS INLET SIDE PNL
40 02250187-918 1 BAF, RS INLET BTM PNL
41 02250188-419 1 GSKT, EXHAUST VENT
42 02250189-765 1 PNL, FUEL FILL BEZEL
43 02250189-766 1 GSKT, FUEL FILL BEZEL
44 02250189-942 02250189-943 02250189-944 02250189-945 02250189-946 1 TAB,ROOF PNL FRNT
45 02250189-962 02250189-963 02250189-965 02250189-966 02250189-967 1 TAB,ROOF PNL REAR
46 02250190-882 1 SA, E-STOP PNL
47 02250191-864 1 BAF,AIR DIVERTER 900B
48 02250191-967 2 CLAMP,HOSE 9 3/8” TO 12 1/4”
49 02250191-986 1 HOSE,10” MED WT TPR
50 02250193-713 1 LAMP, TRI-ID CLEARANCE RED LED
51 02250196-365 2 HDL,DOOR ABS SNAP IN
52 02250197-958 1 R,DOOR JAMB 900B
53 02250200-614 02250200-615 02250200-616 02250200-617 02250200-618 1 PNL, VENT EXHST AFT TR
54 02250205-546 02250205-537 02250205-538 02250205-539 02250205-540 1 TAB,PNL ACCESS REAR CS 900C
55 02250205-549 02250205-550 02250205-551 02250205-552 02250205-553 1 TAB,PNL ACCESS REAR SS 900C
56 02250206-210 02250206-211 02250206-212 02250206-213 02250206-216 6 TAB,DOOR ASSY 900B/1600F PC
KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION
1.46 CANOPY ASSEMBLY
900iT4 CAT (02250201-743 R03) 172
57 250022-436 47 WEATHERSTRIP, 3/16 X 3/8 FT
58 825304-236 21 NUT, HEX F PLTD 1/4-20
59 825305-283 24 NUT, HEX F PLTD 5/16-18
60 825908-125 28 NUT, HEX METRIC M8 X 1.25
61 829705-050 16 SCREW, HEX SER WASHER 5/16-18 X 1/2
62 829705-075 188 SCREW, HEX SER WASHER 5/16-18 X 3/4
63 838808-200 28 WASHER, SPR LOCK-METRIC PLTD M8
64 875901-075 16 SCREW,FLT PHILLIPS 8-32 X 3/4”
65 880401-075 2 CAPSCREW,SOC BTN HD SS #8-32 X 3/4
66 895401-075 4 CAPSCREW,SOC BTN HD #8-32 X 3/4
67 895404-075 46 CAPSCREW,SOC BTN HD 1/4 X 3/4”
68 895405-075 10 CAPSCREW,SOC BTN HD 5/16 X 3/4”
EXPLODED VIEW NOTES:
A1: IF COLUMN PART NUMBER LEFT BLANK FOR COLORED ASSEMBLY,
REFER TO THE BASE PART NUMBER IN FIRST COLUMN.
A2: TO LIFTING BAIL
A3: TO FRONT PANEL ASSY
A4: TO REAR PANEL ASSY
A5: TO ROOF PANEL ASSY
NOTE:
1. ROOF PANELS TO BE CAULKED
KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION
900iT4 CAT (02250201-743 R03) 173
NOTES
900iT4 CAT (02250201-743 R03) 174
1.47 DECALS
02250187-233R02 S1
1.47 DECALS
900iT4 CAT (02250201-743 R03) 175
02250187-233R02 S2
1.47 DECALS
900iT4 CAT (02250201-743 R03) 176
KEY PART NO. QTY DESCRIPTION NOTES
1 02250057-605 2 DECAL, “SULLAIR” 5.75 X 46
2 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
3 02250059-318 1 NAME-PLATE, SULLAIR SERIAL NUMBER
4 02250075-506 2 DECAL,FILTERED AIR BLK
5 02250075-508 2 DECAL,FILTERED AIR WHT
6 02250097-455 1 DECAL, 5 YEAR WARRANTY
7 02250109-529 1 DECAL, CAT DIESEL POWER
8 02250118-638 1 DECAL, LEAD WARN. PROPOSITION 65
9 02250144-427 1 DECAL, GENERAL MAINT 600H-1050 C9
10 02250155-495 1 DECAL,BLACK WWW.SULLAIR.COM
11 02250166-385 4 DECAL, CONTAINMENT DRAIN
12 02250171-788 2 DECAL, DO NOT OPER W/O GRD #2
13 02250171-789 1 DECAL, DO NOT OPER W/O GRD #3
14 02250171-794 8 DECAL, TIE DOWN
15 02250171-796 1 DECAL, DO NOT REMOVE MANUAL
16 02250171-797 1 DECAL, DO NOT BREATH COMP AIR
17 02250171-798 2 DECAL, DO NOT STAND ON SVS VLV
18 02250171-800 9 DECAL, DO NOT OPER W/DOORS OPE
19 02250171-801 1 DECAL, DO NOT SVS VLV
20 02250171-806 3 DECAL, WARNING AIR/GAS FLOW
21 02250171-807 10 DECAL, WARNING HOT SURFACES
22 02250171-808 1 DECAL, PRESSURIZED VESSEL
23 02250171-810 3 DECAL, WARNING EXHAUST GASES
24 02250171-813 1 DECAL, WARNING REMOTELY CONTROLLED
25 02250171-814 1 DECAL, CORROSIVE
26 02250171-815 4 DECAL, READ INSTRUCTION MANUAL
27 02250171-818 1 DECAL, WARNING
28 02250171-821 1 DECAL, TOW BAR/COMMENCING
29 02250172-064 4 DECAL, AXLE LUBRICATION INSTR
30 02250172-069 10 DECAL, WARNING CRUSH/PINCH POINT
31 02250172-088 1 DECAL, MANUAL CONTAINER
1.47 DECALS
900iT4 CAT (02250201-743 R03) 177
32 02250172-091 1 DECAL, STANDARD AIR
33 02250172-092 2 DECAL, AFTERCOOLED AIR
34 02250172-275 1 DECAL, BATTERY DISCONNECT
35 02250172-276 2 DECAL, RAD FILL/HOT/SEE MANUAL
36 02250172-282 1 DECAL, COMPR OIL SULLAIR AWF
37 02250172-284 1 DECAL, INTERNAL FUEL
38 02250172-285 1 DECAL, EXTERNAL FUEL
39 02250172-303 8 DECAL, INTAKE AIR
40 02250172-453 1 DECAL, WARNING ELECTRICAL SHOCK
41 02250173-353 2 DECAL,CAUTION DO NOT MIX
42 02250186-320 4 DECAL, FORK LIFT HERE
43 02250186-322 2 DECAL,CAUTION DO NOT MIX FLUID
44 02250192-511 1 DECAL, WD 900C
45 02250201-729 1 DECAL,ULTRA LOW SULFUR DIESEL FUEL
46 02250201-850 11 DECAL,SERVICE POINT
47 02250201-851 5 DECAL,EXAMINE/CHECK
48 02250204-251 1 DECAL, AUX FUEL PUMP SWITCH
49 02250205-088 1 DECAL, START-UP PROCEDURES 900C
50 02250205-125 1 DECAL, HYD OIL RESERVOIR
51 02250205-767 1 DECAL, AFTERCOOLER BY-PASS VALVE
52 02250206-322 1 DECAL, AFTERCOOLER BY-PASS VALVE
53 02250206-324 1 DECAL,DRAIN DESCRIPTION 900C
54 02250206-325 1 DECAL,DRAIN DESCRIPTION 900C
55 02250206-326 1 DECAL, PRESSURE CONTROL HIGH
56 02250206-327 1 DECAL, PRESSURE CONTROL LOW
57 040103 4 REFLECTOR, RED 1.68 X 4.25
58 049463 1 DECAL, NOISE EMISSION CONTROL
59 250034-319 4 REFLECTOR, AMBER 1.68 X 4.25
60 843102-038 4 RIVET, POP 1/8 X 3/8
61 SEE CHART 1 1 SEE DECAL, MODEL NUMBER W/SULLAIR TAB
62 SEE CHART 2 2 SEE DECAL, MACHINE RATING TAB
KEY PART NO. QTY DESCRIPTION NOTES
CHARTS
900iT4 CAT (02250201-743 R03) 178
CHART 1 - MACHINE RATING AND MODEL NUMBER WITH SULLAIR TABS
MODEL KEY PART NO. QTY
600H52 02250121-367 1
53 02250057-578 2
600HH52 02250201-864 1
53 02250187-692 2
700HH52 02250202-661 1
53 02250187-691 2
75052 02250121-369 1
53 02250057-580 2
750H52 02250121-371 1
53 02250057-582 2
750HH52 02250121-373 1
53 02250057-584 2
82552 02250121-375 1
53 02250057-588 2
90052 02250121-377 1
53 02250057-590 2
900H52 02250121-379 1
53 02250057-592 2
105052 02250121-398 1
53 02250057-596 2
CHART 2 - MODULE REFERENCE
MODEL PART NO. DESCRIPTION
750C
02250201-657 M,DECAL 750CDTQ
02250201-659 M,DECAL 750CHDTQ
02250200-515 M,DECALS 750CHHDTQ
02250201-660 M,DECAL 750CAFDTQ
02250201-661 M,DECAL 750CHAFDTQ
02250201-662 M,DECAL 750CHHAFDTQ
02250201-667 M,DECAL 750CDLQ
02250201-668 M,DECAL 750CHDLQ
02250201-669 M,DECAL 750CHHDLQ
02250201-670 M,DECAL 750CAFDLQ
02250201-671 M,DECAL 750CHAFDLQ
02250201-672 M,DECAL 750CHHAFDLQ
825C
02250201-717 M,DECAL 825CDTQ
02250201-718 M,DECAL 825CAFDTQ
02250201-719 M,DECAL 825CDLQ
02250201-720 M,DECAL 825CAFDLQ
900C
02250201-654 M,DECAL 900CDTQ
02250201-655 M,DECAL 900CHDTQ
02250201-656 M,DECAL 900CAFDTQ
02250188-214 M,DECAL 900CHAFDTQ
02250201-663 M,DECAL 900CDLQ
02250201-664 M,DECAL 900CHDLQ
02250201-665 M,DECAL 900CAFDLQ
02250201-666 M,DECAL 900CHAFDLQ
1050C
02250201-721 M,DECAL 1050CDTQ
02250201-722 M,DECAL 1050CAFDTQ
02250201-723 M,DECAL 1050CDLQ
02250201-724 M,DECAL 1050CAFDLQ
900iT4 CAT (02250201-743 R03) 179
CHARTS
600C
02250201-834 M,DECAL 600CHDTQ
02250201-835 M,DECAL 600CHAFDTQ
02250201-836 M,DECAL 600CHHDTQ
02250201-837 M,DECAL 600CHHAFDTQ
02250201-838 M,DECAL 600CHDLQ
02250201-839 M,DECAL 600CHAFDLQ
02250201-840 M,DECAL 600CHHDLQ
02250201-842 M,DECAL 600CHHAFDLQ
700HH
02250202-657 M,DECAL 700CHHDTQ
02250206-455 M,DECAL 700CHHAFDTQ
02250206-456 M,DECAL 700CHHDLQ
02250206-457 M,DECAL 700CHHAFDLQ
CHART 2 - MODULE REFERENCE
MODEL PART NO. DESCRIPTION
900iT4 CAT (02250201-743 R03) 180
1.48 UNIT LOCATIONS & SPECIFICATIONS
02250186-726R00 S1
1.48 UNIT LOCATIONS & SPECIFICATIONS
900iT4 CAT (02250201-743 R03) 181
02250186-726R00 S2
1.48 UNIT LOCATIONS & SPECIFICATIONS
900iT4 CAT (02250201-743 R03) 182
KEY DESCRIPTION NOTES
A1 DOOR ACCESS BATTERIES
A2 DOOR ACCESS COOLERS (2)
A3 COOLING AIR INTAKE
A4 WATER CONDENSATE DRAIN (DO NOT PLUG)
A5 ENGINE COOLANT DRAIN
A6 ENGINE OIL DRAIN
A7 COMPRESSOR OIL SEPARATOR DRAIN
A8 DRAIN PLUG (4)
A9 100% SPILL CONTAINMENT FRAME
A10 FUEL FILL
A11 AUX. FUEL PORTS
A12 LIFTING POINT (4)
A13 COOLING AIR EXHAUST
A14 AIR CONTROL DOOR
A15 INSTRUMENT PANEL DOOR
A16 E-STOP
A17 DOOR ACCESS AIR INTAKE FILTERS
A18 OVERALL HEIGHT
A19 OVERALL LENGTH
A20 ENGINE EXHAUST AIR OUT
A21 ENGINE COOLANT PORT ACCESS COVER
A22 ENGINE AIR INTAKE
A23 UNIT AIR INTAKE
A24 STABILIZING JACK
A25 TOWING RING
A26 TOW CHAIN (2)
A27 2” NPT AIR DISCHARGE
A28 3/4” NPT AIR DISCHARGE (2)
1.48 UNIT LOCATIONS & SPECIFICATIONS
900iT4 CAT (02250201-743 R03) 183
A29 TRACK WIDTH
A30 FUEL TANK DRAIN
A31 HYDRAULIC FLUID RESERVOIR DRAIN
A32 DOOR ACCESS FUEL FILTERS
A33 DOOR ACCESS OIL FILTERS
A34 DOOR ACCESS COMPRESSOR OIL FILL
A35 DOOR ACCESS HYDRAULIC FLUID FILL
A36 ENGINE EXHAUST COOLER CONDENSATE DRAIN
A37 COMPRESSOR OIL COOLER DRAIN
A38 DOOR ACCESS AC FILTER (IF EQUIPPED)
A39 DOOR ACCESS AC SEPARATOR (IF EQUIPPED)
A40 CEM ACCESS COVER
A41 DOOR ACCESS AIR INTAKE FILTERS
KEY DESCRIPTION NOTES
NOTES
900iT4 CAT (02250201-743 R03) 184
Printed in the U.S.A.Specifications subject to change
without prior notice.E12EP
Always air. Always there.
SULLAIR3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
WWW.SULLAIR.COM