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Evaluation of Electrochemical Reactors as a New Way to Environmental Protection, 2014: 97-137 ISBN: 978-81-308-0549-8 Editors: Juan M. Peralta-Hernández, Manuel A. Rodrigo-Rodrigo and
Carlos A. Martínez-Huitle
6. A review on arrangement and reactors for
Fenton-based water treatment processes
Jennifer A. Bañuelos, F. J. Rodríguez, J. Manríquez, E. Bustos, A. Rodríguez and Luis A. Godínez1
1Centro de Investigación y Desarrollo Tecnológico en Electroquímica. Parque Tecnológico Qro Sanfandila, P.O. Box 76703, Pedro Escobedo, Querétaro, México
Abstract. A review on different arrangements and reactor designs
for Advanced Oxidation Processes based on the use of the Fenton
reagent is presented. The review focuses on reports that include
publications and patents dealing with water contaminated with
different recalcitrant pollutants. The work includes a brief
introduction that deals with the basics of the Fenton reagent use for
the oxidation of pollutants of water effluents, followed by a set of
sections in which some of the reports and patents of the different
forms in which the Fenton reagent is employed for water treatment
processes are presented. In this way, this review includes a section
dealing with processes in which the components of the Fenton
reagent is administered by means of H2O2 and Fe salts addition, in
which it is photo-assisted with UV light and in which it is electro-
generated in-situ and photo-assisted taking advantage of the
electrochemical reduction of dissolved oxygen on a carbonaceous
cathode.
Correspondence/Reprint request: Dr. Luis Arturo Godínez Mora-Tovar, Centro de Investigación y Desarrollo
Tecnológico en Electroquímica, 52(442)2116006 Querétaro, México
E-mail: [email protected]
Jennifer A. Bañuelos et al. 98
Introduction
Organic pollutants such as dyes, pigments, benzenes, alcohols, amines,
ethers and chlorinated aromatic derivatives are toxic and dangerous to the
environment. These pollutants, which are frequently present in wastewater
discharged from industrial operations, must be removed to environmentally
safe levels [1]. Biological and chemical removal of these organic compounds
is often difficult.
In recent years, advanced oxidation processes (AOPs) have been the
most promising methods for treating these residues. These processes are
defined as treatments that generate hydroxyl radicals in an aqueous medium
to promote the oxidation of pollutants through their high oxidizing power
(E°=2.8 eV) [2-4]. Among the AOPs are: ozonation (O3), the combination of
ozonation with ultraviolet irradiation (O3/UV), the combination in the
presence of TiO2 (O3/UV/ TiO2), Fenton reaction and electrocoagulation
[5-9]. However, many studies have demonstrated that methods based on
hydrogen peroxide to produce hydroxyl radicals, like the Fenton reaction,
are the most effective for treating wastewater [10-13]. The Fenton reaction
was discovered by H. J. H. Fenton in 1884. In the Fenton process hydroxyl
radicals are generated by the reaction between ferrous ions and hydrogen
peroxide, as shown in equations:
Pignatello and Sun [14] demonstrated that ferric ions in a Fenton system
can be reoxidized to form ferrous ions and hydroxyl radicals. These
hydroxyl radicals were considered to be the primary oxidizing species
involved in the Fenton reaction. The rate of the oxidation reaction depends
on pH, the reaction conditions and the concentration of free hydroxyl
radicals. Despite the high oxidative efficiency of Fenton’s reagent, its
application is limited by problems related to the storage and shipment of
concentrated hydrogen peroxide and the production of Fe3+
sludge.
Moreover, it is very important to control the quantity of ionic iron in order to
prevent contamination of the solution by an excess of this species [11].
There are several variations of Fenton's reagent including: photo-assisted
Fenton, electro-Fenton and photo-assisted electro-Fenton processes, which
are described below.
A review on arrangement and reactors for Fenton-based water treatment processes 99
Photo-assisted Fenton
The photo-assisted Fenton process occurs in homogenous phase by the
addition of UV light to Fenton’s reagent. This method has been widely
studied since the 1990’s and is viewed as an effective alternative to
biological wastewater treatment processes [15-17]. A solution containing
Fe2+
or Fe3+
ions and H2O2 is irradiated by UV light. The decomposition of
hydrogen peroxide in acidic media is catalyzed by oxidizing Fe2+
to Fe3+
,
which is later photo-reduced back to Fe2+
by photons. UV radiation results
not only in the formation of additional ●OH radicals, but also in the
regeneration of the iron species as shown in the following reactions:
However, in both the Fenton process and the photo-assisted Fenton
reaction, the Fe sludge which remains is a huge disadvantage because Fe
ions must be removed from the water. In addition, the use of UV light
increases costs, so both of these processes have limited industrial application
[2-18].
Electro-Fenton process
Applying electrical current between two suitable electrodes in water
produces a primary chemical reaction, generating hydroxyl radicals which
oxidizes organic matter:
As shown by equation, the system efficiency may be improved by adding
Fe (II), and this process is called electro-Fenton. The electro-Fenton process
involves in-situ generation of hydrogen peroxide under acidic conditions by
the 2e- reduction of dissolved oxygen. A fundamental requirement is high
H2O2 production at the cathodes. These electrodes are carbon based
materials—for example: graphite [19-20], reticulated vitreous carbon [21],
nitrogen functionalized carbon nanotube [22], carbon sponge [23], activated
carbon fiber [24] or granular activated carbon [25] and gas diffusion
electrodes [26]. Additionally, since electricity is a clean energy source and
does not use harmful reagents, this method is considered to be
environmentaly friendly.
Jennifer A. Bañuelos et al. 100
Photoelectro-Fenton and photo-assisted electro-Fenton process
As previously mentioned, UV irradiation produces additional hydroxyl
radicals by reduction of ferric ions. Both processes in combination
generate a greater amount of ●OH, resulting in higher degradation
efficiency and faster regeneration of Fe2+
[2]:
This combined process is called photoelectro-Fenton (PEF), but its
application for water treatment is limited by the costly electrical energy
requirements. A more economic technique is to combine UV light with
electro-Fenton in the so-called photo-assisted electro-Fenton (PA–EF)
process. In this technique, the electro-Fenton process is applied only for
the time needed to convert most pollutants into intermediates. Many recent
studies of the environmental application for the PEF and PA-EF process
have investigated their efficacy in removing herbicides [27], dyes [28] and
organics [29, 30].
In general, the recovery of industrial effluents containing low levels of
organic substances by conventional treatments is not economically viable.
This has fueled interest in the development of new, more effective and
economically viable methods for pollution control and prevention. Of the
AOPs that have been proposed so far, the Fenton reaction with all its
variants and modifications, appears to be the most promising for practical
industrial applications. The remainder of this chapter focuses on
fundamental design details and experimental conditions of Fenton-like
reactors. This information is essential for the proper use and control of this
relatively new alternative techonology for the degradation of organic
pollutants. This chapter also explores recent patents for pollutant removal
employing Fenton-like processes.
1. Arrangements and reactors
There are several reactor types, and many factors affect the design of
Fenton's reagent, photo-assisted Fenton, electro-Fenton and photo-assisted
electro-Fenton reactors used by researchers. Some important design
considerations for these reactors are discussed below.
A review on arrangement and reactors for Fenton-based water treatment processes 101
1.1. Fenton’s reagent
The simplest Fenton process requires an acidic medium, because low pH
favors Fenton oxidation. There are two ways to control acidity. One is to
adjust the initial pH of the solution. The other is to control pH throughout the
process by adding sulfuric acid or sodium hydroxide. Another important
factor is the form of the Fenton reagents that are added to the system.
Typically, the pH is first adjusted to prevent formation of iron
oxyhydroxides. Then iron salt, commonly ferrous sulfate, is added and
finally, H2O2 is slowly introduced.
Typically these reactors are operated in batch mode, but recently a
fluidized-bed reactor type (FBR) was employed with a Fenton system. Fig. 1
shows the system used by Chia-Chi Su et al. [31]. The FBR is a cylindrical
vessel consisting of outlet, inlet and recirculation sections. The FBR had a
working volume of 1.45 L and was operated in recirculation mode by
adjusting internal circulation at 50% bed expansion. The ferrous solution
was added continuously, and the H2O2 solution was added to the reactor all
at once. Then monoethalamine (MEA) and phosphate solutions were added
in two stages in order to start the removal. The pH was monitored and
controlled at 3±0.2. The results showed that Fe2+
concentration was an
important factor for MEA and chemical oxygen demand removal. The best
conditions for MEA removal was 3 mM Fe2+
and 50 mM H2O2 at pH 3
which gave a removal efficiency of 76 %.
Figure 1. Schematic diagram of fluidized-bed Fenton reactor.
Jennifer A. Bañuelos et al. 102
As previously mentioned disadvantages of the Fenton process are that the
pH must be relatively acidic and removing the sludge that forms at the end
of the process. In order to avoid this, much work has been focused on
incorporating a heterogeneous Fenton process, which consists of placing iron
ions on a support such as carbon, resin or Nafion. T.L.P. Dantas et al. [32]
added different dosages of solids (Fe2O3/carbon) to a 400 mL reactor of
textile wastewater. They concluded that these solids had the advantage of
being effective at pH 3.0 while consuming less H2O2 than the homogenous
Fenton process.
The Fenton process has also been investigated for its performance in
reducing dyes from waste water. For example, K. Swaminathan et al. [33]
investigated the decolorization and degradation of Red M5B and Blue MR in
a closed 1 L reactor. They reported that the optimum conditions for
maximum degradation were pH 3.0, Fe2+
concentration of 10-25 mg/l, a
H2O2 dose of 400-500 mg/l and 120 min of contact time with the
contaminated solution. For Red M5B, a COD removal of 0.78 and for Blue
MR a COD removal of 0.82 were achieved.
Table 1 presents some illustrative works for the degradation of
pollutants by the Fenton process. In addition to these studies, Fenton’s
reagent has been effectively used for chlorobenzene in a 500 mL reactor
[34], p-chlorephenol with a volume of 4 L [35], p-hidroxypheny acetic acid
used a reactor of 0.5 L [36], p-hydroxybenzoic acid containing in a 1.1 L
reactor [37] and a 1L reactor made up of borosilicate glass with simulated
dyebath wastewater obtained 80.8% TOC removal for an initial TOC loading
of 200 mg/L [38].
Fenton’s chemistry is not a universal solution, since there are many
chemicals that are refractory towards Fenton’s reagent such as some
chlorophenols. Benitez et al. For instance, studied different types in a 350
mL reactor. And Fenton oxidation was not found to be effective in
degradation. Only 4 chlorophenol showed 55% removal after 80 min of
treatment [39]. The importance of Fenton’s reagent as an oxidation system
cannot be underestimated, and the oxidation degree can be substantially
increased when used in combination with other treatments or techniques. For
example, as shown in Table 2, researchers have shown that a combined
process to treat different types of pollutants is a better option for the use for
Fenton’s reagent.
Table 2 shows some of the most important patents published from 1999
to 2012, illustrating that fenton reactors are increasingly being used at an
industrial level.
A review on arrangement and reactors for Fenton-based water treatment processes 103
Table 1. Typical reactor conditions for using Fenton oxidation to treat wastewater.
Reference Year Pollutant Experimental Conditions % Removal
[40] 1996 Landfill leachate 2130, 200, 294 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
70
[40] 1996 Landfill leachate 640, 1000, 184 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
50
[41] 1997 Effluent containing poly-
vinyl alcohol and two
dyes as Blue
G and Black B
1500, 1000, 200 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
80
[42] 1997 Landfill leachate 1100, 900, 900 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
63
[43] 1998 Landfill leachate 338, 10, 20 (mgL-1
) of initial
COD, H2O2 and iron ions
respectively.
72
[44] 1999 alkylbenzene sulfonate and linear alkylbenzene
sulfonate
10, 60, 90 (mgL-1
) of initial COD, H2O2 and iron ions
respectively.
95
[45] 1999 Effluent containing
different compositions of
surfactants
1000, 2000, 3290 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
49
[46] 2000 Landfill leachate 1500, 1650, 1750 (mgL-1
) of
initial COD, H2O2 and iron ions respectively.
45
[47] 2001 Landfill leachate 1500, 200, 300 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
70
[48] 2001 Landfill leachate 1800, 600, 1500 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
69
[48] 2001 Landfill leachate 1800, 1500, 1500 (mgL-1
) of initial COD, H2O2 and iron
ions respectively.
45
[49] 2004 Landfill leachate 10540, 10000, 830 (mgL-1
)
of initial COD, H2O2 and iron
ions respectively.
60
[50] 2004 Landfill leachate 22400, 2500, 2500 (mgL-1
)
of initial COD, H2O2 and iron ions respectively.
79
[51] 2004 Landfill leachate 3530, 34000, 558 (mgL-1
) of
initial COD, H2O2 and iron
ions respectively.
80
A review on arrangement and reactors for Fenton-based water treatment processes 105
Table 2. Continued
A review on arrangement and reactors for Fenton-based water treatment processes 107
Table 2. Continued
Jennifer A. Bañuelos et al. 108
Table 2. Continued
1.2. Photo-assisted Fenton
The Photo-assisted Fenton process adds UV radiation to the system,
producing more hydroxyl free radicals. Many comparative studies between
Fenton and photo-assisted Fenton have been done and the biggest difference
is in the TOC removal rate and not in the color removal rate, when the
pollutants are dyes. Although various reactor geometries have been used, the
most popular is a cylindrical reactor with UV-lamps in the center. Soo-
Myung Kim and Alfons Vogelpohl [65], tested two types of reactors. The
first was a 1.6 L glass reactor with an external loop operated in batch mode.
A review on arrangement and reactors for Fenton-based water treatment processes 109
A medium-pressure Hg lamp was located in the center, surrounded by a
cooling pipe made of quartz glass. Fig. 2 shows the second system used for
the degradation of organic pollutants. This reactor operated in continuous
mode, the UV reactor was connected to the jet-loop reactor by a PVC tube
and the volumes were 1.0 and 3.9 L respectively. The system also used a
medium pressure Hg lamp (type EQ 1023 Z4). The results indicated that
H2O2 should be added at a molar ratio of H2O2:COD = 1: 1, and aeration of
the wastewater was recommended to improve degradation rate.
Figure 3 shows another photo-reactor with a typical configuration. In the
center there is a 150-watt medium-pressure UV lamp inside a quartz sleeve.
The reactor was made of Pyrex glass with a capacity of 2 L. The reactor was
surrounded by a water cooling jacket to maintain constant temperature.
Under optimum conditions, the amount of COD removal from municipal
solid waste landfill leachate was 83.2%. In addition, the optimum pH was 3
and the optimum contact time was 120 minutes. This study also tested the
Fenton process which achieved only 69.6% COD removal in 150 minutes
[66].
Figure 2. Schematic diagram of the pilot unit.
Jennifer A. Bañuelos et al. 110
Figure 3. Schematic diagram of the typical photo-reactor.
An early example of industrial-scale application of the photo-assisted
Fenton process was the decontamination of 500 L batches from industrial
wastewater containing 3,4 xylidine. This was done in a tubular
photochemical reactor fitted with a 10 kW medium pressure mercury lamp.
The lamp was positioned in the axis of the reactor and the reactor was
connected to a 3000 L reservoir tank open to air.
The solution with pH 3.0 was aerated and circulated. H2O2 was
continuously introduced into the photochemical reactor and the solution
was irradiated for 3 h. The final results showed that the light-enhanced
Fenton procedure is one of the only methods that can process large
volumes of industrial waste water [67].
Other researchers [68] used a different configuration called Heber
multilamp photo-reactor model HMLMP 88 shown in Fig. 4. Unlike
previous reactors, this model consists of eight medium pressure Mercury
vapor lamps (8 W) set in parallel and emitting at 365 nm wavelength. The
reaction chamber has specially designed reflectors made of highly polished
aluminum, a built-in cooling fan at the bottom and a magnetic stirrer in the
center. An open 50 ml borosilicate glass tube, 40 cm tall and 20 mm in
diameter, was used as the reaction vessel with a total light exposure length
of 330 mm. They determined that the optimal conditions were 20 mmol
H2O2 and 0.1 mmol Fe2+
for the decolorization of Reactive orange 4.
A review on arrangement and reactors for Fenton-based water treatment processes 111
Figure 4. Schematic diagram of the Heber multilamp photo-reactor.
Like the Fenton process, photo-assisted Fenton has been studied as a
heterogeneous process using a strongly acidic ion exchange resin as a
catalyst placed in a cylindrical reactor with two UV lamps (8 W 254 nm) in
the center. To suspend the resin, compressed air was bubbled up from the
bottom. The capacity of the reactor was 1.8 L. The start of the reaction was
defined as the time when the UV light was turned on and H2O2 was added to
the photo-reactor [69].
Photo-assisted Fenton reactors have also been used to regenerate
adsorbent material like activated carbon. An annular photochemical reactor
was employed with 80 W pressure mercury UV lamp as the light source. It
was placed in jacketed quartz well, immersed in a borosilicate vessel and
connected to the activated carbon column and a stirred Pyrex tank. A volume
of 2 L was circulated through the reactor and the column. After two cycles,
56% of activated carbon adsorption capacity was recovered [70].
It should be emphasized that light is almost always the limiting reagent
in photochemical reactions, and photo-Fenton reactions are often conducted
in reactors in which the solution is recirculated through the photo-reactor
from an external reservoir. Table 3 presents some of the photo-reactors
employed for the degradation of pollutants, and Table 4 shows the latest
patents that have been reported. Despite significant advances in the last
decade, widespread application of photochemical technology for treatment
and decontamination of industrial residues and wastewater is still not a
reality. Engineers and chemists need to work together to solve the most
important problems that limit greater industrial application. Optimization
strategies must be applied to the design of large scale reactors to reduce
economic and energy costs.
Jennifer A. Bañuelos et al. 112
Table 3. Typical photo-assisted Fenton reactor approaches used for wastewater
treatment.
A review on arrangement and reactors for Fenton-based water treatment processes 113
Table 3. Continued
Jennifer A. Bañuelos et al. 114
Table 4. Patents for the use of photo-assisted Fenton reactor to treatment.
A review on arrangement and reactors for Fenton-based water treatment processes 115
Table 4. Continued
A review on arrangement and reactors for Fenton-based water treatment processes 117
Table 4. Continued
Jennifer A. Bañuelos et al. 118
1.3. Electro-Fenton
Numerous electrochemical methods for wastewater treatment have been
studied, such as oxidative processes, electrodeposition, direct reduction and
especially the electro-Fenton process. It is well known that an
electrochemical reactor could be scaled to an industrial level for
decontaminating wastewater at a cost comparable with other methods.
However, the process must be specified with parameters like current density,
voltage, reaction kinetics and efficiency. Some work has been done
analyzing different electrolytic cell configurations.
Fig. 5 shows some of these reactors. For example, the design used by
Zhou et al. (Fig. 5a) [86] for removing methyl red consists of a saturated
calomel electrode (SCE), a platinum electrode and a graphite fabrication
electrode as reference, counter and cathode electrodes respectively. The
distance between the working electrode and counter electrode was 3 cm and
the capacity of the electrolytic cell was 100 mL. Oxygen was sparged and
FeSO4 was added to the solution. This system of divided three-electrode
electrochemical cell degraded 80% of the initial 100 mg/L dye concentration
in 20 min.
A bubble reactor designed by Rosales et al. (Fig. 5b) [87] used a glass
cylinder with a working volume of 0.675 L and operated in batch mode with
total reflux or in continuous mode. Two electrode bars were connected to a
direct current power supply. The cathode and anode bars were placed 30mm
and 270mm above the bottom of the cell, respectively. The distance between
the electrodes was fixed at 240.4 mm. Steel or graphite bars were employed.
Continuous saturation of air at atmospheric pressure was ensured by
bubbling compressed air near the cathode at about 1 L min−1
and iron was
added. They concluded that the continuous bubble Electro-Fenton reactor
could operate without problems, and that attaining high decoloration
percentages depended on the residence time.
Another electro-Fenton reactor configuration is shown in the Fig. 5c [88].
The two compartment reactor was used to degrade Rhodamine B. The anode
(Pt flakes) and cathode (Pt flakes) were placed in compartment 1 and only a
cathode was placed in compartment 2. Agar was used to connect the
compartments. Micro bubbles of H2 and O2 were generated in compartment 1
by water electrolysis. The cathode in compartment 2 was used as a bypass to
accumulate OH− and to neutralize the low pH effluent from compartment 1.
The maximum concentration of H2O2 was 53.1 mg/L within 120 min at pH 2
and a current of 100 mA.
The electrochemical reactor in Fig. 5d was operated in a continuous
flow by Hui Zhang et al. [89] for degradation of mature landfill leachate. This
A review on arrangement and reactors for Fenton-based water treatment processes 119
1, magnetic stirrer; 2, platinum wire; 3, saturated calomel electrode (SCE); 1, power supply; 2, air compressor; 3, cathode; 4, anode,
4, gas diffusion electrode; 5,gas flowmeter; 6, CHI600B; 7, oxygen tank. 5, control unit; 6, pumps; and 7, reflux (only in batch
conditions).
1, hydrogen peroxide storage tank; 2, ferrous iron storage tank; 3, leachate storage tank; 4, electrolytic cell; 5, DC power supply; 6,
tubing pump; 7, magnetic stirrer; 8, electrode.
5a
5c
5b
5d
Figure 5. Schematic diagram for the different electro-Fenton reactor.
rectangular electrolytic reactor was made of 12 × 10 × 16.5 cm Plexiglas with
a working volume 800 mL. Two 15 × 10 cm mesh anodes (Ti/RuO2–IrO2–
SnO2–TiO2) and three Ti mesh cathodes of the same dimensions were
alternately positioned perpendicular and parallel to each other. Electro-Fenton
experiments were conducted at a constant current of 1 A using a direct current
power supply. They reported that the most favorable operation conditions were
an initial pH of 3, inter-electrode gap of 2 cm, H2O2 to Fe2+
molar ratio of 6,
hydrogen peroxide concentration of one theoretical dosage and hydraulic
retention time of 40 min. The electro-Fenton process was used successfully in many other reactor
types to degrade different pollutants. Details are provided in Table 5, and the
only two patents that we found are shown in Table 6.
Jennifer A. Bañuelos et al. 120
Table 5. Typical electro-Fenton reactor used to wastewater treatment.
A review on arrangement and reactors for Fenton-based water treatment processes 121
Table 5. Continued
A review on arrangement and reactors for Fenton-based water treatment processes 123
Table 5. Continued
Table 6. Patents for the use of electro-Fenton reactor to treatment.
Jennifer A. Bañuelos et al. 124
It is very clear that electro-Fenton reactors are a very powerful tool for
wastewater treatment. However, there is still much to do to bring these
reactors up to an industrial scale, because this process depends on Fe2+
and
H2O2 concentration, pH, feed mode and oxygen sparging rate, temperature,
applied current density, distance between the electrodes, nature of the
supporting electrolyte and type of pollutant. Overall, however, the E-Fenton
process is a promising technology for treating industrial wastewater.
1.4. Photoelectro-Fenton and photo-assisted electro-Fenton
The electro-Fenton process has been further improved by using UV to
further enhance its efficiency by destroying Fe3+
complexes to degrade
products like oxalic acid. This new technology, called Photoelectro-Fenton
(PEF), was applied to the treatment of landfill leachate by Ahmet Altin [102]
using the reactor shown in Fig. 6. This 1L reactor was made of quartz glass
and equipped with a magnetic stirrer. Two pairs of cast iron anode and
cathode electrodes (4.0 cm×5.0 cm×0.4 cm) were positioned approximately
1.0 cm apart from each other. Ultraviolet (UV) radiation was provided by
two low-pressure UV lamps, with an intensity of 253.7 nm 1.4Wm−2
. The
initial H2O2 concentration was 2000 mg L−1
and a 3A constant DC current
were applied to the electrodes. It can be used to the treat wastewater heavily
polluted with organic compounds that are not readily biodegradable.
Nevertheless, as in many other studies, they concluded that its commercial
usage was limited by the high operating costs due to the high concentrations
of H2O2 which it needed.
Figure 6. Schematic diagram used for photo electro-Fenton process.
A review on arrangement and reactors for Fenton-based water treatment processes 125
One important modification some researchers made to this process was to
use sunlight as the source of UV light, avoiding the high cost of using lamps.
Juan Casado et al. [103] did a pilot scale mineralization of organic acids by
electro-Fenton process using sunlight. The pilot flow reactor shown in Fig. 7
was previously used for aniline degradation by Electro-Fenton and peroxi-
coagulation processes by Brillas and Casado [104]. The electrochemical cell
was an undivided filter-press containing two 100 cm2 square electrodes in
contact with the solution and separated 5mm by a turbulence promoter. Two
oxygen diffusion cathodes made of 0.35 mm thick carbon cloth were used.
O2 was supplied from a cylinder to a gas chamber in contact with the
cathode, and a platinized titanium (Ti/Pt) mesh was used as the anode. After
electrochemical treatment, the samples were exposed to sunlight in a glass
crystallizing dishes of 19 cm diameter. After 30–50min almost complete
mineralization was achieved without any additional cost.
There are many studies comparing this process to the one above. Table 7
summarizes these comparisons. In general, it is quite evident that all the
researchers obtained higher removal efficiencies in less time with the PEF
and PA-EF processes. However, because of the high costs of these methods,
scaling to industrial level remains a major challenge.
Figure 7. Schematic diagram of pilot flow reactor used for aniline degradation.
A review on arrangement and reactors for Fenton-based water treatment processes 127
Table 7. Continued
Jennifer A. Bañuelos et al. 128
Table 7. Continued
1.5. Additional reactor types
In recent years, several research groups have studied electro-Fenton-based
processes in which carbonaceous substrates were used to cathodically generate
H2O2 by means of reduction of dissolved oxygen. Complementary to
electrochemical synthesis of peroxide, iron supported on various materials
(heterogeneous process) has been incorporated in the reactor to promote the
presence of the Fenton mixture in the solution, thus avoiding the use of
dissolved Fe salts. Shuan Liu et al. [113] studied the degradation of
tetracycline by photo-electro-Fenton oxidation with a Fe3O4–graphite cathode.
Comparisons of tetracycline degradation by electro-Fenton, UV irradiation and
photo-electro-Fenton processes were investigated. Their results showed that
the degradation efficiency was: photo-electro-Fenton > electro-Fenton > UV
irradiation. They also found that the Fe3O4–graphite cathode was stable and
could be reused without catalytic decrease.
Yujing Wang et al. [114] proposed a novel electrosorption enhanced
electro-Fenton (ES-EF) method for wastewater treatment. They grew mixed-
valence iron oxide on bulk activated carbon aerogel (FeOx/ACA) as a
A review on arrangement and reactors for Fenton-based water treatment processes 129
bifunctional integrated cathode for ES-EF process to purify wastewater. This
new cathode functioned at neutral pH and removed 93% of TOC in 150 min.
A similar cathode with the Fe3O4@Fe2O3/activated carbon aerogel (ACA) was
used by Hongying Zhao et al. [115]. It degraded imidacloprid with high
catalytic efficiency over a wide range of pH from 3 to 9. This system removed
up to 90% of imidacloprid and TOC. A heterogeneous system promises to be a feasible and effective
technological alternative for water treatment, and some of these processes are
being patented. One patent relates to a system that conducts the Fenton’s
reaction by a photo-electro-chemical-catalytic effect and a method for
obtaining free radicals (●OH) and regenerating supported iron (Fe(II)), where
the residual iron intends to comply with the standard established for the
presence of said metal in potable water. In this way, the method generates the
free radicals (●OH) required to degrade organic matter like pesticides,
insecticides, dyes and other harmful compounds dissolved in residual water.
By providing more free radicals (●OH) in the same dissolution volume,
degradation of organic matter, discoloration and removal of total organic
carbon are all accelerated. The free radicals (●OH) are generated by hydrogen
peroxide (H2O2) in situ in a Fenton reactor, using supported iron in ionic
exchange resins of low desorption level, as well as photo assisted processes
and an anode coated with a nano-crystalline semiconductor [116].
In order to avoid electrolyte leakage and gas bubbles in electro-Fenton
reactors that use a gas diffusion cathode, Yangming Lei et al. [117] developed
a trickle bed cathode by coating a layer of carbon black and
polytetrafluoroethylene (C-PTFE) on graphite chips instead of carbon cloth.
As shown in Fig. 8, the electrochemical trickle bed reactor consists
of a Ti/PbO2 anode, a porous nylon diaphragm, a cathode frame containing
1. Cell body, 2. Gasket, 3. Ti/PbO2anode, 4. Gasket ring, 5. Nylon diaphragm, 6. Cathode frame
for loading graphite chips and 7. Ni plate.
Figure 8. Schematic diagram of trickle bed reactor assembly.
Jennifer A. Bañuelos et al. 130
C-PTFE-coated graphite chips, and a nickel cathode plate. Three sealing
gasket rings with empty parts (60 mm × 50 mm) are placed between each of
those components. The cathode frame has two couplings that serve as a fluid
feed and an outlet. The active dimensions of the cathode with the C-PTFE-
coated graphite chips are 60 × 50 × 14 mm (width, height, thickness). In the
reactor assembled by the trickle bed cathode, H2O2 was generated with a
current of 0.3 A and a current efficiency of 60%. This performance was
attributed to the fine distribution of electrolyte and air, as well as the effective
oxygen transfer from the gas phase to the electrolyte–cathode interface.
The reactor shown in the Fig. 9 was used by J.M. Peralta-Hernández
[118]. They prepared Nanocrystalline semiconductor electrodes (NSE) by
depositing a thin film of a paste made of 6 g of colloidal TiO2 mixed with
10mL of a pH 3 HNO3 solution. This paste was spread evenly on the outer
surface of a hollow glass tube, 1.0cm outer diameter and 12cm long.
Electrochemical and photo-electrochemical generation of H2O2 was studied
using an experimental recycle annular tube reactor. They discovered that under
UV radiation of the semiconductor anode, the electrochemical oxidation rate
increased substantially compared to the same processes carried out in the dark.
Finally, it should be mentioned that dynamically regulating the Electro-
Fenton process remains difficult. However, this is critical for reducing
operating costs and enhancing process performance. To address this,
Ruey-Fang Yu et al. [119] studied the potential of on-line monitoring of
Oxidation Reduction Potential (ORP) and Dissolved Oxygen (DO) as key
parameters for controlling the E-Fenton process in treating textile wastewater.
Figure 9. Schematic diagram of the photo-electrochemical reactor.
A review on arrangement and reactors for Fenton-based water treatment processes 131
Figure 10. Schematic diagram of the electro-Fenton reactor.
Their results showed that the DO and ORP profiles have high correlation with
the variations in H2O2, Fe+2
and Fe+3
, which can help identify over-dosing of
H2O2. They concluded that monitoring DO and ORP has high potential to
effectively control the E-Fenton process and could result in chemical cost
savings. This type of electro-Fenton reactor and the correlating monitoring and
control units is shown in the Fig. 10. It is a laboratory-scale batch type Electro-
Fenton reactor with 2 L of capacity, an anode of a titanium (Ti) rod coated
with IrO2/Ta2O5 (DSA). One ORP probe with the Ag/AgCl electrode, one DO
meter, and one pH probe were installed in the Electro-Fenton reactor for on-
line monitoring of the ORP/DO/pH variations during Fenton oxidation. A
mechanical mixer was installed in the bottom of reactor to provide sufficient
mixing. Two mix tanks were used for storing the prepared Fenton doses of
FeSO4 (20,000 mg/L of Fe+2
) and H2O2 (20,000 mg/L). All probes/meters and
dosing pumps were connected to a PC computer.
2. Conclusions
Of the current advanced oxidation processes, the Fenton-like reaction
process is the most promising for practical industrial application on a moderate
scale. The most popular reactor type for industrial use is the Fenton-batch
reactor, but higher removal efficiencies are usually obtained from a combined
process. For the reactors that use UV light, it is most common to place the
lamps at the center of the reactor and to use a water cooling jacket to maintain
Jennifer A. Bañuelos et al. 132
constant temperature. Divided double-electrode electrochemical cells and
divided three-electrode electrochemical cells are the most common electro-
Fenton reactors. These are used mainly with carbon cathodes and iron anodes
installed in parallel. Other electrode materials such as platinum and boron-
doped diamond (BDD) are frequently used as the anode for the degradation of
pollutants in electro-Fenton system. Areas that need additional study include:
the role of temperature, H2O2 dosage, and iron’s effect on the Fenton’s reagent,
as well as new strategies to improve efficiency and reduce costs. Finally
reactor design must be improved in order to optimize conditions so that the
process can be used at an efficient, effective and profitable industrial scale.
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