carbon capture and storage an industry perspective€¦ · •carbon abatement technologies-track 1...
TRANSCRIPT
1
Douglas Spalding
Carbon Capture and StorageAn Industry Perspective
Content
•Energy Policy, and the Market•Carbon Abatement Technologies
- Track 1 –‘Efficiency’Improvements- Track 2 –Carbon Capture and Storage
•Conclusions
2
UK Perspective –CO2 Reductions from 1990
• Kyoto target = -12.5%(2008-12)
• Current Status = -4.4%(2005)
• EU ETS Phase I NAP = -11.75%, (Install’ns only)(2005-07)
• EU ETS Phase II NAP = -???%, (GHGs)(2008-12)
• National Goal = -20%(2010)
• Energy White Paper 68 = -60%National Goal (2050)
278
111
245
266
MtCO2
20122005 20501990 2020
BAU
-12.5%-20%
-60%
UK 05 NAP = 736MtCO2for ETS 05-07 =11.75%
(below 1990 levels)
Energy policy- 2005 reality check
•Renewables targets not being met•Renewables Obligation working but proving to be
expensive•UK heading for 80% gas, 80% imported, many other
countries increasing their reliance on gas•Oil and Gas prices increasing•CO2 emissions will go up if more nuclear closes and
replaced by gas•Emerging economies’emissions increasing faster than
the West can make reductions•Strategy for Carbon Abatement Technologies (CAT) for
Fossil Fuels announced
3
•1980 - Total generation 265TWh
•2003 - Total generation 379TWh
•2020 - Gas to make up 80% of generation
The Emphasis is Changing - ElectricityGeneration in the UK
1980
Others3%
Nuclear12%
Gas1%
Oil13%
Coal71%
2003
Gas39%
Others2%
Coal36%
Oil1%
Nuclear22%
Market Impact
• Operation dependent upon marketconditions
• Dispatch driven by power, gas, coal andcarbon prices
• Coal is cheap, Gas to remain expensive,carbon on the rise
• Policy and higher oil/gas/carbon pricesprofoundly affecting new plantdecisions
Rising gas andcarbon prices
4
The UK CO2 Future –The PowerIndustry Perspective
0%
10%
20%
30%
40%
50%
60%
70%
80%
Cottam Didcot A Drax F'Bridge Longannet Ratcliffe
Ave
rageLoad
Fac
tor
2003 Load Factor Load Factor to Cap
•UK coal plant need 33% CO2 reductions now throughreducing generation, trading or carbon abatement
•High gas price and security of supply concerns drivingneed for clean coal and CCS technologies
•CCS captures more CO2 on coal v gas power plant•Capture Ready Demo plant targeted for 2010
EOR in the North Sea
• North Sea oil recovery rate is rapidly reducing, withsignificant quantities of oil remaining in the ground.
• EOR will enable additional oil to be recovered,• Uncertainties to resolve :
- Legal issues (OSPAR and London Convention)- Cost of CO2 at the rig,- Technical issues concerning offshore EOR (single point
drilling), age of rigs, modifications needed- Overall economic viability (value of additional oil recovered
and CO2 sequestered)• Benefits great,
- 1 TCO2 yields up to 3 additional BOe- Worth $200/TCO2 in today’s oil market- CO2 injection extends asset lives further- Significant storage possible
5
North Sea Oil - CO2 EOR Opportunity isNOW
Permian Basin Example
6
North Sea v’s Permian BasinSame scale and Volume !
CO2 capture and storage –costestimates
•Timing of transport and storageimportant to UKCS production
•For cost - capture more criticalSource: Vattenfall
7
Content
•Energy Policy, and the Market•Carbon Abatement Technologies
- Track 1 –‘Efficiency’Improvements- Track 2 –Carbon Capture and Storage
•Conclusions
Twin Track Approach to Carbon Abatement
Source: IAEA
PossibleNow
Long TimeMedium
2010 2020
CarbonDioxide
Reduction
IncreasedEfficiencyTrack 1
CCSTrack 2
-
term
-
term
-25%
Baseline
- 35%
- 95%
8
Track 1 Carbon Abatement Options - CleanCoal Technology Plant (New)
Coal offers the greatest abatement and capturepotential,
• Advanced SupercriticalPulverised Coal Boiler/Steam Turbine400-1000MW
• Integrated GasificationCombined Cycle500MW+
Track 1 - Clean Coal TechnologiesAdvanced Supercritical Plant
• Technology of choice for vastmajority of new build orders
• Best Available Technologynow 46-47% efficient
• Proven Advantages,- Availability (>95%),- Flexibility (20-100%) and- Fuel Range (inc Biomass co-firing up to 20%)
• Continuous evolutionary development• Matches IGCC for emissions, easily meets LCPD limits• Can be fitted with economical CO2 capture
9
Track 1 - Clean Coal Technologies, IGCC
• New technology attractive because of,- Potential for low emissions and- Hydrogen generation and CO2 capture
• Currently, 4 large units in operation on coal and3 further orders for DOE supporteddemonstration plant in the US
• Challenges are,- Poor overall availability (60-75%),- High cost (+25%),- Lack of fuel flexibility,- Limited acceptance by the market
• Latest designs aim to improveavailability = Lower efficiency(eg Hatfield 41%)
Track 1 - Phased Approach to CO2
Reduction by Retrofit
10
Track 1 - Sub-critical to Supercritical BoilerRetrofit•Replacement
of boilerpressureparts,withinboilerhouseenvelope
•Lighter boilerweight
•Re use ofbulk ofancillaryequipment
•Turbinemodifications
Subcritical Supercritical
Track 1: CO2 Abatement by Biomass Co-firing
•Biomass is CO2-neutral and qualifies as a renewable fuel
•Typically, 5%-7% can be co-fired in existing coal-fired plant(blended with coal)
•Up to 20% can be co-fired by direct injection (separateinjectors/burners)
•50% more MW and CO2 displaced by Co-firing in advancedsupercritical plant than on a small biomass plant
•UK restrictions on co-firing should be lifted
11
Track 1 Feedwater Heating Improvements
• Up to 20% of the heat input is usedfor feedwater heating
• CO2 reductions can be achieved by,- Biomass fired feedwater heater
or
Boiler
SteamTurbine
Coal
660MWeCO2
Biomass
ExistingFeed Heater
GT X 3
174 MWe
Gas
CO2
New Feed Heater
ExistingFeed Heater
- Partial gas re-powering with a GTfeedwater heater
• CO2 reductions up to 20% possible• Technology selection dependent upon, fuel/space availability, ease of
integration/control
Track 2 - CO2 Capture and Storage
• Separate CO2 at power plant• Disposal sub-surface• Future-proofed plant = ability to add CCS later• Capture cost offset by CO2
credits and value of EOR• Cost of electricity competitive
with renewables• Potential CO2 separation
capture technologies- Post-combustion
amine scrubbing- Pre-combustion
separation/oxy-fuel firing- Membrane Separation
12
Track 2 - Capture ReadyPost-combustion Amine Scrubbing
Future Retrofit:
Coal & AshHandling
Boiler Island FGD
Steam Turbine Island
DeNOxPlant
Air
Coal
Flyash
Bottom Ash
FeedWater
HPSteam
IPSteam
ColdR/H
FlueGas
Sea Water
Sea Water
Limestone Water
Gypsum Effluent
CO2 ReboilerSteam Extraction
ESP
Flue GasSOx lowNOx low
CO2 Scrubber CO2
Compression
•Space allocated for Capture Equipment
Track 2 –Pre-Combustion Capture andOxyfuel firing
13
Budget Cost/Programme
•Budget Cost of retrofit…..600MWe plant- £116m for Supercritical Retrofit
•Overall programme 24 months(12 month outage period)
•+£10m for Enhanced Bio-mass Co-firing•+ up to £70m for Feedwater Heating Improvements
•Equivalent New Build Cost (Supercritical only)- £375m- Overall programme 40 months
Relative Economics for PulverisedCoal versus IGCC
38 - 42%
1335 $/kW
1681 $/kW
NewIGCC
43%
600 $/kW
1190 $/kW
AdvancedSupercritical
Retrofitincl FGD, SCR
Efficiency
Capital Cost
No capture
With capture42%
2000 $/kW
2300 $/kW
ExistingIGCC
(ELCOGAS)
46%
1125 $/kW
1400 $/kW
NewAdvanced
Supercriticalincl FGD, SCR
14
Comparison of Alternatives for CarbonDioxide Abatement
£40-£62/tCO2
5.51 –7.72p/kWh(25% capacity factor,
20 year life)
£175M (onshore) to£216M (offshore)
475,000 tCO2/yr(25% capacity factor)
234 MWe installed WindTurbines
£20/tCO2£12/tCO2
Cost of Carbon DioxideAbated (versus 36% efficientcoal)
3.25p/kWh(80% load factor,
25 year life)
1.8p/kWh(60% load factor,15 year write off)
Cost of Electricity
£439M£116MCapital Cost
3.6M tCO2/yr(90% reduction80% load factor)
471,000 tCO2/yr(17% reduction,60% load factor)
CO2 savings versus36% efficient coal
600 MWe retrofittedwith ASR only and
Carbon DioxideCapture
600 MWe retrofittedwith Advanced
Supercritical Retrofit(ASR)
Advanced Supercritical Retrofit withCO2 Capture - status
• Design study on Advanced Supercritical Retrofit completed for ScottishPower- No technical showstoppers
• Several overseas study contracts (IEA, Canada Clean PowerCoalition…)
• New DTI contract “TechnoEconomic studies on AdvancedSupercritical Retrofit with Carbon Capture”- Mitsui Babcock, Alstom, EonUK, Air Products, Fluor, Imperial College, Drax
Power, EDF Energy, Scottish and Southern
- Will demonstrate how to make ASC Retrofits “capture ready”
• Will be a strong candidate for DTI CAT Strategy Demonstration funding
15
Conclusions
•A sustainable UK CO2 future requires ‘Joined-up-thinking’between the Power & Oil Industry andGovernment
•UKCS Production in decline now•Large investments in Enhanced Oil Recovery (Brent
Enhanced Voidage, Magnus EOR)•CCS technologies available now for EOR•Government CAT Strategy will deliver a CCS
demonstration by 2010•At $60/BOe can more be done?
Thank Youwww.mitsuibabcock.com
+44 (0) 141 886 4141