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NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC SPEEDS by E. G. Smith and H. D. Sowers Prepared by GENERAL ELECTRIC COMPANY Cincinnati, Ohio 45215 for Ames Research Center NATIONAL AERONAUTICS AND SPACE ADMINISTRATION WASHINGTON, D. C. • DECEMBER 1974 https://ntrs.nasa.gov/search.jsp?R=19750003911 2020-03-10T12:08:46+00:00Z

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Page 1: CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT … · 2013-08-31 · NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC

N A S A C O N T R A C T O R

R E P O R T

CM

CMi

N A S A C R - 2 4 7 2

CASCADE TESTS OFSERRATED LEADING EDGE BLADINGAT HIGH SUBSONIC SPEEDS

by E. G. Smith and H. D. Sowers

Prepared by

GENERAL ELECTRIC COMPANY

Cincinnati, Ohio 45215

for Ames Research Center

N A T I O N A L A E R O N A U T I C S AND SPACE ADMINISTRATION • WASHINGTON, D. C. • DECEMBER 1974

https://ntrs.nasa.gov/search.jsp?R=19750003911 2020-03-10T12:08:46+00:00Z

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1. Report No.

NASA CR-2472

2. Government Accession No. 3. Recipient's Catalog No.

4. Title and Subtitle

CASCADE TESTS OF SERRATED LEADING EDGE BLADINGAT HIGH SUBSONIC SPEEDS

5. Report DateDecember 1974

6. Performing Organization Code

7. Author(s)

E . G . Smith and H. D. Sowers

'•8; Performing 'Organization Report No.

10. Work Unit No.9. Performing Organization Name and Address

General Electric CompanyCincinnati, Ohio 45215

11. Contract or Grant No.

NAS 2-5462

12. Sponsoring Agency Name and Address

National Aeronautics and Space AdministrationWashington, D.C. 20546

13. Type of Reporfand Period Covered

Contractor Report

14. Sponsoring Agency Code

15. Supplementary Notes

16. Abstract

Cascade tests of two-dimensional fan rotor blade rows were performed to investigate the effects of leadingedge serration on acoustic and aerodynamic performance. The test configurations covered a range of serra-tion tooth geometries. Tests were performed to investigate effects of inlet air angle and velocity on perfor-mance. Aerodynamic performance was determined by flow surveys at the mid-span of the blade exit.Acoustic performance was determined by wake turbulence surveys and sound measurements in the semi-reverberent exhaust chamber.

Measured acoustic and aerodynamic performance was comparable and indicated that a serration length ofabout six percent blade chord yields minimum noise generation and minimum total pressure losses.

17. Key Words (Suggested by Author(sl)

Serrated Leading Edges, Noise Reduction, TurbotipLift Fans, Exit Turbulence, Rotor Blade Cascade

18. Distribution Statement

Unclassified - Unlimited

CAT. 01

19. Security Classif. (of this report)

Unclassified

20. Security Classif. (of this

Unclassified

21. No. of Pages

92

22. Price

$4.75

"For sale by the National Technical Information Service, Springfield, Virginia 22151

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TABLE OF CONTENTS

PAGE

SUMMARY 1

INTRODUCTION 2

EXPERIMENTAL FACILITIES AND TEST TECHNIQUES 3

Cascade Test Facility 3

Test Cascades and Serrations 4

Instrumentation and Data Systems 5

EXPERIMENTAL RESULTS 9

Test Summary 10

Aerodynamic Performance 11

Cascade Exit Turbulence Levels 13

Turbulence Frequency Spectrums 13

Sound Measurements 14

DISCUSSION OF TEST RESULTS 15

Blade Loading Parameters 15

Blade Aerodynamic Performance with Serrations 17

Effects of Serration on Blade Off-Design Aerodynamic Performance 17

Blade Wake Turbulence Levels with Serrations 18

Acoustic Performance 19

CONCLUSIONS 21

NOMENCLATURE 23

REFERENCES 25

iii

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TABLES

PAGE

I Significant Airfoil Parameters 26

II Cascade Airfoil Coordinates, Without Serrated Leading EdgeExtension

III Summary of Serration Geometry 28

IV Estimated Aerodynamic Design Point Operating Conditionsfor Serrated Airfoil Sections

V Test Run Summary 30

VI Aerodynamic Performance Summary 32

VII Summary of Exhaust Turbulence Requirements 34

VIII Summary of Acoustic and Turbulence Data 35

IX Cascade Exit Blockage Comparison at MI = 0.85, @i = 57° 36

iv

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ILLUSTRATIONS

FIGURE PAGE

1 General Arrangement of Transonic Cascade Facility 37

2 Flow Schematic for Transonic Cascade Test Facility 38

3 Photograph of Transonic Cascade Test Facility 39

4 Test Section Airfoil Cross-Section 40

5 Airfoil Leading Edge Geometry 41

6 Photographs of Three Parameter Survey Probe 42

7 Definition of Aerodynamic Probe Coefficients 43

8 Photographs of Hot Film Probe 44

9 Block of Hot Film Data System 45

10 Cascade Inlet Boundary Layer 46

11 Effect of Serrations on Exit Flow Profiles at a NominalMach Number of 0.85 and an Inlet Air Angle of 57 Degrees 47

12 Effect of Inlet Air Angle on Exit Flow Profiles,Configuration BL2 51

13 Effect of Inlet Air Angle on Exit Flow Profiles,Configuration SR6 53

14 Effect of Inlet Mach Number on Exit Flow Profiles,Configuration BL1 55

15 Effect of Inlet Mach Number on Exit Flow Profiles,Configuration BL2 57

16 Effect of Inlet Mach Number on Exit Flow Profiles,Configuration SR6 58

17 Effect of Traverse Location on Exit Flow Profiles,Configuration SR6 59

18 Effect of Serrations on Exit Turbulence Profiles at aNominal Mach Number of 0.85 and an Inlet Air Angle of57 degrees 60

19 Effect of Inlet Air Angle on Exit Turbulence Profiles,Configuration BL2 64

20 Effect of Inlet Air Angle on Exit Turbulence Profiles,Configuration SR6 66

21 Effect of Inlet Mach Number on Exit Turbulence Profiles,Configuration BL1 67

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ILLUSTRATIONS

FIGURE PAGE

22 Effect of Inlet Mach Number on Exit Turbulence Profiles, 68Configuration BL2 68

23 Effect of Inlet Mach Number on Exit Turbulence Profiles,Configuration SR6 69

24 Effect of Traverse Location on Exit Turbulence Profiles,Configuration SR6 70

25 Effects of Serrations on Wake Turbulence Spectrums,Mach = 0.85, BI = 57° 71

26 Effects of Inlet Air Angle on Wake Turbulence Spectrums,Configuration BL2, Mach =0.85 72

27 Effects of Inlet Air Angle on Wake Turbulence Spectrums,Configuration SR6, Mach =0.85 73

28 Effects of Measurement Location on Wake TurbulenceSpectrums, Configuration SR6, Mach =0.85, Bl = 57° 74

29 Effects of Measurement Location on Freestream TurbulenceSpectrums, Configuration SR6, Mach = 0.85, BI = 57° 75

30 Noise Comparison of BL1 and SR3, Mach = 0.85, BI = 57° 76

31 Noise Comparison of BL2 to SR6, Mach = 0.85, Bl = 57° 77

32 Nomograph of Static Pressure Coefficient at Mach = 0.85,B-, = 57° 78

33 Nomograph of Static Pressure Coefficient at Mach = 0.85,B! = 60° 79

34 Effects of Serration Geometry on Blade AerodynamicPerformance 80

35 Effects of Serrations on Blade Aerodynamic Performancefor a Range of Inlet Mach Numbers 81

36 Effects of Serrations on Blade Aerodynamic Performancefor a Range of Inlet Air Angles - 82

37 Airfoil Leading Edge Thickness Distributions, ShowingEffects of Serrated Leading Edge 83

38 Effects of Serration Geometry on Exit Axial TurbulenceLevels, Mach = 0.85, BI = 57° 84

39 Effects of Serration Geometry on Exit Normal TurbulenceLevels, Mach =0.85, BI = 57° . 85

vi

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ILLUSTRATIONS

FIGURE PAGE

40 Effects of Serrations on Blade Average Turbulence Levelsfor a Range of Inlet Air Angles 86

41 Effects of Serrations on Blade Average Turbulence Levelsfor a Range of Inlet Mach Numbers 87

42 Unserrated Blade Noise Levels at 4000 Hertz 88

43 Unserrated and Serrated Blades Measured Noise at 4000 Hertz,B! = 57° 89

44 Effect of Cascade Angle on Noise 90

45 Comparison .of Measured Noise Reduction and TheoreticalPrediction, Mach = 0.85 91

46 Effects of Serration Geometry on Acoustic Performance 92

vii

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CASCADE TESTS OF SERRATED LEADING EDGE BLADING

AT HIGH SUBSONIC SPEEDS

By E. G. Smith and H. D. Sowers

SUMMARY

A two-dimensional cascade test program was performed to investigate the

effects of serrations on the acoustic and aerodynamic performance of blade

contours representative of those employed in the LF336/E statorless lift fan.

The test airfoils had a two inch (5.08 cm) chord and blade shapes equivalent

to the meanline plane of the actual rotor blading. Two unserrated and six

serrated blade configurations were tested. The serration geometry covered a

range of serration lengths between four and eight percent of the airfoil

chord. Serration tooth spacing ranged between 1.3 and 2.0 times the serra-

tion length. The test program included a range of blade inlet Mach numbers

and inlet air angles which encompassed the blade design flow conditions of

0.85 Mach number and 57 degrees inlet air angle. During the test program,

aerodynamic performance was obtained through measurements of the cascade

exit flowfield. Acoustic performance was obtained by measurement of the

exhaust turbulence levels and through measurement of the overall sound

levels in the semi-reverberant exhaust section of the test facility.

Analysis and evaluation of the aerodynamic and acoustic measurements

indicated that improvements in aerodynamic performance and reductions of

noise generation can be obtained by serrating the airfoil leading edges.

The most substantial improvements in performance and noise generation of the

serrated configuration were observed in those areas where the inherent per-

formance of the unserrated blading was poor. Serrating the blade leading

edges appeared to broaden the operating range of the airfoils over which

low losses and low noise generation will occur.

Comparison of the performance and acoustic data for the various

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serration geometries, indicated that the most desirable serration geometry

should have serration lengths of about six percent blade chord with spacings

of about twice the serration length.

INTRODUCTION

The use of V/STOL aircraft for commercial, low noise applications has

received considerable attention in recent years. The propulsion systems

for this type of low noise commercial vehicle will be required to meet

stringent noise certification requirements. These requirements will, in

turn, impose severe penalties in total system weight, cost and performance

through the application of acoustic treatment. Because of this, methods of

noise reduction which can be applied with minimum penalties must be contin-

ually sought and investigated for possible application in advanced low noise

propulsion systems.

One concept suggested to reduce the noise generated by turbomachinery

is.serration of the blade leading edges (References 1, 2 and 3). This

program studies the aerodynamic and acoustic performance of fan rotor blade

airfoil sections with serrated leading edges in a cascade windtunnel. The

program is part of an overall development plan to design, test and evaluate

the performance and noise characteristics of a statorless (rotor only)

turbotip lift fan with a 36 inch (91.44 cm) tip diameter. The overall

program plan includes modification, through serration of the leading edge,

of the full-scale rotor blading. Acoustic tests will be performed for

verification of the results observed during the static cascade tests.

The statorless derivative of the LF336 fan family is identified as the

LF336/E fan. Tests of the LF336/E fan represent a continuation of an ex-

tensive acoustic program based on the LF336 derivatives (References 4 and 5).

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EXPERIMENTAL FACILITIES AND TEST TECHNIQUES

Cascade Test Facility

The cascade tests were performed in the Transonic Cascade Tunnel (TCT)

facility of the General Electric Company. This facility has been developed

for testing a wide variety of fan, compressor, turbine and strut cascades.

The tunnel working section is a 4 by 12 inch (10.2 by 30.5 cm) rectangular

area with inlet speed capability covering both the subsonic and transonic

Mach number regions. Sidewall bleed can be employed for boundary layer

removal to provide simulation of two dimensional flow into the cascade test

section.

The general arrangement of the test facility is shown in Figure 1. A

block diagram of the facility air supply is shown in Figure 2. The system

employs a closed loop air supply driven by a test facility compressor system.

Exhaust air from the test tank is compressed and returned to the test tank

inlet. Recuperative air is drawn from the atmosphere and passes through a

dryer prior to entering the inlet plenum chamber. The inlet chamber is a

five foot (1.524 meter) diameter section with turbulence reducing screens

and terminates in a rectangular nozzle which transitions to the test section.

The test cascade is supported by two semi-circular rotating drums which pro-

vide variation of the cascade inlet air angle. The sides of these drums

plus the tunnel upper and lower wall provide a constant test section height

of 12 inches (30.48 cm).

Boundary layer bleed control is provided on the sidewalls of both the

test section and the rotating drum. Bleed air is drawn through the porous

walls into a separate suction manifold and plenum system. The bleed flow

levels can be remotely controlled during the conduct of the test.

The complete test section is enclosed in a 10 foot (3.048 m) diameter

pressure vessel tank. The pressure level in this tank establishes the

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cascade exhaust conditions and is controlled by a hydraulically-operated

valve in the ducting between the test tank and the inlet to the compressor

air supply.

A photograph of the test facility looking into the exhaust enclosure

is shown in Figure 3. Significant facility components are identified.

Test Cascades and Serrations

The purpose of this test program was to develop a leading edge serra-

tion for the LF336/E statorless fan. Reference 6 is a summary of the

mechanical and aerodynamic design of this fan system. For these tests, the

airfoil section was selected based on the fan design and the airfoil

geometry at the 50 percent flow streamline. Multiple circular arc airfoil

meanline distributions were used in the blading development and produced

the blade profile as shown in Figure 4. The airfoil chord selected for the

cascades was 2.0 inches (5.08 cm) and thus the blade aspect ratio was set

at 2.0 based on the four inch (10.16 cm) wide test section. The airfoil

design includes a leading edge extension for addition of the serrations

without disturbing the basic as-designed airfoil contour. In the full-scale

configuration, the two inch (5.08 cm) chord of the cascade airfoil is

equivalent to a 3.25 inch (8.255 cm) chord. In reference to a design

airfoil chord of 3.0 inches (7.62 cm), the additional 0.25 inches (0.635 cm)

was added through a simple extension of the basic as-designed airfoil. The

procedure for development of this addition was to linearily extend the

leading edge at the original leading edge meanline angle. The leading edge

nose extension was developed using a 4-to-l elliptical shape with a 0.75

percent chord maximum thickness. The remainder of the airfoil was developed

by constructing surfaces tangent to the leading edge ellipse and the sur-

faces of the basic airfoil design. Figure 5 presents a sketch showing the

design procedure employed in development of this leading edge extension.

The length of the serration extension was selected as the maximum

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probable serration height based on experience from similar tests of other

airfoils described in Reference 4. Using this design approach of adding

airfoil chord length for serrations versus cutting serrations into the

basic airfoil, relieves the problem of thick airfoil leading edges at the

root of the serrations. For this add-on approach, the serrated root air-

foil would be equivalent to the chord of the as-designed airfoil, thus

the leading edge thickness is only slightly greater than the 0.75 percent

design. The basic airfoil chord to the leading edge of the serrations is

then variable depending on the height of the serration teeth. This var-

iance in total chord is evident in the description of the test configuration

as described later.

A summary of the airfoil geometry selected for the cascade test program

is given in Table I. In addition, the airfoil coordinates for the as-

designed airfoil are given in Table II.

The test serration configurations were selected to cover a range of

serration heights and spacings. Table III gives the significant dimensions

of the six serration configurations which were tested. Two unserrated

cascades were also tested to establish baseline conditions and performance.

One unserrated configuration was a blade contour equivalent to the as-

designed airfoil and had a blade chord of 1.848 inches (4.694 cm). The

second unserrated configuration had a chord of 1.962 inches (4.983 cm) and

thus was representative of airfoils modified by the leading edge extension

but prior to serrating the leading edges.

Each cascade configuration consisted of 15 blades installed in parallel

plexiglass walls. The airfoil leading edge was located one chord downstream

of the leading edge of the cascade walls.

Instrumentation and Data Systems

The Transonic Cascade Tunnel incorporates conventional flow measurements

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required for most cascade tests. These measurements include the following:

• Total pressure and total temperature in the inlet plenum section.

• Wall static pressures in a plane 1/4 inch (0.635 cm) upstream of the

cascade sidewalls.

• Remotely controlled actuators for traversing the inlet flow condi-

tions 2-3/4 inches (6.985 cm) upstream of the cascade inlet plane.

• Remotely controlled actuators for traversing the cascade exit flow.

The traverse incorporated a cascade centerline traverse using a hot

wire probe and a three element flow directional probe. The two

probes were spaced two vane spacings apart to minimize probe inter-

action while traversing near the middle of the test section. A

detailed description of the hot wire and directional probes will be

presented later.

The test facility includes a digital recording system which converts

all pressure and temperature readings into a digital format and records the

data on punched paper tape. A computer program is then used to reconvert

all data to engineering units using appropriate calibrations of the instru-

mentation systems.

Cascade Exit Flow Traverse Probe - The exit flow conditions of the cas-

cade were surveyed using a three parameter directional probe. Photographs

of this probe are shown in Figure 6. The probe axis was located on the

centerline of the cascade exit and traversed in a plane parallel to the

vane trailing edges. The probe traverse covered the wakes of about three

blades near the center of the cascade, thus the flow variations near the

end walls were avoided as much as possible. The axial location of the

traverse probe was a test variable, with most of the surveys taken at a

station about one chord downstream of the vane trailing edges.

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The directional probe was calibrated prior to operation in this test

program. The calibration was performed in the cascade test facility, with

the probe installed near the center of the test section. Probe calibration

data were obtained for a range of Mach numbers and flow incidence angles.

The calibration data were converted into a coefficient format and used to

show that the probe calibrations were insensitive to a reasonable range of

Mach numbers. The coefficients used to present the calibration data are

defined in Figure 7.

During the cascade tests, the probe axis was oriented at a 20 degree

angle relative to the plane of the vane trailing edges. The test data

obtained during the vane exit traverses were then processed to obtain flow

parameters as described in the following discussion:

During the traverse of the cascade exit flow, the measured parameters

were the three individual pressures of the directional probe. At selected

locations spanning one blade row, the probe pressures and associated fixed

instrumentation readings were recorded. For each probe position, the probe

pressures were converted into local total pressure, static pressure and flow

angle using the appropriate coefficients and calibration curves.

The complete exhaust flow survey of total pressure, static pressure and

flow angle was then used to obtain average performance. The measured data

were integrated across one blade span to obtain mass-flow weighted values of

total pressure, static pressure and exit flow angle. These integrated flow

measurements were then used to obtain the appropriate cascade performance

parameters such as total pressure loss coefficient, static pressure rise

coefficient and exit deviation angle.

Cascade Exit Hot Film Traverse Probe - Cascade exit flow conditions were

also surveyed using a hot film probe. The hot film sensors are an improved

version of the hot wire in that they are more rigidly constructed. The hot

film sensor consists of a thin film of metal deposited onto a ceramic

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substrate held by needle shaped supports. These supports are in turn attached

to the stem of the probe. Photographs of the sensor X-array and the probe

assembly are shown in Figure 8.

In operation, each sensor is part of a Wheatstone bridge. The sensors

are kept at constant temperature by the anemometers, shown in the block

diagram of Figure 9. They instantaneously measure fluid flow parameters by

sensing the heat transfer rate between the electrically heated sensor and the

flow. When the flow velocity changes, compensation is provided to maintain

a temperature difference. Since the resistances in the Wheatstone bridge are

kept constant, through a feedback control in the circuitry, the voltage across

the bridge is directly proportional to the current, I, through the sensor and

the power, P, is equal to the product of the square of the current and the

resistance, R. Therefore, the square of the voltage, measured on top of the

bridge is directly proportional to the instantaneous heat transfer between

the sensor and its environment. This heat transfer is proportional to the

fluid velocity. The output of the sensor amplified by the bridge is not

linear for flow changes, therefore, a«linearizer is incorporated in the

system for convenience.

Sound Measurements - Sound measurements were made within the cascade

plenum on the downstream side of the cascade. Location of the microphone

is shown on Figure 3. The tank walls are metal, thus the microphone is

essentially located in a semi-reverberant room. Noise data obtained were

used on a comparative basis only, with no attempt to evaluate the absolute

levels. A Bruel and Kjaer (B&K) microphone system with attendant cathode

followers and power supply was used in conjunction with a Lockheed 411B,

four-channel, AM tape recorder. A bypass filter was used ahead of the

recorder to eliminate low frequency facility noise, less than 2000 Hertz.

The total system was level calibrated prior to each test series using

a B&K pistonphone and was initially checked for frequency response out to

20 KHz. System response was flat beyond 10 KHz.

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EXPERIMENTAL RESULTS

The cascade test program was conducted to observe the effects of leading

edge serrations on the aerodynamic and acoustic performance of a cascade

representative of the LF336/E statorless fan blading. The aerodynamic per-

formance was obtained by exit flow surveys using a three-element directional

pressure probe. Acoustic performance was obtained by hot film probe surveys

in the exit flowfields and through sound measurements in the exhaust plenum

chamber.

The total program included testing over a range of inlet flow conditions,

velocity and air angle, for a total of six serrated and two unserrated cascade

configurations.

The range of flow Mach numbers was from about 0.75 to 0.97 and the range

of inlet air angles was varied between 51 and 60 degrees. The aerodynamic

design inlet flow condition for the blade section at the 50 percent flow

streamline is summarized in Table IV. Other significant performance para-

meters are listed, such as blade loading and exit deviation angles. The

estimated inlet flow condition at the aerodynamic design speed is an inlet

Mach number of 0.97 at an airflow angle of 57 degrees. This flow condition

corresponds to operation at the design speed or thrust levels. A second

operating condition which is of interest for fan systems employed in V/STOL

aircraft is the "Noise Rating" or "Nominal Rated" operating point. This

operating point is defined as 80 percent of design thrust and is a typical

thrust level required for hovering the aircraft system at its design gross

weight. The noise generation characteristics of lift fan systems are usually

evaluated at this partial thrust level. The remaining 20 percent thrust

increment is then available to provide control forces for maneuvering of the

aircraft.

The inlet airflow condition at the "Noise Rating" point was estimated

using off-design cycle calculations and is an inlet Mach number of 0.85 at

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the design air angle of 57 degrees. Since this operating condition is of

prime interest for noise generation where the noise estimates are performed,

the major portion of the test program was directed towards an investigation

of performance at these flow conditions. Only selected configurations were

employed in extended tests covering a wider range of flow velocities and inlet

air angles.

Test Summary

The complete test program is summarized in Table V. The table presents

a listing of each blade configuration and the test values of inlet air velo-

city and air angle. The initial phase of the test program was performed

without utilization of sidewall bleed system. Analysis of these data showed

abnormal performance of the blade rows because of boundary layer interaction

in the vicinity of the blade juncture with the cascade sidewalls. The most

significant performance parameter indicative of this boundary layer inter-

action is the measured static pressure rise coefficients. Without boundary

layer bleed, Test Runs 3 and 5, the pressure rise coefficients were between

0.09 and 0.15 for the range of inlet flow conditions. This compares to a

pressure coefficient of 0.33 at the blade design conditions. This low

measured value of pressure rise is indicative of a large area contraction

through the blade row which is traceable to the blockage developed by the

boundary layer interaction. Observation of the flowfield using a Schlieren

system also indicated the same effect. The flowfield representation showed

that a strong normal shock existed within the blade row near the blade

trailing edge. This type of shock pattern indicates a minimum area or

throat forward of this point. Based on the blading geometry, the only way

a throat could occur at this location is for a large flow blockage due to

the interaction of the boundary layer and the juncture of the cascade vanes

and the sidewalls. The data, without boundary layer bleed, are being pre-

sented for informative purposes only and will not be used during the analysis

of the effects of serrations on blading performance.

10

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All remaining tests were performed using the sidewall boundary layer

bleed system. The bleed system was used to minimize the boundary layer

thickness at the leading edge of the cascade row. The boundary layer growth

was measured by a total pressure survey about 2-3/4 inches (6.985 cm) up-

stream of the cascade inlet. The inlet flow conditions were measured without

bleed and showed a boundary layer thickness of about 0.5 inches (1.27 cm).

A typical velocity profile as measured during the tests without bleed is

shown in Figure 10. For the case with sidewall bleed, the traverse probe

was positioned at 0.08 inches (0.203 cm) from the tunnel wall and the bleed

flow was adjusted until the probe total pressure was equal to the total

pressure of the tunnel core flow. Thus, with bleed, the boundary layer

thickness was controlled to about 0.08 inches (0.203 cm) maximum thickness.

This procedure for sidewall bleed was employed throughout the remainder

of the test program and appeared to yield cascade pressure rise coefficients

consistent with the design values.

Aerodynamic Performance

The prime measurements for determination of the cascade aerodynamic

performance were obtained from the three-element directional probe located

in the cascade mid-span exit flowfield. Detailed probe data were taken

across at least one blade spacing near the center of the test section. The

measured data were converted into total pressure, static pressure and flow

angles. Table VI is a listing of the significant averaged performance para-

meters as measured for each test configuration.

The blade exit profiles of total pressure, static pressure and flow

angle are presented in Figure 11 for each blade configuration at the design

air angle of 57 degrees and at an inlet Mach number of about 0.87. This

inlet velocity level is indicative of operation at the fan "Noise Rating"

point. Each profile covers one blade passage with the blade wake located

at the zero blade location. The sections of the profiles identified as the

11

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positive direction are located adjacent to the blade serration surface.

In each of the profiles, particularly for the unserrated or baseline

configurations, a region of high pressure loss is located adjacent to the

blade suction surface. This loss can be attributed to shock losses due to

acceleration of the flow over the blade leading edge. These shock patterns

were also observed through the Schlieren system. It is interesting to note

that the serrated configurations exhibited a lower loss in this area of the

flow. For example, comparing BL1 and SR6, the losses within blade space

between wakes has vanished completely. This is one of the interesting

effects due to serrations which will be discussed later.

Two configurations, BL2 and SR6, were tested to investigate the effects

of inlet flow angle both with and without serrated leading edges. Pressure

and exit angle profiles from tests of the unserrated configuration are shown

in Figure 12. For these tests, the nominal inlet Mach number was 0.85.

Comparable profiles for the serrated configuration are shown in Figure 13.

The effects of angle of attack variations, associated with this range of

inlet air angles, will be discussed and compared in detail in the discussion

section of this report.

During the test program, numerous configurations were tested to deter-

mine the sensitivity of performance to variations of inlet velocity or Mach

number. The range of inlet Mach numbers approached unity, which was com-

parable to design speed operation of the airfoil section. Test data for the

two baseline configurations and serrated configuration, SR6, are presented

in Figures 14 through 16. For these tests, the blade inlet flow angle was

held constant at 57 degrees.

Flow surveys were taken at three different downstream locations during

tests of Configuration SR6. The measured profiles taken and 1/2, 1 and 2

chords downstream of the blade trailing edges are presented in Figure 17.

12

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Cascade Exit Turbulence Levels

Cascade exit turbulence levels were obtained during a traverse of the

mid-span cascade exit flowfield. This survey was taken during the aerody-

namic surveys and covered at least one blade row located in line with and

two blade spacings below the aerodynamic survey. Least mean squared levels

of the axial and normal turbulence levels were recorded coincident with the

aerodynamic measurements. Probe data were not recorded at cascade inlet

Mach numbers above 0.9 because of the low hot film life at this high velocity.

Table VII presents a summary of the exhaust turbulence measurements for

all tests performed with tunnel sidewall bleed. The peak and area average

turbulence levels, normal and axial, are tabulated. The variations of tur-

bulence level within the blade exhaust are presented in Figures 18 through

24. Figure 18 presents the turbulence profiles for the six configurations

at inlet flow conditions of 0.85 Mach number and 57 degrees flow angle.

Each profile covers a blade spacing with the appropriate blade wake, as

indicated by the aerodynamic data, located at the zero percent chord loca-

tion. Figures 19 and 20 show the effects of angle of attack on the measured

turbulence profiles for the baseline configuration, BL2, and one serration

configuration, SR6. Effects of inlet velocity on turbulence for the two

baseline configurations and the serrated configuration are presented in

Figures 21 through 23. Figure 24 compares turbulence measurements at three

locations downstream of the cascade exit plane.

These turbulence data will provide the basis for evaluating the effects

of serrations in a later section of the report.

Turbulence Frequency Spectrums

At selected positions in the blade exit, one position within the blade

wake and the second in the mid-passage between blade wakes, the output of the

hot film probe was recorded on magnetic tape. This data tape was then used

13

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for further spectrum evaluation of the turbulence levels. Typical turbulence

spectrums are shown in Figures 25 through 28.

Figure 25 shows the wake turbulence spectra of typical unserrated and

serrated configurations. The spectra are of a general broadband nature and

are free of any puretones or resonances characteristic of wake shedding.

Comparison of the turbulence levels of the two configurations is representa-

tive of the influence of serrations, particularly with respect to the axial

turbulence intensity.

Figures 26 and 27 show the effects of cascade inlet air angle on the

turbulence spectra for a serrated and an unserrated configuration. Increases

of turbulence levels, throughout the spectrum, are apparent for larger excur-

sions of the inlet flow angle.

A comparison of the wake turbulence spectra at three locations downstream

of the blading trailing edges is given in Figure 28. Comparable freestream

measurements are shown in Figure 29. This comparison shows a general decrease

in turbulence level as the measurement location is moved downstream of the

cascade exit. The effects are most apparent in the blade wake regions as

expected, based on the overall level measurements.

Sound Measurements

Acoustic data were recorded for each configuration for a minimum of 30

seconds. The recorded data were then either processed through a six percent

bandwidth filter or by a narrowband analyzer to obtain frequency spectrum

plots from 2000 to 10,000 Hertz.

Figures 30 and 31 present typical sound spectra and compare serrated

and unserrated configurations. Figure 30 represents measurements recorded

during the initial phases of the test (Run 8), and Figure 31 is for the final

tests (Run 14). All spectra are broadband in nature and are free of any

14

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puretones or resonances which are characteristic of vortex wake shedding.

These particular configurations were selected to show an apparent change of

noise during the early and later phases of the test. The clean unserrated

baseline configuration exhibited a lower noise level of about four decibels

throughout the complete spectrum. This discrepancy in test data will be dis-

cussed later and its consequent influence when comparing different serration

configurations will be described.

Since the general noise spectra, as obtained during the narrowband

analyses, were broadband in nature, the acoustic data were evaluated at one

particular frequency band. The frequency selected to be representative of

the noise levels was 4000 Hertz. All data were evaluated at this frequency

using a 20 Hertz bandwidth filter. The noise level within this band is

tabulated in Table VIII. This overall level will provide the basis for the

acoustic analysis and discussion which follows.

DISCUSSION OF TEST RESULTS

Blade Loading Parameters

The cascade test apparatus as used during these tests had parallel

walls throughout the approach and cascade test sections. Early in the test

program, the need for boundary layer bleed was established, based on the low

static pressure rise across the cascade and the abnormal blade passage shock

patterns. Inlet section sidewall bleed was employed to remove the boundary

layer at the inlet to the cascade test section. For a particular set of inlet

flow conditions, the blade loading levels were dependent on the performance of

the particular airfoil test configuration, since the sidewalls within the

cascade test section were neither variable nor bled. For a given set of inlet

flow conditions, Mach number and air angle, the blade loading is established

by the following performance parameters of the cascade:

• Average loss coefficient

15

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• Average cascade exit flow angle

• Blockage due to the blade wake

• Blockage due to interaction of the blade with the cascade sidewalls

within the blade row

As indicated in the performance summary given in Table VI, the blade

loading, such as blade static pressure coefficient and diffusion factors,

was not constant for all test configurations. This variation from configura-

tion to configuration was one of the shortcomings of this particular test

program. The most significant of the four parameters listed above which

appeared to influence the blade loading was the sidewall interaction block-

age . In order to show how each of the variables influence the blade static

pressure rise coefficient, two nomographs were constructed as shown in Figures

32 and 33 for an inlet Mach number of 0.85 and flow angles of 57 and 60

degrees. The two blockage effects, wake and sidewall, cannot be separated

in this discussion. Figure 32 is for the "Nominal Rated" flow conditions

where the design point assumptions are shown. For a static pressure rise

coefficient of 0.33, a loss coefficient of 0.045, and an exit air angle of

40.9 degrees, the blockage factor is 0.83 at design. Therefore, in order

to achieve design conditions, the blockage of both the wake and interaction

effects must total 17 percent.

Typical test measurements, as given in Table VI, were used to obtain

the apparent blockage levels which occurred during the tests. Table IX

lists the apparent blockage for each test configuration. From this data,

it is apparent that the blockage levels for all serrated configurations

were between 0.83 and 0.85, which is close to the convergence expected in

the fan system. It is interesting that both of the unserrated configurations

indicated a blockage factor of about six percent lower, and consequently the

blade loading parameters are slightly higher than the design values. Appar-

ently, this higher blockage for the serrated configurations is caused by

16

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some change in blade sidewall interaction. It may be possible that the

serrated blade, adjacent to the sidewall, produces a thicker boundary layer

and thus a greater level of blockage due to the interactions.

Blade Aerodynamic Performance with Serrations

The effects of serration geometry on blade aerodynamic performance will

be evaluated based on test measurements taken at an inlet Mach number equi-

valent to the "Noise Operating Point". At these inlet air conditions, aero-

dynamic performance was obtained through measurement of the total pressure

loss and exit deviation angles. The effects of the serration geometry on

these two performance parameters are shown in Figure 34. The serration

geometry is presented using the parameters of serration height, H, serration

spacing, S, and blade chord, C.

These data show reductions in total pressure losses for all serration

configurations. In addition, the minimum losses occur at serration heights

of five to eight percent of the blade chord. The losses also appear to

reduce as the serration spacing, S, approaches the height, H, of the serra-

tion. Lower blade deviation angles were measured for all serration

geometries, with no apparent influence due to serration height-to-spacing

ratio.

Effects of Serration on Blade Off-Design Aerodynamic Performance

During the test program, blade off-design performance was obtained

for a range of inlet Mach numbers and inlet air angles. Aerodynamic per-

formance at these off-design conditions for both serrated and unserrated

configurations is shown in Figures 35 and 36. The effect of the serrated

leading edges is improved performance for both increased inlet Mach numbers

and flow angles less than or greater than the design inlet flow angle of 57

degrees.

17

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This trend of improved off-design performance is a significant test

result. It appears that serrated leading edges exhibit the desired per-

formance characteristics of a very sharp leading edge airfoil without the

associated poor performance at off-design air angles. The desired sharp

leading edge characteristic is indicated in Figure 35 as a very small in-

crease in fan total pressure loss coefficient with increasing inlet Mach

number. The good off-design performance is shown in Figure 36 as a broader

tolerance for inlet air angle excursions without large increases in total

pressure loss or exit air deviation angles.

A possible explanation of this trend in performance can be seen in

Figure 37 which compares blade thickness distribution in the vicinity of the

leading edges, both with and without serrations. A rounded leading edge is

desirable for a reasonable tolerance to excursions of blade incidence angle.

The LF336/E blading has a 0.75 percent radius leading edge thickness. This

leading edge radius is a compromise between good high speed performance and

incidence angle tolerance. In addition, the airfoils are designed to

operate at a small positive incidence angle in order to provide choking

margin with the design leading edge thickness. The ideal airfoil design

would have a zero leading edge thickness for good transonic performance.

Operation of this sharp leading edge airfoil would be very limited in the

range of incidence angle changes. Leading edge serrations effectively

produce this sharp leading edge on an average basis because of the tri-

angular shaped geometry while still maintaining an aerodynamically-blunt

leading edge by virtue of the triangular shape of the leading edge serration

shape.

Blade Wake Turbulence Levels with Serrations

In the previous discussion, the effects of serrations on aerodynamic

performance were evaluated using two serration dimensional parameters, (H/C)

and (H/S). A similar comparison of the measured exit turbulence levels is

presented in Figures 38 and 39. The turbulence measurements show effects

18

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of serrations which are similar to the aerodynamic performance. Turbulence

levels, both axial and normal, decrease as the serration height (H) is in-

creased. Serration heights of greater than six percent of the blade chord

yield the lowest turbulence levels. Effects of serration spacing (H/S)

are not as clearly identified as in the case of a similar comparison of the

aerodynamic performance.

The effects of serrations on blade off-design performance are shown in

Figures 40 and 41. Addition of serrations shows a reduction in turbulence

levels both with increasing Mach number and at incidence' angles above and

below the design level. At low Mach numbers and at an inlet air angle

equivalent to zero degrees incidence (54 degrees), the effects of serrations

on blade turbulence levels appear to be negligable.

Acoustic Performance

Two series of tests were used to evaluate the acoustic performance of

the unserrated and serrated cascade configurations. The first series had

a baseline test which used the unserrated blade with an extended leading

edge of 0.116 inches (0.295 cm) into which the serrations were cut on the

serrated configurations. These tests included the baseline plus Serrations

1, 2 and 3. A noise reduction was noted for each configuration over the

entire spectrum as shown for SR3 on Figure 30. The second test series had

a baseline test which used the unserrated blade without the extended leading

edge. This represented the aerodynamic blade as it would be designed

without any provision for serrations. In addition to the baseline, Con-

figurations SR4, 5 and 6 were tested. These data also showed a noise

reduction as exemplified by Figure 21. These latter results, however, were

conflicting relative to the initial test due to a significant reduction in

the baseline noise level and the serrated blade noise level.

After a review of the total test sequence, it was concluded that the

cause of the variation in noise level was an inconsistency in the bleed

19

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system effect on the cascade operation. This conclusion was based primarily

on the data shown on Figure 42, which compares the noise of the two baseline

configurations as a function of the measured turbulence at the cascade exit.

The louder baseline also had higher turbulence levels. Turbulence levels

of the serrated blade configurations were also found to be correspondingly

higher for the initial baseline tests. In order to normalize the data to

a common baseline level, the initial tests, unserrated and serrated, were

adjusted downward in noise level by 4 dB. This resulted in the data of

Figure 43, which show a reduction in noise with all serrated configurations

at Mach numbers from 0.75 to 0.98.

The effect of cascade angle on noise is shown by Figure 44. At the

design angle of 57 and 60 degrees, a reduction was obtained; however, at

54 and 51 degrees, little or no reduction is seen. This is also consistent

with turbulence data which show significant changes at 57 and 60 degrees,

but small or no change at 54 and 51 degrees.

An analysis of noise generated by a cascade and its relationship to the

wake turbulence was presented in Reference 6. The analysis predicted a

noise change proportional to 20 log u/U. Figure 45 shows a comparison of

this theoretical reduction with results obtained during the cascade tests.

A reasonable amount of agreement is obtained for both unserrated to ser-

rated comparisons as well as a comparison of the baseline noise change

presented previously on Figure 42. The exceptions to the agreement are

Configurations SRI at 60 degrees and SR5 at 57 degrees. These data result

in the conclusion that the measured noise change is reasonable and that the

change is due to reductions in the blade wake turbulence. This would then

confirm that the changes in noise are comparable to changes in aerodynamic

performance, i.e., the better blade performance is indicative of lower noise.

The effect of serration geometry on noise was consistent with results

presented previously for aerodynamic performance. Figure 46 is a plot of

noise versus H/C at constant values of H/S, which is comparable to Figure 79

20

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in the Performance section of this report. At constant serration height (H/C),

larger spacing is better and at constant geometry (H/S) the larger tooth

height and spacing is better. The conclusion from Figures 34 and 46 is that

improved performance (lower loss) results in lower noise.

CONCLUSIONS

A test program employing static cascades was performed to evaluate the

effects of serrated blade leading edges on both acoustic and aerodynamic

performance. An evaluation of the test results provided the following con-

clusions concerning operation of airfoil cascades employing serrated leading

edges:

1. Serration of the leading edges of a typical rotor airfoil design

produced improvements in aerodynamic performance, reductions in

wake turbulence levels and reductions in downstream noise levels.

2. The performance improvements, associated with the serrated leading

edges, were largest during off-design operation of the airfoils

and at high inlet Mach numbers approaching sonic speeds. Only

small gains were observed when the inlet flow angle established

zero incidence at flow Mach numbers below about 0.80. Note that at

the blade design conditions of +2.1 degrees incidence and 0.97 Mach

number, both aerodynamic and acoustic performance improvement should

occur with the addition of serrated leading edge blading.

3. Based on a comparison of the aerodynamic and acoustic performance

for the range of test serrations, the desired serration configura-

tion-should have a height greater than six percent of the blade

chord, and height-to-spacing ratio (H/S) of 1.5 or less.

4. A comparison of the measured noise levels in the cascade facility

and the wake turbulence levels shows a correlation as predicted by

21

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20 times log of turbulence ratio.

5. The delta shape of the serrations adds the additional capability

of permitting larger excursions of inlet flow angle without pro-

ducing high velocities associated with turning the flow over the

blade leading edge. Thus, in high speed flow, lower shock losses

can be expected. These trends were demonstrated by the measured

aerodynamic performance.

22

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NOMENCLATURE

Symbol Definition

AM Amplitude Modulated

BL Baseline Configuration

C Blade Chord

Cp Pressure Coefficient, (P-Pri)/(PTl~pSl)

Cps Static Pressure Rise Coefficient, (Ps-PTl)/(PTl~Psl)

DC Direct Current

(D-F) Cascade Diffusion Factor

(D~F)T Tunnel Plenum Exit Diffusion Factor

H Serration Height

I Electrical Current

KHz Kilohertz

KI Aerodynamic Probe Total Pressure Coefficient

K12>K13 Aerodynamic Probe Static Pressure Coefficients

KY Aerodynamic Probe Angle Coefficient

L Peak-to-Peak Spacing of Serrations

M]^ Cascade Inlet Mach Number

Cascade Exit Mach Number

Tunnel Plenum Exit Mach Number

Electrical Power

Cascade Inlet Static Pressure

Cascade Exit Static Pressure

Tunnel Plenum Exit Static Pressure

Cascade Inlet Total Pressure

PT2 Cascade Exit Total Pressure

Pl>p2jp3 Aerodynamic Probe Pressures

q Cascade Inlet Dynamic Pressure

R Electrical Resistance

R Radius

S Serration Spacing

SPL Sound Pressure Level

SR Serrated Configuration

Units

M2

?S2

inch (cm)

inch (cm)

ampere

inch (cm)

watts

lb/in2 (kN/m2)

lb/in2 (kN/m2)

lb/in2 (kN/m2)

lb/in2 (kN/m2)

lb/in2 (kN/m2)

lb/in2 (kN/m2)

lb/in2 (kN/m2)

ohms

inch (cm)

inch (cm)

dB

23

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NOMENCLATURE (Concluded)

Symbol Definition Units

t Blade Thickness inch (cm)

TCT Transonic Cascade Tunnel

TRMS True Root Mean Square

TTI Cascade Inlet Total Temperature °R (°k)

(u'/U) Axial Turbulence

X Distance from Blade Leading Edge inch (cm)

(3 Blockage Factor, (Effective/Physical Flow Area)

B! Cascade Inlet Flow Angle degrees

02 Cascade Exit Flow Angle degrees

6 Deviation Angle degrees

Y Flow Angle degrees

u> Total Pressure Loss Coefficient, (P-r-pTl)/(pTl~pSl)

24

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REFERENCES

1. Soderman, Paul T.: Aerodynamic Effects of Leading Edge Serrations on aTworrDimensional Airfoil, NASA TMX-2643, 1972.

2. Soderman, Paul T.: Leading Edge Serrations which Reduce the Noise ofLow-Speed Rotors, NASA TND 7371, 1973.

3. Kazin, S.B.; Paas, J.E.; Minzner, W.R. : Acoustic Testing of a 1.5 PressureRatio Low Tip Speed with a Serrated Rotor (QEP Fan B Scale Model), NASACR 120846, 1973.

4. Kazin, S.B.; Volk, L.J.: LF336 Lift Fan Modification and Acoustic TestProgram, NASA CR 1934, General Electric Company, December, 1971.

5. Smith, E.G.: LF336/E Design Summary, General Electric Company, R72AEG293,December, 1972.

6. Benzakein, M.J., et al: Fan Compressor Noise Research, FAA-RD-71-85 I,General Electric Company, March, 1972.

25

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Table I. Significant Airfoil Parameters.

Chord 2.0 inches* (5.08 cm)

Aspect Ratio 2.0

Solidity 1.439

Blade Leading Edge Angle 54.9°

Blade Trailing Edge Angle 36.7°

Design Incidence Angle +2.1°

Design Deviation Angle 4.2°

Blade Maximum Thickness 5.5%

Blade Leading Edge Radius 0.75%

*Includes 0.152 inch (0.386 cm) leading edge extension for serrations

26

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Table II. Casecade Airfoil Coordinates Without Serrated LeadingEdge Extension.

Upper Surface Lower Surface

"x/c"

0.5000

0.4956

0.4510

0.4017

0.3519

0.3019

0.2852

0.2017

0.1511

0.1002

0.0500

0 . 0002

0.0509

0.1010

0.1512

0.2015

0.2883

0.3017

0.3514

0.4013

0.4509

0.4990

0.5000

"Y/C"

0.0000

0.0050

0.0166

0.0255

0.0392

0.0483

0.0556

0.0614

0.0654

0.0677

0.0679

0.0672

0.0655

0.0626

0.0586

0.0536

0.0474

0.0403

0.0327

0.0273

0.0173

0 . 0046

0.0000

"X/C"

-0.5000

-0.4943

-0.4486

-0.3982

-0.3480

-0.2978

-0.2481

-0.1984

-0.1487

-0.0992

-0.0497

0.0000

0.0499

0.0990

0.1823

0.1988

0.2485

0.2988

0.3485

0.3988

0.4493

0.4944

0.5000

"Y/C"

0.0000

-0.0032

0.0000

0.0028

0.0048

0.0069

0.0080

0 . 0092

0.0103

0.0112

0.0121

0.0127

0.0127

0.0126

0.0121

0.0113

0.0101

0 . 0084

0.0062

0.0036

0.0003

-0.0034

0.0000

27

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Table IV. Estimated Aerodynamic Design PointOperating Conditions for SerratedAirfoil Sections.

Inlet Mach Number 0.97

inlet Air Angle 57°

Diffusion Factor 0.36

Static Pressure Rise Coefficient 0.33

Total Pressure Loss Coefficient 0.045

Blade Incidence Angle +2.1°

Blade Deviation Angle 4.2°

29

Page 37: CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT … · 2013-08-31 · NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC

Table V. Test Run Summary.

RunNo.

3

5

6

7

8

9

Test Date

10/24/71

10/26/71

1/4/72

1/6/72

1/23/72

1/25/72

SerrationConfiguration

BL1

SRI

SRI

SRI

BL1

SR2

SR3

SRI

Inlet MachNumber

0.75

0.85

0.97

0.75

0.85

0.97

0.75

0.85

0.97

0.85

0.97

0.74

0.88

0.84

0.84

0.76

0.75

0.86

0.76

0.86

0.75

0.86

0.86

0.87

Inlet AirAngle (Deg.)

60 (1)

60 (1)

60 (1)

57 (1)

57 (1)

57 (1)

60 (1)

60 (1)

60 (1)

57 (1)

57 (1)

60 (1)

60

60

57

57

57

57

57

57

57

57

60

60

30

Page 38: CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT … · 2013-08-31 · NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC

Table V. Test Run Summary (Concluded).

RunNo.

11

12

14

Test Date

6/9/72

6/12/72

8/4/72

SerrationConfiguration

BL1

SR3

SR4

SR5

SR6

BL2

SR6

BL2

SR6

Inlet MachNumber

0.99

0.88

0.87

0.87

0.86

0.86

0.88

0.90

0.89

0.88

0.87

0.76

1.01

0.89

0.83

0.84

0.87

0.99

0.77

0.86

0.90

0.87

0.82

Inlet AirAngle (Deg.)

57

60

60

57

57

60

57

60

60

57

57

57

57

60

54

54

57

57

57

57 (2)

57 (3)

51

51

(1) Tests without boundary layer bleed(2) Instrumentation at 1/2 chord(3) Instrumentation at 2 chords

31

Page 39: CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT … · 2013-08-31 · NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC

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Page 41: CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT … · 2013-08-31 · NASA CONTRACTOR REPORT CM CM i NASA CR-2472 CASCADE TESTS OF SERRATED LEADING EDGE BLADING AT HIGH SUBSONIC

Table VII. Summary of Exhaust Turbulence Measurements.

Configuration

SRI

BL1

SR2

SR3

SRI

BL1

SR2

BL1

SR3

SR4

SR5

SR6

BL2

SR6

/

BL2

SR6

Run

7

8

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12

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01

60

57

57

57

57

57

57

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57

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57

57

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57

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57

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54

54

57

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51

51

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0.843

0.817

0.752

0.737

0.851

0.746

0.844

0.742

0.847

0.837

0.847

0.874

0.883

0.873

0.872

0.859

0.861

0.876

0.895

0.889

0.884

0.870

0.756

0.895

0.825

0.845

0.874

0.771

0.857

0.895

0.870

0.815

Peak(u'/U) (V/U)

0.045

0.104

0.050

0.066

0.055

0.057

0.060

0.073

0.071

0.120

0.080

0.079

0.205

O.119

0.042

0.027

0.074

0.038

0.043

0.032

0.080

0.048

0.073

0.057

0.060

0.060

0.088

0.080

0.097

0.049

0.039

0.065

0.051

0.023

0.017

0.026

0.031

0.031

Avg(G'/U) (v'/U)

0.031

0.090

0.038

0.036

0.036

0.038

0.040

0.038

0.031

0.111

0.050

0.060

0.190

0.078

0.026

0.016

0.043

0.020

0.026

0.022

0.078

0.035

0.038

0.033

0.035

0.037

0.039

0.036

0.088

0.030

0.032

0.061

0.028

0.018

0.014

0.021

0.020

0.032

No Data — Probe Failed

0.024

0.050

0.052

0.170

0.027

0.029

0.038

0.042

0.058

0.036

0.150

0 . 092

0.020

0.051

0.041

0.130

0.027

0.028

0.031

0.027

0.058

0.040

0.143

0.082

0.018

0.043

0.032

0.161

'0.022

0.020

0.026

0.026

0.035

0.028

0.110

0.058

0.018

0.045

0.026

0.106

0.023

0.022

0.026

0.022

0.032*

0.026**

0.102

0.050

* Probe at i Chord** Probe at 2 Chord

34

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Table VIII. Summary of Acoustic and Turbulence Data.

• Turbulence Level is Area Weighted Average Behind OneBlade from Midpoint to Midpoint

• Noise Level is at 4000 Hertz with 20 Hertz Bandwidth

Blade

BL1

BL2

SRI

SR2

SR3

SR4

SR5

SR6

ConfigurationBi

57

57

60

57

57

57

60

54

51

57-

57

60

57

57

57

60

57

57

57

57

57

57

57

57

57

54

51

M!

0.817

0.752

0.837

0.870

0.756

0.97

0.895

6.825

0.870

0.860

0.742

0.843

0.970

0.851

0.737

0.847

0.970

0.844

0.746

0.970

0.859

0.876

0.874

0.771

0.985

0.845

0.815

Turbulence

u'/U%

9.0

3.8

11.1

4.3

3.2

-

16.1

2.2

11.0

3.1

3.8

3.1

-

3.6

3.6

5.0

-

4.0

3.8

-

1.6

2.0

2.6

2.6

-

2.0

5.8

NoiseSPL,dB

105.2

102.5

107

100.5

98.5

102.5

103.5

100.5

99

97

98

101.5

97.5

95

95.5

98.5

96.5

96.5

95.0

97.5

90.5

88

93

90.5

92.5

100

98

35

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Table IX. Cascade Exit Blockage Comparison at M = 0.85, 3 = 57 Degrees.

Configuration

BL1

BL2

SRI

SR2

SR3

SR4

SR5

SR6

ou

0.079

0.093

0.058

0.057

0.043

0.041

0.039

0.037

P2

43.8

44.6

42.8

43.2

43.1

43.0

43.4

42.8

CP

0.34

0.36

0.31

0.27

0.32

0.30

0.30

0.32

Blkg

0.88

0.92

0.85

0.84

0.85

0.83

0.84

0.84

36

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0)

•a(0

•HuCIS[*)<07303UtootoflojU•H-Pc«

IOIM<ULibD

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a) Overall View of Probe

b) Close-up of Probe Sensors

Figure 6. Photographs of Three Parameter Survey Probe.

42

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Velocity

ThreeParameterProbe

s = <prp2)/(prvK = (P -P )/q

J. J. S

• (prp2

)/q

• (prp3

)/q

Figure 7. Definition of Aerodynamic Probe Coefficients,

43

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a) Overall View of Probe

b) Close-up of Sensor X-Array

Figure 8. Photographs of Hot Film Probe.

44

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Anemometer1054A

Anemometer1054A

Linearizer n, n Linearizer

TRMSVoltmeter1060

L

Correlator

TRMSVoltmeter1060

TRMSVoltmeter1060

1TRMS !Voltmeter1060

Scanner

DVM

Figure 9. Block of Hot Film Data System.

45

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>\

•HOo

1.0

0.8

0.6

0.4

0.2 -

0.4 0.5 0.6

Figure 10. Cascade Inlet Boundary Layer.

46

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(a) M! = 0.756, 8, = 57° (Run 14)

-60 -40 -20 20 40 60 80

.0=0=0 5 00

-40 -20 0 20 40 60

Percent of Blade Spacing

(b) M! = 0.870, 9j = 57° (Run 14)

50,

-60 -40 -20 0 20 40 60 80

-60 -40 -20 0 20 40 60 80

(c) M! = 1.014, BI = 57° (Run 14)

-60 -40 -20 20 40 60 80

" -0.4

-60 -40 -20 0 20 40 60

Percent of Blade Spacing

Figure 15. Effect of Inlet Mach Number on Exit Flow Profiles,Configuration BL2.

57

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(a) M, = 0.771, BI = 57° (Run 14) (b) Mj = 0.874, Sj = 57° (Run 14)

50

-60 -40 -20 20 40 60 80

(c) Mt = 0.985, Si = 57° (Run 14)

-60 -40 -20 0 20 40 60 80

o"1 -0.2

3 -0.6

-60 -40 -20 0 20 40 60 80

Percent of Blade Spacing

Figure 16. Effect of Inlet Mach Number on Exit Flow Profiles,Configuration SR6.

58

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(a) J Chord, Mj = 0.857, Bj = 57° (Run 14) (b) 1 Chord, Mj = 0.874, Bj = 57° (Run 14)

50

-60 -40 -20 0 2O 40 60 80

-60 -40 -20 0 20 40Percent of Blade Spacing

(c) 2 Chord, Mj = 0.895, 81 = 57" (Run 15)

o>

at

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35

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Wo°o - >— o-c>

-60 -40 -20 0 20 40 60 80

2 -0.4asu= -0.6

a>

-0.8

StaticI

-60 -40 -20 0 20 40

Percent of Blade Spacing

Figure 17. Effect of Traverse Location of Exit Flow Profiles,Configuration SR6.

60 80

59

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(a) Mj = 0.815, Sj = 51° (Run 14)

-60 -40 -20 20 40 60 80

(b) Mj = 0.845, B! = 54° (Run 14)

0.15

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-60 -40 -20 0 20 40Percent of Blade Spacing

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(c) J&i = 0.874, B! = 57* (Run 14)

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Figure 20. Effect of Inlet Air Angle on Exit Turbulence Profiles,Configuration SR6.

66

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(a) i Chord, Mx = 0.857, 8, = 57" (Rlm 14) (b) 1 Chord, M! = 0.874, 8j = 57° (Run 14)

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70

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Figure 25. Effects of Serrations on Wake TurbulenceSpectrums, Mach =0.85, (3.. = 57 Degrees,

71

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74

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75

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78

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80

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Figure 35. Effects of Serrations on Blade AerodynamicPerformance for a Range of Inlet MachNumbers.

81

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Figure 36. Effects of Serrations on Blade AerodynamicPerformance for a Range of Inlet Air Angles.

82

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83

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84

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85

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86

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87

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92 NASA-Langley, 1974

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