calibration bench for fast wire scanners: optical design and issues

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Calibration Bench for Fast Wire Scanners: Optical Design and Issues Student Meeting 16-10-2012 Jose Luis Sirvent

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Calibration Bench for Fast Wire Scanners: Optical Design and Issues. Student Meeting 16-10-2012 Jose Luis Sirvent. 1. Working Principle. Optical system for calibration Laser position well known Scan = Cross the two beams Position recorded Optical signal recorded - PowerPoint PPT Presentation

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Page 1: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

Calibration Bench for Fast Wire Scanners:Optical Design and Issues

Student Meeting16-10-2012

Jose Luis Sirvent

Page 2: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

1. Working Principle• Optical system for calibration• Laser position well known• Scan = Cross the two beams

– Position recorded– Optical signal recorded– Calibration table for position

• The optical system is mobile– Precision linear stages

*Pictures Extracted from: A. Lokhovitskiy et al. Fast Wire Scanner Calibration. Proceedings of DIPAC2009, Switzerland 2009.

Page 3: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

2. Why am I working on it?

• 1. Laser source Optical fibre (Impact??)– Rotating platform = Space limitation (The fibre is flexible)

• 2. System modeling (Zemax)

• 3. Working verification of the components already selected– MMF Fibre / 532nm Laser / PAF-X-5-A Fiber-port / Mirror / Beam

Splitter / Beam Displacer / LA1172 Lens

• 4. Proposal of new components / lens for optimization

Page 4: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

3.Base lens system• Model Introduced in Zemax

– Study of the Base behavior

Mirror

Beam-Splitter400-700nm

Beam-DisplacerBD27

Focusing LensLA1172

Tank Wall

Fibre Port (MMF)PAF-X-5-A

PhotoDetector

Page 5: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

4. Distance issues and compromise• Linear Stage range= + - 50mm

• Horizontal Scanner crossing points– Min:225.7mm,Mean:309.4mm,Max:332.1mm

• Vertical Scanner crossing points– Min:199.mm,Mean:214.6mm,Max:240.6 mm

• Desired Specs:– Beam as small as possible (100 – 200 um)– Distance range: 199.5 – 332.1mm (132.6mm)– Focal distance: 265.8mm

*Distances with respect to the internal tank wall

Page 6: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (MMF)• Smaller beam size reached in focal point?

– Fiber Core: 100 um– F1:4.5mm F2~300mm (Magnification ~ 70)– Focused Spots > 7mm (Impossible smaller with this system)– Spots Separation: 2.7mm

Page 7: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)

• Gaussian optics should be considered:– Fibre MDF(532nm): 3.5nm

– Objective: Minimize 2Wo and maximize 2Zr (Compromise)• M2= Quality factor of the laser (Considered 1)• W1= Gaussian waist before focusing lens

Page 8: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)• Gaussian optics should be considered:

– Which is the value of W1 just before the lens LA1172?• W1= 508 um (Current fiber port) (Equation estimation: 2Zr=200mm 2Wo=250um ) • Change of lens in Fiber-Port Movement on X• Change of Focuser lens LA1172(F400) Different lines

Page 9: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)

• Moving the model to Zemax 12– Protocol followed:

• The fiber port is always kept: Only adjust Fiber - 1st Lens– Simulated an aspheric lens with similar characteristics

• The assembly will be as compact as possible• 3 Focuser lens tested

– Thorlabs LA1884 (Focal 300mm)– Thorlabs LA1172 (Focal 400mm)– Thorlabs LA1464 (Focal 1000mm)

• 2 Sources tested– Current Laser 532nm (Green) + SMF MFD 3.5um– Laser LP405-SF10 405nm (Blue) + SMF MFD 2.9um

• Decision Parameters: Wo & ZR

Page 10: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)

• Model appearanceFocal point

Scanners Crossing Points

Mirror

Page 11: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)• Beam Waist at the scanners crossing points

Scanner V Scanner H

1. Same lens configuration with 405nm = Smaller Wo 2. Bigger lens F dist = ++ Wo & ++Zo 3. Smaller lens F dist = --Wo & --Zo4. Most important factor for decission = Bigger Zo

1. Better compromise Conf 6!

Page 12: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)• Vertical and horizontal Scans Simulation

– Evolution of the light received in the scanner range (200um wire)– Comparison between two configurations (530 nm F400 & 405nm F1000)

Page 13: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System performance (SMF)• Vertical and horizontal Scans Simulation

– Evolution of the light received in the scanner range (30um wire)– Comparison between two configurations (530 nm F400 & 405nm F1000)

Page 14: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

5. System Performance (SMF)• Simulation of a Scan in D= 240mm (Vertical)

Page 15: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

6. Practical results with SMF• 1. System parameters:

– Lamda: 532nm– Lens2: F400mm– Fibre: SMF MFD 9.2um @ 1310nm (MFD @ 532nm?) This fibre is not SMF for this wavelenght.

Page 16: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

7. Second Set of Simulations• A) 4 Different configurations will be studied and compared:

– 1. Fiber-Port + Focuser lens together (400mm)• 532nm & 405nm• D (lens Focus)= 410.71 mm

– 2. Beam displacer + Focuser lens together (300mm)• 532nm & 405nm• D (lens Focus)= 318.15 mm

Page 17: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

7. Second Set of Simulations

• Beam Waist at the scanners crossing points

Page 18: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

7. Second Set of Simulations• Vertical and horizontal Scans Simulation

– Evolution of the light received in the scanner range (30um wire)– Comparison between two configurations (530 nm F400 & 405nm F1000)

Page 19: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

8. Simulations: In conclusion• 1. The most promising configurations are

– 405nm Laser, SMF (MFD 2.9um) & Focal lens LA1172 (F400mm) Around 1.5% better– 530nm Laser, SMF (MFD 3.5um) & Focal lens LA1172 (F400mm)– When wire in beam the light decreases from 100% to 75-82% (~20% )

• 2. Components to be ordered to make the system work (Thorlabs):– A) Focal lens for photodiode: LA1951 - N-BK7 Plano-Convex Lens, Ø1", f = 25.4 mm, Uncoated – B) SMF for our laser (MFD 3.5um & 530nm): P2-460A-PCSMA-1 - SM Patch Cable, 450-600 nm, FC/PC to SMA, 1 m

Optional:– C) Laser 405nm with fibre pigtail FC/PC: LP405-SF10 - 405 nm, 10 mW, B Pin Code, SM Fiber-Pigtailed Laser Diode, FC/PC

Page 20: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

9. Practical Verification• 1. Suitable SMF fibre arrived (MFD @ 532 = 3.5um)• 2. Suitable focuser lens for photodiode arrived (LA1951 F=25.4mm)• 3. Suitable mirror also arrived (25MG00)

Scanning range

Page 21: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

9. Practical Verification• A) Beam size reduction reached using the suitable SMF Fibre for 532nm

Before (W~300um)Fibre for 1310nm

After (W~100um)Fibre for 532nm

Several modes Only one mode

As simulated Gaus. Waist ~ 100um

1. As simulated, the new beam waist in the focal point is in the order of 100um2. Obviously there is a reduction of the beam waist due to the MFD of the new fibre.3. The new fibre guarantees the Single Mode Behavior

Page 22: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

9. Practical Verification• B) Signal obtained when crossing the beam with two different wires

Copper wire (170um)

Carbon wire (30um)

~50% Decrease

~25% DecreaseTransimpedance Ampliffier Settings

Signal Response (Copper)Beam Diam ~ 200um --- Carbon wire 170umDecay 50% (Each beam seems to be completely covered)

Signal Response (Carbon)Beam Diam ~ 200um --- Carbon wire 30umDecay 25% (Each beam seems to be partly covered)It’s clearly visible that the beam is GaussianResults similar to the simulations!

System Settings:Offset calibrated to 0V ambient lightPhotodiode Biased (-10V)I/V Ampliffication 10e6Low Pass filter 1MHzDC Coupling

Page 23: Calibration Bench for Fast Wire Scanners: Optical Design and Issues

10. Final remarks• 1. With very few modifications of the original assembly the desired results

are achieved.

• 2. Jonathan, Julien, Juan and William (sorry if I forget someone) made a very good component selection. Performance proved by simulations.

• 3. The system now it’s ready for the assembly in the final tank.

• 4. While performing last lens adjustments in the laser, It suddenly stopped working– Back-reflections damage?, Overheated?, Electrical failure in the temperature control? – I contacted the company World Star Tech inc. looking for a possible solution, explanation.– Finally testing with a little modification (White wire to 3.3V, TTL->1) the laser continues

working

• 5. However the Laser coupling to SMF it’s not good enough– Options:

• Change the laser for a pigtailed one• Adapt the laser with suitable components SMA Connector for MMF