catalog - interroll
TRANSCRIPT
INSPIRED BY EFFICIENCY
CATALOGDRUM MOTORSDL SERIESDM SERIESDP SERIES
PRODUCT OVERVIEW
DM 0080 DM 0080 DM 0080 DM 0080 DM 0080 DM 0113 DM 0113 DM 0113 DM 0138 DM 0165 DM 0217
Motor technology Asynchronous Asynchronous Asynchronous Asynchronous Synchronous Asynchronous Asynchronous Synchronous Asynchronous Asynchronous Asynchronous
No. phase 3-phase 3-phase 1-phase 1-phase 3-phase 1-phase 3-phase 3-phase 3-phase
Diameter 81.5 mm 81.5 mm 81.5 mm 81.5 mm 81.5 mm 113.5 mm 113.5 mm 113.5 mm 138 mm 164 mm 217.5 mm
Gear material Steel Technopolymer Steel Technopolymer Steel Steel Steel Steel Steel Steel Steel
Rated power 40 − 140 W 40 − 75 W 25 − 110 W 25 − 110 W 145 − 425 W 160 − 550 W 250 W 300 − 1100 W 160 − 1000 W 370 − 2200 W 370 – 3000 W
Rated torque 1.2 − 59.8 Nm 3.2 − 20.3 Nm 0.8 − 39.2 Nm 4.5 − 21.4 Nm 2.1 − 65 Nm 6.7 − 157 Nm 19.1 − 71.5 Nm 5.4 − 132.7 Nm 15.7 − 238.3 Nm 32.1 − 365.2 Nm 34.2 – 533.6 Nm
Max. belt pull 1467 N 498 N 961 N 525 N 1594 N 2767 N 1260 N 2339 N 3454 N 4453 N 4907 N
Speed of the shell 0.03 − 2.5 m/s 0.07 − 0.87 m/s 0.05 − 2.49 m/s 0.05 − 0.9 m/s 0.08 − 2.72 m/s 0.05 − 1.86 m/s 0.18 − 0.67 m/s 0.16 − 2.97 m/s 0.04 − 2.29 m/s 0.08 − 2.53 m/s 0.126 – 3.357 m/s
Drum width (FW) 200 − 1200 mm 239 − 1200 mm 250 − 1200 mm 287 − 1200 mm 192 − 1200 mm 257 − 1400 mm 307 − 1400 mm 207 − 1400 mm 307 − 1600 mm 407 − 1750 mm 407 – 1750 mm
Friction-driven belt l l l l l l l l l l l
Positive driven belt l l l l l l l l l l lWithout belt l − − − l l − l l l l
DL 0080 DL 0080 DL 0113 DL 0113
Motor technology Asynchronous Asynchronous Asynchronous Asynchronous
No. phase 3-phase 1-phase 3-phase 1-phase
Diameter 81.5 mm 81.5 mm 113.3 mm 113.3 mm
Gear material Technopolymer Technopolymer Technopolymer Technopolymer
Rated power 40 − 85 W 25 − 110 W 70 − 370 W 58 − 306 W
Rated torque 3.4 − 20.6 Nm 4.5 − 21.4 Nm 8.1 − 85.1 Nm 7.4 − 72.9 Nm
Max. belt pull 505 N 525 N 1500 N 1302 N
Speed of the shell 0.072 − 0.91 m/s 0.049 − 0.90 m/s 0.048 − 1.51 m/s 0.048 − 1.52 m/s
Drum width (FW) 270 − 962 mm 270 − 962 mm 262 − 1112 mm 262 − 1112 mm
Friction-driven belt l l l l
Positive driven belt − − − −
Without belt − − − −
DP 0080 DP 0089
Motor technology Asynchronous Asynchronous
No. phase 3-phase 3-phase
Diameter 80 mm 89 mm
Gear material Steel Steel
Rated power 70 W 70 W
Rated torque 22 Nm 22 Nm
Max. load in kg 1250 kg 1250 kg
Speed of the shell 0.2 m/s 0.22 m/s
Between frames (BF) 500 − 1500 mm 500 − 1500 mm
Friction-driven belt − −
Form-fit drive head l lWithout belt l l
© 06 | 2020 Interroll2
Symbols
Drum motor
Idler pulley
Options
Accessories
Contents
The Interroll Group 4
The highly efficient belt drive 6
Interroll platform for drum motors 7
DL series 8
DL 0080 8
DL 0113 18
Lagging and coating 28
Cable overview and connection diagrams 31
Options and accessories 36
DM series 44
DM 0080 44
DM 0113 62
DM 0138 74
DM 0165 82
DM 0217 94
Lagging and coating 104
Cable overview and connection diagrams 118
Options and accessories 130
DP series 156
Pallet Drive 0080 / 0089 156
Cable overview and connection diagrams 159
Options and accessories 161
Application Notes 164
www.interroll.com
3© 06 | 2020 Interroll
THE INTERROLL GROUP
4© 06 | 2020 Interroll
The Interroll Group is a globally leadingsupplier of high-quality key products andservices for internal logistics. Thecompany, which is listed on the stockexchange and has its headquarters inSwitzerland, employs some 2,400 people(in 2019) in 34 companies (in 2019) around the globe.
The solutions for our customers' dailylogistical challenges are based on Interrollkey products that are built on a worldwidecommon platform.
Conveyor Rollers Drives and ControlsInterroll is the worldwide leading provider of conveyor rollers that can befound in a multitude of applications in internal logistics. For the rollerproduction, we merge quality, flexibility and speed. More than 13 millionrollers in 60,000 variants leave our plants worldwide every year. Ourproduction is always order-driven, even for the smallest order quantities and,if desired, even with a delivery time of 24 hours. Proven.
Interroll is a leading manufacturer in the segment of DC motor rollers anddrum motors.Interroll RollerDrive and their controls are used in automated conveyortechnology. Energy-efficient DC drives are installed in decentralizedconveyor systems and, as a result, optimize energy demand and materialhandling. The bus interface enables integrating the zero pressureaccumulation conveyor technology into Industry 4.0 systems.Interroll Drum Motors are designed for use in belt conveyors and conveyorsystems. These robust, high-quality belt drives enable the construction ofmaintenance-free, energy-efficient conveyor belt systems for the majority ofindustrial applications as well as for food processing, baggage handling andsupermarket checkouts.
© 06 | 2020 Interroll 5
Holding Global Competence Centers
Sales, Production & Service Regional Competence Centers
Conveyors & Sorters Pallet & Carton FlowThe Modular Conveyor Platform (MCP) from Interroll offers highest flexibility:a broad spectrum of modules, consisting of roller conveyors, belt conveyorsas well as key products such as transfer, high-performance diverts or spirallifts, covers all requirements of the material handling.The Interroll crossbelt sorters were developed with an eye on precision forfast and precise sorting of goods of all types from 50 g to 35 kg. More than400 Interroll sorters are used every day by the largest CEP players and E-commerce enterprises worldwide.The brand-new modular pallet conveyor platform (MPP) offers roller andchain conveyors as well as special conveyors such as transfers and turntablesto create a fully integrated, robust, space-saving and energy-saving solutionfor high throughput handling of pallets.
Interroll Pallet Flow and Carton Flow are the first choice when it comes torapid turnarounds and optimizing the storage and commissioning process.Thanks to its efficiency and robustness, Pallet Flow ensures long-termavailability and more flexibility for peaks in orders. The compact designreduces space requirements by up to 50 percent compared to conventionalsolutions. The integrated TimePlus Separator as well as the Magnetic SpeedController increase the safety of the work environment and significantlyreduce the risk of damages to goods.The Interroll Carton Flow solutions are efficient as well as ergonomic, andwere developed to improve the commissioning output.
THE INTERROLL GROUP
THE HIGHLY EFFICIENT BELTDRIVE
6© 06 | 2020 Interroll
Compact, robust and absolutely hygienicSince the drum motor is installed directly in theframe of the conveyor belt in a space-saving way,the transport capacity is maximized given the samebase area. Positive side effect: Elegantly designedconveyor belts with evenly distributed weights. Theinstallation or replacement of a drum motor isgenerally simple and quick using the plug-and-playprinciple, because only a few components have tobe installed - thus saving time and money. In foodprocessing, perfect hygiene and good cleaningoptions are especially important: This is where thedrum motor scores big with its encapsulated designmade of stainless steel.
Proven principle, efficient driveIn principle, drum motors are energy-efficientbecause they directly drive the conveyor belt. Inaddition, they are practically maintenance-free andextremely wear-resistant, thereby significantlyreducing the operating costs of the conveyorsystem and the risk of standstills or breakdowns. Bythe way: High-quality sealing systems ensure that adrum motor will also run reliably in aggressiveenvironments.The Interroll synchronous drum motors have a verylow power loss of only 9 %. The planetary gearbox made of steel transfers 92 − 95 % of thepower directly to the conveyor. They are especiallysuited to applications where a high-torque, dynamicdrive, a wide speed range, or high duty cycles arenecessary.
All-rounder with a broad application rangeDrum motor applications are varied: When used infriction-driven belts, the motor is cooled directly viathe belt tensioned over the drum shell. Modularplastic belts are not tensioned; in this case, thedrive is form-fit via sprockets or a profile lagging.Solid homogeneous belts are also positive driven,whereby a profile on the underside of the beltengages in a drum profile made of hygienicallycertified PU. But it also works entirely without a beltand the drum motor transports the materialdirectly.
© 06 | 2020 Interroll 7
Practice-oriented, scalable, and thought out in detail
The new drum motor platform from Interroll combines the different motor concepts in a single design and makes it easy for customersto build their own, completely individual conveyor system. Since all motors have the same shafts, the number of different parts fromthe original equipment manufacturer is reduced and conveyor construction is significantly easier. The broad speed spectrum covers allimaginable applications. The clever plug-and-play solution makes installation easier. Each motor is approved, tested, and modularizedso that it can be produced and delivered around the world in the shortest amount of time.Also available as oil-free variants!
Flexibility and robustness make the difference
More performance, more configurabilityThe broad range of services for the motors coversall conceivable uses in the food industry,intralogistics and manufacturing. All motors areoptimized for their application, giving planningpersonnel the freedom to choose betweensynchronous and asynchronous designs.
Tested quality, innovative technologyAll motor components are standardized, tested,and approved in elaborate testing. Modularizedmotor types have been developed for all currentapplications; they are quickly available andcontribute to minimizing costs.
More hygienicAll Interroll Drum Motors of the new generationmeet the highest standards of hygiene according toIP69k. This gives users the assurance that thecleaning process meets the highest standard.
Fewer breakdownsA stable planetary gear train is enough for a hightorque in all motors, holds up against bending, andresists overloads and impact loads. The result issafer, more reliable operation.
Lower costs, more serviceThe clever plug-and-play wiring solution and simpleinstallation, assembly and maintenance ensurenoticeable savings in time and costs, as well asreduced downtimes of the conveyor system.Replacement parts available worldwide throughInterroll and service partners make repairs easyand offer a faster, better service.
More stabilityThe strong 30 mm shaft and the larger ballbearings on Interroll’s new drum motors allowsignificantly higher belt tensions. It provides asafety net even in cases of a defective belt trackingor overtensioned conveyor belts.
RFID ChipAt Interroll we constantly strive to improve oursolutions to help you stay on top of your game.Digitalization and connected products are the wayforward in material handling. That’s why weintegrated an RFID chip in our Drum Motors. Thiswill allow you to identify the specific type of driveand its features, making your life a lot easier whenit comes to fine-tuning your system, as well asmaintenance and spare parts management. Nomore time wasted in finding serial numbers, diggingup documentation and sending emails to ask forspecs. You’ll have all the info you need at yourfingertips with one single scan.
INTERROLL PLATFORM FOR DRUMMOTORS
DRUM MOTORDL SERIESDL 0080
8 © 06 | 2020 Interroll
A lightweight motor for light-duty applications. The DL 0080 is a cost-efficient beltdrive for small to medium, dynamic belt conveyor applications and is ideal for smallinfeed conveyors, packaging equipment, and transfer conveyors. Its application rangestretches from classic conveying applications in the dry logistics area up toapplications in food production in dry to humid environments with occasional cleaning.
The proven and nearly maintenance-free design, as well as a planetary gear boxmade of technopolymer result in a lightweight, low-noise and at the same timepowerful drum motor for applications for which the weight of the belt drive plays arole. Lightweight, friction-driven conveyor belts with a moderate belt expansion factorare particularly well suited for use with a DL 0080 drum motor.
The speed of the DL 0080 with three-phase motor winding can be adjusted by meansof a frequency inverter. In addition to the three-phase motor variant, the DL 0080 isalso available with a single-phase motor winding. This also allows operating the drummotor directly on a single-phase network, such as a grounded household poweroutlet, without additional power electronics.
DRUM MOTORDL SERIESDL 0080
9© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38)
Frequency 50 Hz
Shaft seal, internal NBR
Shaft seal, external Deflection seal, NBR
Protection rate Motor* IP66 (with grease nipple)
Thermal protection Bi-metal switch
Operating mode S1
Ambient temperature, 3-phase motor +5 to +40 °CLow temperature ranges on request
Ambient temperature, 1-phase motor +5 to +40 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive belts
Oils Food-grade oils (EU, FDA)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
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DRUM MOTORDL SERIESDL 0080
© 06 | 2020 Interroll10
Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
End housing Standard l l
Shaft cap Standard l
With cableprotection
l
Regreasable l
Gear boxes Planetary gear box l
Electricalconnector
Straight connector l l
Elbow connector l
Terminal box l l
Motor winding Asynchronousmotor
External seal NBR
DRUM MOTORDL SERIESDL 0080
11© 06 | 2020 Interroll
Motor variants
Mechanical data for 3-phase asynchronous motor with technopolymer gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
40 4 3 78.55 0.072 16.8 19.5 479 305 295
40 4 3 71.56 0.079 18.4 17.8 437 305 295
40 4 3 63.51 0.089 20.8 15.8 387 305 295
50 2 3 115.2 0.102 23.9 16.8 412 280 270
60 4 2 19.2 0.293 68.8 7.5 183 305 295
60 4 2 16 0.352 82.5 6.2 152 305 295
60 4 2 13.09 0.43 100.8 5.1 125 305 295
75 2 3 96 0.125 29.4 20.6 505 280 270
85 2 3 78.55 0.152 35.6 19.5 479 280 270
85 2 3 71.56 0.167 39.1 17.8 437 280 270
85 2 3 63.51 0.188 44.1 15.8 387 280 270
85 2 3 52.92 0.226 52.9 13.2 323 280 270
85 2 3 48.79 0.245 57.4 12.1 298 280 270
85 2 3 43.3 0.276 64.7 10.8 264 280 270
85 2 2 19.2 0.622 145.8 5 123 280 270
85 2 2 16 0.747 175 4.2 103 280 270
85 2 2 13.09 0.913 213.9 3.4 84 280 270
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
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DRUM MOTORDL SERIESDL 0080
© 06 | 2020 Interroll12
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
40 4 1320 50 230 0.71 0.65 0.21 1 1.77 1.6 1.6 1.6 0.29 156.5 36 −
40 4 1320 50 400 0.43 0.65 0.21 1 1.77 1.6 1.6 1.6 0.29 156.5 − 66
50 2 2750 50 230 0.46 0.57 0.47 1 4.58 3.82 3.82 3.82 0.17 111.3 15 −
50 2 2750 50 400 0.22 0.71 0.45 1 4.35 2.35 2.35 2.35 0.17 171 − 40
60 4 1320 50 230 0.79 0.65 0.29 1 1.77 1.6 1.6 1.6 0.43 156.5 40 −
60 4 1320 50 400 0.46 0.65 0.29 1 1.77 1.6 1.6 1.6 0.43 156.5 − 70
75 2 2820 50 230 0.51 0.69 0.53 1 4.58 2.5 2.5 2.5 0.25 111.3 20 −
75 2 2820 50 400 0.3 0.7 0.51 1 4.46 2.5 2.5 2.5 0.25 113 − 36
85 2 2800 50 230 0.53 0.73 0.55 1 4.58 2.24 2.24 2.24 0.29 111.3 22 −
85 2 2800 50 400 0.32 0.74 0.52 1 4.46 2.24 2.24 2.24 0.29 113 − 40
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
DRUM MOTORDL SERIESDL 0080
13© 06 | 2020 Interroll
Mechanical data for 1-phase asynchronous motor with technopolymer gear
PN
[W]nP gs i v
[m/s]nA
[1/min]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
25 4 3 115.2 0.049 11.5 17.8 436 295 285
25 4 3 96 0.059 13.8 14.8 364 295 285
25 4 3 78.55 0.072 16.8 12.1 297 295 285
25 4 3 71.56 0.079 18.4 11 271 295 285
75 2 3 96 0.122 28.6 21.4 525 280 270
75 2 3 78.55 0.149 35 17.5 430 280 270
75 2 3 71.56 0.164 38.4 16 391 280 270
75 2 3 63.51 0.185 43.3 14.2 347 280 270
85 2 3 78.55 0.149 35 20.2 496 295 285
85 2 3 71.56 0.164 38.4 18.4 452 295 285
85 2 3 63.51 0.185 43.3 16.3 401 295 285
110 2 3 63.51 0.185 43.3 20.7 508 295 285
110 2 3 52.92 0.222 52 17.2 423 295 285
110 2 3 48.79 0.241 56.4 15.9 390 295 285
110 2 3 43.3 0.271 63.5 14.1 346 295 285
110 2 2 19.2 0.611 143.2 6.6 162 295 285
110 2 2 16 0.733 171.9 5.5 135 295 285
110 2 2 13.09 0.896 210.1 4.5 110 295 285
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
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DRUM MOTORDL SERIESDL 0080
© 06 | 2020 Interroll14
Electrical data for 1-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USH ~
[V DC]CR
[µF]
25 4 1320 50 230 0.39 1 0.28 1.3 2.19 1.11 1.37 1.11 0.18 150 44 3
50 2 2750 50 230 0.54 1 0.4 0.9 3.08 0.94 1.71 0.94 0.17 82 33 3
75 2 2750 50 230 0.68 1 0.48 1 3.19 0.74 1.37 0.74 0.26 66 34 4
85 2 2750 50 230 0.73 0.98 0.53 1.3 5.24 0.93 1.6 0.93 0.3 52 28 6
110 2 2750 50 230 0.94 1 0.51 1.3 1.97 0.73 1.15 0.73 0.38 51 36 8
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USH ~ = Heater voltage for DC units
η = Efficiency CR = Capacitor size
JR = Rotor moment of inertia
DRUM MOTORDL SERIESDL 0080
15© 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
402 452 502 552 602 652 702 752 802 852 902 952
TE [N
]
FW [mm]
Belt tension depending on rated speed of shell
nA
[min-1]
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
10 30 50 70 90 110 130 150 170 190 210 230
TE [N
]
Note: The correct value for the maximum permissible belt tension is determined from the speed of the drum motor. When selecting themotor, also check whether the maximum permissible TE value fits the desired drum width (FW).
TE = Belt tensionnA = Shell rated speedFW = Drum width A
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DRUM MOTORDL SERIESDL 0080
© 06 | 2020 Interroll16
Dimensions
Drum motor
A
A
FW
AGL
SL=FW-2xP
EL
øA
øB
C C
H H
P P
D
F
øE
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DL 0080 crowned Shell length SL 260 – 602 mm
81.5 80.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DL 0080 crowned Mild steel shell,shell length SL 603 – 952 mm
82.7 81.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DL 0080 crowned Stainless steel shell, shell length SL 603 – 952 mm
83.0 80.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DL 0080 cylindrical Shell lengthSL 260 – 602 mm
80.5 80.5 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DL 0080 cylindrical Mild steel shell, shell length SL 603 – 952 mm
83.0 83.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DL 0080 cylindrical Stainless steel shell,shell length SL 603 – 952 mm
82.7 82.7 20 35 21 8 5 FW − 10 FW + 6 FW + 46
DRUM MOTORDL SERIESDL 0080
17© 06 | 2020 Interroll
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DRUM MOTORDL SERIESDL 0113
18 © 06 | 2020 Interroll
A lightweight motor for light-duty applications. The DL 0113 is a cost-efficient beltdrive for small to medium, dynamic belt conveyor applications and is ideal for smallinfeed conveyors, packaging equipment, and transfer conveyors. Its application rangestretches from classic conveying applications in the dry logistics area up toapplications in food production in dry to humid environments with occasional cleaning.
The proven and nearly maintenance-free design, as well as a planetary gear boxmade of technopolymer result in a lightweight, low-noise and at the same timepowerful drum motor for applications for which the weight of the belt drive plays arole. Lightweight, friction-driven conveyor belts with a moderate belt expansion factorare particularly well suited for use with a DL 0113 drum motor.
The speed of the DL 0113 with three-phase motor winding can be adjusted by meansof a frequency inverter. In addition to the three-phase motor variant, the DL 0113 isalso available with a single-phase motor winding. This also allows operating the drummotor directly on a single-phase network, such as a grounded household poweroutlet, without additional power electronics.
DRUM MOTORDL SERIESDL 0113
19© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor, IEC 34 (VDE 0530)
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38)
Frequency 50 Hz
Shaft seal, internal NBR
Shaft seal, external Deflection seal, NBR
Protection rate IP66 (with grease nipple)
Thermal protection Bi-metal switch
Operating mode S1
Ambient temperature, 3-phase motor +5 to +40 °CLow temperature ranges on request
Ambient temperature, 1-phase motor +5 to +40 °C
Design variants and accessories
Laggings Lagging for friction drive belts
Oils Food-grade oils (EU, FDA)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
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DRUM MOTORDL SERIESDL 0113
© 06 | 2020 Interroll20
Material variants
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
End housing Standard l l
Shaft cap Standard l
With cable protection l
Regreasable l
Gear boxes Planetary gear box l
Electricalconnector
Straight connector l l
Elbow connector l
Terminal box l l
Motor winding Asynchronous motor
External seal NBR
DRUM MOTORDL SERIESDL 0113
21© 06 | 2020 Interroll
Motor variants
Mechanical data for 3-phase asynchronous motor
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
40 8 3 63.00 0.068 11.4 28.6 505 282 260
40 8 3 49.29 0.087 14.6 22.4 395 282 260
40 8 3 38.51 38.51 0.111 18.7 17.5 331 309
110 4 3 63.00 0.129 21.7 41.6 734 262 240
110 4 3 49.29 0.164 27.7 32.5 574 262 240
110 4 3 44.09 0.184 31.0 29.1 514 262 240
110 4 3 38.51 0.210 35.4 25.4 449 262 240
110 4 3 30.77 0.263 44.4 20.3 359 262 240
110 4 3 26.84 0.302 50.9 17.7 313 262 240
110 4 3 23.96 0.338 57.0 15.8 279 262 240
110 4 2 15.00 0.540 91.0 10.4 184 262 240
110 4 2 11.57 0.700 118.0 8.0 142 262 240
110 4 2 10.27 0.788 132.9 7.1 126 262 240
110 4 2 8.88 0.912 153.8 6.2 109 262 240
110 4 2 7.86 1.031 173.7 5.5 96 262 240
160 4 3 44.09 0.182 30.6 42.7 754 282 260
180 4 3 38.51 0.209 35.2 41.9 470 297 275
180 4 3 30.77 0.261 44.0 33.5 591 297 275
180 4 3 26.84 0.300 50.5 29.2 516 297 275
180 4 3 23.96 0.335 56.6 26.1 461 297 275
180 4 2 15.00 0.536 90.3 17.2 303 297 275
180 4 2 11.57 0.695 117.1 13.3 234 297 275
180 4 2 10.27 0.782 131.9 11.8 208 297 275
180 4 2 8.88 0.905 152.6 10.2 180 297 275
180 4 2 7.86 1.023 172.5 9.0 159 297 275
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DRUM MOTORDL SERIESDL 0113
© 06 | 2020 Interroll22
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
330 2 3 44.09 0.377 63.5 42.7 754 297 275
330 2 3 38.51 0.431 72.7 37.3 659 297 275
330 2 3 30.77 0.540 91.0 29.8 526 297 275
330 2 3 26.84 0.619 104.3 26.0 459 297 275
330 2 3 23.96 0.693 116.9 23.2 410 297 275
330 2 2 15.00 1.107 186.7 15.3 270 297 275
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
40 8 720 50 230 0.64 0.58 0.27 3.9 1.53 1.59 1.59 1.49 0.53 187.5 35 −
40 8 720 50 400 0.37 0.58 0.27 3.9 1.53 1.59 1.59 1.49 0.53 187.5 − 60
110 4 1365 50 230 0.8 0.73 0.47 2.3 3.65 3.38 3.39 3.38 0.77 84 25 −
110 6 865 50 400 0.62 0.62 0.41 4 2.03 3.14 3.35 3.14 1.21 92 − 53
110 4 1365 50 400 0.45 0.75 0.47 2.3 3.64 3.41 3.42 3.41 0.77 84 − 43
160 4 1350 50 230 0.98 0.76 0.54 3.3 4.02 3.22 3.33 3.22 1.13 59.2 22 −
160 4 1350 50 400 0.57 0.75 0.54 3.3 3.98 3.25 3.35 3.25 1.13 59.2 − 38
180 4 1355 50 230 1 0.77 0.59 4 4.37 3.54 3.74 3.54 1.27 45.5 18 −
180 4 1355 50 400 0.62 0.76 0.55 4 4.42 3.6 3.79 3.6 1.27 45.5 − 32
330 2 2800 50 230 1.74 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 14 −
330 2 2800 50 400 0.93 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 − 23
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
DRUM MOTORDL SERIESDL 0113
23© 06 | 2020 Interroll
Mechanical data for 1-phase asynchronous motor
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
60 4 3 63.00 0.122 20.6 23.8 420 262 240
60 4 3 49.29 0.156 26.4 18.6 328 262 240
60 4 3 44.09 0.175 29.5 16.6 294 262 240
60 4 3 38.51 0.200 33.8 14.5 256 262 240
60 4 3 30.77 0.251 42.3 11.6 205 262 240
60 4 3 26.84 0.287 48.4 10.1 179 262 240
60 4 3 23.96 0.322 54.3 9.0 160 262 240
60 4 2 15.00 0.514 86.7 6.0 105 262 240
80 6 2 15.00 0.352 59.3 11.6 206 297 275
80 6 2 11.57 0.456 76.9 9.0 159 297 275
110 4 3 63.00 0.122 20.6 43.8 772 282 260
110 4 3 49.29 0.156 26.4 34.2 604 282 260
110 4 3 44.09 0.175 29.5 30.6 541 282 260
110 4 3 38.51 0.200 33.8 26.7 472 282 260
110 4 3 30.77 0.251 42.3 21.4 377 282 260
110 4 3 26.84 0.287 48.4 18.6 329 282 260
110 4 3 23.96 0.322 54.3 16.6 294 282 260
110 4 2 15.00 0.514 86.7 11.0 194 282 260
110 4 2 11.57 0.666 112.3 8.5 149 282 260
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
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DRUM MOTORDL SERIESDL 0113
© 06 | 2020 Interroll24
Electrical data for 1-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USH ~
[V DC]CR
[µF]
60 4 1300 50 230 0.75 0.98 0.36 2.3 2.58 1.29 2.6 1.29 0.44 63.5 35 4
80 6 890 50 230 1.35 0.99 0.26 4 1.88 0.7 1.65 0.7 0.86 45.9 46 8
110 4 1300 50 230 1.13 0.88 0.48 3.3 2.93 1.06 2.31 1.06 0.81 32.5 24 6
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USH ~ = Heater voltage for DC units
η = Efficiency CR = Capacitor size
JR = Rotor moment of inertia
DRUM MOTORDL SERIESDL 0113
25© 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
1500
1750
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
390 440 490 540 590 640 690 740 790 840 890 940 990 1040 1090
TE [N
]
FW [mm]
Belt tension depending on rated speed of shell
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
10 30 50 70 90 110 130 150 170 190
TE [N
]
nA
[min-1]
Note: The correct value for the maximum permissible belt tension is determined from the maximum permissible TE value for the speedof the drum motor. For motors with shell length FW > 400 mm, check whether the maximum permissible TE value for the jacket lengthis lower. In this case, use the lower value as maximum permissible TE value.
TE = Belt tensionnA = Shell rated speedFW = Drum width
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DRUM MOTORDL SERIESDL 0113
© 06 | 2020 Interroll26
Dimensions
Drum motor
A
A
FW
AGL
SL=FW-2xP
EL
øA
øB
C C
H H
P P
D
F
øE
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DL 0113 crowned 113.3 112.4 20 35 21 14 11 FW − 22 FW + 6 FW + 46
DL 0113 cylindrical 113.0 113.0 20 35 21 14 11 FW − 22 FW + 6 FW + 46
DRUM MOTORDL SERIESDL 0113
27© 06 | 2020 Interroll
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DL SERIESLAGGING AND COATINGLAGGINGFor friction drive belt applications
28 © 06 | 2020 Interroll
Hygienic and loadableA lagging provides an advantage for drum motors, particularly for wet applicationsand in food processing, with its typical hygienic requirements. A lagging increases thefriction between drum motor and conveyor belt, thereby preventing slippage. On topof that, it is resistant to external influences such as oil, fuels, and other chemicals thatmay be used for cleaning. Depending on the application, different profiles areavailable: For high volumes of liquid, a longitudinal grooved lagging redirectsmoisture between belt and motor, a center V-groove ensures precise belt tracking.Laggings are available in cold and hot vulcanization, whereby the latter meetsparticularly strict hygiene requirements.
Note: It is important to incorporate a calculation of belt pull and speed that isadjusted to the greater outer diameter of the drum motor.
DL SERIESLAGGING AND COATING
LAGGINGFor friction drive belt applications
29© 06 | 2020 Interroll
Technical data
Material Hot or cold-vulcanized NBR, other materials upon request.
Temperature range –40 to +120 °C
Shore hardness 65 and 70 ± 5 Shore A
Versions
Cold vulcanization
Lagging profile Color Features Shore hardness Thickness [mm]
Smooth Black Oil- and grease-resistant 65 ± 5 Shore A 3; 4
White FDA food approved 70 ± 5 Shore A
Longitudinal grooves White FDA food approved 70 ± 5 Shore A 8
Hot vulcanization
Lagging profile Color Features Shore hardness Thickness [mm]
Smooth Black Oil- and grease-resistant 65 ± 5 Shore A 2; 3; 4; 5; 6; 8; 10;12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
Longitudinal grooves Black Oil- and grease-resistant 65 ± 5 Shore A 6; 8; 10; 12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
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DL SERIESLAGGING AND COATINGLAGGINGFor friction drive belt applications
30 © 06 | 2020 Interroll
Dimensions
SmoothøA
SL
øB
RR
The standard cambers of the lagging are available in the following table.
Drum motor Ø Shell[mm]
Cold vulcanization Hot vulcanization
Min./max. R[mm]
Ø A[mm]
Ø B[mm]
Min./max. R[mm]
Ø A[mm]
Ø B[mm]
DL 0080 81.5 3 87.5 86.0 2 85.5 84.0
4 89.5 88.0 6 93.5 92.0
DL 0113 113.3 3 119.3 117.8 2 117.5 115.8
4 121.3 119.8 6 125.3 123.8
31© 06 | 2020 Interroll
Cable overview
Cable connections
2,2
Fig.: Shaft cap, standard, aluminum
?
?
Fig.: Straight cable connector with regreasable shaft cap,stainless steel
65
17 22
46
Ø95
14
M20 x 1,5
18
Fig.: Terminal box, aluminum
47
20°
14
M20 x 1,5
18
21
42
Ø95
Fig.: Terminal box, stainless steel
DL SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CABLE OVERVIEW
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DL SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMSCABLE OVERVIEW
32 © 06 | 2020 Interroll
Cable types of DL series
The product pages feature a selection of straight cable connectors and elbow connectors for the following cables (including optionalterminal boxes); they are suitable for most standard applications.
To operate the motor via a frequency inverter, please use a shielded cable in order to reduce EMC emissions.
PUR cables or externally shielded cables may not be suitable for some applications in the food processing sector. An optional bluecable protection can be ordered for those applications. It protects the cable against UV light and cleaning agents. Please select amatching cable connector on the product pages when ordering the blue cable protection.
Article number 1000583 1000584 1000595 1000569 1000577
Main cores 9 6 6 7 6
Cross section 0.75 mm2 0.75 mm2 0.75 mm2 0.75 mm2 0.75 mm2
Numeric code andcolor code
Numeric code + colorcode
Color code Color code Numeric code + colorcode
Color code
Insulation conductors(main cores)
PVC PVC PP PVC PP
Data cores (number) − − − − −
Insulation of outersheath
PVC PVC PUR PVC PUR
Halogen-free No No Yes No Yes
Color of outer sheath Black Black Gray Black Gray
Shielded − − − − Copper
Outside diameter 7.3 mm 7.15 mm 7.15 mm 7.15 mm 7.15 mm
Operating voltage 460/800 V 460/800 V 450/750 V 300/500 V 460/800 V
Operating voltageaccording to UL
300/500 V 300/500 V 340/600 V 300/500 V 300/500 V
Temperature range –40 to +105 °C–40 to +80 °Caccording to UL
–40 to +105 °C–40 to +80 °Caccording to UL
–40 to +90 °C–40 to +80 °Caccording to UL
–40 to +105 °C–40 to +80 °Caccording to UL
–40 to +105 °C–40 to +80 °Caccording to UL
Approval cULus cULus cULus cULus cULus
33© 06 | 2020 Interroll
Connection diagrams
Abbreviations
ye/gn = yellow/green or = orangebn = brown vi = violetbk = black rd = redgy = gray wh = whitebu = blue FI = Frequency inverterTC = Thermal controller (WSK) NC = Not connectedBR = Electromagnetic brakes
Rotation
Note: The rotational direction of the drum motor is shown on the connection diagrams. The rotation indicated is correct when lookingat the motor from the connection side.
Cable connections 3-phase asynchronous motor
E32 3~ Motor
Fig.: 3-phase, 6-core cable, winding for 1 voltage,delta connection
E33 3~ Motor
Fig.: 3-phase, 6-core cable, winding for 1 voltage, star connection
3~ Motor
Fig.: 3-phase, 9-core cable, winding for 2 voltages, delta connection
3~ Motor
Fig.: 3-phase, 9-core cable, winding for 2 voltages, star connection
DL SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CONNECTION DIAGRAMS
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DL SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMSCONNECTION DIAGRAMS
34 © 06 | 2020 Interroll
Cable connections 1-phase asynchronous motor
E10
Z1 Z2
ye/gn
T1
K
T2NL
U1 U2
543
bn bu rd gybk wh
2 61
TC
Cr
Cs
Motor1~
Fig.: 1-phase, 7-core cable
E10
Z2 Z1
ye/gn
T1
K
T2NL
U1 U2
534
bu bn rd gybk wh
2 61
TC
Cr
Cs
Motor1~
Fig.: 1-phase, 7-core cable
Terminal box 3-phase asynchronous motor
E44 3~ Motor
Fig.: 3-phase, 9-core cable, winding for 2 voltages, delta connection
E45 3~ Motor
Fig.: 3-phase, 9-core cable, winding for 2 voltages,star connection
35© 06 | 2020 Interroll
Terminal box 1-phase asynchronous motor
E20
Z1 Z2
ye/gn
T1
K
T2
T1 T2
NL
U1 U2
543
bn bu rd gybk wh
2 61
TC
Cr
Cs
L1 B1 B2L2 L3Y
Motor1~
Fig.: 1-phase, 7-core cable
E21
Z2 Z1
ye/gn
T1
K
T2
T1 T2
NL
U1 U2
534
bu bn rd gybk wh
2 61
TC
Cr
Cs
L1 B1 B2L2 L3Y
Motor1~
Fig.: 1-phase, 7-core cable
For more information about the starting relay, see page 182
DL SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CONNECTION DIAGRAMS
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DL SERIESOPTIONS AND ACCESSORIESANTI-VIBRATION BRACKETS
36 © 06 | 2020 Interroll
Anti-vibration brackets
Product description
Anti-vibration bracket with rubber insulation part for reduction of noise and vibration.The bracket is designed so that the drum motor shaft is secured should the rubber become damaged.
With 2 brackets fitted, max. torque of drum motor must be limited to 40 Nm (354 lbf).
Dimensions
6,8 4 6,5
47
20
34,5
20,6
27,6
60
60
21
32,5
11,5
6 4,5
Fig.: Anti-vibration brackets
47,75
34,5
30
21
20,6
Fig.: Rubber
37© 06 | 2020 Interroll
Light duty flanged bracket for drum motor
Product description
Set of brackets for mounting a drum motor
Dimensions
F E D A
C
B
I
A
G
H
Shaft[mm]
A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
21.0 75.0 55.0 35.5 45.5 26.5 21.5 3.0 6.5 15.0
DL SERIESOPTIONS AND ACCESSORIES
LIGHT DUTY FLANGED BRACKET FOR DRUM MOTOR
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DL SERIESOPTIONS AND ACCESSORIESLIGHT DUTY FLANGED BRACKET FOR IDLER PULLEY
38 © 06 | 2020 Interroll
Light duty flanged bracket for idler pulley
Product description
Set of brackets for mounting an idler pulley
Dimensions
FED J
C
B
A G
LM
K
H
I
Shaft[mm]
A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L[mm]
Mmin
[mm]Mmax
[mm]
21.0 x35.0
120.0 95.0 35.5 75.0 55.0 21.5 24.0 21.0 3.0 37.0 30.0 6.5 35.0 79.0
39© 06 | 2020 Interroll
DL SERIESOPTIONS AND ACCESSORIES
LIGHT DUTY FLANGED BRACKET FOR IDLER PULLEY
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DL SERIESOPTIONS AND ACCESSORIESIDLER PULLEY WITH INTEGRATED BEARINGS
40 © 06 | 2020 Interroll
Interroll deflection rollers can be used on the driven side of conveyor belts. Thedeflection roller with integrated bearings has a fixed shaft and the same dimensionsas a drum motor.
DL SERIESOPTIONS AND ACCESSORIES
IDLER PULLEY WITH INTEGRATED BEARINGS
41© 06 | 2020 Interroll
Technical data
Protection rate IP66
Max. belt tension See equivalent drum motor
Max. belt speed See equivalent drum motor
Drum width See equivalent drum motor
Internal shaft sealing system NBR
External shaft sealing system NBR
Design versions
For idler pulleys you can choose the following design versions:
Component Option Material
Aluminum Mild steel Stainless steel PTFE
Shell Crowned l l
Cylindrical l l
End housing l l
Shaft cap l
External seal NBR l
Versions
· Laggings for friction drive belts, page 28
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DL SERIESOPTIONS AND ACCESSORIESIDLER PULLEY WITH INTEGRATEDBEARINGS
© 06 | 2020 Interroll42
Dimensions
A
A
FW
AGL
SL=FW-2xP
EL
øA
øB
C C
H H
P P
D
F
øE
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
IL 0080 crowned Shelllength SL 260 – 602 mm
81.5 80.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0080 crowned Mildsteel shell, shell length SL 603 – 952 mm
82.7 81.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0080 crownedStainless steel shell, shelllength SL 603 – 952 mm
83.0 80.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0080 cylindrical Shelllength SL 260 – 602 mm
80.5 80.5 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0080 cylindrical Mildsteel shell, shell length SL 603 – 952 mm
83.0 83.0 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0080 cylindricalStainless steel shell, shelllength SL 603 – 952 mm
82.7 82.7 20 35 21 8 5 FW − 10 FW + 6 FW + 46
IL 0113 crowned 113.3 112.4 20 35 21 14 11 FW − 22 FW + 6 FW + 46
IL 0113 cylindrical 113.0 113.0 20 35 21 14 11 FW − 22 FW + 6 FW + 46
DL SERIESOPTIONS AND ACCESSORIES
IDLER PULLEY WITH INTEGRATED BEARINGS
43© 06 | 2020 Interroll
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DRUM MOTORDM SERIESDM 0080
44 © 06 | 2020 Interroll
Practice-oriented, scalable and thought out in detail: The new drum motor DM 0080makes it easy to build a completely individual conveyor system and is dimensioned forthe higher requirements of permissible belt tension now demanded from industry andbelt manufacturers alike.
With a broader speed spectrum, the DM 0080 covers all possible applications. Theclever plug-and-play connection significantly simplifies the installation. Each motor isapproved, tested, and modularized so that it can be produced and delivered aroundthe world in the shortest amount of time.
The modular design of the DM 0080 allows a free combination of individual modulegroups, such as shaft, end housing, shell, steel or technopolymer gear, asynchronousor synchronous motor winding, to perfectly meet the requirements of an application. Inaddition, various options, such as encoder, brake, backstop, rubber laggings, etc., aswell as different accessories are available.
With the platform concept of the DM 0080, it is possible to cover all internal logisticsapplications in the food processing sector, as well as in industry, distribution andairports.
The DM 0080 synchronous drum motor is also offered as oil-free variant. It is ideal forhighly dynamic applications, conveyor systems in food processing, SmartBeltconveyors and many belt conveyors with servo driver.
DRUM MOTORDM SERIESDM 0080
45© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor AC synchronous permanent magnet motor
Insulation class of motor windings Class F, IEC 34 (VDE 0530) Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38)Most of the common international voltages andfrequencies are available upon request
230 or 400 V
Frequency 50 Hz 200 Hz
Shaft seal, internal NBR NBR
Protection rate Motor* IP69K IP69K
Thermal protection Bi-metal switch Bi-metal switch
Operating mode S1 S1
Ambient temperature, 3-phase motor +2 to +40 °CLow temperature ranges on request
+2 to +40 °CLow temperature ranges on request
Ambient temperature, 3-phase motor forapplications with form-fit belts or no belt
+2 to +25 °C +2 to +40 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive beltsLagging for modular plastic beltsLagging for positive drive solid homogeneous belts
Sprockets Sprockets only on request
Options BackstopElectromagnetic holding brake and rectifier*Encoder*BalancingPlug connection
Oils Food-grade oils (EU, FDA, NSF H1)Synchronous motors also available as oil-free variants
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
A combination of encoder and safety holding brake is not possible. In addition, the use of a backstop with a synchronous motor istechnically not meaningful.
* Depending on the output and speed, the motor extends by 50 – 70 mm.
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Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
Cylindrical + key forsprockets
l l
End housing Standard l l
Shaft Standard l
Cross-drilled thread l
Gear boxes Planetary gear box l l
Electrical connector Straight connector l l l
Straight hygienic connector l
Elbow connector l l
Terminal box l l l
Straight plug connection l
90° plug connection l
90° hygienic connector l
Motor winding Asynchronous motor
Synchronous motor
External seal PTFE
DRUM MOTORDM SERIESDM 0080
47© 06 | 2020 Interroll
Motor variants
Mechanical data for synchronous motors with steel gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
145 8 3 164.23 0.078 18.3 65.0 1595 1.4 211 204
145 8 3 119.83 0.11 25.0 47.4 1164 2.1 211 204
145 8 3 103.89 0.12 28.9 41.1 1009 2.5 211 204
145 8 3 85.34 0.15 35.2 33.8 829 3.0 211 204
145 8 2 62.7 0.20 47.8 26.0 637 2.2 192 185
145 8 2 53.63 0.24 55.9 22.2 545 2.5 192 185
145 8 2 42.28 0.30 71.0 17.5 430 3.0 192 185
145 8 2 38.5 0.33 77.9 15.9 392 3.0 192 185
145 8 2 31.35 0.41 95.7 13.0 319 3.0 192 185
145 8 2 26.94 0.48 111.4 11.2 274 3.0 192 185
145 8 2 20.27 0.63 148.0 8.4 206 3.0 192 185
145 8 2 14.44 0.89 207.8 6.0 147 3.0 192 185
145 8 2 11.23 1.14 267.1 4.6 115 3.0 192 185
145 8 1 8.25 1.55 363.6 3.6 89 3.0 192 185
145 8 1 4.71 2.72 636.9 2.1 51 3.0 192 185
298 8 2 53.63 0.24 55.9 45.9 1126 1.2 222 215
298 8 2 42.28 0.30 71.0 36.1 888 1.5 222 215
298 8 2 38.5 0.33 77.9 32.9 808 1.6 222 215
298 8 2 31.35 0.41 95.7 26.8 658 3.0 222 215
298 8 2 26.94 0.48 111.4 23.0 566 3.0 222 215
298 8 2 20.27 0.63 148.0 17.3 426 3.0 222 215
298 8 2 14.44 0.89 207.8 12.3 303 3.0 222 215
298 8 2 11.23 1.14 267.1 9.6 236 3.0 222 215
298 8 1 8.25 1.55 363.6 7.4 183 3.0 222 215
298 8 1 4.71 2.72 636.9 4.3 105 3.0 222 215
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PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
425 8 2 38.5 0.33 77.9 46.8 1148 1.2 252 245
425 8 2 31.35 0.41 95.7 38.1 935 2.6 252 245
425 8 2 26.94 0.48 111.4 32.7 804 3.0 252 245
425 8 2 20.27 0.63 148.0 24.6 605 3.0 252 245
425 8 2 14.44 0.89 207.8 17.5 431 3.0 252 245
425 8 2 11.23 1.14 267.1 13.6 335 3.0 252 245
425 8 1 8.25 1.55 363.6 10.6 260 2.5 252 245
425 8 1 4.71 2.72 636.9 6.0 149 3.0 252 245
700 8 2 38.5 0.5 116.9 51.6 1267 1.1 252 245
700 8 2 31.35 0.62 143.5 42.0 1032 2.3 252 245
700 8 2 26.94 0.72 167.0 36.1 887 2.7 252 245
700 8 2 20.27 0.95 222.0 27.2 667 3.0 252 245
700 8 2 14.44 1.33 311.6 19.4 475 3.0 252 245
700 8 2 11.23 1.71 400.7 15.1 370 3.0 252 245
700 8 1 8.25 2.33 545.5 11.7 287 2.3 252 245
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
DRUM MOTORDM SERIESDM 0080
49© 06 | 2020 Interroll
Mechanical data for synchronous motors with oil-free steel gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
80 8 2 62.7 0.204 47.8 14.1 346.2 3.0 192 185
80 8 2 53.63 0.239 55.9 12.1 296.1 3.0 192 185
80 8 2 42.28 0.303 71.0 9.5 233.4 3.0 192 185
80 8 2 38.5 0.333 77.9 8.7 212.6 3.0 192 185
80 8 2 31.35 0.408 95.7 7.1 173.1 3.0 192 185
80 8 2 26.94 0.475 111.4 6.1 148.7 3.0 192 185
80 8 2 20.97 0.632 148.0 4.6 111.9 3.0 192 185
80 8 2 14.44 0.887 207.8 3.2 79.7 3.0 192 185
80 8 2 11.23 1.140 267.1 2.5 62.0 3.0 192 185
80 8 1 8.25 1.552 363.6 2.0 48.1 3.0 192 185
80 8 1 4.71 2.718 636.9 1.1 27.5 3.0 192 185
110 8 2 53.63 0.239 55.9 16.9 414.6 3.0 222 215
110 8 2 42.28 0.303 71.0 13.3 326.8 3.0 222 215
110 8 2 38.5 0.333 77.9 12.1 297.6 3.0 222 215
110 8 2 31.35 0.408 95.7 9.9 242.3 3.0 222 215
110 8 2 26.94 0.475 111.4 8.5 208.2 3.0 222 215
110 8 2 20.27 0.632 148.0 6.4 156.7 3.0 222 215
110 8 2 14.44 0.887 207.8 4.5 111.6 3.0 222 215
110 8 2 11.23 1.140 267.1 3.5 86.8 3.0 222 215
110 8 1 8.25 1.552 363.6 2.7 67.3 3.0 222 215
110 8 1 4.71 2.718 636.9 1.6 38.4 3.0 222 215
180 8 2 38.5 0.333 77.9 19.8 484.7 2.7 252 245
180 8 2 31.35 0.408 95.7 16.1 394.7 3.0 252 245
180 8 2 26.94 0.475 111.4 13.8 339.1 3.0 252 245
180 8 2 20.27 0.632 148.0 10.4 255.2 3.0 252 245
180 8 2 14.44 0.887 207.8 7.4 181.8 3.0 252 245
180 8 2 11.23 1.140 267.1 5.8 141.4 3.0 252 245
180 8 1 8.25 1.552 363.6 4.5 109.6 3.0 252 245
180 8 1 4.71 2.718 636.9 2.6 62.6 3.0 252 245
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© 06 | 2020 Interroll50
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
450 8 2 38.5 0.499 116.9 32.9 807.8 1.6 252 245
450 8 2 31.35 0.613 143.5 26.8 657.8 3.0 252 245
450 8 2 26.94 0.713 167.0 23.0 565.2 3.0 252 245
450 8 2 20.27 0.947 222.0 17.3 425.3 3.0 252 245
450 8 2 14.44 1.330 311.6 12.3 303.0 3.0 252 245
450 8 2 11.23 1.710 400.7 9.6 235.6 3.0 252 245
450 8 1 8.25 2.328 545.5 7.4 182.7 3.0 252 245
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
Electrical data for synchronous motors
PN
[W]nP UN
[V]IN
[A]I0
[A]IMAX
[A]fN
[Hz]η nN
[1/min]JR
[kgcm2]MN
[Nm]M0
[Nm]MMAX
[Nm]RM
[Ω]LSD
[mH]LSQ
[mH]ke
[V/krpm]Te
[ms]kTN
[Nm/A]USH
[V]
145 8 230 0.81 0.81 2.43 200 0.85 3,000 0.14 0.46 0.46 1.38 21.6 45.60 53.70 41.57 4.97 0.57 25
145 8 400 0.47 0.47 1.41 200 0.83 3,000 0.14 0.46 0.46 1.38 62.5 130.7 138.0 72.23 4.41 0.98 36
298 8 230 1.30 1.30 3.90 200 0.86 3,000 0.28 0.95 0.95 2.85 10.2 27.80 29.30 47.46 5.75 0.73 19
298 8 400 0.78 0.78 2.34 200 0.87 3,000 0.28 0.95 0.95 2.85 29.1 81.90 94.10 83.09 6.48 1.22 32
425 8 230 2.30 2.30 6.90 200 0.87 3,000 0.42 1.35 1.35 4.05 5.66 16.26 19.42 45.81 6.86 0.59 19
425 8 400 1.32 1.32 3.96 200 0.86 3,000 0.42 1.35 1.35 4.05 17.6 49.80 59.00 80.80 6.70 1.02 33
700 8 400 2.52 2.52 6.78 300 0.87 4500 0.42 1.49 1.49 4.0 5.66 16.26 19.42 45.81 6.86 0.59 21.4
PN = Rated power MN = Rated torque of rotornP = Number of poles M0 = Standstill torqueUN = Rated voltage MMAX = Maximum torqueIN = Rated current RM = Phase to phase resistanceI0 = Standstill current LSD = d-axis inductanceIMAX = Maximum current LSQ = q-axis inductancefN = Rated frequency ke = EMF (mutual induction voltage constant)
η = Efficiency Te = Electrical time constant
nN = Rated torque of rotor kTN = Torque constantJR = Rotor moment of inertia USH = Heating voltage
DRUM MOTORDM SERIESDM 0080
51© 06 | 2020 Interroll
Electrical data for oil-free synchronous motors
PN
[W]nP UN
[V]IN
[A]I0
[A]IMAX
[A]fN
[Hz]η nN
[1/min]JR
[kgcm2]MN
[Nm]M0
[Nm]MMAX
[Nm]RM20
[Ω]RM75
[Ω]LSD
[mH]LSQ
[mH]ke
[V/krpm]Te
[ms]kTN
[Nm/A]UL
[V DC]
80 8 230 0.45 0.45 1.34 200 0.85 3,000 0.14 0.25 0.25 0.76 21.62 26.26 45.60 53.70 41.57 4.97 0.57 325
80 8 400 0.26 0.26 0.78 200 0.83 3,000 0.14 0.25 0.25 0.76 62.54 75.95 130.70 138.0 72.23 4.41 0.98 560
110 8 230 0.48 0.48 1.44 200 0.86 3,000 0.28 0.35 0.35 1.05 10.20 12.39 27.80 29.30 47.46 5.75 0.73 325
110 8 400 0.29 0.29 0.86 200 0.87 3,000 0.28 0.35 0.35 1.05 29.06 35.29 81.90 94.10 83.09 6.48 1.22 560
180 8 230 1.97 0.97 2.91 200 0.87 3,000 0.42 0.57 0.57 1.72 5.66 6.87 16.26 19.42 45.81 6.86 0.59 325
180 8 400 0.56 0.56 1.69 200 0.86 3,000 0.42 0.57 0.57 1.72 17.60 21.38 49.80 59.0 80.80 6.70 1.02 560
450 8 400 1.62 1.62 4.86 300 0.87 4500 0.42 0.95 0.95 2.86 5.66 6.87 16.26 19.42 45.81 6.86 0.59 560
PN = Rated power M0 = Standstill torquenP = Number of poles MMAX = Maximum torqueUN = Rated voltage RM20 = Phase-to-phase resistance at 20 °CIN = Rated current RM75 = Phase-to-phase resistance at 75 °CI0 = Standstill current LSD = d-axis inductanceIMAX = Maximum current LSQ = q-axis inductancefN = Rated frequency ke = EMF (mutual induction voltage constant)
η = Efficiency Te = Electrical time constant
nN = Rated torque of rotor kTN = Torque constantJR = Rotor moment of inertia UL = Intermediate circuit voltageMN = Rated torque of rotor
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© 06 | 2020 Interroll52
Mechanical data for 3-phase asynchronous motor with steel gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
40 4 3 164.23 0.03 7.8 42.4 1040 219 212
40 4 3 119.83 0.05 10.7 30.9 759 219 212
40 4 3 103.89 0.05 12.3 26.8 658 219 212
40 4 3 85.34 0.06 15.0 22.0 541 219 212
40 4 2 62.70 0.09 20.4 16.9 416 200 193
40 4 2 53.63 0.10 23.8 14.5 356 200 193
40 4 2 42.28 0.13 30.2 11.4 281 200 193
40 4 2 38.50 0.14 33.2 10.4 256 200 193
40 4 2 31.35 0.17 40.8 8.5 208 200 193
40 4 2 26.94 0.20 47.4 7.3 179 200 193
40 4 2 20.27 0.27 63.0 5.5 135 200 193
75 2 3 164.23 0.07 16.2 38.1 936 219 212
75 2 3 119.83 0.10 22.2 27.8 683 219 212
75 2 3 103.89 0.11 25.6 24.1 592 219 212
75 2 3 85.34 0.13 31.2 19.8 486 219 212
75 2 2 62.70 0.18 42.4 15.2 374 200 193
75 2 2 53.63 0.21 49.6 13.0 320 200 193
75 2 2 42.28 0.27 62.9 10.3 252 200 193
75 2 2 38.50 0.30 69.1 9.4 230 200 193
75 2 2 31.35 0.36 84.8 7.6 187 200 193
75 2 2 26.94 0.42 98.7 6.5 161 200 193
75 2 2 20.27 0.56 131.2 4.9 121 200 193
75 2 2 14.44 0.79 184.1 3.5 86 200 193
75 2 2 11.23 1.01 236.8 2.7 67 200 193
80 4 3 119.83 0.05 10.9 59.8 1467 269 262
80 4 3 103.89 0.05 12.6 51.8 1272 269 262
80 4 3 85.34 0.07 15.3 42.6 1045 269 262
80 4 2 62.70 0.09 20.9 32.7 804 250 243
80 4 2 53.63 0.10 24.4 28.0 687 250 243
80 4 2 42.28 0.13 30.9 22.1 542 250 243
80 4 2 38.50 0.15 34.0 20.1 494 250 243
80 4 2 31.35 0.18 41.7 16.4 402 250 243
80 4 2 26.94 0.21 48.6 14.1 345 250 243
DRUM MOTORDM SERIESDM 0080
53© 06 | 2020 Interroll
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
80 4 2 20.27 0.28 64.5 10.6 260 250 243
80 4 2 14.44 0.39 90.6 7.5 185 250 243
80 4 2 11.23 0.50 116.5 5.9 144 250 243
80 4 1 8.25 0.68 158.5 4.5 112 250 243
80 4 1 4.71 1.18 277.7 2.6 64 250 243
140 2 3 119.83 0.10 23.0 50.5 1239 269 262
140 2 3 103.89 0.11 26.5 43.8 1074 269 262
140 2 3 85.34 0.14 32.3 36.0 883 269 262
140 2 2 62.70 0.19 43.9 27.7 679 250 243
140 2 2 53.63 0.22 51.3 23.7 580 250 243
140 2 2 42.28 0.28 65.1 18.6 458 250 243
140 2 2 38.50 0.31 71.5 17.0 417 250 243
140 2 2 31.35 0.38 87.8 13.8 339 250 243
140 2 2 26.94 0.44 102.2 11.9 292 250 243
140 2 2 20.27 0.58 135.8 8.9 219 250 243
140 2 2 14.44 0.81 190.7 6.4 156 250 243
140 2 2 11.23 1.05 245.1 5.0 122 250 243
140 2 1 8.25 1.42 333.7 3.8 94 250 243
140 2 1 4.71 2.49 584.5 2.2 54 250 243
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
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© 06 | 2020 Interroll54
Mechanical data for 3-phase asynchronous motor with technopolymer gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
40 4 3 78.55 0.07 16.3 20.3 498 239 232
40 4 3 71.56 0.08 17.9 18.5 454 239 232
40 4 3 63.51 0.09 20.1 16.4 403 239 232
40 4 3 52.92 0.10 24.1 13.7 336 239 232
40 4 3 48.79 0.11 26.2 12.6 309 239 232
40 4 3 43.3 0.13 29.5 11.2 275 239 232
40 4 2 19.2 0.28 66.6 5.2 128 239 232
40 4 2 16 0.34 79.9 4.3 106 239 232
40 4 2 13.09 0.42 97.6 3.5 87 239 232
75 2 3 78.55 0.14 33.9 18.2 448 239 232
75 2 3 71.56 0.16 37.2 16.6 408 239 232
75 2 3 63.51 0.18 41.9 14.7 362 239 232
75 2 3 52.92 0.21 50.2 12.3 302 239 232
75 2 3 48.79 0.23 54.5 11.3 278 239 232
75 2 3 43.3 0.26 61.4 10.1 247 239 232
75 2 2 19.2 0.59 138.5 4.7 114 239 232
75 2 2 16 0.71 166.2 3.9 95 239 232
75 2 2 13.09 0.87 203.1 3.2 78 239 232
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0080
55© 06 | 2020 Interroll
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
40 4 1319 50 230 0.34 0.71 0.42 0.67 1.93 1.31 1.51 1.31 0.29 294.5 35.4 −
40 4 1319 50 400 0.20 0.71 0.42 0.67 1.93 1.31 1.51 1.31 0.29 294.5 − 61.4
75 2 2730 50 230 0.39 0.83 0.58 0.67 3.04 1.48 1.70 1.48 0.26 164.4 25.9 −
75 2 2730 50 400 0.22 0.83 0.58 0.67 3.04 1.48 1.70 1.48 0.26 164.4 − 44.8
80 4 1331 50 230 0.58 0.67 0.51 1.25 2.20 1.46 1.65 1.46 0.57 132.5 26.4 −
80 4 1331 50 400 0.34 0.67 0.51 1.25 2.20 1.46 1.65 1.46 0.57 132.5 − 45.8
140 2 2796 50 230 0.65 0.79 0.67 1.25 3.86 1.88 2.03 1.88 0.48 72.7 19.0 −
140 2 2796 50 400 0.38 0.79 0.67 1.25 3.86 1.88 2.03 1.88 0.48 72.7 − 32.9
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
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© 06 | 2020 Interroll56
Mechanical data for 1-phase asynchronous motor with steel gear
PN
[W]nP gs i v
[m/s]nA
[1/min]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
25 4 3 119.83 0.05 11.0 18.5 455 269 262
25 4 3 103.89 0.05 12.7 16.1 395 269 262
25 4 3 85.34 0.07 15.5 13.2 324 269 262
25 4 2 62.7 0.09 21.1 10.2 249 250 243
25 4 2 53.63 0.11 24.6 8.7 213 250 243
25 4 2 42.28 0.13 31.2 6.8 168 250 243
25 4 2 38.5 0.15 34.3 6.2 153 250 243
25 4 2 31.35 0.18 42.1 5.1 125 250 243
25 4 2 26.94 0.21 49.0 4.4 107 250 243
25 4 2 20.27 0.28 65.1 3.3 81 250 243
75 2 3 119.83 0.10 22.9 26.8 658 269 262
75 2 3 103.89 0.11 26.5 23.2 570 269 262
75 2 3 85.34 0.14 32.2 19.1 468 269 262
75 2 2 62.7 0.19 43.9 14.7 360 250 243
75 2 2 53.63 0.22 51.3 12.5 308 250 243
75 2 2 42.28 0.28 65.0 9.9 243 250 243
75 2 2 38.5 0.31 71.4 9.0 221 250 243
75 2 2 31.35 0.37 87.7 7.3 180 250 243
75 2 2 26.94 0.44 102.1 6.3 155 250 243
75 2 2 20.27 0.58 135.7 4.7 116 250 243
75 2 2 14.44 0.81 190.4 3.4 83 250 243
75 2 2 11.23 1.04 244.9 2.6 64 250 243
DRUM MOTORDM SERIESDM 0080
57© 06 | 2020 Interroll
PN
[W]nP gs i v
[m/s]nA
[1/min]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
85 2 3 119.83 0.10 22.9 30.9 759 269 262
85 2 3 103.89 0.11 26.5 26.8 658 269 262
85 2 3 85.34 0.14 32.2 22.0 540 269 262
85 2 2 62.7 0.19 43.9 16.9 415 250 243
85 2 2 53.63 0.22 51.3 14.5 355 250 243
85 2 2 42.28 0.28 65.0 11.4 280 250 243
85 2 2 38.5 0.31 71.4 10.4 255 250 243
85 2 2 31.35 0.37 87.7 8.5 208 250 243
85 2 2 26.94 0.44 102.1 7.3 178 250 243
85 2 2 20.27 0.58 135.7 5.5 134 250 243
85 2 2 14.44 0.81 190.4 3.9 96 250 243
85 2 2 11.23 1.04 244.9 3.0 74 250 243
110 2 3 119.83 0.10 23.0 39.2 961 269 262
110 2 3 103.89 0.11 26.5 34.0 833 269 262
110 2 3 85.34 0.14 32.2 27.9 684 269 262
110 2 2 62.7 0.19 43.9 21.4 526 250 243
110 2 2 53.63 0.22 51.3 18.3 450 250 243
110 2 2 42.28 0.28 65.0 14.5 355 250 243
110 2 2 38.5 0.31 71.4 13.2 323 250 243
110 2 2 31.35 0.37 87.7 10.7 263 250 243
110 2 2 26.94 0.44 102.1 9.2 226 250 243
110 2 2 20.27 0.58 135.7 6.9 170 250 243
110 2 2 14.44 0.81 190.5 4.9 121 250 243
110 2 2 11.23 1.05 244.9 3.8 94 250 243
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
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© 06 | 2020 Interroll58
Mechanical data for 1-phase asynchronous motor with technopolymer gear
PN
[W]nP gs i v
[m/s]nA
[1/min]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
25 4 3 115.2 0.05 11.5 17.8 436 287 280
25 4 3 96 0.06 13.8 14.8 364 287 280
25 4 3 78.55 0.07 16.8 12.1 297 287 280
25 4 3 71.56 0.08 18.4 11 271 287 280
75 2 3 96 0.12 28.6 21.4 525 287 280
75 2 3 78.55 0.15 35 17.5 430 287 280
75 2 3 71.56 0.16 38.4 16 391 287 280
75 2 3 63.51 0.19 43.3 14.2 347 287 280
85 2 3 78.55 0.15 35 20.2 496 287 280
85 2 3 71.56 0.16 38.4 18.4 452 287 280
85 2 3 63.51 0.19 43.3 16.3 401 287 280
110 2 3 63.51 0.19 43.3 20.7 508 287 280
110 2 3 52.92 0.22 52 17.2 423 287 280
110 2 3 48.79 0.24 56.4 15.9 390 287 280
110 2 3 43.3 0.27 63.5 14.1 346 287 280
110 2 2 19.2 0.61 143.2 6.6 162 287 280
110 2 2 16 0.73 171.9 5.5 135 287 280
110 2 2 13.09 0.90 210.1 4.5 110 287 280
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
DRUM MOTORDM SERIESDM 0080
59© 06 | 2020 Interroll
Electrical data for 1-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USH ~
[V DC]CR
[µF]
25 4 1320 50 230 0.39 1 0.28 1.3 2.19 1.11 1.37 1.11 0.18 150 44 3
50 2 2750 50 230 0.54 1 0.4 0.9 3.08 0.94 1.71 0.94 0.17 82 33 3
75 2 2750 50 230 0.68 1 0.48 1 3.19 0.74 1.37 0.74 0.26 66 34 4
85 2 2750 50 230 0.73 0.98 0.53 1.3 5.24 0.93 1.6 0.93 0.3 52 28 6
110 2 2750 50 230 0.94 1 0.51 1.3 1.97 0.73 1.15 0.73 0.38 51 36 8
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USH ~ = Heater voltage for DC units
η = Efficiency CR = Capacitor size
JR = Rotor moment of inertia
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60 © 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
500 600 700 800 900 120011001000
FW [mm]
7500
5500
6500
4500
3500
2500
1500
500
TE
[N]
Belt tension depending on rated speed of shell
0 50 100 150 200 250 300 350 400 600550500450
nA [1/min]
8000
7500
7000
6000
6500
5000
5500
4500
4000
3000
3500
2500
2000
TE
[N]
Note: The correct value for the maximum permissible belt tension is determined from the speed of the drum motor. When selecting themotor, also check whether the maximum permissible TE value fits the desired drum width (FW). The belt tension diagrams apply only tostandard shafts.
TE = Belt tensionnA = Shell rated speedFW = Drum width
DRUM MOTORDM SERIESDM 0080
61© 06 | 2020 Interroll
Dimensions
Drum motor
AGL
ELC C
HH
D
A-A
FA
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DM 0080 crowned 81.5 80.5 12.5 30 25 6 3.5 FW − 7 FW + 5 FW + 30
81.5 80.5 12.5 25 20 6 3.5 FW − 7 FW + 5 FW + 30
81.5 80.5 12.5 17 13.5 6 3.5 FW − 7 FW + 5 FW + 30
DM 0080 cylindrical 81 81 12.5 30 25 6 3.5 FW − 7 FW + 5 FW + 30
81 81 12.5 25 20 6 3.5 FW − 7 FW + 5 FW + 30
81 81 12.5 17 13.5 6 3.5 FW − 7 FW + 5 FW + 30
DM 0080 cylindrical + key 81.7 81.7 12.5 30 25 6 3.5 FW − 7 FW + 5 FW + 30
81.7 81.7 12.5 25 20 6 3.5 FW − 7 FW + 5 FW + 30
81.7 81.7 12.5 17 13.5 6 3.5 FW − 7 FW + 5 FW + 30
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62 © 06 | 2020 Interroll
Practice-oriented, scalable and thought out in detail: The new drum motor DM 0113makes it easy to build a completely individual conveyor system and is dimensioned forthe higher requirements of permissible belt tension now demanded from industry andbelt manufacturers alike.
With a broader speed spectrum, the DM 0113 covers all possible applications. Theclever plug-and-play connection significantly simplifies the installation. Each motor isapproved, tested, and modularized so that it can be produced and delivered aroundthe world in the shortest amount of time.
The modular design of the DM 0113 allows a free combination of individual modulegroups, such as shaft, end housing, shell or steel gear, asynchronous or synchronousmotor winding, to perfectly meet the requirements of an application. In addition,various options, such as encoder, brake, backstop, rubber laggings, etc., as well asdifferent accessories are available.
With the platform concept of the DM 0113, it is possible to cover all internal logisticsapplications in the food processing sector, as well as in industry, distribution andairports.
DRUM MOTORDM SERIESDM 0113
63© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor AC synchronous permanent magnet motor
Insulation class of motor windings Class F, IEC 34 (VDE 0530) Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38)Most of the common international voltages andfrequencies are available upon request
230 or 400 V
Frequency 50 Hz 150 Hz
Shaft seal, internal NBR NBR
Protection rate Motor* IP69K IP69K
Thermal protection Bi-metal switch Bi-metal switch
Operating mode S1 S1
Ambient temperature, 3-phase motor +2 to +40 °CLow temperature ranges on request
+2 to +40 °CLow temperature ranges on request
Ambient temperature, 3-phase motor forapplications with form-fit belts or no belt
+2 to +25 °C +2 to +40 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive beltsLagging for modular plastic beltsLagging for positive drive solid homogeneous belts
Sprockets Sprockets only on request
Options BackstopElectromagnetic holding brake and rectifier*Encoder*BalancingPlug connection
Oils Food-grade oils (EU, FDA, NSF H1)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
A combination of encoder and safety holding brake is not possible. In addition, the use of a backstop with a synchronous motor istechnically not meaningful.
* Depending on the output and speed, the motor extends by 50 – 70 mm.
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Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
Cylindrical + key forsprockets
l l
End housing Standard l l
Shaft Standard l
Cross-drilled thread l
Gear boxes Planetary gear box l
Electrical connector Straight connector l l l
Straight hygienic connector l
Elbow connector l l
Terminal box l l l
Straight plug connection l
90° plug connection l
90° hygienic connector l
Motor winding Asynchronous motor
Synchronous motor
External seal PTFE
DRUM MOTORDM SERIESDM 0113
65© 06 | 2020 Interroll
Motor variants
Mechanical data for synchronous motors with steel gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
300 4 3 168 0.16 26.8 91.7 1616 1.5 227 220
300 4 3 120 0.22 37.5 65.5 1154 2.1 227 220
300 4 3 100 0.27 45.0 54.6 962 2.5 227 220
300 4 3 80 0.33 56.3 43.7 769 3 227 220
300 4 2 63 0.42 71.4 36.2 638 3 207 200
300 4 2 45 0.59 100 25.9 456 3 207 200
300 4 2 36 0.74 125 20.7 364 3 207 200
300 4 2 30 0.89 150 17.2 304 3 207 200
300 4 2 24 1.11 187.5 13.8 243 3 207 200
300 4 2 20 1.34 225 11.5 202 3 207 200
300 4 2 16 1.67 281.3 9.2 162 3 207 200
300 4 2 12 2.23 375 6.9 121 3 207 200
300 4 1 9 2.97 500 5.4 96 3 207 200
700 4 3 80 0.33 56.3 101.9 1795 1.3 257 250
700 4 2 63 0.42 71.4 84.5 1488 1.7 237 230
700 4 2 45 0.59 100 60.3 1063 2.4 237 230
700 4 2 36 0.74 125 48.3 850 3 237 230
700 4 2 30 0.89 150 40.2 709 3 237 230
700 4 2 24 1.11 187.5 32.2 567 3 237 230
700 4 2 20 1.34 225 26.8 472 3 237 230
700 4 2 16 1.67 281.3 21.4 378 3 237 230
700 4 2 12 2.23 375 16.1 283 3 237 230
700 4 1 9 2.97 500 12.7 224 3 237 230
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PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]MMAX/MA FWMIN
[mm]SLMIN
[mm]
1100 4 2 63 0.42 71.4 132.7 2339 1.1 267 260
1100 4 2 45 0.59 100 94.8 1670 1.5 267 260
1100 4 2 36 0.74 125 75.8 1336 1.9 267 260
1100 4 2 30 0.89 150 63.2 1114 2.3 267 260
1100 4 2 24 1.11 187.5 50.6 891 2.8 267 260
1100 4 2 20 1.34 225 42.1 742 3 267 260
1100 4 2 16 1.67 281.3 33.7 594 3 267 260
1100 4 2 12 2.23 375 25.3 445 3 267 260
1100 4 1 9 2.97 500 20.0 352 3 267 260
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
Electrical data for synchronous motors
PN
[W]nP UN
[V]IN
[A]I0
[A]IMAX
[A]fN
[Hz]η nN
[1/min]JR
[kgcm2]MN
[Nm]M0
[Nm]MMAX
[Nm]RM
[Ω]LSD
[mH]LSQ
[mH]ke
[V/krpm]Te
[ms]kTN
[Nm/A]USH
[V]
300 4 230 1.3 1.3 3.9 150 0.88 4500 0.90 0.64 0.64 1.91 16.1 103 152 40.41 6.29 0.49 31
300 4 400 0.75 0.75 2.25 150 0.88 4500 0.90 0.64 0.64 1.91 48.3 103 152 69.99 6.29 0.85 54
700 4 230 2.91 2.91 8.73 150 0.91 4500 2.25 1.49 1.49 4.46 3.8 39.7 58.4 39.57 10.25 0.51 17
700 4 400 1.68 1.68 5.04 150 0.91 4500 2.25 1.49 1.49 4.46 11.4 39.7 58.4 68.54 10.25 0.88 29
1100 4 230 3.62 3.62 10.86 150 0.92 4500 3.60 2.33 2.33 7.0 2.37 28.9 42.6 42.77 12.00 0.64 13
1100 4 400 2.09 2.09 6.27 150 0.92 4500 3.60 2.33 2.33 7.0 7.1 28.9 42.6 74.08 12.00 1.12 22
PN = Rated power MN = Rated torque of rotornP = Number of poles M0 = Standstill torqueUN = Rated voltage MMAX = Maximum torqueIN = Rated current RM = Phase to phase resistanceI0 = Standstill current LSD = d-axis inductanceIMAX = Maximum current LSQ = q-axis inductancefN = Rated frequency ke = EMF (mutual induction voltage constant)
η = Efficiency Te = Electrical time constant
nN = Rated torque of rotor kTN = Torque constantJR = Rotor moment of inertia USH = Heating voltage
DRUM MOTORDM SERIESDM 0113
67© 06 | 2020 Interroll
Mechanical data for 3-phase asynchronous motor with steel gear
PN
[W]np gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
160 4 3 168 0.05 8.3 157 2767 307 300
160 4 3 150 0.06 9.3 140.2 2470 307 300
160 4 3 120 0.07 11.6 112.1 1976 307 300
160 4 2 73.8 0.11 18.9 72.6 1279 257 250
160 4 2 63 0.13 22.2 62 1092 257 250
160 4 2 45 0.18 31 44.3 780 257 250
160 4 2 36 0.23 38.8 35.4 624 257 250
160 4 2 30 0.28 46.6 29.5 520 257 250
160 4 2 27 0.31 51.7 26.6 468 257 250
160 4 2 24 0.34 58.2 23.6 416 257 250
160 4 2 20 0.41 69.9 19.7 347 257 250
160 4 2 16 0.52 87.3 15.7 277 257 250
160 4 2 12 0.69 116.4 11.8 208 257 250
160 4 1 9 0.92 155.2 9.3 164 257 250
225 2 2 73.8 0.22 37.4 52 915 257 250
225 2 2 63 0.26 43.8 44.3 781 257 250
225 2 2 45 0.36 61.3 31.7 558 257 250
225 2 2 36 0.45 76.6 25.3 447 257 250
225 2 2 30 0.54 91.9 21.1 372 257 250
225 2 2 27 0.6 102.1 19 335 257 250
225 2 2 24 0.68 114.9 16.9 298 257 250
225 2 2 20 0.82 137.9 14.1 248 257 250
225 2 1 16 1.02 172.4 11.3 198 257 250
225 2 2 12 1.37 229.8 8.4 149 257 250
225 2 1 9 1.82 306.4 6.7 118 257 250
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PN
[W]np gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
370 4 2 63 0.13 22 145 2555 307 300
370 4 2 45 0.18 30.8 103.6 1825 307 300
370 4 2 36 0.23 38.6 82.8 1460 307 300
370 4 2 30 0.27 46.3 69 1217 307 300
370 4 2 27 0.3 51.4 62.1 1095 307 300
370 4 2 24 0.34 57.8 55.2 973 307 300
370 4 2 20 0.41 69.4 46 811 307 300
370 4 2 16 0.51 86.8 36.8 649 307 300
370 4 2 12 0.68 115.7 27.6 487 307 300
370 4 1 9 0.91 154.2 21.8 384 307 300
370 2 2 73.8 0.22 37.7 84.6 1491 307 300
370 2 2 63 0.26 44.1 72.2 1272 307 300
370 2 2 45 0.37 61.8 51.6 909 307 300
370 2 2 36 0.46 77.2 41.3 727 307 300
370 2 2 30 0.55 92.6 34.4 606 307 300
370 2 2 27 0.61 102.9 30.9 545 307 300
370 2 2 20 0.82 139 22.9 404 307 300
370 2 2 16 1.03 173.7 18.3 323 307 300
370 2 1 9 1.83 308.8 10.9 191 307 300
550 2 2 36 0.46 78.1 60.8 1071 317 310
550 2 2 30 0.55 93.8 50.6 892 317 310
550 2 2 27 0.62 104.2 45.6 803 317 310
550 2 2 24 0.69 117.2 40.5 714 317 310
550 2 2 20 0.83 140.7 33.8 595 317 310
550 2 2 16 1.04 175.8 27 476 317 310
550 2 2 12 1.39 234.4 20.3 357 317 310
550 2 1 9 1.86 312.6 16 282 317 310
PN = Rated power nA = Shell rated speednp = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0113
69© 06 | 2020 Interroll
Electrical data for 3-phase asynchronous motor
PN
[W]np nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
160 4 1397 50 400 0.54 0.7 60.5 3.8 3.05 1.92 2.13 1.92 1.09 63.7 36.4
160 4 1397 50 230 0.94 0.7 60.5 3.8 3.05 1.92 2.13 1.92 1.09 63.7 20.9
225 2 2758 50 400 0.56 0.86 67.8 2.5 4.32 2.57 2.62 2.57 0.78 39.3 28.1
225 2 2758 50 230 0.96 0.86 67.8 2.5 4.32 2.57 2.62 2.57 0.78 39.3 16.2
370 4 1388 50 400 1.1 0.71 68.0 6.8 3.67 2.35 2.43 2.29 2.55 22.1 25.8
370 4 1388 50 230 1.9 0.71 68.0 6.8 3.67 2.35 2.43 2.29 2.55 22.1 14.9
370 2 2779 50 400 0.82 0.87 74.2 4.4 5.47 2.91 2.91 2.88 1.27 19.9 21.3
370 2 2779 50 230 1.42 0.87 74.2 4.4 5.47 2.91 2.91 2.88 1.27 19.9 12.3
550 2 2813 50 400 1.23 0.85 76.5 5.4 5.77 3.27 3.27 3.15 1.87 11.6 18.1
550 2 2813 50 230 2.13 0.85 76.5 5.4 5.77 3.27 3.27 3.15 1.87 11.6 10.5
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
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Mechanical data for 1-phase asynchronous motor with steel gear
PN
[W]nP gs i v
[m/s]nA
[1/min]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
250 4 2 45 0.18 30.2 71.5 1265 307 300
250 4 2 36 0.22 37.8 57.2 1012 307 300
250 4 2 30 0.27 45.3 47.7 843 307 300
250 4 2 27 0.3 50.4 42.9 759 307 300
250 4 2 24 0.34 56.7 38.1 675 307 300
250 4 2 20 0.4 68 31.8 562 307 300
250 4 2 16 0.5 85 25.4 450 307 300
250 4 2 12 0.67 113.3 19.1 337 307 300
PN = Rated power MA = Drum motor rated torquenP = Number of poles FN = Drum motor rated belt pullgs = Gear stages MMAX/MA = Ratio of max. acceleration torque to rated torquei = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell lengthnA = Shell rated speed
Electrical data for 1-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USH ~
[V DC]CR
[µF]
250 4 1360 50 230 2.4 0.97 0.5 7.2 1.25 1.1 1.1 1.1 1.76 12.7 44.3 12
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USH ~ = Heater voltage for DC units
η = Efficiency CR = Capacitor size
JR = Rotor moment of inertia
DRUM MOTORDM SERIESDM 0113
71© 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
1000 1100 140013001200
FW [mm]
11000
12000
9000
10000
8000
7000
6000
5000
4000
TE
[N]
Belt tension depending on rated speed of shell
0 50 100 150 200 250 300 350 400 500450
nA [1/min]
11000
12000
9000
10000
7000
8000
6000
5000
3000
4000
TE
[N]
Note: The correct value for the maximum permissible belt tension is determined from the speed of the drum motor. When selecting themotor, also check whether the maximum permissible TE value fits the desired drum width (FW). The belt tension diagrams apply only tostandard shafts.
TE = Belt tensionnA = Shell rated speedFW = Drum width
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Dimensions
Drum motor
AGL
ELC C
HH
D
A-A
FA
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DM 0113 crowned 113.5 112 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
113.5 112 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
DM 0113 cylindrical 112 112 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
112 112 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
DM 0113 cylindrical + key 113 113 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
113 113 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
DRUM MOTORDM SERIESDM 0113
73© 06 | 2020 Interroll
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74 © 06 | 2020 Interroll
Practice-oriented, scalable and thought out in detail: The new drum motor DM 0138makes it easy to build a completely individual conveyor system and is dimensioned forthe higher requirements of permissible belt tension now demanded from industry andbelt manufacturers alike.
With a broader speed spectrum, the DM 0138 covers all possible applications. Theclever plug-and-play connection significantly simplifies the installation. Each motor isapproved, tested, and modularized so that it can be produced and delivered aroundthe world in the shortest amount of time.
The modular design of the DM 0138 allows a free combination of individual modulegroups, such as shaft, end housing, shell or steel gear, to perfectly meet therequirements of an application. In addition, various options, such as encoder, brake,backstop, rubber laggings, etc., as well as different accessories are available.
With the platform concept of the DM 0138, it is possible to cover all internal logisticsapplications in the food processing sector, as well as in industry, distribution andairports.
DRUM MOTORDM SERIESDM 0138
75© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38)Most of the common international voltages and frequencies are available upon request
Frequency 50 Hz
Shaft seal, internal NBR
Protection rate Motor* IP69K
Thermal protection Bi-metal switch
Operating mode S1
Ambient temperature, 3-phase motor +2 to +40 °CLow temperature ranges on request
Ambient temperature, 3-phase motorfor applications with form-fit belts orno belt
+2 to +25 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive beltsLagging for modular plastic beltsLagging for positive drive solid homogeneous belts
Sprockets Sprockets only on request
Options BackstopElectromagnetic holding brake and rectifier*Encoder*BalancingPlug connection
Oils Food-grade oils (EU, FDA, NSF H1)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
* Depending on the output and speed, the motor extends by 50 – 70 mm.
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Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
Cylindrical + key forsprockets
l l
End housing Standard l l
Shaft Standard l
Cross-drilled thread l
Gear boxes Planetary gear box l
Electrical connector Straight connector l l l
Straight hygienic connector l
Elbow connector l l
Terminal box l l l
Straight plug connection l
90° plug connection l
90° hygienic connector l
Motor winding Asynchronous motor
External seal PTFE
DRUM MOTORDM SERIESDM 0138
77© 06 | 2020 Interroll
Motor variants
Mechanical data for 3-phase asynchronous motor with steel gear
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
160 4 3 252 0.04 5.5 238 3454 307 300
160 4 3 150 0.07 9.2 142 2056 307 300
160 4 3 120 0.08 11.5 113 1645 307 300
160 4 3 100 0.1 13.9 95 1371 307 300
370 4 2 73.8 0.14 18.8 169 2452 307 300
370 4 2 63 0.16 22.0 144 2093 307 300
370 4 2 49.2 0.2 28.2 113 1635 307 300
370 4 2 42 0.24 33.1 96 1395 307 300
370 4 2 36 0.28 38.6 83 1196 307 300
370 4 2 30 0.33 46.3 69 997 307 300
370 4 2 27 0.37 51.4 62 897 307 300
370 4 2 24 0.42 57.9 55 797 307 300
370 4 2 20 0.5 69.5 46 664 307 300
370 4 2 16 0.63 86.8 37 532 307 300
370 4 2 12 0.84 115.8 28 399 307 300
370 4 1 9 1.11 154.3 22 315 307 300
550 2 2 73.8 0.28 38.7 123 1776 307 300
550 2 2 63 0.33 45.3 105 1516 307 300
550 2 2 49.2 0.42 58.0 82 1184 307 300
550 2 2 42 0.49 68.0 70 1011 307 300
550 2 2 36 0.57 79.3 60 866 307 300
550 2 2 30 0.69 95.2 50 722 307 300
550 2 2 27 0.76 105.7 45 650 307 300
550 2 2 24 0.86 119.0 40 578 307 300
550 2 2 20 1.03 142.8 33 481 307 300
550 2 2 16 1.29 178.4 27 385 307 300
550 2 2 12 1.72 237.9 20 289 307 300
550 2 1 9 2.29 317.2 16 228 307 300
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PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
750 4 2 42 0.24 33.3 194 2807 357 350
750 4 2 36 0.28 38.9 166 2406 357 350
750 4 2 30 0.34 46.7 138 2005 357 350
750 4 2 27 0.37 51.9 125 1805 357 350
750 4 2 20 0.51 70.0 92 1337 357 350
750 4 2 16 0.63 87.5 74 1069 357 350
750 4 2 12 0.84 116.7 55 802 357 350
750 4 1 9 1.12 155.6 44 633 357 350
1000 2 2 49.2 0.42 57.9 150 2169 357 350
1000 2 2 42 0.49 67.9 128 1851 357 350
1000 2 2 36 0.57 79.2 109 1587 357 350
1000 2 2 30 0.69 95.0 91 1322 357 350
1000 2 2 27 0.76 105.6 82 1190 357 350
1000 2 2 24 0.86 118.8 73 1058 357 350
1000 2 2 20 1.03 142.6 61 882 357 350
1000 2 2 16 1.29 178.2 49 705 357 350
1000 2 2 12 1.72 237.6 36 529 357 350
1000 2 1 9 2.29 316.8 29 418 357 350
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0138
79© 06 | 2020 Interroll
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
160 4 1390 50 400 0.46 0.76 0.67 3.98 3.5 1.86 2.13 1.86 1.1 60.2 30.7
160 4 1390 50 230 0.79 0.76 0.67 3.98 3.5 1.86 2.13 1.86 1.1 60.2 18.2
370 4 1389 50 400 1.01 0.75 0.71 6.48 4.07 2.24 2.28 2.00 2.5 21.1 23.7
370 4 1389 50 230 1.74 0.75 0.71 6.48 4.07 2.24 2.28 2.00 2.5 21.1 13.7
550 2 2855 50 400 1.28 0.77 0.80 4.21 5.49 2.82 3.26 2.82 1.8 11.8 17.4
550 2 2855 50 230 2.21 0.77 0.80 4.21 5.49 2.82 3.26 2.82 1.8 11.8 10.1
750 4 1400 50 400 1.86 0.77 0.77 11.45 4.47 2.29 2.41 2.07 5.1 9.1 19.4
750 4 1400 50 230 3.22 0.77 0.77 11.45 4.47 2.29 2.41 2.07 5.1 9.1 11.2
1000 2 2851 50 400 2.03 0.84 0.84 7.45 6.25 2.91 3.12 2.91 3.4 5.7 14.7
1000 2 2851 50 230 3.52 0.84 0.84 7.45 6.25 2.91 3.12 2.91 3.4 5.7 8.5
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
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DRUM MOTORDM SERIESDM 0138
80 © 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
1250 1350 165015501450
FW [mm]
12000
13000
14000
10000
11000
9000
8000
7000
6000
TE
[N]
Belt tension depending on rated speed of shell
0 50 100 150 200 250 300 350 400 500450
nA [1/min]
11000
12000
13000
14000
9000
10000
7000
8000
6000
5000
4000
TE
[N]
Note: The correct value for the maximum permissible belt tension is determined from the speed of the drum motor. When selecting themotor, also check whether the maximum permissible TE value fits the desired drum width (FW). The belt tension diagrams apply only tostandard shafts.
TE = Belt tensionnA = Shell rated speedFW = Drum width
DRUM MOTORDM SERIESDM 0138
81© 06 | 2020 Interroll
Dimensions
Drum motor
AGL
ELC C
HH
D
A-A
FA
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DM 0138 crowned 138 136 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
138 136 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73
DM 0138 cylindrical 136 136 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
136 136 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73
DM 0138 cylindrical + key 137 137 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
137 137 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73A
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DRUM MOTORDM SERIESDM 0165
82 © 06 | 2020 Interroll
Practice-oriented, scalable and thought out in detail: The new drum motor DM 0165makes it easy to build a completely individual conveyor system and is dimensioned forthe higher requirements of permissible belt tension now demanded from industry andbelt manufacturers alike.
With a broader speed spectrum, the DM 0165 covers all possible applications. Theclever plug-and-play connection significantly simplifies the installation. Each motor isapproved, tested, and modularized so that it can be produced and delivered aroundthe world in the shortest amount of time.
The modular design of the DM 0165 allows a free combination of individual modulegroups, such as shaft, end housing, shell or steel gear, to perfectly meet therequirements of an application. In addition, various options, such as encoder, brake,backstop, rubber laggings, etc., as well as different accessories are available.
With the platform concept of the DM 0165, it is possible to cover all internal logisticsapplications in the food processing sector, as well as in industry, distribution andairports.
DRUM MOTORDM SERIESDM 0165
83© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230/400 V 3-phase ±5 % (IEC 34/38) Most of the common international voltages and frequencies are availableupon request
Frequency 50 Hz
Shaft seal, internal NBR
Protection rate Motor* IP69K
Thermal protection Bi-metal switch
Operating mode S1
Ambient temperature, 3-phase motor +2 to +40 °C
Ambient temperature, 3-phase motor for applications with form-fitbelts or no belt
+2 to +25 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive beltsLagging for modular plastic beltsLagging for positive drive solid homogeneous belts
Sprockets Sprockets only on request
Options BackstopElectromagnetic holding brake and rectifier*Encoder*BalancingPlug connection (only up to 1100 W)
Oils Food-grade oils (EU, FDA, NSF H1)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
* Depending on the output and speed, the motor extends by 50 mm.
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DRUM MOTORDM SERIESDM 0165
© 06 | 2020 Interroll84
Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
Cylindrical + key forsprockets
l l
End housing Standard l l
Shaft Standard l
Cross-drilled thread l
Gear boxes Spur gear box l
Electrical connector Straight connector l l l
Straight hygienic connector l
Elbow connector l l
Terminal box l l l
Straight plug connection l
90° plug connection l
90° hygienic connector l
Motor winding Asynchronous motor
External seal PTFE
DRUM MOTORDM SERIESDM 0165
85© 06 | 2020 Interroll
Motor variants
Mechanical data for 3-phase asynchronous motor
PN
[W]np gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
370 12 3 46.56 0.084 9.8 339.6 4142 457 450
370 8 3 62.37 0.100 11.1 300.6 3666 407 400
370 8 3 46.56 0.127 14.8 224.4 2736 407 400
370 4 3 62.37 0.189 22.0 158.5 1933 407 400
370 4 3 46.56 0.254 29.5 118.3 1443 407 400
370 4 3 39.31 0.300 35.0 99.9 1218 407 400
370 4 3 31.56 0.374 43.6 80.2 978 407 400
370 4 3 24.60 0.480 55.9 62.5 762 407 400
370 4 2 19.64 0.601 70.0 50.9 621 407 400
370 4 2 14.66 0.806 93.8 38.0 464 407 400
370 4 2 12.38 0.954 111.1 32.1 391 407 400
550 6 3 62.37 0.116 13.5 365.2 4453 407 400
550 6 3 46.56 0.156 18.1 272.6 3324 407 400
750 6 3 46.56 0.156 18.1 371.6 4532 457 450
750 4 3 62.37 0.187 21.7 310.6 3787 407 400
750 4 3 46.56 0.250 29.1 231.8 2827 407 400
750 4 3 39.31 0.296 34.5 195.7 2387 407 400
750 4 3 31.56 0.369 42.9 157.1 1916 407 400
750 4 3 24.60 0.473 55.1 122.5 1494 407 400
750 4 2 19.64 0.593 69.0 99.8 1217 407 400
750 4 2 14.66 0.794 92.40 74.5 908 407 400
750 4 2 12.38 0.940 109.5 62.9 767 407 400
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DRUM MOTORDM SERIESDM 0165
© 06 | 2020 Interroll86
PN
[W]np gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
1100 4 3 46.56 0.243 28.4 348.8 4254 407 400
1100 4 3 39.31 0.288 33.6 294.5 3591 407 400
1100 4 3 31.56 0.359 41.8 236.4 2883 407 400
1100 4 3 24.60 0.461 53.7 184.3 2248 407 400
1100 4 2 19.64 0.577 67.2 150.1 1831 407 400
1100 4 2 14.66 0.773 90.1 112.1 1366 407 400
1100 4 2 12.38 0.916 106.7 94.6 1154 407 400
1100 2 3 46.56 0.525 61.1 161.7 1972 407 400
1100 2 3 39.31 0.621 72.4 136.5 1665 407 400
1100 2 3 24.60 0.993 115.7 85.4 1042 407 400
1100 2 2 19.64 1.244 144.9 69.6 849 407 400
1100 2 2 14.66 1.667 194.1 51.9 633 407 400
1100 2 2 12.38 1.974 229.9 43.9 535 407 400
1100 2 2 9.65 2.532 294.8 34.2 417 407 400
1500 4 3 31.56 0.379 44.1 305.3 3723 457 450
1500 4 3 24.60 0.486 56.6 238.0 2903 457 450
1500 4 2 19.64 0.609 70.9 193.9 2364 457 450
1500 4 2 14.66 0.816 95.0 144.7 1765 457 450
1500 4 2 12.38 0.967 112.6 122.20 1490 457 450
2200 2 3 46.56 0.524 61.0 324.3 3954 457 450
2200 2 3 39.31 0.620 72.2 273.8 3339 457 450
2200 2 3 31.56 0.773 90.0 219.8 2680 457 450
2200 2 3 24.60 0.991 115.4 171.3 2089 457 450
2200 2 2 19.64 1.242 144.6 139.6 1702 457 450
2200 2 2 14.66 1.664 193.8 104.2 1270 457 450
2200 2 2 12.38 1.971 229.5 87.9 1073 457 450
2200 2 2 9.65 2.527 294.3 68.6 836 457 450
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0165
87© 06 | 2020 Interroll
Mechanical data for 3-phase asynchronous motor (form-fit belts or without belt)
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
306 12 3 46.56 0.083 9.8 280.8 3467 457 450
306 8 3 62.37 0.100 13.5 204.2 2521 407 400
455 6 3 62.37 0.115 13.5 301.9 3727 407 400
455 6 3 46.56 0.154 18.1 225.3 2782 407 400
620 6 3 46.56 0.158 18.6 299.9 3703 457 450
620 4 3 62.37 0.187 22.1 252.3 3114 407 400
620 4 3 46.56 0.251 29.6 188.3 2325 407 400
620 4 3 39.31 0.297 35.1 159.0 1963 407 400
620 4 3 31.56 0.370 43.7 127.6 1576 407 400
620 4 3 24.60 0.475 56.0 99.5 1228 407 400
620 4 2 19.64 0.595 70.2 81.0 1000 407 400
620 4 2 14.66 0.797 94.0 60.5 747 407 400
620 4 2 12.38 0.945 111.4 51.1 630 407 400
909 4 3 46.56 0.240 28.4 288.2 3558 407 400
909 4 3 39.31 0.285 33.6 243.3 3004 407 400
909 4 3 31.56 0.355 41.8 195.3 2411 407 400
909 4 3 24.60 0.455 53.7 152.3 1880 407 400
909 4 2 19.64 0.570 67.2 124.0 1531 407 400
909 4 2 14.66 0.764 90.1 92.6 1143 407 400
909 4 2 12.38 0.905 106.7 78.2 965 407 400
909 2 3 46.56 0.521 61.4 133.0 1642 407 400
909 2 3 39.31 0.617 72.8 112.3 1386 407 400
909 2 3 24.60 0.986 116.3 70.3 868 407 400
909 2 2 19.64 1.235 145.6 57.2 707 407 400
909 2 2 14.66 1.655 195.1 42.7 527 407 400
909 2 2 12.38 1.960 231.1 36.1 445 407 400
909 2 2 9.65 2.514 296.4 28.1 347 407 400
1240 4 3 31.56 0.374 44.1 252.5 3117 457 450
1240 4 3 24.60 0.480 56.6 196.8 2430 457 450
1240 4 2 19.64 0.602 70.9 160.3 1979 457 450
1240 4 2 14.66 0.806 95.0 119.7 1477 457 450
1240 4 2 12.38 0.955 112.6 101.0 1247 457 450
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© 06 | 2020 Interroll88
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
1818 2 3 46.56 0.519 61.2 267.0 3296 457 450
1818 2 3 39.31 0.615 72.5 225.4 2783 457 450
1818 2 3 31.56 0.766 90.3 180.9 2234 457 450
1818 2 3 24.60 0.983 115.9 141.1 1741 457 450
1818 2 2 19.94 1.231 145.1 114.9 1418 457 450
1818 2 2 14.66 1.649 194.4 85.8 1059 457 450
1818 2 2 12.38 1.953 230.3 72.4 894 457 450
1818 2 2 9.65 2.505 295.3 56.5 697 457 450
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0165
89© 06 | 2020 Interroll
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
370 4 1375 50 400 1.10 0.77 0.66 11.3 3.2 1.60 1.80 1.60 2.70 29.2 37
370 4 1375 50 230 1.90 0.77 0.66 11.3 3.2 1.60 1.80 1.60 2.70 29.2 21
370 8 690 50 400 1.50 0.62 0.57 22.6 2.87 1.90 2.35 1.90 5.12 22.0 31
370 8 690 50 230 2.42 0.62 0.57 22.6 2.87 1.90 2.35 1.90 5.12 22.0 17
370 12 456 50 400 1.60 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 29
370 12 456 50 230 2.77 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 17
550 6 845 50 400 1.60 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 32
550 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 19
750 4 1355 50 400 1.80 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 52
750 4 1355 50 230 3.12 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 30
750 6 845 50 400 2.10 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 16
750 6 845 50 230 3.64 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 9
1100 2 2845 50 400 2.40 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 9
1100 2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 5
1100 4 1320 50 400 2.80 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 25
1100 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 14
1500 4 1393 50 400 3.50 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 24
1500 4 1393 50 230 6.06 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 14
2200 2 2840 50 400 4.55 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 36
2200 2 2840 50 230 7.88 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 21
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
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DRUM MOTORDM SERIESDM 0165
© 06 | 2020 Interroll90
Electrical data for 3-phase asynchronous motor (form-fit belts or without belt)
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
306 12 456 50 400 1.45 0.62 0.49 35.1 1.80 1.74 1.98 1.57 6.41 22.4 30.0
306 12 456 50 230 2.51 0.62 0.49 35.1 1.80 1.74 1.98 1.57 6.41 22.4 17.0
306 8 840 50 400 1.15 0.62 0.62 22.6 2.90 1.24 1.40 1.16 3.48 28.0 30.0
306 8 840 50 230 1.97 0.62 0.62 22.6 2.90 1.24 1.40 1.16 3.48 28.0 17.0
455 6 845 50 400 1.18 0.75 0.74 22.60 3.10 1.07 1.07 1.07 5.14 25.0 33.0
455 6 845 50 230 2.40 0.75 0.74 22.60 3.10 1.07 1.07 1.07 5.14 25.0 19.0
620 6 865 50 400 1.91 0.78 0.60 22.60 3.20 1.17 1.20 1.16 6.85 6.2 14.0
620 6 865 50 230 3.30 0.78 0.60 22.60 3.20 1.17 1.20 1.16 6.85 6.2 8.0
620 4 1378 50 400 1.48 0.80 0.76 11.30 3.60 1.26 1.49 1.07 4.30 14.4 36.0
620 4 1378 50 230 2.55 0.80 0.76 11.30 3.60 1.26 1.49 1.07 4.30 14.4 21.0
909 4 1320 50 400 2.27 0.84 0.69 11.30 3.70 1.16 1.24 1.07 6.58 8.3 24.0
909 4 1320 50 230 3.92 0.84 0.69 11.30 3.70 1.16 1.24 1.07 6.58 8.3 14.0
909 2 2860 50 400 1.91 0.86 0.80 7.30 4.60 2.48 2.64 1.74 3.04 6.2 15.0
909 2 2860 50 230 3.30 0.86 0.80 7.30 4.60 2.48 2.64 1.74 3.04 6.2 9.0
1240 4 1393 50 400 2.86 0.80 0.78 19.80 3.50 1.18 1.21 1.07 8.50 6.2 21.0
1240 4 1393 59 230 4.94 0.80 0.78 19.80 3.50 1.18 1.21 1.07 8.50 6.2 12.0
1818 2 2850 50 400 3.73 0.85 0.83 7.60 4.80 2.07 2.31 1.65 6.09 6.2 29.0
1818 2 2850 50 230 6.43 0.85 0.83 7.60 4.80 2.07 2.31 1.65 6.09 6.2 17.0
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
DRUM MOTORDM SERIESDM 0165
91© 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on drum width
12000
14000
16000
18000
20000
22000
24000
26000
28000
30000
32000
1250 1350 1450 1550 1650 1750
TE [N
]
FW [mm]
Belt tension depending on rated speed of shell
9000
11500
14000
16500
19000
21500
24000
26500
29000
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
TE [N
]
nA
[min-1]
Note: The correct value for the maximum permissible belt tension is determined from the speed of the drum motor. When selecting themotor, also check whether the maximum permissible TE value fits the desired drum width (FW). The belt tension diagrams apply only tostandard shafts.
TE = Belt tensionnA = Shell rated speedFW = Drum width
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DRUM MOTORDM SERIESDM 0165
© 06 | 2020 Interroll92
Dimensions
Drum motor
AGL
ELC C
HH
D
A-A
FA
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DM 0165 crowned 164 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
164 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
DM 0165 cylindrical 162 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
162 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
DM 0165 cylindrical + key 162 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
162 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
DRUM MOTORDM SERIESDM 0165
93© 06 | 2020 Interroll
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DRUM MOTORDM SERIESDM 0217
94 © 06 | 2020 Interroll
Practice-oriented, scalable and thought out in detail: The new drum motor DM 0217makes it easy to build a completely individual conveyor system and is dimensioned forthe higher requirements of permissible belt tension now demanded from industry andbelt manufacturers alike.
With a broader speed spectrum, the DM 0217 covers all possible applications. Theclever plug-and-play connection significantly simplifies the installation. Each motor isapproved, tested, and modularized so that it can be produced and delivered aroundthe world in the shortest amount of time.
The modular design of the DM 0217 allows a free combination of individual modulegroups, such as shaft, end housing, shell or steel gear, to perfectly meet therequirements of an application. In addition, various options, such as encoder, brake,backstop, rubber laggings, etc., as well as different accessories are available.
With the platform concept of the DM 0217, it is possible to cover all internal logisticsapplications in the food processing sector, as well as in industry, distribution andairports.
DRUM MOTORDM SERIESDM 0217
95© 06 | 2020 Interroll
Technical data
Asynchronous squirrel cage motor
Insulation class of motor windings Class F, IEC 34 (VDE 0530)
Voltage 230/400 V ±5 % (IEC 34/38) Most of the common international voltages and frequencies are availableupon request
Frequency 50 Hz
Shaft seal, internal NBR
Protection rate Motor* IP69K
Thermal protection Bi-metal switch
Operating mode S1
Ambient temperature, 3-phase motor +2 to +40 °CLow temperature ranges on request.
Ambient temperature, 3-phase motor for applications with form-fitbelts or no belt
+2 to +25 °C
* The protection rate of the cable connector may deviate.
Design variants and accessories
Laggings Lagging for friction drive beltsLagging for modular plastic beltsLagging for positive drive solid homogeneous belts
Sprockets Sprockets only on request
Options BackstopElectromagnetic holding brake and rectifier*Encoder*BalancingPlug connection (up to max. 1100 W)
Oils Food-grade oils (EU, FDA, NSF H1)
Certificate cULus safety certificates
Accessories Idler pulleys; conveyor rollers; mounting brackets; cables; inverters
* Depending on the output and speed, the motor extends by 50 mm.
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DRUM MOTORDM SERIESDM 0217
© 06 | 2020 Interroll96
Material variants
The following components can be selected for the drum motor and the electrical connection. The combination of components dependson the material used.
Component Version Aluminum Mild steel Stainless steel Brass/nickel Technopolymer
Shell Crowned l l
Cylindrical l l
Cylindrical + key l l
End housing Standard l l
Shaft Standard l
Cross-drilled thread l
Gear boxes Spur gear box l
Electrical connector Straight connector l l l
Straight hygienic connector l
Elbow connector l l
Terminal box l l l
90° hygienic connector l
Motor winding Asynchronous motor
External seal PTFE
Motor variants
Mechanical data for 3-phase asynchronous motor
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
370 8 3 62.37 0.126 11.1 300.6 2764 410 400
550 6 3 62.37 0.154 13.5 365.2 3358 410 400
550 6 3 46.56 0.207 18.1 272.6 2506 410 400
750 4 3 62.37 0.247 21.7 310.6 2856 410 400
DRUM MOTORDM SERIESDM 0217
97© 06 | 2020 Interroll
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
1100 8 2 31.11 0.254 22.3 451.8 4154 410 500
1100 4 3 46.56 0.323 28.4 348.8 3207 410 400
1100 4 3 39.31 0.382 33.62 294.5 2708 410 400
1100 4 3 31.56 0.476 41.8 263.4 2174 410 400
1100 4 3 24.60 0.611 53.7 184.3 1695 410 400
1100 4 2 19.64 0.766 67.2 150.1 1380 410 400
1100 4 2 14.66 1.026 90.1 112.1 1030 410 400
1100 4 2 12.38 1.215 106.7 94.6 870 410 400
1100 2 3 24.60 1.317 115.7 85.4 786 410 400
1100 2 2 19.64 1.650 144.9 69.6 640 410 400
1100 2 2 14.66 2.211 194.1 51.9 478 410 400
1100 2 2 12.38 2.618 229.9 43.9 403 410 400
1100 2 2 9.65 3.357 294.8 34.2 314 410 400
1500 6 2 27.53 0.397 34.9 394.5 3628 510 500
1500 4 2 31.11 0.516 45.3 303.6 2791 510 550
1500 4 2 27.53 0.583 51.2 268.7 2470 510 500
1500 4 2 20.10 0.799 70.1 196.2 1804 510 500
1500 4 2 16.80 0.956 83.9 163.9 1507 510 500
2200 4 2 31.11 0.520 45.6 442.2 4066 510 500
2200 4 2 27.53 0.587 51.6 391.4 3599 510 500
2200 4 2 20.10 0.804 70.6 285.7 2627 510 500
2200 4 2 16.80 0.963 84.5 238.8 2196 510 500
2200 2 2 27.53 1.156 101.5 198.9 1829 510 500
2200 2 2 20.10 1.583 139.0 145.2 1335 510 500
2200 2 2 16.80 1.894 166.3 121.3 1116 510 500
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© 06 | 2020 Interroll98
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
3,000 4 2 27.53 0.587 51.6 533.6 4907 510 500
3,000 4 2 20.10 0.804 70.6 389.6 3583 510 500
3,000 4 2 16.80 0.963 84.5 325.6 2994 510 500
3,000 2 2 27.53 1.163 102.1 269.5 2478 510 500
3,000 2 2 20.10 1.593 139.9 196.7 1809 510 500
3,000 2 2 16.80 1.906 167.4 164.4 1512 510 500
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
Mechanical data for 3-phase asynchronous motor (form-fit belts or without belt)
PN
[W]nP gs i v
[m/s]nA
[min-1]MA
[Nm]FN
[N]FWMIN
[mm]SLMIN
[mm]
306 8 3 62.37 0.100 13.5 204.2 2521 407 400
455 6 3 62.37 0.115 13.5 301.9 3727 407 400
455 6 3 46.56 0.154 18.1 225.3 2782 407 400
620 4 3 62.37 0.187 22.1 252.3 3114 407 400
909 4 3 46.56 0.240 28.4 288.2 3558 407 400
909 4 3 39.31 0.285 33.6 243.3 3004 407 400
909 4 3 31.56 0.355 41.8 195.3 2411 407 400
909 4 3 24.60 0.455 53.7 152.3 1880 407 400
909 4 2 19.64 0.570 67.2 124.0 1531 407 400
909 4 2 14.66 0.764 90.1 92.6 1143 407 400
909 4 2 12.38 0.905 106.7 78.2 965 407 400
909 2 3 24.60 0.986 116.3 70.3 868 407 400
909 2 2 19.64 1.235 145.6 57.2 707 407 400
909 2 2 14.66 1.655 195.1 42.7 527 407 400
909 2 2 12.38 1.960 231.1 36.1 445 407 400
909 2 2 9.65 2.514 296.4 28.1 347 407 400
PN = Rated power nA = Shell rated speednP = Number of poles MA = Drum motor rated torquegs = Gear stages FN = Drum motor rated belt pulli = Speed ratio FWMIN = Minimum drum widthv = Speed SLMIN = Minimum shell length
DRUM MOTORDM SERIESDM 0217
99© 06 | 2020 Interroll
Electrical data for 3-phase asynchronous motor
PN
[W]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/
MN
MB/MN
MP/MN
MN
[Nm]RM
[Ω]
USHΔ
[V]USHY
[V]
370 8 690 50 400 1.50 0.62 0.57 22.6 2.87 1.90 2.35 1.90 5.12 22.0 31
370 8 690 50 230 2.42 0.62 0.57 22.6 2.87 1.90 2.35 1.90 5.12 22.0 17
550 6 845 50 400 1.60 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 32
550 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 19
750 4 1355 50 400 1.80 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 52
750 4 1355 50 230 3.12 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 30
1100 2 2845 50 400 2.40 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 9
1100 2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 5
1100 4 1320 50 400 2.80 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 25
1100 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 14
1100 8 695 50 400 3.20 0.81 0.61 86.0 4.5 1.80 2.20 1.70 15.12 6.3 24
1100 8 695 50 230 5.54 0.81 0.61 86.0 4.5 1.80 2.20 1.70 15.12 6.3 14
1500 6 960 50 400 4.00 0.82 0.66 86.0 4.8 2.10 2.50 1.90 14.92 4.3 21
1500 6 960 50 230 6.93 0.82 0.66 86.0 4.8 2.10 2.50 1.90 14.92 4.3 12
1500 4 1410 50 400 3.70 0.87 0.67 49.6 5.5 2.20 2.50 1.80 10.16 3.6 17
1500 4 1410 50 230 6.41 0.87 0.67 49.6 5.5 2.20 2.50 1.80 10.16 3.6 10
2200 4 1420 50 400 5.20 0.87 0.70 60.0 5.9 2.40 2.90 2.30 14.80 3.55 24
2200 4 1420 50 230 9.01 0.87 0.70 60.0 5.9 2.40 2.90 2.30 14.80 3.55 14
2200 2 2794 50 400 5.10 0.88 0.71 26.0 6.4 2.60 3.02 2.30 7.52 2.95 20
2200 2 2794 50 230 8.83 0.88 0.71 26.0 6.4 2.60 3.02 2.30 7.52 2.95 11
3,000 4 1420 50 400 7.00 0.82 0.76 46.9 5.0 2.40 2.90 2.30 20.19 1.85 16
3,000 4 1420 50 230 12.12 0.82 0.76 46.9 5.0 2.40 2.90 2.30 20.19 1.85 9
3,000 2 2812 50 400 6.65 0.82 0.80 37.1 6.5 2.60 3.40 2.40 10.19 1.55 13
3,000 2 2812 50 230 11.52 0.82 0.80 37.1 6.5 2.60 3.40 2.40 10.19 1.55 7
PN = Rated power IS/IN = Ratio of startup current – rated currentnP = Number of poles MS/MN = Ratio of startup torque – rated torquenN = Rated speed of rotor MB/MN = Ratio of pull-out torque – rated torquefN = Rated frequency MP/MN = Ratio of pull-up torque – rated torqueUN = Rated voltage MN = Rated torque of rotorIN = Rated current RM = Branch resistance
cosφ = Power factor USHΔ = Heater voltage in delta connection
η = Efficiency USHY = Heater voltage in star connection
JR = Rotor moment of inertia
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DRUM MOTORDM SERIESDM 0217
© 06 | 2020 Interroll100
Electrical data for 3-phase asynchronous motor (form-fit belts or without belt)
PN
[W]nP UN
[V]IN
[A]cosφ η
[%]
JR
[kgcm2]IS/IN MS/MN MB/MN MP/MN RM
[Ω]
USHΔ
[V]USHY
[V]
306 8 230 1.97 0.62 0.62 22.6 2.9 1.24 1.40 1.16 28.0 17
306 8 400 1.15 0.62 0.62 22.6 2.9 1.24 1.40 1.16 28.0 30
455 6 230 2.04 0.75 0.74 22.6 3.1 1.07 1.07 1.07 25.0 19
455 6 400 1.18 0.75 0.74 22.6 3.1 1.07 1.07 1.07 25.0 33
620 4 230 2.55 0.80 0.76 11.3 3.6 1.26 1.49 1.07 14.4 15
620 4 400 1.48 0.80 0.76 11.3 3.6 1.26 1.49 1.07 14.4 26
909 4 230 3.92 0.84 0.69 11.3 3.7 1.16 1.24 1.07 8.3 14
909 4 400 2.27 0.84 0.69 11.3 3.7 1.16 1.24 1.07 8.3 24
909 2 230 3.30 0.86 0.80 7.3 4.6 2.48 2.64 1.74 6.2 9
909 2 400 1.91 0.86 0.80 7.3 4.6 2.48 2.64 1.74 6.2 15
PN = Rated power MS/MN = Ratio of startup torque – rated torquenP = Number of poles MB/MN = Ratio of pull-out torque – rated torqueUN = Rated voltage MP/MN = Ratio of pull-up torque – rated torqueIN = Rated current MN = Rated torque of rotor
cosφ = Power factor RM = Branch resistance
η = Efficiency USHΔ = Heater voltage in delta connection
JR = Rotor moment of inertia USHY = Heater voltage in star connectionIS/IN = Ratio of startup current –
rated current
DRUM MOTORDM SERIESDM 0217
101© 06 | 2020 Interroll
Belt tension diagrams
Belt tension depending on rated speed of shell
9000
11500
14000
16500
19000
21500
24000
26500
29000
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
TE [N
]
nA
[min-1]
Note: The correct value for the maximum permissible belt tension is determined from the maximum permissible TE value for the rpm ofthe drum motor. The TE value for the shell length does not have to be taken into account for the standard motor DM 0217. The belttension diagrams apply only to standard shafts.
TE = Belt tensionnA = Shell rated speedFW = Drum width
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© 06 | 2020 Interroll102
Dimensions
Drum motor
AGL
ELC C
HH
D
A-A
FA
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
DM 0217 crowned 217.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
217.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
DM 0217 cylindrical 215.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
215.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
DM 0217 cylindrical + key 215.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
215.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
DRUM MOTORDM SERIESDM 0217
103© 06 | 2020 Interroll
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DM SERIESLAGGING AND COATINGLAGGINGFor friction drive belt applications
104 © 06 | 2020 Interroll
Hygienic and loadableA lagging provides an advantage for drum motors, particularly for wet applicationsand in food processing, with its typical hygienic requirements. A lagging increases thefriction between drum motor and conveyor belt, thereby preventing slippage. On topof that, it is resistant to external influences such as oil, fuels, and other chemicals thatmay be used for cleaning. Depending on the application, different profiles areavailable: For high volumes of liquid, a longitudinal grooved lagging redirectsmoisture between belt and motor, a center V-groove ensures precise belt tracking.Laggings are available in cold and hot vulcanization, whereby the latter meetsparticularly strict hygiene requirements.
Note: It is important to incorporate a calculation of belt pull and speed that isadjusted to the greater outer diameter of the drum motor.
DM SERIESLAGGING AND COATING
LAGGINGFor friction drive belt applications
105© 06 | 2020 Interroll
Technical data
Material Hot or cold-vulcanized NBR, other materials upon request.
Temperature range –40 to +120 °C
Shore hardness 65 and 70 ± 5 Shore A
Versions
Cold vulcanization
Lagging profile Color Features Shore hardness Thickness [mm]
Smooth Black Oil- and grease-resistant 65 ± 5 Shore A 3; 4
White FDA food approved 70 ± 5 Shore A
Longitudinal grooves White FDA food approved 70 ± 5 Shore A 8
Diamond patterned Black Oil- and grease-resistant 70 ± 5 Shore A 8
Hot vulcanization
Lagging profile Color Features Shore hardness Thickness [mm]
Smooth Black Oil- and grease-resistant 65 ± 5 Shore A 2; 3; 4; 5; 6; 8; 10;12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
Longitudinal grooves Black Oil- and grease-resistant 65 ± 5 Shore A 6; 8; 10; 12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
Diamond patterned Black Oil- and grease-resistant 65 ± 5 Shore A 6; 8; 10; 12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
V-groove Black Oil- and grease-resistant 65 ± 5 Shore A 6; 8; 10; 12; 14; 16
White/blue FDA food approvedEC1935/2004 approved
70 ± 5 Shore A
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DM SERIESLAGGING AND COATINGLAGGINGFor friction drive belt applications
106 © 06 | 2020 Interroll
Dimensions
Smooth
The standard cambers of the lagging are available in the following table.
Drum motor Ø Shell[mm]
Cold vulcanization Hot vulcanization
Min./max. R[mm]
Ø A[mm]
Ø B[mm]
Min./max. R[mm]
Ø A[mm]
Ø B[mm]
DM 0080 81.5 3 87.5 86.5 2 85.5 84.0
4 89.5 88.5 6 93.5 92.0
DM 0080 oil-free 81.5 2 85.5 84.5
16 113.5 112.5
DM 0113 113.5 3 119.5 118 2 117.5 116
4 121.5 120 16 145.5 144
DM 0113 oil-free 113.5 2 117.5 116
16 145.5 144
DM 0138 138 3 144 142 2 142 140
4 146 144 16 170 168
DM 0165 164 3 170 168 2 168 166
4 172 170 16 196 194
DM 0217 217.5 3 223.5 221.5 2 221.5 219.5
4 225.5 223.5 16 249.5 247.5
DM SERIESLAGGING AND COATING
LAGGINGFor friction drive belt applications
107© 06 | 2020 Interroll
Diamond patterned
RD
D[mm]
R, cold vulcanization[mm]
R, hot vulcanization[mm]
4 8 6, 8, 10, 12, 14, 16
Note: Only possible for motors of DM series.
V-groove hot vulcanization
D
T
t
B
b
R
d
Groove R Standard[mm]
R Option[mm]
Groove Belt
T[mm]
B[mm]
D[mm]
t[mm]
b[mm]
d[mm]
K6 8 6 10 8 5 6 4 4
K8 8 6 12 8 6 8 5 5
K10 10 8 14 10 7 10 6 6
K13 12 10 17 11 9 13 7.5 8
K15 12 10 19 13 9 15 9.5 8
K17 14 12 21 13 12 17 9.5 11
Note: Only possible for motors of DM series.
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DM SERIESLAGGING AND COATINGLAGGINGFor modular plastic belt applications
108 © 06 | 2020 Interroll
Hygienic, quiet and long lifespanBased on the specifications of the specific belt manufacturer, up to 38 teeth mesh withthe profile of the most common modular plastic belts. The lagging made of hot-vulcanized NBR is suitable for applications in food processing with high hygienicrequirements: Easy to clean and extremely resistant to oil, grease and chemicals.Furthermore, it ensures smooth running and provides a long lifespan of the belt due toits low abrasion.
Note: It is important to incorporate a calculation of belt pull and speed that isadjusted to the greater outer diameter of the drum motor. Please refer to the velocityfactor (VF) in the table page 109.
DM SERIESLAGGING AND COATING
LAGGINGFor modular plastic belt applications
109© 06 | 2020 Interroll
Technical data
Material Hot vulcanized NBR
Temperature range –40 to +120 °C
Shore hardness 70 ± 5 Shore A
Colors White/blue
Approvals FDA/EC 1935/2004
Versions
PCD
OD
PCD
OD
OD = Outer diameter in mm PCD = Pitch diameter in mm
Lagging DM 0080 product selection
Belt manufacturer Series Lagging DM 0080
Z OD[mm]
PCD[mm]
VF
Ammeraal Beltech/Uni-Chains HDS60500 24 98.5 97.3 1.21
HDS61000 12 99.0 98.1 1.22
HDS62000 7 110.8 114.1 1.42
CNB 12 98.0 98.5 1.22
MPB 7 105.5 117.1 1.45
S-MPB 12 97.9 100.1 1.24
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© 06 | 2020 Interroll110
Belt manufacturer Series Lagging DM 0080
Z OD[mm]
PCD[mm]
VF
Habasit M1220/1230/1233/1234PE/AC
24 92.5 97.3 1.21
M1220/1230/1233/1234PP
24 96.0 101.0 1.25
M2510/M2511/M2514/2516
12 99.4 99.0 1.23
Intralox 800 7 105.5 116.5 1.45
1600 13 105.8 105.8 1.31
1650 13 104.9 105.8 1.31
1100 FG PE/AC 20 91.0 98.9 1.23
1100 FG PP 20 91.5 99.5 1.24
1100 FT PE/AC 20 93.5 97.3 1.21
1100 FT PP 20 94.0 98.3 1.22
Rexnord 1010 12 97.5 98.1 1.22
Scanbelt S.25-100 & 600 12 92.2 98.7 1.23
S.25-800 12 93.6 96.8 1.20
Forbo-Siegling LM14 Series 4 21 93.0 95.3 1.18
LM14 Series 2 13 107.0 107.0 1.33
LM50 Series 6 7 107.5 116.2 1.44
Lagging DM 0113 product selection
Belt manufacturer Series Lagging DM 0113
Z OD[mm]
PCD[mm]
VF
Ammeraal Beltech/Uni-Chains HDS60500 32 131.0 129.6 1.14
HDS61000 16 132.0 130.2 1.15
HDS62000 9 144.2 146.2 1.29
CNB 16 131.0 130.7 1.15
MPB 9 140.0 148.5 1.31
OPB-4 9 144.0 146.2 1.29
OPB-8 9 139.5 146.2 1.29
S-MPB 16 132.0 132.3 1.17
UNI QNB 16 131.2 130.7 1.15
X-MPB 8 152.0 165.9 1.46
DM SERIESLAGGING AND COATING
LAGGINGFor modular plastic belt applications
111© 06 | 2020 Interroll
Belt manufacturer Series Lagging DM 0113
Z OD[mm]
PCD[mm]
VF
Habasit M1220/1230/1233/1234PE/AC
32 125.0 129.6 1.14
M1220/1230/1233/1234PP
32 128.0 132.6 1.17
M2510/M2511/M2514/2516
16 132.8 131.6 1.16
M5000 9 140.0 149.0 1.31
Intralox 800 9 140.1 148.5 1.31
850 9 143.6 148.5 1.31
1600 16 130.5 130.2 1.15
1650 16 129.3 130.2 1.15
1800 8 152.0 165.9 1.46
1100 FG PE/AC 26 120.6 128.4 1.13
1100 FG PP 26 121.4 129.1 1.14
1100 FT PE/AC 27 128.0 131.0 1.15
1100 FT PP 26 124.0 127.6 1.12
Rexnord 1010 16 130.0 130.2 1.15
2010 9 138.8 147.9 1.30
Scanbelt S.25-100 & 600 16 123.0 128.2 1.13
S.25-800 16 125.8 128.3 1.13
S.50-100 & 600 9 131.2 146.8 1.29
S.50-800 9 136.0 146.2 1.29
S.50-801 9 138.0 139.0 1.22
Forbo-Siegling LM14 Series 2 16 131.5 131.5 1.16
LM50 Series 3 9 140.0 146.2 1.29
LM50 Series 6 9 137.5 146.2 1.29
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© 06 | 2020 Interroll112
Lagging DM 0138 product selection
Belt manufacturer Series Lagging DM 0138
Z OD[mm]
PDC[mm]
VF
Ammeraal Beltech/Uni-Chains HDS60500 38 155.2 153.8 1.11
HDS61000 19 156.6 154.3 1.12
HDS62000 10 160.5 161.8 1.17
CNB 19 155.5 154.9 1.12
MPB 10 156.6 164.4 1.19
OPB-4 10 160.0 161.8 1.17
OPB-8 10 155.5 161.8 1.17
S-MPB 20 165.0 164.9 1.19
Eurobelt B50 10 154.0 161.8 1.17
Habasit M1220/1230/1233/1234PE/AC
38 149.5 153.8 1.11
M1220/1230/1233/1234PP
38 154.0 158.6 1.15
M2510/M2511/M2514/2516
20 165.0 163.5 1.18
M5000 10 156.6 164.4 1.19
Intralox 800 10 156.8 164.4 1.19
1600 20 163.0 162.4 1.18
1650 20 162.0 162.4 1.18
1800 9 174.0 185.7 1.35
1100 FG PE/AC 32 150.0 157.8 1.14
1100 FG PP 32 151.0 158.8 1.15
1100 FT PE/AC 32 152.6 156.0 1.13
1100 FT PP 32 153.0 156.9 1.14
Rexnord 2010 10 156.8 165.0 1.20
Scanbelt S.25-100 & 600 19 146.5 151.9 1.10
S.25-800 20 157.8 159.8 1.16
S.50-100 & 600 11 164.5 178.2 1.29
S.50-800 10 155.2 163.9 1.19
S.50-801 10 155.0 164.0 1.19
Forbo-Siegling LM50 Series 3 10 157.0 161.8 1.17
LM50 Series 6 11 170.6 180.0 1.30
DM SERIESLAGGING AND COATING
LAGGINGFor modular plastic belt applications
113© 06 | 2020 Interroll
Lagging DM 0165 product selection
Belt manufacturer Series Lagging DM 0165
Z OD[mm]
PDC[mm]
VF
Ammeraal Beltech/Uni-Chains HDS62000 12 193.0 193.3 1.18
MPB 12 190.0 196.3 1.20
S-MPB 24 198.0 199.0 1.21
Eurobelt B50 12 187.0 193.2 1.18
Habasit M2510/M2511/M2514/2516
23 190.5 189.7 1.16
M5000 12 190.5 197.2 1.20
Intralox 800 12 190.0 196.3 1.20
850 12 187.0 196.3 1.20
1600 23 187.4 186.5 1.14
1650 23 186.3 186.4 1.14
1100 FT PP 38 184.0 186.2 1.14
Scanbelt S.50-100 & 600 12 179.0 193.0 1.18
S.50-800 12 185.0 193.2 1.18
S.50-801 12 185.0 195.6 1.19
Forbo-Siegling LM50 Series 3 12 189.0 193.2 1.18
LM50 Series 6 13 205.0 208.9 1.27
Lagging DM 0217 product selection
Belt manufacturer Series Lagging DM 0217
Z OD[mm]
PDC[mm]
VF
Ammeraal Beltech/Uni-Chains MPB 15 239.0 244.3 1.12
Intralox 800 15 239.0 244.3 1.12
1600 30 244.3 243.0 1.12
Scanbelt S.50-100 & 600 16 244.0 256.3 1.18
S.50-800 15 233.5 240.5 1.11
Forbo-Siegling LM50 Series 3 16 251.5 256.3 1.18
Z = Number of teeth PCD = Pitch diameter in mmOD = Outer diameter in mm VF = Velocity factor
Note: Only possible for motors of DM series.
If your preferred belt type or manufacturer is not listed here, please contact Interroll.
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DM SERIESLAGGING AND COATINGLAGGINGFor positive drive solid homogeneous belts
114 © 06 | 2020 Interroll
Hygienic and quietThe lagging made of Interroll Premium Hygienic PU is suitable for applications in foodprocessing with high hygienic requirements: Easy to clean and extremely resistant tooil, grease and chemicals. Furthermore, it ensures smooth running and provides a longlifespan of the belt due to its low abrasion. This lagging is available for the mostcommon positive drive solid homogeneous belts as well as for motors in applicationswith positive drive belts.
Note: It is important to incorporate a calculation of belt pull and speed that isadjusted to the greater outer diameter of the drum motor. Please refer to the velocityfactor (VF) in the table page 115.
DM SERIESLAGGING AND COATING
LAGGINGFor positive drive solid homogeneous belts
115© 06 | 2020 Interroll
Technical data
Material Interroll Premium Hygienic PU
Temperature range –40 to +80 °C
Shore hardness 82 ± 5 Shore D
Versions
OD
PCD
PCD
OD
OD = Outer diameter in mm PCD = Pitch diameter in mm
Lagging DM 0080 product selection
Belt manufacturer Series Lagging DM 0080
Z OD[mm]
PCD[mm]
VF
Intralox TD 8026 PU (endless) 13 104.2 OD + BT 1.32
Ammeraal SoliFlex PRO 2 mm (endless PU-light blue)
7 111 OD + BT 1.39
SoliFlex PRO 3 mm (endless PU-light blue)
7 111 OD + BT 1.40
Habasit CD.M25 (endless) 12 100.7 102.7 1.26
CD.M25 − Lace 12 100.7 102.7 1.26
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© 06 | 2020 Interroll116
Lagging DM 0113 product selection
Belt manufacturer Series Lagging DM 0113
Z OD[mm]
PCD[mm]
VF
Intralox TD 8026 PU (endless) 18 144.3 OD + BT 1.32
TD 8050 PU (endless) 9 142 145 1.28
Volta DD 3 mm MW/MB (endless) 9 145.5 148.5 1.31
Habasit CD.M25 (endless) 16 134.7 136.9 1.21
CD.M25 − Lace 16 134.7 136.9 1.21
CD.M50 (endless) 9 142 145 1.28
CD.M50 − Lace 9 142 145 1.28
Ammeraal SoliFlex PRO 2 mm (endless PU-light blue)
9 143.5 145.5 1.28
SoliFlex PRO 3 mm (endless PU-light blue)
9 143.5 146.5 1.29
Lagging DM 0138 product selection
Belt manufacturer Series Lagging DM 0138
Z OD[mm]
PCD[mm]
VF
Intralox TD 8026 PU (endless) 20 161.5 OD+BT
TD 8050 PU (endless) 10 158 161 1.17
Volta DD 3 mm MW/MB (endless) 10 162 165 1.2
Habasit CD.M25 (endless) 20 169 171 1.23
CD.M25 − Lace 20 169 171 1.23
CD.M50 (endless) 10 158 161 1.17
CD.M50 − Lace 10 158 161 1.17
Ammeraal SoliFlex PRO 2 mm (endless PU-light blue)
10 159.8 161.8 1.17
SoliFlex PRO 3 mm (endless PU-light blue)
10 159.8 162.8 1.18
DM SERIESLAGGING AND COATING
LAGGINGFor positive drive solid homogeneous belts
117© 06 | 2020 Interroll
Lagging DM 0165 product selection
Belt manufacturer Series Lagging DM 0165
Z OD [mm] PCD [mm] VF
Intralox TD 8050 PU (endless) 12 190.2 193.2 1.18
TD 8050 PU/XT (endless) 12 190.2 193.2 1.18
Habasit CD.M50 (endless) 12 190.2 193.2 1.18
CD.M50 − Lace 12 190.2 193.2 1.18
Ammeraal SoliFlex PRO 3 mm (endless PU-light blue)
12 192.4 195.4 1.19
SoliFlex PRO 4 mm (endless PU-light blue)
12 192.4 196.4 1.2
Z = Number of teeth VF = Velocity factorOD = Outer diameter in mm BT = Belt thicknessPCD = Reference diameter in mm
Note: Lace versions cannot be driven with our PU laggings.Only possible for motors of DM series.
If your preferred belt type or manufacturer is not listed here, please contact Interroll.
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Cable overview
Cable connectionsø2318
Fig.: Straight hygienic connector, IP69k stainless steel
27
26
27
24
Fig.: Straight connector, brass or stainless steel
25
18
25
22
Fig.: Straight EMC connector, brass or stainless steel
27
26
27
24
Fig.: Straight connector for encoder, brass or stainless steel
ø201.5
Fig.: Protective cap made of PU
20 20
10
22 32
Fig.: Elbow connector, technopolymer
ø30
24
17.5
Fig.: Elbow connector, stainless steel, also for encoders
27
31
21
49
45
Fig.: 90° hygienic connector
119© 06 | 2020 Interroll
M20x 1,5
21
45
ø95
14
C-2 42
20°
Fig.: Terminal box, stainless steel
2217
65
M20x 1,5
ø95
14
46C-2
Fig.: Terminal box, aluminum
39
72
Ø1
05
23
50
30°
M20 x 1,5
Fig.: Terminal box, technopolymer
Cable specification: Cable typesAvailable cable lengths: 1 m, 3 m, 5 m, 10 m
All cable connection dimensions are approximate.
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CABLE OVERVIEW
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120 © 06 | 2020 Interroll
Plug connection (hygienic design)
The new plug connection is the ideal solution for a quick initial installation and significantly less maintenance effort. Connecting anddisconnecting the cables to the motor is simple and can be performed safely and very quickly in just a few steps. Complete disassemblyis not needed for motor maintenance or the replacement of a damaged cable. Only the pressing screw and the shell nipple must beloosened and completely unscrewed from the shaft end. Then the connector can easily be pulled out. The assembly is just as simple, inreverse order: The connector engages in the intended position. Then the shell nipple and pressing screw are screwed in and firmlytightened to the block.
Technical data
Shaft design For shaft diameter min. 30 mm and width across flats WAF min. 25 mm
Materials Stainless steel, TPU seals
Connection Star/delta configuration with thermal controller contact (shield optional)
Cable lengths 1 m, 3 m, 5 m, 10 m
Delivery Cable not installed, screw components installed on cable
Electrical data In compliance with DIN EN 61984
Voltage 230/400 V
Amperage Max. 5 A
Temperature range +2 to +40 °CLower temperatures on request
Protection rate IP69k after complete assembly
Hygiene requirement Suitable for cleaning with high-pressure cleaner
Directives CE certified, EHEDG certified, use of chemicals permissible according to ECOLAB
Mounting tool Open-end wrench 14 mm and 20 mm
The minimum length of the drum motor with plug connection increases by 59 mm.
121© 06 | 2020 Interroll
Dimensions
18
C2,5ø23
Fig.: Straight plug connection, qualified for hygienic cleaning,IP69k, stainless steel
min. 150
18
ø23
Fig.: Mounting dimensions with a mounting tool
27
31
21
49
45
Fig.: 90° plug connection
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CABLE OVERVIEW
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Cable types of DM series
To reduce EMC emissions, please use a shielded cable for operating the motor via a frequency inverter. No halogen-free cable isavailable for motors with UL certification or an output over 1500 W.
Cable with 7 main cores
Article number 1107481 1107478 1107477 1107479 1000569 1118469
Cross section 0.5 mm2 0.75 mm2 0.75 mm2 0.75 mm2 0.75 mm2 1.3 mm2
Numeric codeand color code
Numeric code +color code
Numeric code +color code
Numeric code +color code
Numeric code +color code
Numeric code +color code
Numeric code +color code
Insulationconductors (maincores)
ETFE ETFE ETFE PP PVC ETFE
Data cores(number)
2 2 2 2 − 2
Cross section 0.5 mm2 0.5 mm2 0.5 mm2 0.5 mm2 − 0.5 mm2
Numeric codeand color code
Color code Color code Color code Color code − Color code
Insulationconductors (datacores)
ETFE ETFE ETFE PP − ETFE
Insulation of outersheath
PVC PVC PVC TPU PVC PVC
Halogen-free No No No Yes No No
Color of outersheath
Gray Gray Gray Gray Black Gray
Shielded Copper-tinned Copper-tinned − Copper-tinned − Copper-tinned
Outer diameter 7.7 ± 0.2 mm 8.4 ± 0.2 mm 7.3 ± 0.2 mm 8.4 ± 0.2 mm 7.15 ± 0.2 mm 11 ± 0.2 mm
Operatingvoltage
600 V 600 V 600 V 600 V 300/500 V 600 V
Temperaturerange
–30 to +105 °Caccording to UL
–30 to +105 °Caccording to UL
–30 to +105 °Caccording to UL
–30 to +105 °C –30 to +105 °C–40 to +80 °Caccording to UL
–30 to +105 °Caccording to UL
Approval cULus cULus cULus None cULus cULus
123© 06 | 2020 Interroll
Cable with 4 main cores
Article number 1107480 1107482 1118470
Cross section 0.75 mm2 0.75 mm2 1.3 mm2
Numeric code and color code Numeric code + color code Numeric code + color code Numeric code + color code
Insulation conductors (maincores)
ETFE PP ETFE
Data cores (number) 2 2 2
Cross section 0.5 mm2 0.5 mm2 0.5 mm2
Numeric code and color code Color code Color code Color code
Insulation conductors (data cores) ETFE PP ETFE
Insulation of outer sheath PVC TPU PVC
Halogen-free No Yes No
Color of outer sheath Gray Gray Gray
Shielded Copper-tinned Copper-tinned Copper-tinned
Outer diameter 7.6 ± 0.2 mm 7.6 ± 0.2 mm 8.0 ± 0.2 mm
Operating voltage 600 V 600 V 600 V
Temperature range –30 to +105 °C according to UL –30 to +105 °C –30 to +105 °C according to UL
Approval cULus None cULus
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CABLE OVERVIEW
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External plug connection cable types
Article number Cable length Plain cable articlenumber
Voltage selection
Straight design 90° design Asynchronous motor230 or 400 VSynchronous motor
Asynchronous motor230/400 V
61114712 61116487 1 m 1107480 l
61114713 61116488 3 m 1107480 l
61114715 61116489 5 m 1107480 l
61114716 61116490 10 m 1107480 l
61114280 61116483 1 m 1107482 l
61114281 61116484 3 m 1107482 l
61114282 61116485 5 m 1107482 l
61114283 61116486 10 m 1107482 l
61114272 61116479 1 m 1107481 l
61114273 61116480 3 m 1107481 l
61114274 61116481 5 m 1107481 l
61114275 61116482 10 m 1107481 l
61114255 61116471 1 m 1107477 l
61114256 61116472 3 m 1107477 l
61114257 61116473 5 m 1107477 l
61114258 61116474 10 m 1107477 l
61114265 61116475 1 m 1107479 l
61114266 61116476 3 m 1107479 l
61114267 61116477 5 m 1107479 l
61114268 61116478 10 m 1107479 l
125© 06 | 2020 Interroll
Connection diagrams
Abbreviations
ye/gn = yellow/green or = orangebn = brown vi = violetbk = black rd = redgy = gray wh = whitebu = blue FI = Frequency inverterTC = Thermal controller (WSK) NC = Not connectedBR = Electromagnetic brakes
Rotation
Note: The rotational direction of the drum motor is shown on the connection diagrams. The rotation indicated is correct when lookingat the motor from the connection side.
Cable connections synchronous motor
1bn
2bk
3
gyye/gn
3~ Motor
V1U1
T1 T2
5wh
4rd
L1 L3L2
TC
intern
W1
FC
M90
Fig.: 3-phase, 4+2-core cable, winding for 1 voltage, star connection
DC
5
or
6
vi
T1 T2 AC
BR
intern
TCU1 V1 W1 NC
ye/gn
NC
3~ Motor
8
wh
7
rd
4
bu
FC
L2 L3
1bn
3gy
2
bk
L1
M90B
Fig.: 3-phase, 7+2-core cable, winding for 1 voltage, star connection
Terminal box for synchronous motor
T1L3 T2L2L1
ye/gn5
rd
L1 T1 T2 B1 B2Y
6wh
W1U1 V1
3~ Motor
TC
L2 L3
3gy
2
bk
1
bn
FC
intern
M91
Fig.: 3-phase, 4+2-core cable, winding for 1 voltage, star connection
T1L3 T2L2L1
ye/gn7rd
L1 T1 T2 B1 B2Y
8wh
W1U1 V1
internTC
L2 L3
3gy
2
bk
1bn
AC
DC
6
vi
5or
3~ Motor
BR
FC
M91B
Fig.: With brake, 3-phase, 7+2 core cable, winding for 1 voltage, star connection
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CONNECTION DIAGRAMS
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Cable connections 3-phase asynchronous motor
1bn
2bk
3
gyye/gn
3~ Motor
V1U1
T1 T2
5wh
4rd
L1 L3L2
TC
intern
W1
M30
Fig.: 3-phase, 4+2 core cable, winding for 1 voltage, delta connection
1bn
2bk
3
gyye/gn
3~ Motor
V1U1
T1 T2
5wh
4rd
L1 L3L2
TC
intern
W1
M31
Fig.: 3-phase, 4+2-core cable, winding for 1 voltage,star connection
DC
5or
6
vi
T1 T2 AC
BR
intern
TCU1 V1 W1 NC
ye/gn
L1 L2 L3 NC
3~ Motor
8
wh
7rd
4bu
3gy
2bk
1bn
M30B
Fig.: With brake, 3-phase, 7+2 core cable, winding for1 voltage, delta connection
DC
5
or6vi
T1 T2 AC
BR
intern
TCU1 V1 W1 Y
ye/gn
L1 L2 L3 Y
3~ Motor
8wh
7
rd
4
bu
3
gy2bk
1
bn
M31B
Fig.: With brake, 3-phase, 7+2 core cable, winding for 1 voltage, star connection
T2
8wh
7rd
W1 W2TC
ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3gy
2bk
1bn
M34
Fig.: 3-phase, 7+2 core cable, winding for 2 voltages,delta connection
T2
8wh
7rd
W1 W2TC
ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3
gy2bk
1bn
M34
Fig.: 3-phase, 7+2-core cable, winding for 2 voltages, star connection
127© 06 | 2020 Interroll
T2
8
wh
7rd
W1 W2TC
ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3gy
2bk
1bn
M36
Fig.: 3-phase, 7+2 core cable, 2 speeds, delta connection
T2
8wh
7rd
W1 W2TC
ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3gy
2bk
1bn
M36
Fig.: 3-phase, 7+2 core cable, 2 speeds, double-star connection
Terminal box 3-phase asynchronous motor
T1L3 T2L2L1
ye/gn7rd
L1 T1 T2 B1 B2Y
8wh
W1U1U2
V1
3~ Motor
W2 V2 TC
L2 L3
5or
3
gy4bu
2bk
6vi
1bn
M44
Fig.: 3-phase, winding for 2 voltages, delta connection
T1L3 T2L2L1
ye/gn7rd
L1 T1 T2 B1 B2Y
8wh
W1U1U2
V1
3~ Motor
W2V2
TC
L2 L3
5or
3
gy4bu
2bk
6vi
1bn
M45
Fig.: 3-phase, winding for 2 voltages, star connection
T1L3 T2L2L1
ye/gn7
rd
L1 T1 T2 B1 B2Y
8wh
W1U1 V1
internTC
L2 L3
3gy
2bk
1
bn
AC
DC
6vi
5
or
3~ Motor
BR
M40B
Fig.: With brake, 3-phase, winding for 1 voltage, delta connection
T1L3 T2L2L1
ye/gn7
rd
L1 T1 T2 B1 B2Y
8
wh
W1U1 V1
internTC
L2 L3
3gy
2
bk
1
bn
AC
DC
6
vi
5
or
3~ Motor
4
bu
BRY
M41B
Fig.: With brake, 3-phase, winding for 1 voltage, star connection
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CONNECTION DIAGRAMS
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T1 L3T2 L2L1
ye/gn7rd
U2T1 T2 V1 W1U1
8wh
W1U1U2 V1
3~ Motor
W2V2TC
V2 W2
5or
3
gy4bu
2bk
6vi
1bn
M46
Fig.: 3-phase, 7+2 core cable, 2 speeds, delta connection
T1 L3T2 L2L1
ye/gn7
rd
U2T1 T2 V1 W1U1
8wh
W1U1U2 V1
3~ Motor
W2V2TC
V2 W2
5
or
3gy
4
bu2bk
6vi
1
bn
M46
Fig.: 3-phase, 7+2 core cable, 2 speeds, double-star connection
Cable connections 1-phase asynchronous motor
E10
Z1 Z2
ye/gn
T1
K
T2NL
U1 U2
543
bn bu rd gybk wh
2 61
TC
Cr
Cs
Motor1~
Fig.: 1-phase, 7-core cable
E10
Z2 Z1
ye/gn
T1
K
T2NL
U1 U2
534
bu bn rd gybk wh
2 61
TC
Cr
Cs
Motor1~
Fig.: 1-phase, 7-core cable
129© 06 | 2020 Interroll
Terminal box 1-phase asynchronous motor
E20
Z1 Z2
ye/gn
T1
K
T2
T1 T2
NL
U1 U2
543
bn bu rd gybk wh
2 61
TC
Cr
Cs
L1 B1 B2L2 L3Y
Motor1~
Fig.: 1-phase, 7-core cable
E21
Z2 Z1
ye/gn
T1
K
T2
T1 T2
NL
U1 U2
534
bu bn rd gybk wh
2 61
TC
Cr
Cs
L1 B1 B2L2 L3Y
Motor1~
Fig.: 1-phase, 7-core cable
For more information about the starting relay, see page 182
DM SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CONNECTION DIAGRAMS
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DM SERIESOPTIONS AND ACCESSORIESBACKSTOPS AND BALANCING
130 © 06 | 2020 Interroll
Backstops and balancing
Backstops
Backstops prevent a run-back of the belt and load when the power supply is off. Since such a stop is installed directly at the rotor shaftand operates mechanically, no electrical connection is required: The bearing runs only in one direction. This principle achieves a higherholding torque than an electromagnetic brake does.
Note: Backstops are available only for asynchronous drum motors.
Rotational direction looking from the connector side: Available for clockwise (standard) or counterclockwise direction.
Balancing
In principle, static or dynamic balancing can be applied - depending on requirement or motor type. The goal in each case is to reducevibrations and out-of-balance running for sensitive high speed or dynamic weighing applications. Static balancing is applied to thedrum motor shell only; therefore the result must be tested for each application. Dynamic balancing, on the other hand, includes thedrum motor rotor, shell and end housings, thus meeting a balancing grade of G2.5.
Any external modification, such as fixtures, laggings or sprockets, has an impact on the imbalance.
Technical data for dynamic balancing
End housing Stainless steel
Rubber lagging material Only hot vulcanized NBR and PU may be used
Max. balancing length FW ≤ 800 mm
131© 06 | 2020 Interroll
Electromagnetic brakes
To safely hold loads on reversible inclined and declined conveyors, electromagnetic brakes are used. They operate via rectifiers. Thebraking force is applied directly to the rotor shaft of the drum motor. When power to the motor is disrupted, the brake will closeautomatically. Special advantage: Electromagnetic brakes are quiet and operate with low wear.
Technical data
DM 0080 DM 0113 DM 0138 DM 0165 DM 0217
Rated torque M[Nm]
0.7 0.7 1.5 1.5 1.5 2.9 2.9 2.9 5.95 5.95 5.95 5.95* 12 5.95* 12 5.95*
Rated power[W]
8 10 16 17 16 25 22 22 33 33 33 33 50 33 50 33
Rated voltage[V DC]
24 104 24 104 207 24 104 207 24 104 207 24 104 104 207 207
Rated current[A]
0.33 0.096 0.66 0.163 0.077 1.0 0.211 0.11 1.38 0.32 0.16 1.38 0.48 0.32 0.24 0.16
DC switching t1[ms]
13 13 26 26 26 26 26 26 46 46 46 46 46 60 46 60
AC switching t1[ms]
80 80 200 200 200 200 200 200 260 260 260 260 260 500 260 500
Opening delay time t2[ms]
20 20 30 30 30 30 30 30 40 40 40 40 40 40 40 60
*Brake for DM 0217 for min. SL = 400 mm
Response time
The brake opening and closing response time can vary substantially depending on the following:
· Oil type and viscosity· Oil quantity in the drum motor· Ambient temperature· Internal operating temperature of the motor· Switching at input (AC switching) or at output (DC switching)
The difference between AC switching and DC switching is shown in the following table:
AC switching DC switching
Closing response time Slow Fast
Brake voltage approx. 1 V approx. 500 V
Note: For DC switching, the switching contacts must be protected against damage from high voltage.
DM SERIESOPTIONS AND ACCESSORIESELECTROMAGNETIC BRAKES
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132 © 06 | 2020 Interroll
t 1
t 2
M
t
Fig.: Closing and opening response time
t1 = Closing response timet2 = Opening response time
Reduction of braking torque
The rated braking torque is heavily influenced by the operating conditions inside the drum motor (operation in oil at hightemperatures) and the ambient temperature. To calculate the holding torque limit on the drum shell, you need to multiply the ratedtorque of the brake by the gear ratio of the drum motor. For safety reasons, the calculated brake torque has to be at least 25 %higher than the needed load torque.
133© 06 | 2020 Interroll
Rectifiers
Electromagnetic brakes on drum motors are operated via rectifiers. Different versions are available depending on the applications:Half-wave and bridge rectifiers for standard applications as well as fast acting and multiswitch rectifiers for applications in which shortopening delay times are necessary.
Note: Rectifiers, just like electromagnetic brakes, are available only for asynchronous drum motors.
Every rectifier is an external component that must be covered or installed in a control box as close to the brake as possible.
Technical data
Input voltage[V AC]
Brake voltage[V DC]
Starting voltage[V DC]
Holding voltage[V DC]
Version Application Article number
115 104 104 52 Fast acting rectifier A or B 61 011 343
230 207 207 104 Fast acting rectifier A or B 61 011 343
230 104 104 104 Half wave/bridge rectifier A or B 1 001 440
230 104 190 52 Phase rectifier A 1 001 442
400 104 180 104 Multiswitch rectifier A 1 003 326
460 104 180 104 Multiswitch rectifier A 1 003 326
460 207 207 207 Half wave/bridge rectifier A or B 1 001 441
A = Continuous operationB = Frequent starts/stops
Using a fast acting rectifier or a phase rectifier will save energy because the holding voltage is lower than the starting voltage.
Shielded cables should be used to protect against EMC.
DM SERIESOPTIONS AND ACCESSORIES
RECTIFIERS
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Dimensions
Half wave/bridge rectifier
19
C
E
B
D
A
Article number A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
1001440 34 30 25 3.5 4.5
1001441 64 30 54 4.5 5
Phase rectifier
1 2 3 4 5 6
54
9
9
30
5
4,5
1 2 3 4 65
48,6
4,5
54
5,6
15
64 17,5
135© 06 | 2020 Interroll
Fast-acting rectifier
64
48
,6
8 7 6 5 4 3 2 1
15
54
5,6
Ø
8 7 6 5 4 3 2 130
5
4,5
4,5
549
9
17,5
Multiswitch rectifier
ON
1 2 3 4
17,5
54
55,6
9
30
73,6
15
64
69
Ø4,5
54
4,5
DM SERIESOPTIONS AND ACCESSORIES
RECTIFIERS
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Connection diagram
Interroll recommends installing a switch between (3) and (4) for fast brake release.
1 2 3 4 5 6
input bridge brake
Fig.: Half-wave rectifier
1 2 3 4 5 6
input bridge brake
Fig.: Bridge rectifier
1 2 3 4 5 6
ekarb tupni
Fig.: Phase rectifier
input bridge brake justage delay time
1 2 3 4 5 6 7 8
Fig.: Fast-acting rectifier
VAC
VAC
M
1 2 3 4 5 6
Fig.: Multiswitch rectifier
137© 06 | 2020 Interroll
Encoder
If speed, direction and position of the belt or load are to be permanently monitored and controlled, the use of an encoder isrecommended. It enables a system control with closed control loop by transmitting low- to high-resolution signals to an external controlunit. An encoder is installed onto the rotor shaft or embedded in the rotor bearing and cannot be used simultaneously with a brake ora backstop. Incremental and absolute value encoders are available as encoder types.
All resolutions and speeds provided in the following table refer to the rotor shaft. The drum motor gear ratio must be considered tofind the values related to the drum shell.
Encoder types Asynchronous drummotors
Synchronous drum motors
SKF 32 incremental encoder 32 pulses l
RLS incremental encoder 64 to 2048 pulses l l
LTN resolver 2-pole resolver l l
Technical data
SKF 32 incremental encoder
Power supply Vdd = 5 − 24 V
Current consumption Max. 20 mA
Electrical interface Open collector NPN
Output increments A, B
Increments resolution 32 pulses/revolution
Max. cable length 10 m
Note: Interroll recommends the use of an optocoupler for the following reasons:
· To protect the encoder· To enable connection to other levels such as PNP· To get the maximum potential between high and low signal
RLS incremental encoder
RS422A 5 V Push-pull 24 V
Supply voltage 5 V ± 5 % 8−26 V
Power supply 35 mA 50 mA at 24 V
Increments resolution 32, 64, 128, 256, 512, 1024, 2048 32, 64, 128, 256, 512, 1024, 2048
Output signal A, /A, B, /B, Z, /Z A, /A, B, /B, Z, /Z
Max. cable length 5 m 5 m
DM SERIESOPTIONS AND ACCESSORIES
ENCODER
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138 © 06 | 2020 Interroll
LTN resolver
Power supply 7 V
Input frequency range 5 kHz / 10 kHz
Input current 58 mA / 36 mA
Number of poles 2
Transformation ratio 0.5 ± 10 %
Max. cable length 10 m
SKS36 Hiperface* (Sick/Stegman)
Power supply 7 to 12 V (recommended 8 V)
Current consumption max. 60 mA
Data transfer Hiperface
Serial data RS485
Single turn resolution 4096 positions / revolution
Sine/cosine periods per revolution 128
Max. cable length 10 m
* More information about the SKS36 Hiperface (Sick/Stegman) is available from your Interroll customer representative.
Connection diagrams
Abbreviations
ye/gn = yellow/green pk = pinkwh = white rd = redbn = brown bu = bluegn = green TC = Thermal controller (WSK)ye = yellow BR = Electromagnetic brakes() = other color NC = Not connectedgy = gray
139© 06 | 2020 Interroll
SKF 32 incremental encoder
gn
SKFEncoder
wh bn ye
VCC/V R/ohm
5 270
9 470
12 680
24 1470
+ 5 - 24V VCC
0V GND
R
A
B
R
70
RLS incremental encoder
RLSEncoder
wh gnbn ye gy rdpk bu
+ 5V VCC
0V GND
A
B
RC
RC
/A
/B
Z
/Z
The termination
can reduce noise
RC
10
nF
12
0R
71
DM SERIESOPTIONS AND ACCESSORIES
ENCODER
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140 © 06 | 2020 Interroll
LTN resolver
wh gnbn ye gypk
Ref+
Ref-
Sin
+
Sin
-
Cos+
Cos-
E(Ref+,Ref-)
E(Ref+,Ref-) =
E(Sin+,Sin-)E(Sin+,Sin-) =
E(Cos+,Cos-)
E(Cos+,Cos-) =
Tr = transformations ratio
Tr x E(Ref+,Ref-) x cosφ
Tr x E(Ref+,Ref-) x sinφ
E0 x sin(ωt)
Resolver
72
SKS36 Hiperface* (Sick/Stegman)
SK536Encoder
pk whbk bngyye
rdgnvt
bu
+ 8V VCC
0V GND
Data +
Data -
RefCosinus
RefSinus
+ Cosinus
+ Sinus
73
3V
2V
1 Periode
=360˚:128
Sin
Cos
* More information about the SKS36 Hiperface (Sick/Stegman) is available from your Interroll customer representative.
141© 06 | 2020 Interroll
Cable
Cable for incrementalencoderSKF 32
Cable for incrementalencoderRLS
Cable for resolverLTN
SKS36 Hiperface (Sick/Stegman)
Main cores (number) 4 8 6 8
Cross section 0.14 mm2 0.14 mm2 0.14 mm2 0.15 mm2
Numeric code and colorcode
Color code Color code Color code Color code
Insulation conductors(main cores)
PVC PVC PVC PP
Insulation conductors(data cores)
PVC PVC PVC PUR
Halogen-free No Yes No Yes
Color of outer sheath Gray Gray Gray Black
Shielded Copper Copper Copper Copper
Outside diameter 4.3 ± 0.3 mm 5.0 ± 0.2 mm 5.8 ± 0.3 mm 5.3 ± 0.3 mm
Operating voltage max. 250 V 524 V 350 V 250 V
Temperature range –20 to +105 °C accordingto UL
–20 to +105 °C accordingto UL
–20 to +80 °C according toUL
–20 to +80 °C according toUL
Mounting brackets
In order to securely fasten Interroll Drum Motors, the corresponding idler pulleys or motors with cable connectors or terminal boxes,suitable brackets made of stainless steel, aluminum and PE are available. It is important that the drum motors feature a continuousthreaded hole in the front shaft and idler pulleys a corresponding drilled hole in both shaft ends.
For the dimensions of shafts with threaded holes, refer to the dimensional drawings for the corresponding drum motor.
DM SERIESOPTIONS AND ACCESSORIES
MOUNTING BRACKETS
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142 © 06 | 2020 Interroll
Product selection
Drum motor Idler pulley Fastening set Material Electrical connector Article number
WAF 13.5 mm WAF 20 mm WAF 25 mm WAF 30 mm
DM 0080 A + B Aluminum Elbow connectorStraight connectorTerminal box
61008694 61113879 61113880
IM 0080 B + C Aluminum 61008696 61113885 61113886
DM 0080 A + B PE Elbow connectorStraight connectorTerminal box
61008693 61113889 61113890
IM 0080 B + C PE 61008695 61113895 61113896
DM 0080 A + B VA Elbow connectorStraight connectorTerminal box
61113943 61113944 61113945
IM 0080 B + C VA 61113946 61113947 61113948
DM 0113 A + B Aluminum Elbow connectorStraight connectorTerminal box
61008698 61115658
DM 0113 A + B Aluminum Cable connection slot 61008699 61115661
IM 0113 B + C Aluminum 61008701 61115664
DM 0113 A + B PE Elbow connectorStraight connectorTerminal box
61006805 61115659
DM 0113 A + B PE Cable connection slot 61008697 61115662
IM 0113 B + C PE 61008700 61115665
DM 0113 A + B VA Elbow connectorStraight connectorTerminal box
61115655 61115657
DM 0113 A + B VA Cable connection slot 61115656 61115660
IM 0113 B + C VA 61115654 61115663
143© 06 | 2020 Interroll
Drum motor Idler pulley Fastening set Material Electrical connector Article number
WAF 13.5 mm WAF 20 mm WAF 25 mm WAF 30 mm
DM 0138 A + B Aluminum Elbow connectorStraight connectorTerminal box
61008704 61116284
DM 0138 A + B Aluminum Cable connection slot 61103900 61116285
IM 0138 B + C Aluminum 61008706 61116286
DM 0138 A + B PE Elbow connectorStraight connectorTerminal box
61008702 61116287
DM 0138 A + B PE Cable connection slot 61100570 61116288
IM 0138 B + C PE 61008705 61116289
DM 0138 A + B VA Elbow connectorStraight connectorTerminal box
61116298 61116295
DM 0138 A + B VA Cable connection slot 61116299 61116296
IM 0138 B + C VA 61116300 61116297
DM 0165* A + B Aluminum Elbow connectorStraight connectorTerminal box
61008707
DM 0165* A + B Aluminum Cable connection slot 61103901
IM 0165* B + C Aluminum 61008708
* DM 0165 only with key flat lengths of 25 mm
WAF = Width across flats
DM SERIESOPTIONS AND ACCESSORIES
MOUNTING BRACKETS
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144 © 06 | 2020 Interroll
Mounting overview
Brackets must be mounted in the following way:
B
C
B
A
Dimensions DM 0080
FJ
L
2,5
HC
B
DI
GK
E
2,5
M
A
Fig.: Right bracket (A) aluminum or VA
GK
E
2,5
BM
H
C A
DI
J
L
F
2,5
2
Fig.: Right bracket (A) PE
Drum motor/deflection roller A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L M[mm]
DM 0080 13.5 120 85 25 62.5 20 50 40 47.5 9 15 M8 10
20 120 85 25 62.5 20 50 40 47.5 9 15 M8 10
25 120 85 25 62.5 20 50 40 47.5 9 15 M8 10
145© 06 | 2020 Interroll
GK
E
2,5
A
H
C
F
B
M
J
D
L
N
2,5
Fig.: Left bracket (B) aluminum or VA2,5
B
M
A
H
C
F J
2,5
2 L
DN
I
G
K
E
Fig.: Left bracket (B) PE
FJ
L
2,5
A
H
C
B
DN
GK
E
2,5
M
Fig.: Right bracket (C) aluminum or VA
DIN
FJ
L
2,5
AH
C
B
M
GK
E
2,5
Fig.: Right bracket (C) PE
Drum motor/idler pulley
Material A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L M[mm]
N[mm]
DM 0080 Aluminum 13.5 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
20 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
25 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
PE 13.5 120 85 25 62.5 20 50 40 42.5 13 15 M8 10 12.5
20 120 85 25 62.5 20 50 40 42.5 13 15 M8 10 12.5
25 120 85 25 62.5 20 50 40 42.5 13 15 M8 10 12.5
VA 13.5 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
20 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
25 120 85 25 62.5 20 50 40 − 13 15 M8 10 10
DM SERIESOPTIONS AND ACCESSORIES
MOUNTING BRACKETS
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146 © 06 | 2020 Interroll
DM 0113, DM 0138 and DM 0165 dimensions2,5O
M
A
HC
FJ
2,5
L
D
N
I
G
K
E
B
Fig.: Right bracket (A) aluminum or VA
E
AH
C
J
2
DI
O
MB
F2,5
L
2,5
NG
K
Fig.: Right bracket (A) PE
Drum motor/deflection roller
A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L M[mm]
N[mm]
O[mm]
DM 0113 20 190 115 55 96 30 85 56 67.5 20 15 M8 40 50 10
25 190 115 55 96 30 85 56 67.5 20 15 M8 40 50 10
DM 0138 20 200 140 55 121 30 110 67 65 20 15 M10 40 62.5 10
25 200 140 55 121 30 110 67 65 20 15 M10 40 62.5 10
DM 0165 30 240 170 55 146 30 122.5 81 100 20 27.5 M10 40 75 10
DI
JA
HC
B
GK
E
2,5
M
F
2,5
L
Fig.: Right bracket (A) aluminum or VA with cable connectionslot
I D
B
M
G
K
E
2,5
F
2,5
O
N
2L
AH
C
Fig.: Right bracket (A) PE for drum motor with cable connectionslot
147© 06 | 2020 Interroll
Drum motor/deflection roller
A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L M[mm]
N[mm]
O[mm]
DM 0113 20 190 115 55 96 30 85 56 67.5 26 15 M8 40 50 10
25 190 115 55 96 30 85 56 67.5 26 15 M8 40 50 10
DM 0138 20 200 140 55 121 30 110 67 65 20 15 M10 40 62.5 10
25 200 140 55 121 30 110 67 65 20 15 M10 40 62.5 10
DM 0165 30 240 170 55 146 30 122.5 81 100 20 27.5 M10 40 75 10
E
A H
CJ
D
OM
B
F2,5
L
2,5
NG
K
N
Fig.: Left bracket (B) aluminum or PE
2,5 O
M
AH
C
F2,5
2 L
P
D I
G
K
EB
N
J
Fig.: Left bracket (B) PE
DN
AH
C
B
K2,5
M
F
2,5
L
O
G E
P
Fig.: Right bracket (C) aluminum or PE
I
J
D
G E
F
2,5
2L
N
PK
2,5
M
B
O
AH
C
Fig.: Right bracket (C) PE
DM SERIESOPTIONS AND ACCESSORIES
MOUNTING BRACKETS
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148 © 06 | 2020 Interroll
Drum motor/idler pulley
Material A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L M[mm]
N[mm]
O[mm]
P[mm]
DM 0113 Aluminum 20 190 115 55 96 30 85 56 − 26 15 M8 40 15 10 50
25 190 115 55 96 30 85 56 − 26 15 M8 40 15 10 50
PE 20 190 115 55 96 30 85 56 60 26 15 M8 40 17.5 10 50
25 190 115 55 96 30 85 56 60 26 15 M8 40 17.5 10 50
VA 20 190 115 55 96 30 85 56 − 26 15 M8 40 15 10 50
25 190 115 55 96 30 85 56 − 26 15 M8 40 15 10 50
DM 0138 Aluminum 20 200 140 55 121 30 110 67 − 26 15 M10 40 15 10 62.5
25 200 140 55 121 30 110 67 − 26 15 M10 40 15 10 62.5
PE 20 200 140 55 121 30 110 67 62.5 26 15 M10 40 17.5 10 62.5
25 200 140 55 121 30 110 67 62.5 26 15 M10 40 17.5 10 62.5
VA 20 200 140 55 121 30 110 67 − 26 15 M10 40 15 10 62.5
25 200 140 55 121 30 110 67 − 26 15 M10 40 15 10 62.5
DM 0165 Aluminum 30 240 170 55 146 30 122.5 81 − 26 27.5 M10 40 20 10 75
149© 06 | 2020 Interroll
Plummer block
The plummer block bracket supports a simple assembly of the drum motors and idler pulleys.
Product selection
Drum motor Material Article number
WAF 13.5 mm WAF 20 mm WAF 25 WAF 30
DM 0080 Aluminum 61008580 61113900 61010381
VA 61113949 61113950 61113951
DM 0113 Aluminum − 61008581 61115653
VA − 61115651 61115652
DM 0138 Aluminum − 61008582 61116301
VA − 61116302 61116303
DM 0165 / DM 0217 Cast iron − − − 61009983
Aluminum − − − 61100431
WAF = Width across flats
DM SERIESOPTIONS AND ACCESSORIES
PLUMMER BLOCK
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150 © 06 | 2020 Interroll
Dimensions
GI
K
H
M
A
B
LL
O
D
E
F
C J
N
Drummotor/idlerpulley
Material A[mm]
B[mm]
C[mm]
D[mm]
S[mm]
F[mm]
G[mm]
H[mm]
I[mm]
J[mm]
K[mm]
L[mm]
M[mm]
N[mm]
O[mm]
DM 0080 13.5 100 10 12 35 47.5 16.5 35 4 6.5 72.5 7.5 M6 − −
20 150 15 20 51 68.5 24.5 70 5 8.5 108 12 M6 3 91
25 150 15 20 51 71 29.5 70 5 8.5 108 12 M6 3 91
DM 0113 20 150 20 15 42.5 59.5 24.5 55 5 8.5 118.5 6.5 M6 − −
25 150 20 15 40 59.5 29.5 55 5 8.5 118.5 6.5 M6 − −
DM 0138 20 150 20 15 44.5 64.5 29.5 55 5 8.5 118.5 6.5 M6 − −
25 150 20 15 44.5 64.5 29.5 55 5 8.5 118.5 6.5 M6 − −
DM 0165 /DM 0217
Aluminum 30 170 20 20 50 75 39.5 70 5 11 116 14 M8 − −
Cast iron 30 187 40 22 50 75 36 72 5 14 110 20 M10 − −
151© 06 | 2020 Interroll
DM SERIESOPTIONS AND ACCESSORIES
PLUMMER BLOCK
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DM SERIESOPTIONS AND ACCESSORIESIDLER PULLEY WITH INTEGRATED BEARINGS
152 © 06 | 2020 Interroll
Interroll deflection rollers can be used on the driven side of conveyor belts. Thedeflection roller with integrated bearings has a fixed shaft and the same dimensionsas a drum motor.
DM SERIESOPTIONS AND ACCESSORIES
IDLER PULLEY WITH INTEGRATED BEARINGS
153© 06 | 2020 Interroll
Technical data
Protection rate IP69k
Max. belt tension See equivalent drum motor
Max. belt speed See equivalent drum motor
Shell length See equivalent drum motor
Internal shaft sealing system NBR
External shaft sealing system PTFE
Design versions
For idler pulleys you can choose the following design versions:
Component Option Material
Aluminum Mild steel Stainless steel PTFE
Shell Crowned l l
Cylindrical l l
Cylindrical + key for sprockets l l
End housing l l
Shaft l
External seal PTFE l
Versions
· Laggings for friction drive belts· Laggings for modular plastic belts· Laggings for positive drive solid homogenous belts
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DM SERIESOPTIONS AND ACCESSORIESIDLER PULLEY WITH INTEGRATEDBEARINGS
© 06 | 2020 Interroll154
Dimensions
AGL
ELC C
HH
D
A-A
F A
A
øB
øA
SL=FW-2xP
FW
P P
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
IM 0080 crowned 81.5 80.5 12.5 30 25 6 3.5 FW − 7 FW + 5 FW + 30
81.5 80.5 12.5 25 20 6 3.5 FW − 7 FW + 5 FW + 30
81.5 80.5 12.5 17 13.5 6 3.5 FW − 7 FW + 5 FW + 30
IM 0080 cylindrical 81 81 12.5 30 25 6 3.5 FW − 7 FW + 5 FW + 30
81 81 12.5 25 20 6 3.5 FW − 7 FW + 5 FW + 30
81 81 12.5 17 13.5 6 3.5 FW − 7 FW + 5 FW + 30
IM 0113 crowned 113 112 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
113 112 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
IM 0113 cylindrical 112 112 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
112 112 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
IM 0113 cylindrical + key 113 113 25 30 25 10 3.5 FW − 7 FW + 13 FW + 63
113 113 25 25 20 10 3.5 FW − 7 FW + 13 FW + 63
DM SERIESOPTIONS AND ACCESSORIES
IDLER PULLEY WITH INTEGRATED BEARINGS
155© 06 | 2020 Interroll
Type A[mm]
B[mm]
C[mm]
D[mm]
F[mm]
H[mm]
P[mm]
SL[mm]
EL[mm]
AGL[mm]
IM 0138 crowned 138 136 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
138 136 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73
IM 0138 cylindrical 136 136 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
136 136 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73
IM 0138 cylindrical + key 137 137 25 30 25 15 3.5 FW − 7 FW + 23 FW + 73
137 137 25 30 20 15 3.5 FW − 7 FW + 23 FW + 73
IM 0165 crowned 164 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
164 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
IM 0165 cylindrical 162 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
162 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
IM 0165 cylindrical + key 162 162 45 40 30 20 3.5 FW − 7 FW + 33 FW + 123
162 162 25 30 25 20 3.5 FW − 7 FW + 33 FW + 83
IM 0217 crowned 217.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
217.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
IM 0217 cylindrical 215.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
215.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
IM 0217 cylindrical + key 215.5 215.5 45 40 30 21.5 5 FW − 10 FW + 33 FW + 123
215.5 215.5 45 30 25 21.5 5 FW − 10 FW + 33 FW + 123
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DRUM MOTORDP SERIESPALLET DRIVE 0080 / 0089
156 © 06 | 2020 Interroll
With the new space saving Interroll Pallet Drive, design and installation of the drivenpallet conveyors is very easy. It is the perfect single-zone drive solution for efficientspace utilization.
The high-performance asynchronous drum motor with robust multi-stage planetarygear is integrated into the Interroll Roller based on Series 3950 and is applicable forloads of up to 1,250 kg per zone.
Construction of pallet conveyors requires minimal engineering: There is no need forcomplex motor stations; the pallet rollers are driven roller-to-roller. This compact andmaintenance-free solution can be mounted directly on the floor.
DRUM MOTORDP SERIES
PALLET DRIVE 0080 / 0089
157© 06 | 2020 Interroll
Technical data
DP 0080 DP 0089
Motor diameter 80 mm 89 mm
Max. speed up to 0.2 m/s up to 0.22 m/s
Drive head Gear 5/8" z15 and z18 Gear 5/8" z15 and z18Toothed belt 8 mm z25
EL min./max. 500 − 1,500 mm 500 − 1,500 mm
Power 70 W S3 50% 70 W S3 50%
Torque 22 Nm 22 Nm
Load up to 1,250 kg up to 1,250 kg
Throughput 120 pallets/hour 120 pallets/hour
Ambient temperature –5 °C to +40 °C –5 °C to +40 °C
Motor protection rate IP54 IP54
Thermal controller Bi-metal switch Bi-metal switch
Electrical data for 3-phase asynchronous motor
PN
[kW]nP nN
[min-1]fN
[Hz]UN
[V]IN
[A]cosφ η JR
[kgcm2]IS/IN MS/MN MB/MN MP/MN MN
[Nm]RM
[Ω]
0.07 2 2889 50 400 0.33 0.56 0.54 1.25 4.2 4 4.5 4 0.23 72.7
0.07 2 2889 50 230 0.57 0.56 0.54 1.25 4.2 4 4.5 4 0.23 72.7
PN = Rated power JR = Rotor moment of inertianP = Number of poles IS/IN = Ratio of startup current – rated currentnN = Rated speed of rotor MS/MN = Ratio of startup torque – rated torquefN = Rated frequency MB/MN = Ratio of pull-out torque – rated torqueUN = Rated voltage MP/MN = Ratio of pull-up torque – rated torqueIN = Rated current MN = Rated torque of rotor
cosφ = Power factor RM = Branch resistance
η = Efficiency
Design variants and accessories
Options Electromagnetic holding brake
Certificate cULus safety certificates Ap
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DRUM MOTORDP SERIESPALLET DRIVE 0080 / 0089
© 06 | 2020 Interroll158
Dimensions
Pallet Drive
EL 15
RL = EL - 70
AGL = EL + 15
V=57
EL 15
RL = EL - 75
AGL = EL + 15
ø5
SW20
ø2
5
V=62
M12x20
øA
ø8
9
SW20
ø2
5
Type A[mm]
EL[mm]
AGL[mm]
DP 0080 80.0 RL+V+13 RL+V+28
DP 0089 89.0 RL+V+13 RL+V+28
159© 06 | 2020 Interroll
Cable overview
Cable types of DP series
Cable with 7 main cores
Article number 1107481
Cross section 0.5 mm2
Numeric code and color code Numeric code + color code
Insulation conductors (main cores) ETFE
Data cores (number) 2
Cross section 0.5 mm2
Numeric code and color code Color code
Insulation conductors (data cores) ETFE
Insulation of outer sheath PVC
Halogen-free No
Color of outer sheath Gray
Shielded Copper-tinned
Outside diameter 7.7 ± 0.2 mm
Operating voltage 600 V
Temperature range –30 to +105 °C according to UL
Approval cULus
Connection diagrams
Abbreviations
ye/gn = yellow/green or = orangebn = brown vi = violetbk = black rd = redgy = gray wh = whitebu = blue FI = Frequency inverterTC = Thermal controller (WSK) NC = Not connectedBR = Electromagnetic brakes
Rotation
Note: The rotational direction of the drum motor is shown on the connection diagrams. The rotation indicated is correct when lookingat the motor from the connection side.
DP SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMS
CABLE OVERVIEW
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DP SERIESCABLE OVERVIEW AND CONNECTION DIAGRAMSCONNECTION DIAGRAMS
160 © 06 | 2020 Interroll
Cable connections 3-phase asynchronous motor
P30B
DC
5or
6vi
T1 T2 AC
BRTC
U1 V1 W1 NC
ye/gn
L1 L2 L3 NC
8wh
7rd
4bu
3gy
2bk
1bn
+ -
3~ Motor
Fig.: With brake, 3-phase, 7+2 core cable, winding for 1 voltage, delta connection
P31B
DC
5or
6vi
T1 T2 AC
BRTC
U1 V1 W1 Y
ye/gn
L1 L2 L3 Y
8wh
7rd
4bu
3gy
2bk
1bn
+ -
3~ Motor
Fig.: With brake, 3-phase, 7+2 core cable, winding for 1 voltage, star connection
T2
8wh
7rd
W1 W2TC
ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3gy
2bk
1bn
M34
Fig.: 3-phase, 7+2 core cable, winding for 2 voltages, delta connection
T2
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ye/gn
U1 V2
L1 L3
U2V1
3~ Motor
L2 T1
6vi
5or
4bu
3
gy2bk
1bn
M34
Fig.: 3-phase, 7+2-core cable, winding for 2 voltages, star connection
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Electromagnetic brakes
The electromagnetic brake, which is available as an option, acts directly on the rotor shaft. If the power supply is interrupted, thebrake is applied and holds the Pallet Drive in position until the power supply is re-established. The load held by the brake correspondsto the maximum transport weight specified for the Pallet Drive.
Features:· Applied directly to the rotor shaft of the Pallet Drive.· Holds a load equal to the specified transport weight.· Operating temperature from –10°C to +120 °C.
Technical data
Brake type 24
Rated braking torque 2 Nm
Rated power 11 W
Rated system voltage 24 V DC
Rated current 500 mA
The installed brake disk is a wear part and has a limited service life in relation to the operating conditions. In case of premature wear,the operating conditions must be checked and evaluated. The wear parts of the brake are not included in the product warranty.
All brakes are dimensioned for start/stop operation.
The rise and fall delays of the brakes can vary significantly depending on the following factors:· Ambient temperature· Internal operating temperature of Pallet Drive
DP SERIESOPTIONS AND ACCESSORIESELECTROMAGNETIC BRAKES
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Product description
Interroll is expanding its decentralized control and drive concept, which has been usedsuccessfully for years with the Interroll 24 V DC RollerDrive and the InterrollMultiControl for zero-pressure-accumulation unit load handling. Now, the portfolioalso includes a special solution, the new Interroll Pallet Control PC 6000,for 400 V AC drive technology.
The new intelligent control unit serves as a link between the 400 V AC Pallet Driveand Interroll's proven 24 V MultiControl, which again provides the complete logic forzero-pressure-accumulation conveyors. However, this solution eliminates the need forcentralized PLC cabling and PLC programming.
The integrated soft start function reduces the starting torque, which relieves the loadon all mechanical components. This in turn provides optimum pallet acceleration. Palletoverrun after the Pallet Drive has been switched off is also regulated byPallet Control.
The new control offers many functions and supports preventive maintenance. ThePallet Control Configurator, which can be downloaded from the Interroll website,allows to easily change parameters or modify the direction of rotation via the USBconnection of the Pallet Control, without having to move and replug cables. Currentand power can be monitored and the current status is displayed. In addition, the totaloperating time of the respective Pallet Drive is displayed, which allows to preventivelyarrange the necessary maintenance. This reduces maintenance requirements andpossible downtimes to a minimum.
A thermal controller contact and continuous analysis of current consumption protectthe Pallet Drive against overload. The optional brake in the Pallet Drive is alsoactivated via Pallet Control. Alternatively, Pallet Control can be activated via other24 V digital inputs or a 0 – 10 V DC analog input.
DP SERIESOPTIONS AND ACCESSORIES
PALLET CONTROL PC 6000
163© 06 | 2020 Interroll
Technical data
Rated voltage 3 x 400 V AC 50 Hz; 24 V DC
Voltage range 380 – 420 V AC 50 Hz; 22 – 26 V DC
Current consumption max. 3 A @ 400 V AC; max. 2 A @ 24 V DCmax. 10 A @ 400 V AC; max. 2 A @ 24 V DC
Protection rate IP54
Weight 0.5 kg
Ambient temperature in operation –28 °C to +40 °C (–22 °F to +104 °F)
Ambient temperature during transportand storage
–40 °C to +80 °C (–40 °F to +176 °F)
Max. temperature change 1 K/min, 3 h, 2 cycles
Max. relative humidity 93 % at +40 °C (+104 °F), 14 days, non-condensing
Max. installation height above sea level 1,000 m. Installation in systems at an altitude above 1,000 m (3,300 ft) is possible in principle. However, thismay result in lower performance values.
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Application principlesMost of the Interroll Drum Motors are used in unit handlingconveyors that are transporting small packages, boxes,cardboard containers, small pallets or other material. Dependingon the type of application, friction drive or positive drive beltscan be used with asynchronous or with synchronous drum motors.
Examples of applications:
· Logistics, such as postal sorting and distribution centers· Airport baggage handling· Seafood, meat and poultry· Bakeries· Fruit and vegetables· Beverage and brewing industry· Snacks· Weighing equipment for packages
Friction drive belts
Friction drive belts are driven via the friction between drummotor and conveyor belt. The drum motor is normally crowned toprevent belt wander. The belt must be tensioned in order totransfer the torque from the drum motor. The top surface of thebelt can be flat, plain or have a ribbed, grooved or diamondpattern.
Lagging
Interroll offers a broad spectrum of hot and cold-vulcanizedlaggings made of different materials to increase the frictionbetween belt and drum shell. For more information, Lagging.
Positive drive belts
Modular plastic belts, solid homogeneous belts, steel mesh or wirebelts are positively driven, i.e., with no belt tension. Since the belthas hardly any direct contact with the drum shell, the heatdissipation is less effective in these applications. For this reason,the drum motor should be used with a frequency inverter that isoptimized for this application.
Positive drive belts use less power than friction drive belts,allowing longer conveyors. Because these belts are not tensioned,there is less stress on the bearings and internal parts of the drummotor resulting in a longer service life.
Interroll recommends the use of profiled lagging whereverpossible to ensure easy cleaning, evenly distributed torquetransmission and torque dampening at start-up. Stainless steelsprockets can be supplied for belts where profiled lagging is notsuitable.
Interroll offers a wide range of profiled lagging according to thebelt manufacturers’ specifications. For more information, Lagging.
Non-belt applications
For applications without a conveyor belt or with a narrow beltcovering less than 70 % of the drum motor face width, heat fromthe motor can no longer be dissipated via the belt contact. Forthese applications, we recommend using a 2-pole asynchronousdrum motor or synchronous drum motor with frequency inverter.
Examples of non-belt applications include the following:· Pallet Conveyor· V-belt drive for driving roller conveyors· Chain conveyor· Narrow belts covering less than 70 % of the shell width
For some non-belt applications the drum motor can be mountedin a non-horizontal position. For more information, page 177.
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Ambient conditions
Hygienic conditions
For food processing and other applications where hygiene isparamount we recommend the following materials, connectorsand accessories:
· Stainless steel shell· Stainless steel cover· Stainless steel shafts· External shaft seals made of PTFE· Food grade synthetic oil· NBR hot-vulcanized (FDA & EC 1935/2004)· Molded PU, Shore hardness 82D (FDA & EC 1935/2004 only)· A lagging of hot vulcanized NBR or molded PU should be
combined only with a stainless steel shell.· Diamond patterned lagging is not suitable for food processing
applications.
Cable connectors/terminal boxes and cables
All cable connectors, terminal boxes and cables are not includedin our (EC) 1935/2004 and FDA declaration. These componentsare considered "Not in direct contact with food stuffs" asdescribed in the following regulations: Commission regulation (EC)No. 2023/2006 of December 22, 2006 on good manufacturingpractice for materials and articles intended to come into contactwith food. Article 3, definition (d): "Non-food-contact side" meansthe surface of the material or article that is not directly in contactwith food.
FDA Food Code 2009: Chapter 1 - Purpose and Definitions -“Food-contact surface“ means
· (1) A surface of equipment or a utensil with which foodnormally comes into contact; or
· (2) A surface of equipment or a utensil from which food maydrain, drip, or splash:– (a) Into a food, or– (b) Onto a surface normally in contact with food.
USDA & 3A: no complianceFor food processing applications, Interroll recommends usingcable connectors and terminal boxes in stainless steel orTechnopolymer.
Hygienic designAll Interroll Drum Motors are designed in accordance with EUDirectives for Hygienic Design:
· Machinery Directive (Directive 98/37/EC) Food Machinerysection, Appendix 1, point 2.1 (to be replaced by 2006/42/EC)
· Document 13 EHEDG guideline for the hygienic design ofmachines for open processes
EHEDG-compliant drum motors
Interroll Drum Motors configured with components listed belowcomply with EHEDG, Class I “Open Equipment”. They are ideallysuited for ultra-hygienic environments and tolerate high waterpressure washing (IP69k):
· Stainless steel shell: cylindrical or crowned· Stainless steel cover· Stainless steel shafts· Shaft seals made of PTFE· Food grade synthetic oil
Conveyor frame
EHEDG design rules recommend the use of rust-free openconveyor frames to facilitate easy cleaning, wash down anddisinfection of the conveyor, drum motor and belt. The drummotor should be mounted in the conveyor frame in such a waythat there is no metal-on-metal contact between motor shaft andframe support, .e.g. by using a rubber seal between shaft andframe support. The sealing material shall be FDA andEC 1935/2004 compliant.
Cleaning materials
Cleaning specialist Ecolab has certified a 5-year minimum lifetimeof materials used by Interroll when exposed to typical cleaningand disinfecting procedures using Ecolab‘s Topax range ofproducts: P3-topax 19, P3-topax 686, P3-topax 56 and P3-topactive DES.
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High pressure cleaning
Max. 80 °C / 80 bar for PTFE sealing with IP69k
Note: Changes in ambient temperature and humidity can causecondensation and lead to water inside the terminal box(especially in stainless steel terminal boxes). For example, this canoccur when the motor is operated below 5 °C and then cleanedwith hot water or steam. Interroll recommends using the cableoption in such cases.
High temperaturesInterroll Drum Motors are generally cooled by dissipating heatthrough the contact between the surface of the drum shell andthe conveyor belt. It is essential that each drum motor has anadequate thermal gradient between the internal motor and itsambient operating temperatures.
All drum motors in the catalog are designed and tested inaccordance with EN 60034 (without lagging and with a belt) foruse at a maximum ambient temperature of +40 °C. Any materialcan be used, but stainless steel has less heat dissipation.
Laggings can cause thermal overload for positive driven belts.For this reason, use motors with frequency inverters that ensurean optimum temperature. As an alternative, it is also possible touse synchronous motors. Rubber lagging for friction drive beltscan also cause thermal overload. External cooling systems canalso be used to prevent thermal overload.
If you need a motor for applications with ambient temperaturesabove +40 °C, please contact Interroll.
Low temperaturesWhen a drum motor is operated in low temperatures (below +2 °C), consider the viscosity of the oil and temperature of themotor while it is not running. For additional information andnotes, please contact Interroll.
Anti-condensation heating for asynchronous drum motors
In ambient temperatures below +1 °C, the motor windings shouldbe heated to regulate the oil viscosity and to keep seals andinternal parts at a constant temperature.
If the motor current is switched off for some time and the ambienttemperature is very low, then the motor oil becomes viscous. Inthese conditions problems may occur when starting the motor andat temperatures of around zero frost crystals can form on thesealing surfaces, causing oil leakage. To prevent these problemsuse anti-condensation heating.
The heater applies a DC voltage to the motor winding. Thiscauses current to flow either in the two motor phases of a 3-phase motor or the main winding of a 1-phase motor. Theamperage depends on the voltage applied and the windingresistance. This current creates a power loss in the winding whichheats up the motor to a certain temperature. This temperature isdetermined by the ambient temperature and the amperage.
Information on the correct voltage is available in the motorversion tables. The values listed are average values, which can beincreased or decreased depending on the required motortemperature and the ambient temperature. Interroll stronglyrecommends determining the correct voltage by testing underactual operating conditions.
Only DC voltage may be used to heat the motor. The use of AC voltage can cause the motor to move unexpectedly, leadingto serious damage or injury.
The stationary heating system should only be used when themotor is actually idle. The heating voltage must be switched offbefore the motor is operated. This can be ensured by using simplerelays or switches.
The suggested voltages are calculated to prevent the formationof condensation. If the motor needs to be held at a specifictemperature, then the stationary heating system must be set upaccordingly. In this case, please contact your Interroll customerconsultant.
The anti-condensation heating voltage must be connected to anytwo phases of a 3-phase motor. The heating current supplied bythe heating system can be calculated as follows:
IDC
=
USHdelta
. 3
RMotor
. 2
Fig.: Delta connection
RMotor
. 2
USHstar
IDC
=
Fig.: Star connection
APPLICATION NOTESAMBIENT CONDITIONS
167© 06 | 2020 Interroll
Low noise
All Interroll Drum Motors excel with relatively low noisedevelopment and vibrations. The performance levels are notspecified or guaranteed in this catalog because they can varydepending on the type of motor, number of poles, speed andapplication. For specific low-noise applications, please contactyour Interroll customer consultant.
Altitudes above 1,000 mOperating a drum motor at an altitude of more than 1,000 mmay result in power loss and thermal overload due to the lowatmospheric pressure. This must be considered when calculatingyour power requirement. For more information, please contactyour Interroll customer consultant.
Supply voltage (asynchronous drum motors only)
Using 3-phase 50 Hz motors in a 60 Hz supply system withthe same voltage
· Motor rated: 230/400 V – 3 ph – 50 Hz· Supply voltage: 230/400 V – 3 ph – 60 Hz
Using a 3-phase 50 Hz motor in a 60 Hz supply system willincrease the frequency, and therefore the speed, by 20 %. If theother rated motor parameters are to be kept constant, a 20 %higher input voltage is required (U/f law). However, if this 20 %higher voltage is not supplied, all voltage-dependent parameterswill be affected in accordance with the following table:
System voltage = rated motor voltage
Motor data
Power P kW 100 %
Rated speed nn 1/min 120 %
Rated torque Mn Nm 83.3 %
Starting torque MA Nm 64 %
Motor data
Pull-up torque MS Nm 64 %
Pull-out torque MK Nm 64 %
Rated current IN A 96 %
Starting current IS A 80 %
Power factor cos φ 106 %
Efficiency ƞ 99.5 %
Supply voltage Motor rated
230/400 V 230/400 V
3 ph 3 ph
60 Hz 50 Hz
Using 3-phase 50 Hz motors in a 60 Hz supply system with15/20 % higher voltage
· Motor rated: 230/400 V – 3 ph – 50· Supply voltage: 276/480 V – 3 ph – 60 – 2 and 4 poles
(motor voltage + 20 %)
Using a 3-phase 50 Hz motor in a 60 Hz supply system with 20 % higher voltage will increase the frequency and thereforethe speed by 20 %, but will maintain all the rated motorparameters subject to small variations (U/f law).
Note: If the supply voltage is increased by 15 % compared tothe motor voltage, the actual motor output decreases to 92 % ofthe original motor output.
Supply voltage = 1.2 x rated motor voltage (for motors with 2and 4 poles)
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Motor data
Power P kW 100 %
Rated speed nn 1/min 120 %
Rated torque Mn Nm 100 %
Starting torque MA Nm 100 %
Pull-up torque MS Nm 100 %
Pull-out torque MK Nm 100 %
Rated current IN A 102 %
Starting current IS A 100 %
Power factor cos φ 100 %
Efficiency ƞ 98 %
Supply voltage Motor rated
230/480 V 230/400 V
3 ph 3 ph
60 Hz 50 Hz
Industrial solutionsInterroll offers a wide range of industrial solutions for its drummotors. In this chapter, only the most important solutions will beexplained.
General logistics
Conveying in logistics, warehousing and storage sectors covers awide spectrum of applications in industries, such as electronics,chemicals, food, automotive and general manufacturing. Allmotors in this catalog are suitable for general logisticsapplications.
High performance and dynamic conveying
Modern Industry today expects high efficiency and increasedproductivity as well as fast bus communication between zonesand zero maintenance. Interroll provides the perfect drives forhigh performance applications that typically use smart belts,packaging machines, weighing machines and sorting equipment.This type of equipment requires high torque, fast acceleration/deceleration, dynamic braking and bus communication. If morecontrol is needed, the motor can be fitted with an encoder to runit as a servo-drive.
APPLICATION NOTESDESIGN GUIDELINES
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Food processing
Interroll Drum Motors are ultra-hygienic and easy to clean. Alldrum motors for food processing comply with EC 1935-2004 andFDA. Interroll is a member of the EHEDG (European HygienicEngineering Design Group).
Consider the ambient conditions before choosing drum motorversions, options and accessories.
Suitable drum motors· For friction drive belts use an asynchronous drum motor.· For positive drive belts use either a drum motor for applications
with positive drive belts or no belts, or an asynchronous drummotor with frequency inverter.
· A synchronous drum motor can also be used for allapplications.
Torque transmissionFor moist or wet food applications with friction drive beltsInterroll recommends rubber lagging on the drum motor toimprove the friction between the belt and drum shell. Incontinuously wet conditions, longitudinal grooved lagging can beused to dissipate the water flow and improve the grip.
Options and accessories· Stainless steel or other materials approved for food or hygienic
applications.· Drum motors for food processing are supplied with food-grade
oil.· Interroll offers a variety of hot-vulcanized lagging materials
approved for use in food processing (FDA and EC 1935/2004).· Hot-vulcanized NBR and molded PU lagging has a longer
service life, withstands higher torques and is easier to keepclean than cold-vulcanized lagging.
Conveyor frameEHEDG design rules recommend the use of rust-free openconveyor frames to facilitate easy cleaning, wash down anddisinfection of the conveyor, drum motor and belt. The drummotor should be mounted in the conveyor frame in such a waythat there is no metal-on-metal contact between motor shaft andframe support, e.g. by using a rubber seal between shaft andframe support. The sealing material shall be FDA andEC 1935/2004 compliant.
Cleaning materialsCleaning specialist Ecolab has certified a 5-year minimum lifetimeof materials used for Interroll Drum Motors when exposed totypical cleaning and disinfecting procedures using Ecolab‘s Topaxrange of products: P3-topax 19, P3-topax 686, P3-topax 56 andP3-topactive DES.
Airport logistics
Airport applications, such as conveyors at check-in, X-Raymachines and scanning equipment, require low noise andfrequent starts and stops. Most applications use friction drivebelts made of PU, PVC or rubber.
Design guidelinesA belt conveyor is designed primarily to transport or transfermaterials from one place to another. In its simplest form, a beltconveyor normally consists of a longitudinal frame with a drummotor at one end and an idler pulley at the other end aroundwhich a continuous belt revolves. The belt, which carries thematerials, can be supported either by rollers or a steel, wood orplastic slider bed. This chapter on design guidelines is subdividedinto two sections: friction drive belt conveyors and positive drivebelt conveyors, since each type requires a different method oftorque transfer.
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Friction drive belt conveyors
1 Drum motor 6 Supporting roller2 Slider bed 7 Conveyor belt3 Tie-in roller 8 Roller4 Steering idler 9 Idler pulley5 Tensioning roller
Friction drive belt conveyors, e.g. rubber, PVC or PU flat belts,rely on high friction between the drum motor and belt andsufficient belt tension in order to transmit the torque from thedrum motor to the belt. For typical friction factors, refer to thetable page 170.
Torque transmission
Normally the steel crowned shell of the drum motor is sufficient totransmit the torque but care must be taken not to over-tensionthe belt, which could damage the drum motor shaft bearings oreven the belt itself.
Belt tension
The conveyor belt should only be tensioned in line with themanufacturer’s recommendations and the tension should only beenough to drive the belt and load without belt slip. Over-tensioning can damage the drum motor and belt. Maximum belttensions for the drum motors can be found in the product pagesof this catalog.
Fig.: Damaged drum motor due to over-tensioning
Lagging
To improve the torque transmitted from the drum motor to thebelt, rubber lagging can be applied to the drum shell to producemore grip.
A smooth lagging or a lagging with diamond pattern is wellsuited for dry applications. It is also possible to use laggings withgrooves or other laggings. Longitudinal grooved lagging isadvisable to dissipate water in food processing or wetapplications. Diamond patterned lagging can be used for non-food wet applications.
When external belt tracking devices are installed, cylindricalshells can be used to prevent opposing influences.
Additional friction factor
Depending on the belt material, the friction between conveyorbelt and drum motor can vary.
Consider the following friction factors when calculating the belttension:
Drum motorsurface
Steel Smoothlagging
Groovedlagging
Conditions Dry Wet Dry Wet
Belt material
Frictioned rubber 0.25 0.20 0.30 0.25
PVC 0.35 0.25 0.40 0.30
Polyester fabrics 0.20 0.15 0.25 0.20
Impregnationwith Ropanol
0.25 0.20 0.30 0.25
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Belt wrap angle
There is another way to improve the torque transmitted from thedrum motor to the belt: You can increase the angle of belt wraparound the drum motor. The belt wrap angle is measured indegrees. A larger belt wrap angle gives better traction betweenthe belt and drum motor, and the belt requires less belt tension. Aminimum angle of 180° is generally recommended to transfer thefull torque to the belt. Increasing the angle to 230° or more isindeed possible to reduce the belt tension and, therefore, thewear of drum motor and belt.
180°
Fig.: Minimum belt wrap angle for friction drive belt conveyors
230°
Fig.: Increased belt wrap angle for friction drive belt conveyors
Roller bed conveyor
Due to their lower friction, roller bed conveyors require lesspower, less belt tension and are therefore more efficient thanslider bed conveyors. Roller bed conveyors are especially suitablefor longer conveyors with heavy loads.
Fig.: Roller bed conveyor
Slider bed conveyor
Belt conveyors using a slider bed have more friction and requirehigher power and belt tension than belt conveyors with rollersand are therefore less efficient. However, the transported goodslie on the belt with greater stability. Due to its simple construction,it is a lower cost option than the roller bed conveyor.
Fig.: Slider bed conveyor
Drive positions
The drum motor is usually positioned at the head or dischargeend of the conveyor but can be positioned elsewhere to suit theapplication or design.
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Head driveThe head drive positioning (discharge end) is the most commonand preferred option for non-reversible conveyors and is idealbecause it is simple to design and easy to install. Furthermoremost of the belt tension is on the carrying side and allows thedrum motor to transfer its full torque to the belt.
Fig.: Non-reversible conveyor with head drive
Fig.: Optional design for non-reversible long conveyor withcenter take-up
Tail driveA conveyor's tail end (loading or receiving end) is not the idealdrive position as the drum motor is pushing the carrying side ofthe belt and more tension is applied to the return side. Therefore,the full torque of the drive may not be applied. This type of drivecan lead to belt waves (belt lifting on the top side), jumping andundesirable belt wander. If a tail drive is necessary, it isrecommended only for use with short friction drive belt conveyorsof 2 to 3 meters in length with light loads. (It is not recommendedfor positive drive belts.)
Fig.: Short friction drive belt conveyor with tail drive
Center driveA center drive can be used for longer belt conveyors where alarge diameter drum motor is required and there is insufficientspace available at the head end. The center drive can also beused for reversible conveyors because the belt tension isdistributed more evenly between the carrying and return side ofthe belt. Belt tracking issues for forward and reverse operationcan be minimized.
Fig.: Long belt conveyor with center drive
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Fig.: Center drive for long belt conveyor with increased beltwrap
Reversible driveInterroll Drum Motors are suitable for reversing unless fitted witha backstop. However, the motor control must be designed in sucha way that the drum motor is brought to a complete standstillbefore reversing, otherwise serious damage to the gear boxcould occur. Drum motors with a backstop may be used only forconveying in one direction. The direction is indicated by an arrowon the end housing.
Positive drive belt conveyors
1 Modular plastic belt2 Idler pulley with sprockets3 Support slats4 Catenary sag5 Support rollers6 Drum motor
Positive drive belt systems have a lower power consumption thanfriction drive belts, enabling longer conveyor constructions. Asthere is no belt tension, there is less stress on the drum motorbearings. Since the belt has no direct contact with the drum shell,the heat dissipation is less effective in these applications. For thisreason, the drum motor should be used with a frequency inverterthat is optimized for this application. Alternatively, motors forapplications with positive drive belts or no belts can be used.
Examples of positive driven belts include the following:
· Modular plastic belts· Positive drive solid homogeneous belts· Steel slatted belts· Steel mesh or wire belts· Toothed belt· Chain conveyor
Positive drive belt installations can be quite complex and are notdiscussed in detail in this catalog. Please refer to the beltsupplier’s instructions and contact Interroll if further advice isrequired.
Torque transmission
Drum motors for positive drive belt conveyors are normallysupplied with full-width machined rubber lagging that engagesthe profile of the conveyor belt on the underside. Alternatively, acylindrical drum shell with a laterally welded key can be suppliedenabling any type of steel, stainless steel or plastic sprocketwheels to be fitted to the shell. The number of sprockets dependson the belt width and load but there must be a minimum of three.The calculation of the number of sprockets required can be foundin the belt manufacturer’s catalog. Due to the thermal expansionof the belt, all sprockets supplied by Interroll are floating andtherefore it may be necessary to guide the belt using side guidesbuilt into the conveyor frame in order to achieve a center belttracking. As an alternative, Interroll can supply a fixed sprocketpositioned in the center of the belt.
Fig.: Belt tracking
1 Belt2 Support slats3 Wear strips4 Side supports/side guides
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Belt tension
Due to its positive drive, the conveyor belt generally requires nobelt tension and uses only the gravity from its own weight toengage the lagging or sprocket profile. On the return side, thebelt should hang loose to accommodate the changing length ofthe belt due to thermal expansion and contraction. Theinstallation and conveyor design should comply with the beltmanufacturer’s recommendations.
Fig.: Short conveyor without support rollers on the return belt
Fig.: Medium and long conveyor with catenary sag and supportrollers on the return belt
Velocity factor
The increased diameter of the drum motor when fitted withlagging or sprockets will affect the rated speed of the motorsshown in this catalog. In order to calculate the final belt speed,please use the following calculation. The velocity factor VF can befound in the Options section, page 109.
Vbelt = Vdm x VF
Vbelt = Belt speed VF = Velocity factorVdm = Rated speed of drum motor
The torque is transmitted directly from the drum shell via thelagging or indirectly through the key and sprockets to the belt.This transfers up to 97 % of the mechanical output onto the belt.In start-stop applications, the use of a soft start function orfrequency inverter will increase the lifespan of the belt, sprocketsand gear box.
Belt pull correction factor
When using lagging or sprockets, the rated belt pull of the drummotor will be reduced. The actual belt pull is calculated asfollows:
Corrected belt pull = Rated belt pull/VF
Drive positions
For positive drive belt conveyors either a head drive or centerdrive is possible.
Head driveThe drum motor should be positioned at the head (discharge end)of the conveyor so that the carrying side of the belt is pulledunder tension.
Fig.: Head drive for positive drive belt conveyors
Tail driveTail drives are not recommended. If the drum motor is located atthe tail end (loading side) of the conveyor and attempts to pushthe belt, then the belt tension at the return belt is greater than atthe carrying side of the belt. The belt "jumps" over the profile ofthe lagging or the sprockets and forms buckles in the excessivebelt length – a safe transport of the material is no longerensured.
Center driveCenter drives can be used for long unidirectional conveyors orfor reversible conveyors. In the case of reversible conveyors,great care and attention is required for their design. Pleasecontact the belt manufacturer for advice.
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Other conveyors
Inclined conveyor
Inclined conveyors require more power and higher belt tensionthan horizontal conveyors to move the same load. A backstopshould be considered for single direction inclined conveyors toprevent rollback of the belt and load.
Fig.: Inclined conveyor
Reversible inclined or declined conveyors
An electromagnetic brake should be considered to preventaccidental reversal and rollback of the belt and load. To reduceacceleration and over-run of the belt and load on a declinedconveyor calculate the power required as for an inclinedconveyor.
Knife-edge conveyor
Knife edges reduce the gap between the transfer points of twoconveyors. However, with friction drive belt conveyors, knifeedges can severely increase the belt pull and tension required toovercome the increased friction between belt and knife edge. Toreduce this friction the belt transfer angle should be increased asmuch as possible and a roller with a small diameter shouldreplace the knife edge.
Fig.: Knife-edge conveyor
Food processing conveyors
EHEDG design rules recommend the use of rust-free openconveyor frames to facilitate easy cleaning, wash down anddisinfection of the conveyor, drum motor and belt.
Fig.: Open conveyor design for hygienic cleaning
Plough and diverter units
If the drum motor is installed in a plough or diverter unit, it isfrequently installed in a vertical position. This requires ordering aspecial motor design.
Frequent starts/stops
Frequent starts and stops can cause thermal overload of themotor and premature wear of the gear box, reducing the lifespanof the drum motor. In applications such as these, Interrollrecommends the use of a frequency inverter to optimize the heatloss of the motor and a soft-start function to reduce the start-upload on the gear box. Synchronous or asynchronous drum motorswith a frequency inverter are ideal for these applications.
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ControlsInterroll supplies brakes, backstops, encoders and frequencyinverters for its range of drum motors.
What drive control system do you need?
As with any drive system, when you select a drum motor, you alsomust decide on the type and scope of control you will need tooptimize your application. You should therefore select a motorand control system that ensures efficient and trouble-freeoperation right from the outset. Interroll offers a series of user-friendly drive and control solutions in its standard product range.
Overview of controls for AC asynchronous motors
Direct connection topower supply
Direct connection topower supply
Direct connection topower supply
l
Voltage-controlledfrequency
l
Sensorless vectorcontrol
l
Control loop closed l
Overview of controls for AC asynchronous permanentmagnet motors
Frequency inverterfrom third parties orservo driver
Frequency inverteror servo driverrecommended byInterroll
Direct connection topower supply
Voltage-controlledfrequency
Sensorless vectorcontrol
l l
Control loop closed l l
Speed setting
The drum motor and therefore the conveyor belt speed will beinfluenced by the load, belt tension and rubber lagging thickness.Speeds provided in the product pages are based on rated loadand accurate to ±10 %; for more accurate speeds use afrequency inverter/drive control to overcome these influences.For precise speeds use a frequency inverter/drive controlcombined with an encoder or other feedback device. Frequencyinverters can also be used with asynchronous motors to increasethe rated speed. However, the available torque will then bereduced starting at a frequency of 50 Hz. Synchronous drummotors with a suitable frequency inverter will offer solutions formost of these issues and can increase performance, throughputand efficiency.
For asynchronous drum motor brakes and backstops, seeBackstops and balancing.
Merges transfers and in-feed control
For asynchronous drum motors use a frequency inverter with DCbraking (with or without encoder) to control the merge process.Alternatively, for precise, dynamic control and/or highthroughput, use a synchronous drum motor.
Feedback system
Use an integrated encoder or other feedback device for precisespeed and positioning data (see Encoder).
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Operating modesThe following operating modes comply with IEC 60034-1.
Continuous running duty S1
Operation at constant load which is long enough to reach athermal steady-state condition.
P
t
t
P
t
P = Power inputPW = Electrical losses
ϑ = Temperature
ϑmax= Max. temperature achieved
t = Time
The majority of Interroll Drum Motor windings with an efficiencyof over 50 % are suitable for operating mode S1 and continuousrunning duty. Please refer to the electrical data tables forstandard motors and motors for applications with positive drivebelts or no belts. The value is listed with the symbol η forefficiency.
S2 to S10
For operating modes S2 to S10, consider the duty cycles andconsult Interroll.
Mounting requirements
Horizontal mounting
A drum motor is normally mounted horizontally – parallel to theidler pulley and perpendicular to the conveyor frame – to ensurethat the belt will run centrally without belt wander.
All drum motors must be mounted within ±5° of the horizontal.
Non-horizontal mounting
This requires a special motor design. The cable connection mustalways be at the top and a specific volume of oil is also neededfor non-horizontal drum motors.
Examples· Carton turning· Plough transfer units· Deflector conveyors
Mounting brackets
The mounting brackets must be strong enough to withstand thedrum motor belt pull and its start-up torque. They must be fullysupported and fastened to the conveyor frame so that the shaftends do not move or deform. Shaft end key flats must always befully supported by the brackets.
Use the mounting brackets specified for each drum motor model– see accessories starting at Mounting brackets. A
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Axial playThe axial play between the shaft key flats and the mountingbrackets must be 1.0 mm to allow for component heat expansion.
Fig.: Maximum axial play
Torsion playThe torsion play between the shaft key flats and the mountingbrackets must be no more than 0.4 mm.
max. 0.4 mm
Fig.: Maximum torsion play
There must be no clearance between the shaft key flats andmounting bracket if the drum motor is to be used for frequentreversible operations or a large number of starts and stops.
Supported lengthAt least 80 % of the key flats must rest on the mounting bracket.
Other mounting devicesThe drum motor can also be installed directly in the conveyorframe without mounting brackets. In this case, the shafts must restin recesses in the conveyor frame that have been reinforcedaccordingly to meet all of the conditions listed above.
Belt adjustment
Drum motors for friction drive belts are normally supplied withcrowned shells in order to ensure central belt tracking andprevent misalignment of the belt during operation. However, thebelt must be checked and adjusted at its initial start up andmaintained as necessary.
Diagonal checkThe conveyor side frames must be parallel to each other andlevel on both sides ensuring the drum motor fits exactly at90 degrees square to the frame.
This can be checked using the following procedure:
· The difference in length of the two diagonals must not be morethan 0.5 %.
· The diagonals are measured from the drum motor shaft to theidler pulley shaft or from belt edge to belt edge.
Fig.: Diagonal check
Belt positionThe underside of the belt should be flush with the conveyor slideor roller bed and must not be more than 3 mm above these.
0-3 mm
Fig.: Maximum distance between belt and conveyor bed
Misaligned drum motors, belts or idler pulleys may cause highfriction and overheat the drum motor. This may also result inpremature wear of the belt and lagging.
APPLICATION NOTESDESIGN GUIDELINES
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Belt pullThe rated belt pull, power and speed for each drum motorversion are shown in this catalog.
F
You can calculate the belt pull F using the following formulas.
The formulas are only intended as guidelines since they are basedon typical operating conditions. The effect of additional frictionfrom the following factors is not taken into account:
· Hopper· Rubber seals· Cleaning devices, such as ploughs, scrapers and brushes· Friction between the product and side guides
1 Scraper2 Plough3 Hopper4 Brush
Belt pull calculation (F) according to the conveyor system
F=F0 + F1 + F2 + F3 + safety factor
Please add a safety factor of 20 % to this calculation.
Roller bed conveyor L
Pm1
Force without load
F0= 0.04·g·L·(2 Pn+Ppr)
Force to convey goods horizontally
F1=0.04·g·L·Pm1
H
Force to convey goods on incline
F2=g·H·Pm1*
Accumulation
F3=g·L·Pm1·C1
Slider bed conveyor L
Pm1
Force without load
F0= g·L·Pn·C2
Force to convey goods horizontally
F1=g·L·Pm1·C2
H
Force to convey goods on incline
F2=g·H·Pm1*
Accumulation
F3=g·L·Pm1·C1
Double slider bed conveyor L
Pm1
Pm2
Force without load
F0= g·L·Pn(C2+C4)
Force to convey goods horizontally
F1=g·L·(Pm1·C2+Pm2·C4) Ap
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Double slider bed conveyor L
Pm1
Pm2
H
Force to convey goods on incline
F2=g·H·(Pm1−Pm2)*
Accumulation
F3=g·L·(Pm1·C1+Pm2·C3)
Pn in kg/m = Belt weight per meterPpr in kg/m = Weight of rotating parts of the belt conveyor
(carrying and return section) per meter lengthPm1 in kg/m = Weight of the conveyed product on the carrying
section, for each meter of length of the belt conveyorPm2 in kg/m = Weight of the conveyed product on the return
section, for each meter of length of the belt conveyorC1 = Coefficient of friction between product and carrying
side **C2 = Coefficient of friction between carrying side and
slider bed **C3 = Coefficient of friction between return side and
product **C4 = Coefficient of friction between return side and slider
bed **L in m = Center-to-center lengthH in m = Height difference in conveyorF0 to F3 in N = Belt pull components for operating conditions showng in m/s² = 9.81
* The value F2 is negative with declined conveyors. However, to prevent over-run acceleration due to gravity,F2 should be positively calculated as forinclined conveyors.
** Information about friction factors page 170.
Coefficient of friction
Slider bed material C2, C4
Belt material PE Steel
PE 0.30 0.15
PP 0.15 0.26
POM 0.10 0.20
PVC/PU 0.30
Polyamide orpolyester
0.18
Rubber 0.40 0.40
Product material C1, C3
Belt material Steel Glass,Technopolymer
Technopolymer
PE 0.13 0.09 0.08
PP 0.32 0.19 0.17
POM 0.20 0.15 0.15
PVC/PU 0.30 0.30
Polyamide orpolyester
0.18 0.17
Rubber 0.40 0.40
Belt tensionThe following must be observed when calculating the belt tension:
· Length and width of conveyor belt· Belt type· Check the belt tension required to transport the load· Check the belt elongation necessary for the installation.
Depending on the load, the belt elongation for the assemblyshould be between 0.2 – 0.5 % of the belt length.
· The values for the belt tension and elongation are availablefrom the belt manufacturer.
· Ensure that the required belt tension does not exceed themaximum belt tension (TE) of the drum motor.
T1
T2
T1+T2 =TE
The required belt tension T1 (top side) and T2 (bottom side) canbe calculated in accordance with DIN 22101 or the CEMAstandard. Based on the information from the belt manufacturer,the actual belt tension can be roughly determined by ameasurement of the belt elongation during tensioning.
The maximum allowable belt tension (TE) of each drum motor isspecified in the drum motor tables in this catalog. Belt type, beltthickness and drum motor diameter must match the informationfrom the belt manufacturer. If the diameter of the drum motor istoo small, damage to the belt can result.
If the belt tension is too strong, it can damage the shaft bearingsand/or other internal components of the drum motor and shortenthe service life of the product.
APPLICATION NOTESDESIGN GUIDELINES
181© 06 | 2020 Interroll
Belt elongation
The belt tension is created by the force of the belt when it isstretched in longitudinal direction. To prevent damage to thedrum motor, it is absolutely necessary to measure the beltelongation and to determine the static belt tensioning force. Thecalculated belt tension must be equal to or lower than the valuesspecified in the drum motor tables in this catalog.
Conveyor belt
Idler
With increasing the distance between idler
and drum motor the belt elongates
Drum motor
Fig.: Belt elongation
Measuring the belt elongation
The belt elongation can very easily be determined using ameasuring tape. Mark the not-tensioned belt on two points in thebelt center, where the outer diameter of the drum motor and idlerpulley is the biggest due to the crowning. Measure the distancebetween the two marks parallel to the belt edge (Be0). The longerthe distance between the two marks, the more precise themeasurement of elongation will be. Now start to tension the beltand adjust it. Once the belt is adjusted and tensioned measurethe distance between the two marks again (Be). The beltelongation increases the distance.
Be [m
m]
BeO
[m
m]
BW BW
Fig.: Measuring the belt elongation
Belt elongation calculation
With the belt elongation measurement you can calculate the beltelongation in %.
Be% =
Be .100%
Be0
-100
Fig.: Formula for calculating the belt elongation in %
For the calculation of belt elongation, the following values areneeded:
· Belt width in mm (BW)· Static force per mm belt width with 1 % elongation in N/mm
(k1 %). This value is usually given in the belt data sheet or canbe requested from the belt supplier.
TE[static]
= BW . k1% . Be%
. 2
Fig.: Formula for calculating the static belt tensioning force in N
Load and loading method· Consider the method of loading, such as a feed conveyor,
hopper loading or shock loading, and adjust the required beltpull and belt tension accordingly
· Consider the type and length of the load with regard tospecific point loads and ensure that the weight of the pointload (in Newtons) never exceeds the maximum belt tension (TE)of the drum motor.
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Drum motor diameter· Choose the drum motor with the smallest diameter, but with
due consideration of all application parameters and ambientconditions
· Check the minimum flexing diameter allowed for the belt andchoose the drum motor diameter accordingly
All belts have a safe minimum diameter for normal or backflexing when used with drum motors or idler pulleys. Always referto the belt manufacturer‘s specification for this information andchoose the drum motor diameter accordingly, otherwise seriousdamage to the belt or drum motor may result. If the drum motordiameter is too small, insufficient torque will be transmitted to thebelt and belt slip or "jumping" may occur.
To illustrate: The belt shown below has cross cleats and sideframes and requires a larger diameter of drum motor than wouldbe required for a plain flat belt.
Single phase asynchronous motorsSingle phase AC motors are typically used when 3-phase voltageis not available.
Principle
Single phase AC motors have a main winding and an auxiliarywinding to create a rotating field. The phase shift between themain and auxiliary phase is created by a permanently connectedrunning capacitor.
Starting torque/starting capacitors
The starting torque can be very limited because of the imperfectrotating field:
· The starting torque of a 3-phase AC motor is typically 120 – 410 % of rated torque
· The starting torque of a 1-phase AC motor is typically 65 – 115 % of rated torque
Some 1-phase AC motors – especially in the higher power range– need an additional starting capacitor to reach a starting torqueof 150 – 200 % of the rated torque. This starting capacitorshould be the same size as the running capacitor and has to beswitched parallel to it. This should be done ideally via a current-dependent switch relay during the start-up sequence of themotor. When the right torque/current has been reached, thestarting capacitor is switched off by the relay. The capacity valueof the running capacitor is always stated on the motor type label.
Noise
1-phase motors generally have a higher noise level at zero-loadoperation compared to 3-phase motors, because of thedifference in the rotating field. Typically there is an erratic noisethat increases steadily. This does not affect the operation of thedrum motor and will normally disappear when belt tension isapplied or the drum motor is run under load. Claims cannot beaccepted due to this noise effect.
Capacitors and relays
All capacitors must be ordered separately for single phase drummotors. A suitable current-dependent relay to convert the startingcapacitor to a running capacitor can be supplied if needed. Formore information, please contact your Interroll customerconsultant. The correct installation of the starting capacitor isshown in the wiring diagram supplied with the drum motor.
Interroll strongly recommends the use of 3-phase motors, sincethey are more efficient and save energy. Improved efficiency canbe achieved by using a 3-phase motor with a frequency inverter.If a single phase supply is the only option, consider using a3-phase motor together with a frequency inverter that convertsthe single phase input voltage into a 3-phase output voltage.
Standard Interroll capacitors Article number
3 μF 1100692
4 μF 1000477
6 μF 1100821
8 μF 1100724
Note: Capacitors can have different service lives. Use only Brated capacitors.
APPLICATION NOTESMATERIAL SPECIFICATION
183© 06 | 2020 Interroll
Final design stepsBefore deciding on the final design, additional factors, such as themotor's switching frequency, still must be taken into account.When using an asynchronous drum motor for stop/starts of morethan one per minute, a frequency inverter with a ramp time≧ 0.5 s should be considered. Alternatively, use a synchronousdrum motor and frequency inverter. Choose the drum motorversion with the required belt pull, belt tension, diameter andspeed for your application. If you cannot find the required speedin the drum motor tables, use a frequency inverter and choosethe drum motor version with the closest speed or contact Interroll.The Belt Drive Matchmaker at www.interroll.com provides supportin the selection of the correct drum motor.
Material specification
Protection rateInterroll drum motors are provided with IP69k protection asstandard.
Protection against solid bodies
IP, firstnumber
Definition
5 Dust-protected
6 Dust-tight
Protection of internal equipment against harmful ingress of water
IP, secondnumber
Definition
4 Protected against spray water
5 Protected against water jets (P1 nozzle 6.3 mm, waterdelivery rate 12.5 l/min ±5 %)
6 Protected against water jets similar to marine swells (P2nozzle 12.5 mm, water delivery rate 100 l/min ±5 %)
7 Ingress of water in quantities causing harmful effects shallnot be possible when the enclosure is temporarilyimmersed in 1 m water under standardized conditions ofpressure and time
9k Protected against the effects of high-pressure liquids:
• Test with fan nozzle• Test unit on turntable (5 revolutions/minute)• Water delivery rate 14 – 16 l/min• Water pressure about 8,000 to 10,000 kPa at
80 ± 5 °C with a duration of 30 s per position• Water aimed at the housing with increased pressure
from any direction must not have any damaging effect
Lagging
NBR
This type of synthetic rubber has good wear characteristics,excellent resistance to oil, fuel, and other chemicals. On top ofthat, it is also easy to clean. Its resilience makes NBR the perfectmaterial for the rubber lagging of drum motors. It can be used inmost material handling applications. NBR withstands temperaturesfrom -40 to +120 °C, nitrile rubber is generally resistant toaliphatic hydrocarbons but, like natural rubber, can be attackedby ozone, aromatic hydrocarbons, ketones, esters and aldehydes.White NBR is accepted for the food processing industry and isoffered with FDA and EC1935/2004 approval.
PU
PU represents any polymer consisting of a chain of organic unitsjoined by urethane (carbonate) links. It is tear-resistant and issuperior to rubber. Polyurethane has outstanding resistance tooxygen, ozone, sunlight and general weather conditions. Most PUformulations offer an extremely long lifespan, good resistance toheat and cold at temperatures of between -35 and +80 °C andis offered with EC 1935/2004 and FDA approval.
Note: Minimum PU thickness 4 mm, maximum shell length (SL)1,200 mm.
Hot vulcanization
Hot vulcanized NBR rubber lagging can be used to increasefriction between the drum motor and conveyor belt for hightorque applications and to reduce belt slip. Alternatively, it canbe profiled to drive modular belts and other special applications.Due to the high temperature of the process, the lagging must beapplied to the shell before the drum motors are assembled. Theresult is a very strong bonded rubber, suitable for high torqueapplications and completely sealed to the shell. This methodguarantees a long service life and is recommended for hygienicapplications.
NBR profiled lagging is not recommended for use with solidhomogeneous belts due to the high friction that can cause thebelt to jump.
Cold vulcanization
Cold vulcanized NBR rubber lagging is used to increase thefriction between the drum shell and belt in order to reduce beltslip. The cold process requires a special adhesive (cement) to gluethe lagging onto the drum shell. Cold vulcanized white NBR isapproved by the FDA. The lagging follows the original shape ofthe drum shell (crowned or cylindrical) and is not machinedafterwards. However, the process can be applied quickly tofinished assembled drum motors and therefore is a quick andeasy solution.
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CertificationsInterroll Drum Motors can be offered certified and approvedaccording to UL 1004 for the North American market and cULfor the Canadian market.
Interroll Drum Motors for use in the food processing industry areEHEDG-compliant. The materials meet the requirements of theFDA, EC 1935/2004. Cleaning specialist Diversey has certifiedcompatibility with the products Acifoam VF10, Easyfoam VF32,Divosan QC VT50, HD Plusfoam VF1, which are used for typicalcleaning and disinfecting procedures of Interroll drum motors.
COMPETENCE CENTER
The Interroll Competence Center in Baal (near Düsseldorf)concentrates on drum motors that are employed as drivesolutions in belt conveyors in food processing and other systemsof internal logistics as well as various branches of industry. In thisproduct sector, the company is responsible within the globalInterroll Group for all technical concerns ranging fromdevelopment and application engineering to production andsupport for local Interroll companies. The production area alsoincludes the Coating Center for rubber-coated drum motors,which are intended for the hygienic production lines of the foodindustry.
Visit www.interroll.com to find your local contact person.Interroll Trommelmotoren GmbHOpelstr. 3 | 41836 Hückelhoven/Baal |Germany Tel.: +49 (0)2433 44610
LEGAL NOTICES
ContentsWe strive for the information presented to be correct, up to date andcomplete. We have carefully developed the contents of this document.Nevertheless, errors and changes are expressly subject to change.
Copyright/intellectual property rightText, images, graphics and the like, as well as their arrangement, areprotected by copyright and other protective legislation. Reproduction,modification, transfer or publication of any part or the entire content ofthis document in any form is prohibited. This document is intendedexclusively for informational purposes and for intended use and does notauthorize replication of the corresponding products. All identificationsymbols used in this document (protected trademarks, such as logos andcommercial designations) are the property of Interroll AG or theirrespective owners and may not be used, copied or disseminated withoutprior written permission.
About InterrollThe Interroll Group is a globally leading provider of solutionsfor material handling. The company was founded in 1959 andhas been listed on the SIX Swiss Exchange since 1997. Interrollsupplies system integrators and machine builders with a broadproduct range of platform-based products and services in thecategories "Rollers" (conveyor rollers), "Drives" (motors anddrives for conveyor systems), "Conveyors & Sorters“ as well as"Pallet & Carton Flow” (flow storage systems). Solutions fromInterroll are used by express and postal services, in e-commerce, in airports and in the areas of food & beverage,fashion, automotive and other industries. The company countsleading brands, such as Amazon, Bosch, Coca-Cola, DHL,Nestlé, Procter & Gamble, Siemens, Walmart, or Zalando,among its users. Interroll, with its headquarters in Switzerland,features a global network of 34 companies with annualrevenues of roughly 559.7 million francs and 2,400 employees(2019).
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