casting occulsion stress analysis

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Casting defects - FEA analysis will an inclusion affect the factor of safety ? 11/5/17 rev A Don Blanchet 3B Associates [email protected] Prepared for: Ural Mining LTD

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Page 1: Casting occulsion stress analysis

Casting defects - FEA analysiswill an inclusion affectthe factor of safety ?

11/5/17 rev A

Don Blanchet

3B Associates

[email protected]

Prepared for:Ural Mining LTD

Page 2: Casting occulsion stress analysis

Solidworks model

PressureProof load

TestingPerformed

On aSteel

casting

Part download from Grabcad library

Page 3: Casting occulsion stress analysis

Meshed FEA model

Page 4: Casting occulsion stress analysis

Loads and supports

Fixed flange

InternalTest

pressure500 psi

Page 5: Casting occulsion stress analysis

Inclusion defect small air pocket detected by x-ray

Modeled pocket

Page 6: Casting occulsion stress analysis

Solid model section viewshowing small void

Page 7: Casting occulsion stress analysis

FEA stress contours on voidsurfaces and corners, psi

Page 8: Casting occulsion stress analysis

Results

Peak stress in the wall of the casting approx. ~ 3500 psi

Peak stress in the wall of the voiddefect approx. ~ 3000 psi

This void should have no effect on thestrength of the casting.