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CastleLoc P Cervical Plate System Low Profile Cervical Plate System Designed for Patient Comfort Surgical Technique

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Page 1: CastleLoc P Cervical Plate System - Aegis Spineaegisspine.com/.../09/...Anterior-Cervical-Plate-System-Aegis-0908.pdf · The CastleLoc-P Anterior Cervical Plate System is intended

CastleLoc –P Cervical Plate SystemLow Profile Cervical Plate System

Designed for Patient Comfort

Surgical Technique

Page 2: CastleLoc P Cervical Plate System - Aegis Spineaegisspine.com/.../09/...Anterior-Cervical-Plate-System-Aegis-0908.pdf · The CastleLoc-P Anterior Cervical Plate System is intended

2LKSTD-A011(Rev.1508)

Page 3: CastleLoc P Cervical Plate System - Aegis Spineaegisspine.com/.../09/...Anterior-Cervical-Plate-System-Aegis-0908.pdf · The CastleLoc-P Anterior Cervical Plate System is intended

Introduction CastleLoc –P Cervical Plate System 4

Implant

Instrument List 5

Surgical Technique

Step 1 - Patient Position and Surgical Approach 9

Step 2 - Measuring Size 10

Step 3 - Plate Contouring 11

Step 4 - Plate Positioning 12

Step 5 - Plate Fixation 13

Step 6 - Pathway Guide for Screw Insertion (Optional) 14

Step 7.1 - Select Drill Guide 15

Step 7.2 - Drill Screw Holes 16

Step 8 - Insert Plate Screws 17

Step 9 - Locking 18

Implant Removal 19

Order Information 20

Instruction For Use 24

Table of Contents

3LKSTD-A011(Rev.1508)

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The CastleLoc-P Anterior Cervical Plate System implants consist of plates and plate screws. All

components are manufactured from titanium alloy (Ti-6Al-4V). The plates are available in lengths

ranges from 17-97mm to accommodate one to four segments of fixation. The system also

includes 3.5mm and 4.0mm titanium alloy screws which are available in lengths ranging from

12mm-18mm.

INDICATIONS

The CastleLoc-P Anterior Cervical Plate System is intended for anterior screw fixation to the

cervical spine (C2-C7). The System is indicated for use in the immobilization and stabilization of

the spine as an adjunct to fusions in patients with:

Degenerative disc disease (as defined by neck pain of discogenic origin with degeneration of the

disc confirmed by patient history and radiographic studies),

Spondylolisthesis,

Trauma (i.e. fractures or dislocations),

Tumors,

Deformity (defined as kyphosis, lordosis, or scoliosis),

Pseudoarthrosis,

Failed previous fusion,

Spinal stenosis.

CastleLoc –P Cervical Plate System

Introduction

4LKSTD-A011(Rev.1508)

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CastleLoc –P Cervical Plate System

Plate

• Low profile with proven strength

• Lowest profile: 1.7mm

1-4 levels

One-step locking

• Rotational anti-pull out clip secures screws to the plate, eliminating the need for anadditional locking or blocking mechanism

• The one-step locking allows quicker construction.

Implant

5

3.5mm 4.0mm

<Fixed angle>

3.5mm 4.0mm

<Variable angle>

Screw

• Color coded

• Fixed / Variable type

• Screw lengths from 12 mm – 18 mm

in 2mm increments

• 3.5 mm / 4.0 mm diameters

• Self-drilling / Self-tapping

LKSTD-A011(Rev.1508)

<Self -dri l l ing> <Self -tapping>

Fixed ScrewCephalad / Caudal angulation Medial / Lateral angulation

Variable ScrewCephalad / Caudal angulation Medial / Lateral angulation

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Awl

CP02-0101

Plate Bender

CP02-0701

Caliper

CP02-0702

Drill Guide Fixed

CP02-0201

Drill Guide Variable

CP02-0202

Pin Holder

CP02-0704

Instrument

6

Plate Holder

CP02-0703

Prefixation Pin

CP02-0705

Punch Awl

CP02-0102

(Optional)

LKSTD-A011(Rev.1508)

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Quick Coupling Handle

CP02-0501

Lock Remover

CP02-0801

Screw Driver

CP02-0601

Instrument

7

Drill Bit 12mm

CP02-0312

Drill Bit 14mm

CP02-0314

Lock Driver

CP02-0602

Container (Cover)

CP02-0001

Container (Base)

CP02-0002

LKSTD-A011(Rev.1508)

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Upper Tray

CP02-0003

Lower Tray

CP02-0004

Trays with Instrument

8LKSTD-A011(Rev.1508)

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Step 1 – Patient Position and Surgical

Approach

Place patient in supine posit ion. Either a r ight or lef t

approach can be used considering patient condit ion and

surgeons preference. Place a thick pad under the

patient’s neck for cervical spine reduction. Prepare

surgical site. Implantat ion of cervical plate follows

dissection, removal of disc and osteophytes for bone

graf t insert ion.

Figure 1

Surgical Technique

LKSTD-A011(Rev.1508) 9

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Step 2 – Measuring Size

Plate size is measured with a caliper af ter bone graf t

and decompression is completed.

Instruments

CP02-0702 Caliper

Figure 2

Surgical Technique

10LKSTD-A011(Rev.1508)

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Step 3 – Plate Contouring

Contour plate with a plate bender according to the

lordotic curvature. The CaslteLoc Anterior Cervical

Plate is provided with a pre-machined lordotic curve.

I f required, the plate may be contoured to increase the

amount of lordotic curvature (Figure 3) or decrease

the amount of lordotic curvature (Figure 4) by using

the Plate Bender. A gradual bend should be made

over the entire length of the plate and abrupt changes

in curvature should be avoided.

Instruments

CP02-0701 Plate bender

<Increase lordotic curvature> <Decrease lordotic curvature>

Note : Repeated bending may weaken the plate.

Figure 4Figure 3

Surgical Technique

LKSTD-A011(Rev.1508) 11

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Step 4 – Plate Positioning

Place the plate on the medial l ine on vertebral body

using a Plate Holder.

Instruments

CP02-0703 Plate Holder

Figure 5

Surgical Technique

LKSTD-A011(Rev.1508) 12

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Step 5 – Plate Fixation

Prefixation Pin can be placed in the plate to provide temporary

fixation while drilling and placing bone screws.

Pin Holder allows easy insertion into the bone. (Figure 6) Place

one or two temporary Prefixation Pins in the screw holes. Once

seated, a Prefixation Pin may be disengaged from the Pin Holder

by applying upward pressure on the locking sleeve.

Instruments

CP02-0705 Pref ixation Pin

CP02-0704 Pin Holder

Figure 6

Surgical Technique

LKSTD-A011(Rev.1508) 13

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Step 6 – Pathway Guide for Screw

Insertion (Optional)

Pierce the cort ical bone with Awl through the holes of

cervical plate to guide the pathway of the screw.

Instruments

CP02-0101 Awl

CP02-0102 Punch Awl (available upon request)

Figure 7

Note : Punch Awl is available upon request

Surgical Technique

Figure 8

14LKSTD-A011(Rev.1508)

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Step 7.1 – Select Drill Guide

Choose either f ixed angle or variable angle Dril l Guide.

The color band on the Dril l Guide corresponds to the

color of the screws associated with each guide.

Instruments

CP02-0202 Dril l Guide Variable

CP02-0201 Dril l Guide Fixed

Figure 9

Surgical Technique

<Variable angle>

3.5mm 4.0mm3.5mm 4.0mm

<Fixed angle>

LKSTD-A011(Rev.1508) 15

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Step 7.2 – Drill Screw Holes

Attach a Dril l Bit to a Quick Coupling Handle. Dril l

through cort ical bone by insert the dri l l bit into the barrel

of the Dril l Guide.

Instruments

CP02-0202 Dril l Guide Variable

CP02-0201 Dril l Guide Fixed

CP02-0501 Quick Coupling Handle

CP02-0312 Dril l Bit 12mm

CP02-0314 Dril l Bit 14mm(Optional)

Note : The stopper on the Dril l Bits is the indicator of

appropriate depth.

Figure 10

Surgical Technique

LKSTD-A011(Rev.1508) 16

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Step 8 – Insert Plate Screws

Plate screws are available in four conf igurat ions. Select

appropriate length screws and insert the screws using

the Screw Driver.

Repeat for all screw holes af ter removing the Pref ixation

Pins.

Instruments

CP02-0601 Screw Driver

Note : 3.5 mm

should be used at

f irst so that 4.0mm

screw can be used

as an emergent

measure.

Final plate screw

t ightening should be

done slowly. Care

should be taken not

to over t ighten plate

screws.

Fluoroscopic

imaging should be

considered to

confirm plate screw

depth and

orientat ion to ensure

important structures

are not at r isk.

Refer to the ordering

information (page 20)

of implant for

selection of plate

screw type Figure 11

Surgical Technique

LKSTD-A011(Rev.1508) 17

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Step 9 – Locking

All screws should be secured to the vertebral bodies

before beginning the locking procedure.

Rotate the lock with Lock Driver unti l the lock stops at

the convex surface.

Repeat for all screw holes af ter insert all of the screws.

Instruments

CP02-0602 Lock Driver

Surgical Technique

<Unlock> <Lock>

LKSTD-A011(Rev.1508) 18

Figure 12 Figure 13

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Implant Removal(Optional)

Use the Lock Driver to unlock.

In case of the Lock Driver is not working properly, l i f t the

lock on the plate using the Lock Remover.

Undo the plate screws using a Screw Driver

Instruments

CP02-0602 Lock Driver

CP02-0801 Lock Remover

CP02-0601 Plate Screw Driver

Figure 14

Surgical Technique

LKSTD-A011(Rev.1508) 19

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1.1) Self-drilling Fixed Type

No. Cat. No.Size

ColorD L

1 6607-3512 3.5 12.0 Purple

2 6607-3514 3.5 14.0 Purple

3 6607-3516 3.5 16.0 Purple

4 6607-3518 3.5 18.0 Purple

5 6607-4012 4.0 12.0 Green

6 6607-4014 4.0 14.0 Green

7 6607-4016 4.0 16.0 Green

8 6607-4018 4.0 18.0 Green

Ordering Information

LKSTD-A011(Rev.1508) 20

1.2) Self-drilling Variable Type

No. Cat. No.Size

ColorD L

9 6608-3512 3.5 12.0 None

10 6608-3514 3.5 14.0 None

11 6608-3516 3.5 16.0 None

12 6608-3518 3.5 18.0 None

13 6608-4012 4.0 12.0 Gold

14 6608-4014 4.0 14.0 Gold

15 6608-4016 4.0 16.0 Gold

16 6608-4018 4.0 18.0 Gold

Screw

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21

1.3) Self-tapping Fixed Type

No. Cat. No.Size

ColorD L

17 6601-3512 3.5 12.0 Purple

18 6601-3514 3.5 14.0 Purple

19 6601-3516 3.5 16.0 Purple

20 6601-3518 3.5 18.0 Purple

21 6601-4012 4.0 12.0 Green

22 6601-4014 4.0 14.0 Green

23 6601-4016 4.0 16.0 Green

24 6601-4018 4.0 18.0 Green

1.4) Self-tapping Variable Type

No. Cat. No.Size

ColorD L

25 6602-3512 3.5 12.0 None

26 6602-3514 3.5 14.0 None

27 6602-3516 3.5 16.0 None

28 6602-3518 3.5 18.0 None

29 6602-4012 4.0 12.0 Gold

30 6602-4014 4.0 14.0 Gold

31 6602-4016 4.0 16.0 Gold

32 6602-4018 4.0 18.0 Gold

LKSTD-A011(Rev.1508)

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2.1) 1 Level

No. Cat. No.Size

ColorL

1 6711-1719 19.0 Blue

2 6711-1721 21.0 Blue

3 6711-1723 23.0 Blue

4 6711-1725 25.0 Blue

5 6711-1727 27.0 Blue

6 6711-1729 29.0 Blue

7 6711-1731 31.0 Blue

8 6711-1733 33.0 Blue

9 6711-1735 35.0 Blue

Ordering Information

22LKSTD-A011(Rev.1508)

2.2) 2 Level

No. Cat. No.Size

ColorL

10 6712-1735 35.0 Blue

11 6712-1737 37.0 Blue

12 6712-1739 39.0 Blue

13 6712-1741 41.0 Blue

14 6712-1743 43.0 Blue

15 6712-1745 45.0 Blue

16 6712-1747 47.0 Blue

17 6712-1749 49.0 Blue

18 6712-1751 51.0 Blue

2.3) 3 Level

No. Cat. No.Size

ColorL

19 6713-1748 48.0 Blue

20 6713-1751 51.0 Blue

21 6713-1754 54.0 Blue

22 6713-1757 57.0 Blue

23 6713-1760 60.0 Blue

24 6713-1763 63.0 Blue

25 6713-1767 66.0 Blue

26 6713-1769 69.0 Blue

27 6713-1772 72.0 Blue

2.4) 4 Level

No. Cat. No.Size

ColorL

28 6714-1765 65.0 Blue

29 6714-1769 69.0 Blue

30 6714-1773 73.0 Blue

31 6714-1777 77.0 Blue

32 6714-1781 81.0 Blue

33 6714-1785 85.0 Blue

34 6714-1789 89.0 Blue

35 6714-1793 93.0 Blue

36 6714-1797 97.0 Blue

Plate

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No. Cat No. Description Q’ty

1 CP02-0101 Awl 1

2 CP02-0102 Punch Awl 1 (Optional)

3 CP02-0201 Drill Guide Fixed 1

4 CP02-0202 Drill Guide Variable 1

5 CP02-0312 Drill Bit 12mm 1

6 CP02-0314 Drill Bit 14mm 1 (Optional)

7 CP02-0501 Quick Coupling Handle 1

8 CP02-0601 Screw Driver 2

9 CP02-0602 Lock Driver 2

10 CP02-0701 Plate Bender 1

11 CP02-0702 Caliper 1

12 CP02-0703 Plate Holder 1

13 CP02-0704 Pin Holder 1

14 CP02-0705 Prefixation Pin 4

15 CP02-0801 Lock Remover 1 (Optional)

16 CP02-0001 Container (Cover) 1

17 CP02-0002 Container (Base) 1

18 CP02-0003 Upper Tray 1

19 CP02-0004 Lower Tray 1

20 CP02-0008 Implant Tray (Cover) 1

21 CP02-0009 Implant Tray (Base) 1

22 CP02-0010 Prefiaxion Pin Container Cover 1

23 CP02-0011 Prefiaxion Pin Container 1

Ordering Information

23LKSTD-A011(Rev.1508)

Instrument

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CastleLoc-P Anterior Cervical Plate System

(LKIFU-A011 Rev.2015.04)

IMPORTANT NOTE TO OPERATING SURGEON

CastleLoc-P Anterior Cervical Plate System implants, like other internal fixation devices, have a finite useful life. The patient’s activity level has a significant impact on this useful life. Your patient must be informed that any activity increases the risk of loosening, bending, or breaking the implant components. It is essential to instruct patients about restrictions on their activities in the postoperative period and to examine the patient postoperatively to evaluate the development of the fusion mass and the status ofthe implant components. Even if solid bone fusion occurs, implant components may nevertheless bend, break, or loosen. Therefore,the patient must be made aware that implant components may bend, break, or loosen even though restrictions in activity are followed.

Because of the limitations imposed by anatomic considerations and modern surgical materials, metallic implants cannot be made tolast indefinitely. Their purpose is to provide temporary internal support while the fusion mass is consolidating. These types ofimplants are more likely to fail if no bone graft is used or if a pseudoarthrosis develops.

The surgeon may determine to remove these implants after bone fusion occurs. The possibility of a second surgical procedure mustbe discussed with the patient, and the risks associated with a second surgical procedure must also be discussed. If the implants do break, the decision to remove them must be made by the physician who must consider the condition of the patient and the risksassociated with the presence of the broken implant.

DESCRIPTION

The CastleLoc-P Anterior Cervical Plate System implants consist of plates and plate screws. All components are manufactured fromtitanium alloy (Ti-6Al-4V) per ASTM F136. The plates are available in lengths ranging from 17-93mm to accommodate one to four segments of fixation. The system also includes 3.5mm and 4.0mm titanium alloy screws which are available in lengths ranging from12mm-20mm.

CLEANING AND STERILIZATION

Implants are supplied non-sterile and are for single use only. So all implants used in surgery must be sterilized by the hospital prior to use. Otherwise, Instruments are supplied non-sterile and may be re-used. Instruments must be thoroughly cleaned prior to sterilization. Trained personnel must perform cleaning and mechanical inspection prior to sterilization.

Unless just removed from an unopened L&K BIOMED package, all instruments and implants must be disassembled (if applicable) and cleaned using neutral cleaners before sterilization and introduction into a sterile surgical field or (if applicable) return of the product to L&K BIOMED.

Manual Cleaning procedure

Use the neutral pH enzyme soaking solution that has been prepared.

Completely submerge the instrument in enzyme solution and allow it to soak for 20 minutes(water temperature: 35-45°C). Use a soft-bristled brush to gently clean the device (particular attention shall be given to crevices, lumens, mated surfaces and other hard-to-clean areas) until all visible soil has been removed. Lumens should be cleaned with a long, narrow, soft-bristled brush (i.e. pipe cleaner brush).

Note: Any assembled instruments such as caspa retractor, please disassemble the parts of retractor both blades, legs and body before submerge. And reassemble it before disassemble.

Note: The enzyme solution should be changed on a regular basis in order to ensure its effectiveness.

Remove the device from the enzyme solution and rinse in purified water (from one or any combination of the following processes: ultra-filter, RO,DI and/or distilled) for a minimum of 3 minutes. Thoroughly flush lumens, holes and other difficult to reach areas(water temperature: 35-45°C).

Prepare the neutral pH cleaning (detergent) solution and place in a sonication unit.

Completely submerge device in cleaning solution and sonicate for 10 minutes, preferably at 45-50 kHz.

Rinse instrument in purified water (from one or any combination of the following processes: ultra-filter, RO, DI and/or distilled) thoroughly for at least 3 minutes or until there is no sign of blood or soil in the rinse stream.

Repeat Steps 5 and 6 with freshly prepared cleaning solution.

Dry the instrument with a clean, disposable, absorbent, non-shedding wipe.

Visually inspect the devices under normal room lighting condition to verify all foreign debris has been removed thoroughly clean.

Verify that the devices are visually clean.

Automated cleaning procedure

Automated washer/disinfector systems are not recommended as the sole cleaning method for complex surgical instruments. These instruments should be cleaned following the manual cleaning procedure above. An automated system may be used as a follow-up method but is not required.

CAUTION:

Use of corrosive products and/or instruments including abrasive sponges and metal brushes should be avoided.

Visually inspect the devices under normal room lighting condition to verify all foreign debris has been removed thoroughly clean.

Verify that the instruments are in visually clean.

Instruction For Use

LKSTD-A011(Rev.1508) 24

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STERILIZATION

All implants and instruments are supplied NON-STERILE. Prior to use, all implants and instruments should be placed in the instrumentation / implant case which will be either wrapped in an FDA cleared sterilization wrap or placed in a rigid sterilization container and placed in the autoclave for sterilization by the hospital using one of the following recommended cycles.

Implants previously implanted should not be re-used. Inspect visually for damage or contamination by biological residue. If damage or biological residue is observed on the

implant, it must be discarded.

USAGE

The surgeon must be thoroughly knowledgeable not only in the medical and surgical aspects of the implant, but must also be awareof the mechanical and metallurgical limitations of metallic surgical implants. Postoperative care is extremely important. The patient must be instructed in the limitations of the metallic implant and be warned regarding weight bearing and body stresses on theappliance prior to firm bone healing. The patient should be warned that noncompliance with postoperative instructions could lead to failure of the implant and possible need thereafter for additional surgery to remove the device.

INDICATIONS

The CastleLoc-P Anterior Cervical Plate System is intended for anterior screw fixation to the cervical spine (C2-C7). The System is indicated for use in the immobilization and stabilization of the spine as an adjunct to fusions in patients with:

degenerative disc disease (as defined by neck pain of discogenic origin with degeneration of the disc confirmed by patient history and radiographic studies),

spondylolisthesis,

trauma (i.e. fractures or dislocations),

tumors,

deformity (defined as kyphosis, lordosis, or scoliosis),

pseudoarthrosis,

failed previous fusion,

spinal stenosis.

POSTOPERATIVE MOBILIZATION

Until maturation of the fusion is confirmed by radiographic examination, external immobilization (such as bracing) may be recommended, based on physician judgment.

Instructions to the patient to reduce stress on the implants are an equally important part of the attempt to avoid the occurrence of clinical problems that may accompany fixation failure.

CONTRAINDICATIONS

Active systemic infection or an infection localized to the site of the proposed implantation.

Severe osteoporosis may prevent adequate fixation of screws and thus preclude the use of this or any other spinal instrumentation system.

Patients who have been shown to be safely and predictably treated without internal fixation.

Open wounds.

METHOD CYCLE TEMPERATURE EXPOSURE TIME

Steam Gravity 270°F(132°C)

15Minutes

(Dry time, 15-30

Minute)

Steam Pre-Vacuum

270°F(132°C)

4Minutes

(Dry time, 20-30

Minute)

275°F(135°C)

3Minutes

(Dry time, 16

Minute)

Instruction For Use

25LKSTD-A011(Rev.1508)

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RELATIVE CONTRAINDICATIONS:

Relative contraindications include any entity or condition that totally precludes the possibility of fusion (e.g., cancer, kidney dialysis

or osteopenia), obesity, certain degenerative diseases, and foreign body sensitivity.

WARNINGS

The following are specific warnings, precautions and adverse effects that should be understood by the surgeon and explained to the

patient. These warnings do not include all adverse effects that can occur with surgery in general, but are important considerations

particular to metallic internal fixation devices. General surgical risks should be explained to the patient before surgery.

Potential risks identified with the use of this device system, which may require additional surgery, include: device component fracture,

loss of fixation, nonunion, fracture of the vertebra, neurological injury, and vascular or visceral injury.

1. CORRECT SELECTION OF THE IMPLANT IS EXTREMELY IMPORTANT. The potential for satisfactory fixation is increased by

the selection of the proper size, shape, and design of the implant. While proper selection can help minimize risks, the size and

shape of human bones present limitations on the size, shape and strength of implants. Metallic internal fixation devices cannot

withstand activity levels equal to those placed on normal healthy bone. No implant can be expected to withstand indefinitely the

unsupported stress of full weight bearing.

2. IMPLANTS CAN BREAK WHEN SUBJECTED TO THE INCREASED LOADING ASSOCIATED WITH DELAYED UNION OR

NONUNION. Internal fixation appliances are load-sharing devices that are used to obtain alignment until normal healing occurs. If

healing is delayed, or does not occur, the implant may eventually break due to metal fatigue. The degree or success of union, loads

produced by weight bearing, and activity levels will, among other conditions, dictate the longevity of the implant. Notches, scratches

or bending of the implant during the course of surgery may also contribute to early failure. Patients should be fully informed of the

risks of implant failure.

3. MIXING METALS CAN CAUSE CORROSION. There are many forms of corrosion damage and several of these occur on metals

surgically implanted in humans. General or uniform corrosion is present on all implanted metals and alloys. The rate of corrosive

attack on metal implant devices is usually very low due to the presence of passive surface films. Dissimilar metals in contact, such

as titanium and stainless steel, accelerates the corrosion process of stainless steel and more rapid attack occurs. The presence of

corrosion often accelerates fatigue fracture of implants. The amount of metal compounds released into the body system will also

increase. Internal fixation devices, such as rods, hooks, wires, etc., that come into contact with other metal objects, must be made

from like or compatible materials.

4. PATIENT SELECTION. In selecting patients for internal fixation devices, the following factors can be extremely important to the

eventual success of the procedure:

A. The patient’s occupation or activity. If the patient is involved in an occupation or activity that includes heavy lifting, muscle

strain, twisting, repetitive bending, stooping, running, substantial walking, or manual labor, he/she should not return to these

activities until the bone is fully healed. Even with full healing, the patient may not be able to return to these activities successfully.

B. A condition of senility, mental illness, alcoholism, or drug abuse. These conditions, among others, may cause the patient to

ignore certain necessary limitations and precautions in the use of the appliance, leading to implant failure or other complications.

C. Certain degenerative diseases. In some cases, the progression of degenerative disease may be so advanced at the time of

implantation that it may substan-tially decrease the expected useful life of the appliance. For such cases, orthopedic devices can

only be considered a delaying technique or temporary remedy.

D. Foreign body sensitivity. The surgeon is advised that no pre-operative test can completely exclude the possibility of sensitivity

or allergic reaction. Patients can develop sensitivity or allergy after implants have been in the body for a period of time.

E. Smoking. Patients who smoke have been observed to experience higher rates of pseudoarthrosis following surgical procedures

where bone graft is used. Additionally, smoking has been shown to cause diffuse degeneration of intervertebral discs. Progressive

degeneration of adjacent segments caused by smoking can lead to late clinical failure (recurring pain) even after successful fusion

and initial clinical improvement.

5. ETC.

•If bony fusion does not occur within an expected period of time, the screws may break due to the high and sustained loading of

these devices. This has been noted in patients with delayed, psuedoarthrosis or non-union and can result in the need to revise the

device(s).

•This system should not be used with components of any other systems or manufacturers.

Based on fatigue testing results, when using this system, the physicians /surgeons should consider the levels of implantation, patient

weight, patient activity level, other patient conditions, etc., which may impact on the performance of this system.

•This system has not been evaluated for safety and compatibility in the MR environment

Instruction For Use

26LKSTD-A011(Rev.1508)

Page 27: CastleLoc P Cervical Plate System - Aegis Spineaegisspine.com/.../09/...Anterior-Cervical-Plate-System-Aegis-0908.pdf · The CastleLoc-P Anterior Cervical Plate System is intended

. The CastleLoc-P Anterior Cervical Plate System has not been tested for heating or migration in the MR environment.

PRECAUTIONS

1. SURGICAL IMPLANTS MUST NEVER BE REUSED. An explanted metal implant should never be reimplanted. Even though the device appears undamaged, it may have small defects and internal stress patterns which may lead to early breakage.

2. CORRECT HANDLING OF THE IMPLANT IS EXTREMELY IMPORTANT. Contouring of metal implants should be done only with proper equipment. The operating surgeon should avoid any notching, scratching or reverse bending of the devices when contouring.Alterations will produce defects in surface finish and internal stresses that may become the focal point for eventual breakage of the implant. Do not use implant if damage is suspected.

Excessive torque applied to the screws when seating the plate may cause failure of the bone resulting in stripped threads and/orcompromised screw purchase.

3. BENDING THE CONSTRUCT. Titanium alloy components should never be bent sharply or reverse bent. If a construct is over-contoured it is recommended that a new construct is contoured correctly rather than reverse bending the over-contoured construct.

4. REMOVAL OF THE IMPLANT AFTER HEALING. If the device is not removed after the completion of its intended use, any of the following complications may occur: (1) Corrosion, with localized tissue reaction or pain; (2) Migration of implant position resulting in injury; (3) Risk of additional injury from postoperative trauma; (4) Bending, loosening, and/or breakage, which could make removal impractical or difficult; (5) Pain, discomfort, or abnormal sensations due to the presence of the device; (6) Possible increased risk of infection; and (7) Bone loss due to stress shielding. The surgeon should carefully weigh the risks versus benefits when decidingwhether to remove the implant. Implant removal should be followed by adequate postoperative management to avoid refracture ordeformity. If the patient is older and has a low activity level, the surgeon may choose not to remove the implant thus eliminating the risks involved in a second surgery.

5. ADEQUATELY INSTRUCT THE PATIENT. Postoperative care and the patient’s ability and willingness to follow instructions are among the most important aspects of successful bone healing. The patient must be made aware of the limitations of the implant, and instructed to limit and restrict physical activities, especially lifting and twisting motions and participating in any type of sports. The patient should understand that a metallic implant is not as strong as normal healthy bone and could loosen, bend and/or break if excessive demands are placed on it, especially in the absence of complete bone healing. Implants displaced or damaged by improper activities may migrate and damage the nerves or blood vessels. An active, debilitated, or demented patient who cannot properly use weight-supporting devices may be particularly at risk during postoperative rehabilitation.

POSSIBLE ADVERSE EFFECTS

1. Nonunion, delayed union.

2. Bending or fracture of implant. Loosening of the implant.

3. Metal sensitivity, or allergic reaction to a foreign body.

4. Infection, early or late.

5. Decrease in bone density due to stress shielding.

6. Pain, discomfort, or abnormal sensations due to the presence of the device.

7. Nerve damage due to surgical trauma or presence of the device. Neurological difficulties including radicular pain, tethering of nerves in scar tissue, muscle weakness, and paraesthesia.

8. Vascular damage could result in catastrophic or fatal bleeding. Malpositioned implants adjacent to large arteries or veins could erode these vessels and cause catastrophic bleeding in the late postoperative period.

9. Dural tears experienced during surgery could result in the need for further surgery for dural repair, a chronic CSF leak or fistula, and possible meningitis.

10. Bursitis.

11. Paralysis.

12. Esophageal perforation, erosion or irritation.

13. Screw back-out, possibly leading to esophageal erosion, implant loosening, and/or reoperation for device removal.

14. Damage to lymphatic vessels and/or lymphatic fluid exudation.

15. Spinal cord impingement or damage.

16. Fracture of bony structures.

17. Degenerative changes or instability in segments adjacent to fused vertebral levels.

18. Death.

Instruction For Use

27LKSTD-A011(Rev.1508)

Page 28: CastleLoc P Cervical Plate System - Aegis Spineaegisspine.com/.../09/...Anterior-Cervical-Plate-System-Aegis-0908.pdf · The CastleLoc-P Anterior Cervical Plate System is intended

SHELF-LIFE

This product is not sterilized product. The shelf-life is not applicable to our product.

FURTHER INFORMATION

Recommended directions for use of this system are available at no charge upon request. If further information is needed or required,

please contact L&K BIOMED Co., Ltd..

Manufactured by:

L&K BIOMED Co.,Ltd.

#201, 202, 16-25, Dongbaekjungang-ro 16 beon-gil, Giheung-gu, Yongin-si,

Gyeonggi-do, 446-916, Korea

Tel. 82 - 1600 - 0841 Fax. 82 -70-7813-3355

L&K BIOMED Co.,Ltd.Address: #201, 202, 16-25, Dongbaekjungang-ro 16 beon-gil, Giheung-gu, Yongin-si, Gyeonggi-do, 446-916, Koreawww.lnkbiomed.comTel. 82 - 1600 - 0841 Fax. 82 -70-7813-3355

Instruction For Use

28

SYMBOL TRANSLATION

LOT NUMBERCATALOGNUMBER

QUANTITY

SINGLE

USE ONLYNON -STERILE

MANUFACTURER

See package ins ert forlabeling limitation

Federal Law(USA) restrictsthis device tosale,distribution,or use by or onthe order ofa physician.

“DATE OFMANUFACTURE

Consult

instructionfor use

AUTHORISED REPRESENTATIVE

IN THEEUROPEAN

COMMUNITY

“DO NOT USE

IF PACKAGE IS

DAMAGED

USE BYSTORE AT ROOM

TEMPERATURE

KEEP AWAY

FROM

SUNLIGHT

KEEP DRY

LKSTD-A011(Rev.1508)