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OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20 th June 2013 File: OPS PLA 01 Revision: 1.3 VERSION HISTORY Revision # Implemented By Revision Date Approved By Approval Date Amendment/ Change 1.0 Josh Herbert 23/04/2011 Graham Copeland 24/04/2011 Creation 1.1 Josh Herbert 21/03/2012 Graham Copeland 21/03/12 Update Safety Statistics 1.2 Josh Herbert 07/02/2013 Graham Copeland 07/02/2013 Update Statistics 1.3 Josh Herbert 20/06/2013 Graham Copeland 20/06/2013 Update Statistics

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Page 1: Capability Statement as at 20th June 2013 File: OPS PLA 01 Revision: 1 … · OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20th June

OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16

Capability Statement as at 20th June 2013

File: OPS PLA 01

Revision: 1.3

VERSION HISTORY

Revision

#

Implemented

By

Revision

Date

Approved

By

Approval

Date Amendment/ Change

1.0 Josh Herbert 23/04/2011 Graham Copeland 24/04/2011 Creation

1.1 Josh Herbert 21/03/2012 Graham Copeland 21/03/12 Update Safety Statistics

1.2 Josh Herbert 07/02/2013 Graham Copeland 07/02/2013 Update Statistics

1.3 Josh Herbert 20/06/2013 Graham Copeland 20/06/2013 Update Statistics

Page 2: Capability Statement as at 20th June 2013 File: OPS PLA 01 Revision: 1 … · OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20th June

OPS PLA 01 Enegen Field Solutions Capability Statement Page 2 of 16

Company Overview

Enegen Field Solutions “EFS”, is a privately owned, Trade Contracting Company that was formed, after

the need for a Hazardous Area Contracting Company was recognised, to perform predominantly

electrical works in the Oil, Gas and Mining Industries.

Through ongoing communications with our Client’s Management and Field Staff, Enegen Field Solutions has developed a professional and qualified team, specifically to meet our client’s requirements. Enegen Field Solutions has selected and employed staff who have vast experience in Wellhead Facilities, Water Treatment or Transfer Stations and Gas Compressor Stations and all other associated Hazardous Area Electrical works involved in the oil and gas industries.

Our employee determination and input will place Enegen Field Solutions at the forefront of trade suppliers. We pride ourselves on our ability to bring our Projects in on-time and under-budget.

Although dedicated to providing the best service for our client, Enegen Field Solutions have proven that we are able to work successfully in partnership with other Contractors, such as mechanical and civil to achieve a common goal for the client.

We are currently attaining our Hazardous Area Auditors Certification (completed March 2014) and our Type B Gas Compliance Certification (completed November 2013), allowing EFS to meet an ever growing demand for these services.

Enegen Field Solutions strive to be the Trade Contracting Company of choice, where

tradesmen want to work and the client looks forward to engaging our services

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2010-2011 2011-2012 2012-2013 Estimated 2013-2014

Mill

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AU

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Tho

usa

nd

s

Man Hours vs Turnover Report

Man Hours Turnover

Page 3: Capability Statement as at 20th June 2013 File: OPS PLA 01 Revision: 1 … · OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20th June

OPS PLA 01 Enegen Field Solutions Capability Statement Page 3 of 16

Workplace Health, Safety and Environmental Management

Enegen Field Solutions is committed to the highest standard of Workplace Health and Safety of its’

employees and clients.

The majority of EFS’ work is performed in hazardous environments such as gas compressor stations, gas

plants, power stations, wellheads and petrochemical facilities. The hazardous environments that EFS operate

in, has required the development of an extensive Workplace Health, Safety and Environmental Management

System to ensure the safety of personnel, equipment, client assets and the environment. This Safety

Management System is constantly monitored through liaison with EFS personnel and client representatives

to ensure the most effective Hazard and Risk Identification and Mitigation Strategies and Plans.

EFS’ Workplace Health, Safety and Environment Management is completed through various methods

including:

Project and Company Level Inductions

Hazard and Risk Management Procedures

Daily Toolbox Meetings

EFS’ Workplace Health Safety and Environmental

Manual (WHS PLA 01 – WHSEMS)

EFS’ Safety Management Plan

EFS’ Environmental Management Plan

Incident & Injury Management & Performance Reporting

The following Table outlines the total Man Hours (MH) performed by Enegen Field Solutions’ Personnel and

lists all recordable incidents and injuries.

Type Total No# Criteria Notes

Man Hours as

at 20/06/2013 88,476 Hours Performed by EFS Personnel

LTI’s 1

Injury or illness resulting in an inability to work at

least one full day or shift following the day or

shift on which the injury occurred.

Suspected Heat Stress

Event

MTI’s 0

A serious work injury requiring defined

prescribed medical treatment, which is beyond

the scope of normal First Aid.

Page 4: Capability Statement as at 20th June 2013 File: OPS PLA 01 Revision: 1 … · OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20th June

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Our Personnel

EFS recognise the key to our success as a company, relies on the development and retention of our skilled and

experienced personnel.

EFS have a current staff level of 20, but through a vast network of resources developed through decent

business practices, can instantaneously increase staffing levels should the client demand occur.

EFS have a variety of skilled tradespeople as detailed by the table below.

Discipline Number

Project Managers 2

Electrical Supervisors/ Hazardous Area Inspectors 2

Hazardous Area Electricians 9

Apprentice Electricians 2

Instrument Tube Fitters 1

Trade’s Assistants 2

Administration Staff 2

EFS recognise the need for both internal and external training of its’ personnel to ensure a high level of skills,

abilities and knowledge are maintained.

All EFS personnel have the following Competencies as a minimum:

Origin Modules 0,1 and 2

Gas Detection Training

4x4 Training

First Aid

Cardio Pulmonary Rescue (CPR)

Low Voltage Rescue (LVR)

Although EFS is a relatively new company, the personnel that have been sourced have over 60 years’

experience in the Oil and Gas Industries. EFS’ personnel base is constantly expanding to meet demand. All

personnel are keen to be involved with a new company dedicated to safety, efficiency and excellent standards

and in which they can have pride in their workmanship.

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Personnel Experience

EFS personnel have a vast level of experience in the Oil and Gas Industry. Some of the Projects in

which they have been involved include:

Gas Well Electrical, Instrumentation, and Mechanical Works for ORIGIN ENERGY

Gas Compressor Upgrades for ORIGIN ENERGY

Gas Metering and Pumping Stations for ORIGIN ENERGY

SAM Unit PCP Well Head Manager Installations for KUDU AUSTRALIA

Camp Construction for AUSTRALIAN PORTABLE CAMPS

Electrical, Plumbing, Civil and Pipe Works for GEODYNAMICS

Oil Load-Out Bays and Tank Farms for BEACH PETROLEUM and SANTOS

Phase #6 and Phase #1 Wellhead Facilities Installation for EAST COAST PIPELINE & APLNG

3 x Dewatering Stations for EAST COAST PIPELINE & APLNG

Wellhead I&E Rectification for LEIGHTONS CONTRACTORS

Work Locations

Enegen Field Solutions have an extensive footprint throughout Australia, with a headquarters based near

Toowoomba, Queensland at the gateway to the Surat Basin Resource boom. The following diagram shows

locations where EFS personnel have completed or are performing contracted works.

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Organisational Structure

EFS’ organisation structure is shown in the diagram below.

EFS Plant and Equipment

From EFS’ commencement in October 2010, our fleet of Vehicles and Equipment has

expanded to include:

10 x 4x4 I&E Rigs

1 x Crane Truck

1 x Body Truck

All Terrain Telescopic Handler

Plant Trailers

Bobcat (with Trencher, Post-hole Borer)

Welders (Stick, MIG & TIG)

Pipe Threading Machine

Hydro-Testing Equipment

Mobile Site Office/Crib Room/ Ablutions

Shipping Containers for Gear Storage

Workshop (with Manufacturing Facilities)

Tradespeople

Job Supervision

Project Supervision

Management

Director

Operations Manager

Project Managers

Electrical Supervisors

Hazardous Area Electricians

Electricians

Mechanical Supervisor

Construction Supervisor

Builders

WHSO

Administration

Page 7: Capability Statement as at 20th June 2013 File: OPS PLA 01 Revision: 1 … · OPS PLA 01 Enegen Field Solutions Capability Statement Page 1 of 16 Capability Statement as at 20th June

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Capabilities and Services

Discipline Services

Instrumentation and Electrical

Wellhead Facilities Installations

Wellhead Facilities Upgrades

Pilot Well Field Development

Wellhead EEHA Inspection and Rectification

SAM Unit PCP Well Head Manager Installation

Gas Compressor Installation and Upgrades

Gas Pumping and Metering Stations

Compressor Station EEHA Rectification

RO Plant Upgrades

Control Valve Upgrades

Solar and RTU Installation

Micro Turbine Installation

Instrument Air Tube Fitting

Hazardous Area Inspections

Instrumentation Installation and Commissioning

Underground Services

Hazardous Area Auditing

Civil

Site Plan Development

Civil Construction

Excavations

Concreting(Precast & Onsite)

Formwork

Mining/ Temporary Camps

Construction/ Demob

Maintenance

Logistical Management

Enegen Field Solutions are also able to provide access to and the completion of other services through

working closely with the following companies:

Company Services

Mechanical Piping, Welding and Threading Specialists

Stainless Steel Pipe Welding and Installation

NDT Testing

Mechanical Material Supply and Distribution

Major Civil Earthworks and Construction

Lease Pads

Flowlines and Trenching

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Current and Completed Projects

Client Project Year Location Status

NACAP Pipeline Camp Build &

Maintenance

2010-

2011

Charleville-

Innamincka Complete

Barrow Island Camp Maintenance 2011 Barrow Island Complete

Cameron’s Corner Camp

Construction 2011

Cameron’s

Corner Complete

FMG Railway Camp Construction 2011 -

2012 Port Headland Complete

SAM Unit Installation 2012 Windabri Complete

Auto-Drain Project 2011 Talinga Complete

Compressor Dumplines Reliability

Project 2011

Strathblane,

Spring Gully &

Taloona

Complete

Contactor Drainlines Control Upgrade 2011 Strathblane &

Taloona Complete

Talinga EEHA Compliance Project 2011 –

2012

Talinga Gas

Plant Complete

Flare Flow Meter Replacement 2011 Spring Gully &

Taloona Complete

Talinga Flood Recovery 2011 Talinga Complete

Micro Turbine Test Bed Construction 2011 Talinga Complete

Permeate Recycle Project 2011 Spring Gully Complete

Super High Flow Upgrades 2011 Spring Gully Complete

Ironbark Duke #3 Pilot Wells 2012 Ironbark Complete

Yellowbank X105 Replacement 2011 Yellowbank Complete

Yellowbank Flame Cameras 2013 Yellowbank Complete

SAM Unit Installation Round #1 2012 Spring Gully Complete

SAM Unit Installation Round #2 2013 Spring Gully Ongoing

DDPS 2011-

2012 Kogan Complete

SAM Unit and Hydrapack Prewires 2010-

2013 Dalby, Roma Ongoing

Echo Hills Dewatering Station 2012 Echo Hills Complete

Phase #6 Wellhead Facilities 2012 Echo Hills/

Spring Gully Complete

Phase #1 Water Gathering Station

WGS-011 – Waikola 2013 Waikola Complete

Phase #1 Water Gathering Station

WGS-007 – Lighthouse 2013 Lighthouse Complete

Phase #1 Wellhead Facilities 2012-

2013 Taloona Complete

Phase #1 Wellhead Facilities

Rectification 2013 Condabri Ongoing

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CSG Experience Overview

Type Quantity

Wellhead Facilities Installation 44

Wellhead Facilities Upgrades 128

Pilot Well Installations 6

Wellhead EEHA Rectifications 46

Compressor Station Upgrades 16

Compressor Station Type B Compliance 4

Compressor Station EEHA Compliance 1

RO Plant Upgrades 7

Dewatering Stations 3

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Major Project Completions

Project: Micro Turbine Test Bed Construction

Client:

Location: Talinga

Duration: 3 Months

LTI/ MTI: 0

Recordable Incidents: 0

Scope of Work: The supply of materials, labour, equipment, consumables, plant and transport for construction, quality assurance requirements and associated documentation for the completion of the Micro Turbine Test Bed.

Project Activities: o Site Development and associated civil works, o Supply, manufacture and installation of all pipes and fittings o Supply, manufacture and installation of structural steel o Scheduling and co-ordination of both the off-site fabrication and on-site installation o Supply and installation of Hazardous Area electrical cable, glands &cable trays o Supply, manufacture and installation of Junction Boxes and Distribution Board o Installation of Heat Tracing and Load Banks o Installation and Termination of Instruments o Construction of 6 x Concrete slabs o Supply & Installation of Structural Grout o Supply and application of surface treatments o Hydrostatic test of installation o Procurement and Logistics o Supply and maintain full quality records, “as built” drawings and MDR o Installation Traceability Documentation o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation

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Major Project Completions

Project: Talinga Suction Header Auto Drains

Client:

Location: Talinga

Duration: 1 Month

LTI/ MTI: 0

Recordable Incidents: 0

Aim of Project: To install level control and actuated valves on the Reciprocating Compressor drip legs to allow automatic draining and to remove the requirement for twice daily manual draining.

Scope of Work: The supply of materials, labour, equipment, consumables, plant and transport, construction, testing, quality assurance (QA) requirements and associated documentation for the completion of 3 auto drains at Talinga Gas Plant.

Project Activities: o Site Development and associated civil works, o Supply, manufacture and installation of all pipes and fittings o Supply, manufacture and installation of structural steel o Scheduling and co-ordination of both the off-site fabrication and on-site installation o Supply and installation of Hazardous Area electrical cable, glands &cable trays o Installation and Termination of Instruments o Supply & Installation of Structural Grout o Supply and application of surface treatments o Polyethylene Welding o Hydrostatic test of installation o Procurement and Logistics o Supply and maintain full quality records, “as built” drawings and MDR o Installation Traceability Documentation o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation

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Major Project Completions

Project: NACAP QSN3 Pipeline Camp Installation and Maintenance

Client:

Location: Roma - Moomba

Duration: 12 Months

LTI/ MTI: 0

Recordable Incidents: 0

Scope of Work: The supply of labour and plant required for the construction, shifting and maintenance of 11 Camps between Roma and Moomba.

Project Activities: o Site Development and associated civil works, o Installation, disassembly and maintenance of Camp Plumbing and Drainage o Installation and maintenance of Gas appliances o Installation and maintenance of Refrigeration Appliances o Installation, disassembly and maintenance of Camp Electrical Network o Installation of Building Tie-downs o Installation, disassembly and maintenance of Sewerage Treatment Plants o Installation, disassembly and maintenance of Reverse Osmosis Plants o Construction of Concrete Walkways, Skillion Roofing and Fencing o Procurement and Logistics o Electrical, Plumbing and Gasfitting Certification o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation

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Major Project Completions

Project: APLNG Phase #6 and Phase #1 Wellhead Facilities

Client:

Location: Taloona, Echo Hills, Waikola and Strathblane

Duration: 6 Months

LTI/ MTI: 0

Recordable Incidents: 0

Scope of Work: The supply of materials, labour, equipment, consumables, plant and transport for construction, quality assurance requirements and associated documentation for the completion of 20 x Phase #6 and 30 x Phase #1 Wellhead Facilities.

Project Activities: o Civil Works associated with Earth Grid Installation o Cable Tray Design and Installation o Power and Instrumentation Cabling Installation o Instrument Terminations o Instrument Air Tubing Design and Installation o Testing and Verification o Hazardous Area Compliance Inspections and Rectification Work o Quality Assurance Development including FICs, HA Checksheets and ITPs o Procurement and Logistics o Supply and maintain “as built” drawings and MDR o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation

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Major Project Completions

Project: APLNG Phase #6 Echo Hills Dewatering Station

Client:

Location: Taloona, Echo Hills, Lighthouse, Waikola

Duration: 6 Months

LTI/ MTI: 0

Recordable Incidents: 0

Scope of Work: The supply of materials, labour, equipment, consumables, plant and transport for construction, quality assurance requirements and associated documentation for the completion of the I&E Installation of Echo Hills Dewatering Station.

Project Activities: o Civil Works associated with Earth Grid Installation o Cable Tray Design and Installation o Power and Instrumentation Cabling Installation o Instrument and Equipment Terminations o Plant Lighting and Power Design and Installation o Communication Tower and Cabling Installation o Connection of Plant Generators o Instrument Air Tubing Design and Installation o Installation of DN25 Galvanised Instrument Airlines and Fittings o Construction and Installation of Cable Tray and Pipe Supports o Structural Grouting o Testing and Verification o Hazardous Area Compliance Inspections o Quality Assurance Development including FICs, HA Checksheets and ITPs o Procurement and Logistics o Supply and maintain “as built” drawings and MDR o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation

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Major Project Completions

Project: APLNG Phase #1 Lighthouse and Waikola Dewatering Stations

Client:

Location: Lighthouse and Waikola

Duration: 6 Months

LTI/ MTI: 0

Recordable Incidents: 0

Scope of Work: The supply of materials, labour, equipment, consumables, plant and transport for construction, quality assurance requirements and associated documentation for the completion of the I&E Installation of Lighthouse and Waikola Water Gathering Stations.

Project Activities: o Civil Works associated with Earth Grid Installation o Cable Tray Design and Installation o Power and Instrumentation Cabling Installation o Instrument and Equipment Terminations o Plant Lighting and Power Design and Installation o Communication Tower and Cabling Installation o Connection of Plant Generators o Instrument Air Tubing Design and Installation o Construction and Installation of Cable Tray and Pipe Supports o Structural Grouting o Testing and Verification o Hazardous Area Compliance Inspections o Quality Assurance Development including FICs, HA Checksheets and ITPs o Procurement and Logistics o Supply and maintain “as built” drawings and MDR o Project Management and Project Liaison with Client Representatives o Development and maintenance of Management Plans o Commissioning of Installation