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CAR WASHING EQUIPMENT AVW Equipment Company

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Page 1: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

CAR WASHINGEQUIPMENT

AVW Equipment Company

Page 2: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

AVW is a family-owned company that believes inmanufacturing innovative car washing equipment andbuilding long-term, mutually beneficial business relationshipswith our customers. From our start in repairing car washequipment to our current position as a leading globalmanufacturer of advanced car wash systems, our businessphilosophy has remained constant: simplify the designand use high-quality materials to build reliable anddurable car wash components.

More than forty years of experience and productinnovation goes into every piece of equipment we make.We offer custom solutions to meet your unique requirementsand develop, design, and build in-house the equipment wesell. We don’t allow commercially available technology tolimit design options. If needed, we will make the necessarymodifications to existing components, or design a brandnew part. We will do whatever it takes to make sure yourcar wash is simple and easy to operate and provides high-quality washes, cost effectively and reliably, on the day itgoes live and for years to come.

The AVW family is here to support you, in any way wecan, and to help you build a worry-free car wash...whichleaves more time to grow your business!

Innovative and reliable car wash systems and components

A history of innovation

Complete Tunnel Systems Belt Conveyors

Stainless SteelConstruction

Page 3: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

Simplicity in Design! Simplicity in Operation!

Simplicity in Motion! AVW Milestones and Major Innovations• Develops the Circular Motion Mitter (1983)• Makes vertical angle of brushes adjustable to vehicle profiles (1987)• Invents the modern “Flex Wrap” (1992)• Builds the first Detail Belt Conveyor (1999)• Fabricates the first Following Wheel Blaster in North America (2000)• Licenses and introduces the Kaady Contour Washer (2002)• Launches the Belt Conveyor in wet/wash applications (2005) • AVW Belt Conveyor builds surpass roller conveyor builds (2011)

Page 4: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

AVW has been building high-quality tunnelsystems since 1973. From day one, we havebeen committed to designing and building themost reliable and effective systems in the industry.Today, we are a leading manufacturer of tunnelsystems that are installed in many of the mostsuccessful car washes around the globe.

With AVW, you can get exactly the tunnelsystem you want.. .without compromise!A high-volume, efficient car wash system whichcan help your business succeed. And yourcustomers get a high-quality, worry-free, car washeach and every time.

Key AVW tunnel system features include:

- Equipment that is designed to operate reliably and trouble-free, using simple, dependable physics principles

- Hydraulic equipment with added features providing enhanced functionality; designed and built to run for decades

- Main structural and mechanical components constructed using heavy-gauge stainless steel fordurability and attractive appearance

- Belt Conveyors that load easier, wash faster, and provide an unparalleled customer experience. They eliminate conveyor issues that have been accepted for decades and extend performance beyond that of our durable roller conveyors.

- Wraps and exclusive Contour Side Washers clean more cars in the same amount of space with performance and speed that have set the industry standard

- Unique Mitters and Top Brushes with simpler designs and fewer moving parts that effectively eliminate common problems and dramatically reduce required maintenance

- Durable high-pressure equipment that operates as well with reclaim water as with fresh water

- High efficiency dryers with exceptional nozzle velocity for better and quieter performance

Page 5: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

The tunnel system you want...without compromise!

AVW tunnel systems put our “simplicity in motion” design and manufacturing principlesinto action. All systems incorporate innovative technology, offer high-quality componentsconstructed using durable materials, and provide reliable operation with minimalmaintenance and minimal downtime.

AVW’s standard tunnel systems cover a wide range of tunnel sizes, are fullycustomizable, and offer full build-out options from 29' compact systems through 130',and larger, full-size tunnels. Length and configuration options are available to meet yourwash model and site-specific requirements, including fleet systems, automated hand-wash, and detail tunnels.

TUNNEL SYSTEMS

29'95' 130'

Typical Configurations

Page 6: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

CAR WASH EQUIPMENT

AVW designs andmanufactures all majorcar wash equipment.. .from Applicators to Z-wraps

• Applicators and Arches • Backroom Equipment• Belt and Roller Conveyors • Dryer Equipment • Entrance and Exit Equipment• High-Pressure Arches and

Blasters• Side and Top Washers • Tire Washers and Applicators• Wrap and Z-Wrap Combinations

AVW has introduced more than its share ofgroundbreaking products over the years — productswhich have become industry standards. We were thefirst to make the vertical angle of brushes adjustable tovehicle profiles and we invented the modern Wrap-Around which has become the standard of the carwash industry. We manufactured one of the firstFollowing Wheel Blaster and introduced the Contour

Brush to the North America market. In 1999, we builtand installed the first Detail Belt Conveyor followed in2005 by the introduction of Belt Conveyors for wet/wash applications, an innovation which is, again,fundamentally changing the industry. Belt Conveyorsare the future and our current production surpassesthat of over-under roller conveyors!

Page 7: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

The vast majority of our car wash equipment is designed and manufactured in-houseusing stainless steel and other high-quality materials. We control all aspects of designand production so each component has been manufactured to achieve optimalperformance. “Simplicity in motion” design principles inherently produce moredurable and reliable components, since there are fewer things to break, wear out,malfunction, and maintain. . . effective equipment that will wash high volumes ofconsistently clean and dry cars.

Page 8: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

IT’S ALL ABOUT THE CONVEYOR

Here again, we have applied our “simplicity in motion” design principles tobuild an elegant and low-maintenance conveyor system consisting of a steelframe, stainless glide plates, and plastic belts powered with an electric-drivegear motor and sprockets. Suitable for both retrofit and new construction, weoffer a wide range of widths in a variety of belt and pusher colors. We havethe technology, engineering, and experience to build a belt conveyor systemwhich can help you realize your wash count potential.

Belt conveyors are the future

Customers like the smoother, quieter and safer ride, especially for their pricey rims, ground effects, and undercarriage. Car wash owners and operators who upgrade to BeltConveyors see increases in volume and sales attributed directly to the switch. Customersand operators alike notice easier loading, faster wash speeds, no roller jumps, no conveyordamage claims, and low clearance to accommodate a wide range of vehicles, includingexotics and dual rear-wheeled pickups. With belt conveyors, required maintenance is lessfrequent and more predictable. Guide-rail and trapdoor risks and processing interruptionsare also eliminated. Belt conveyors are a high-visibility innovation which can provide apowerful new marketing tool for promoting your car wash.

Page 9: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

12" and 16" Single BeltSuited for direct retrofits andnew construction. No waitingfor rollers. Fewer movingparts (no rollers, trap doors,roller up fork, etc.).

30" and 42" Dual BeltEliminates guide rails. Bettervehicle control and a widerrange of vehicles. Optimal fornew construction, frequentlyretrofitted by widening the pitwith equipment in place. Adazzling customer washexperience.

12' (144") People MoverAccommodates full vehicleand workers. Designed toleave car doors open fordetailing and to work in frontand rear of the vehicle whileon the belt for maximumproductivity.

Page 10: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

STAINLESS STEEL CONSTRUCTION

We manufacture nearly all structural and mechanical components using stainless steel,including applicator arches, top brushes and mitters, wraps and side washers, tire washers,vacuum equipment, dryers, etc. . . .any and all components which are exposed to the harshconditions found in car wash environments and need to maintain their structural andaesthetic integrity.

Stainless steel isn’t the least expensive material, and not the easiest to fabricate, but itdelivers the most bang for the buck and retains its value. When your equipment has washedits share of vehicles, the structure will still be sound and have an attractive appearance.Clean it, replace the wear components, and it’s as good as new, ready for another tour ofduty. Buy it once, use it twice. It’s that simple.

When you spend less time cleaning, maintaining, and repairing your car washequipment, you have more time for management, sales and marketing… more time to growyour business.

Stainless steel has a high resistance to corrosion and is aestheticallyappealing and simple to maintain. Stainless steel is a durable, lowmaintenance material and is often the most cost-effective choice in alife cycle cost comparison. It is superior to carbon steel which canrust and corrode from road salt and car wash acids. And it isstronger than aluminum, which can fatigue over time and is not asresistant to certain chemicals.

Page 11: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

CUSTOM ENGINEERED SOLUTIONS

Our designs are customer-driven. Our customers are some of the mostcreative people we have met and many of our best technologies haveoriginated from ideas our customers have put forward or fromchallenges they have faced.

We are comfortable and experienced in developing innovativecustom car wash solutions. Each AVW component has been engineeredto achieve optimal performance while performing its designatedfunction. We are constantly incorporating modifications to improvefunctionality and performance. Because we design and manufacturenearly all of our equipment in-house, there are unlimited customizationoptions and every component can be altered to solve a particularproblem or meet a specific requirement.

And, if you have a need which current technology just doesn’taddress, we will work with you to develop a new solution. Our productline contains a number of examples of break-through technologies whichhave fundamentally changed the way the car wash industry operates.

Page 12: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

FLEXIBLE MANUFACTURING

Generally, the current manufacturing approach is to drive repetitiveconsistency and reductions in process variation; standardize 90%of production and take the remaining 10% custom work into thejob shop. But because your site, your building, your clientele, localregulations, and your competition are anything but standard andconsistent, “cookie- cutter” manufacturing approaches andequipment just don’t cut it.

At AVW, your needs demand much more than just 10% of ourattention and dedicated resources. Our emphasis on job-shopmanufacturing enables us to fabricate your equipment as if youwere building it yourself. We use contemporary manufacturingtechnologies, but our methods have to be capable of delivering,paradoxically, variability consistently and accurately. While it’s atremendous challenge, the job-shop approach has proven to be thebest method of delivering custom solutions to you, our uniquecustomer with unique needs and specifications.

Page 13: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

PRODUCT SUPPORT

We provide assistance early in your project planning phase , engineering supportduring design, construction and installation, and technical support after you open.- An extensive local distributor network to provide guidance and support

throughout the life of your project- Site layout consultation in order to maximize utilization and flow- Technical information concerning the wash during the permit process- Drawings and technical specs to assist the architect and MEP engineer in the

preparation of your construction drawings- Equipment specifications and quotes for your business plan and site planning- Installation- Startup assistance- Service after-the-sale- Training- Tech support via distributors, by telephone, in equipment manuals, and on-line- Parts inventory (next-day parts delivery; same-day, via air freight, if needed)

Page 14: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

CAR WASH EQUIPMENTRoller Correlator/Mirror Entry Our Roller Correlator is constructed of stainless steel anddurable UHMW. Its simple design fits most existing frames. It can also be customized to fit odd sizes. And rollers lift outfor easy replacement and cleaning. AVW’s steel MirrorEntry is free standing with an extra-large adjustable mirror.

Roller Conveyors AVW Roller Conveyors feature a three-track design made ofheavy-gauge steel or optional stainless steel. It incorporatespneumatic roller up and chain tensioning for smoothoperation, a re-designed UHMW rail guard to protect rims,direct drive hydraulics for longer life, higher durability, andfaster disassembly, when needed.

Belt Conveyors AVW Belt Conveyors are designed for more control of thevehicle but fewer restrictions on the type of vehicle beingwashed. With all four tires in the command of the belt, brakingand steering have no consequences. Eliminating guide railsalso eliminates wheel damage. Loading on to a 8’ wide beltarea is more customer friendly than on to a 13” wide rollerconveyor. And, tunnel efficiency is dramatically improved.

Applicator Arches The AVW Applicator Arch is made of long-lasting stainlesstube with many options available for soap, conditioning,rinsing and finishing. Spray manifolds and rain bars, withnumerous options, deliver chemical and water exactly whereneeded to solve your particular challenges. Our ShowerManifold is made of 1.5" x 1.5" stainless tube with 1-5 rowsof holes available for a wide range of water flows. Suitablefor pretreatment, rinse, sealer, drying agent, and spot free.

Applicators AVW’s Tire Applicators and Floor Applicators feature cleanstainless steel applicator designs, have minimal spacerequirements, utilize computer or treadle control, and providean air foaming option. The AVW Curved Compact FoamApplicators can be flexibly configured from a single bolt-onmounting plate in multiple patterns (single, double, triple, etc.)for multiple angles and greater coverage. Can be used forpresoak, cloth lubrication and foam conditioning.

Wrap Arounds AVW’s trend-setting Wrap Arounds are the embodiment of“Simplicity in Motion”, taking advantage of basicgravitational physics to control operation with simpleadjustments. With a constant force, highly reliable andrepeatable motion is achieved that thoroughly cleans the sidesand ends of vehicles, even at high conveyor speeds. TheAVW Wrap Arounds are recognized as the best in thebusiness installed in the most successful car washes.

CombinationsOur equipment combinations are ideal for space savings inshort tunnels and for productivity and performance in highspeed longer tunnels. Certain combinations, like Z-Wrap/Contour combinations, are AVW exclusives and offerunrivaled performance. Combination units routinely boostcar wash counts by 20-30% over the traditional “car countequals tunnel length” rule of thumb.

High Pressure Arches The AVW stainless steel High Pressure Arches deliver highpressure, high volume coverage to meet today’s demands forthorough foam and soap rinse from close-tolerance vehiclebody gaps. A key feature of AVW arches is the infinitevariability at multiple points to control the sweep, directionand placement of water where it’s needed, and to avoidwasted water.

High Pressure Blasters AVW’s stationary Fixed Rocker Blaster with no moving parts,the Swirling Side Blaster with high action swirling motion forirregular surfaces, the spinning Wheel Cannon and thePivoting Turbo Blaster offer the widest range of effectiveoptions in blaster technology to handle dirt at any line speed.And for the ultimate in wheel cleaning, AVW’s exclusiveFollowing Wheel Blaster delivers high impact combined withultra-long residence time.

Tire Washer/Tire Dressing ApplicatorThe AVW Tire Washer is low-profile in standard or SteppedBrush configurations and can be located under MitterCurtains and Top Brushes to save space. The AVW TireDressing Applicator is designed to shine a tire on rollerconveyors or Belt Conveyors with outstanding durability. Anoptional dosing controller provides more consistent shinesand eliminates chemical spray, drip and waste.

Page 15: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

Undercarriage/Bumper ApplicatorThe AVW Undercarriage Wash employs geometry thatallows a much wider spray pattern than its footprint,providing coverage unavailable in alternative designs. Twoversions of the AVW Bumper Applicator are available:stationary oscillating and following oscillating. Stationary ispreferred for limited tunnel space; following is preferred forhigher residence time for tough jobs. Both are very lowprofile and fit in the conveyor pit of almost any wash.

Top Brush The AVW Top Brush is designed to clean hoods, windshields,and roofs of vehicles and is the preferred technology forheavy bugs. With a single side mounting platform, it can beinstalled on either the driver or passenger side. The Dual Topbrush works in the same amount of space as the single. TheTilting Top Brush offers vehicle-following action of up to 3feet which provides long residence time for problem areas.

Mitter Curtain The AVW Mitter Curtain has a unique basket motion thatprovides aggressive cleaning of the top vehicle surfaces. Thecircular motion simulates hand washing and provides bothfront-to-back and side-to-side action in one motion. Instead ofseveral baskets with multiple bearings and complexmechanics, AVW Mitters exemplify “Simplicity in Motion”; an ingenious design comprised of just a few moving partswith very low maintenance.

Rocker Panel Brush The AVW stainless steel Rocker Panel Brush is angleadjustable so you can match the rocker brush orientation tothe shape of the vehicle and the brush’s precise location.Compact design facilitates mounting under Mitter and TopBrushes with ease. Simple to install. Available in 21”, 41”standard designs and an optional 28” height.

Contour Side Washer The AVW Contour Side Washer is designed to thoroughlyclean the sides of vehicles at higher speeds, outperformingstraight Side Brushes. Originally developed by Kaady CarWash, the Contour Brush is actually two brushes in one, a21” rocker under a 51” upper side brush. Unlike a straightSide Washer, the brushes are tilted to match, or “contour”,the vehicle shape and turn in opposite directions to optimizebrush performance.

Dryer EquipmentAVW Blowers are available in highly efficient 10 HP and 15 HP models in stainless steel or UHMW plastic housings.Exceptional nozzle velocities enable tailoring to problem areasor noise issues in sensitive installations. A virtually limitlessrange of dryer system designs are available with flexiblemounting systems. Pivoting nozzles, variable speed MCCs,“Air Rinse” pre-dry, and “A.I.R. Gate” blower chokes providea full line of additional performance and control options.

Vacuum SystemsAVW Vacuum Systems attractively blend into the wash siteand their stainless steel construction is virtually weather-proof. They are available with a range of options includinga central vac separator, or with a high efficiency vac motorcontrolled by a free vac push-button actuator box or a coinbox. Mounted to a concrete pier, our vacuum systems offeran easy way to add vacuum capacity to any site.

High-Pressure Pumping Stations The AVW stainless steel High-Pressure Pumping Stationspower any equipment with up to three pumps (8, 25, or 35gpm) and up to 1000 psi. Using tough diaphragm pumpsdesigned for oil-field application, AVW High PressurePumping Stations are as equally at home handling reclaimwater as they are handling fresh water. You are only limitedby what your nozzle configurations and chemistry can handle.

Hydraulic Power UnitsThe AVW Hydraulic Power Units feature dependable, long-lasting components which are built to last for decades.Constructed with stainless steel and available in 2 - 7 portconfigurations. Simple, reliable, and virtually maintenance-free gear pumps, with flow dividers that ensure that everypiece of equipment gets an equal amount of hydraulic fluidvolume (speed) and pressure (torque).

Chemical Pumping StationsAVW offers a variety of Chemical Pumping Stations thatare built on easy to clean and maintain heavy-duty stainlesssteel panels. Available with several popular pump brandsand technologies, AVW’s Chemical Pumping Stations canconsistently provide that all-important chemistry to everycar, at any level of performance and precision.

Page 16: CAR WASHING EQUIPMENT · manufacturing innovative car washing equipment and building long-term, mutually beneficial business relationships ... quality washes, cost effectively and

AVW EQUIPMENT COMPANY, INC.105 South 9th AvenueMaywood, IL 60153

Phone: (708) 343-7738Fax: (708) 343-9065

www.avwequipment.com