bussbar cat

Bussmann®Table of Contents

Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 1–2

Incoming Power Terminals . . . . . . . . . . . . . . . . . . . . . Pages 3–4

Component Adapters . . . . . . . . . . . . . . . . . . . . . . . . . Pages 5–8

Busbar Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 9-10

Covers and Accessories . . . . . . . . . . . . . . . . . . . . . Pages 11-12

40 m

mIn

com

ing

Po

wer

Ter

min

als

40 m

mB

usb

ar40

mm

40 m

m40

mm

Co

vers

and

Ass

cess

ori

es

i

40m

m S

yste

m

Table of Contents Bussmann®

ii

Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 13–15

Incoming Power Terminals . . . . . . . . . . . . . . . . . . . Pages 16–22

Component Adapters . . . . . . . . . . . . . . . . . . . . . . . Pages 23–32

Busbar Supports . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 33–35

Covers and Accessories . . . . . . . . . . . . . . . . . . . . . Pages 36–42

60 mm

60 mm

60 mm

60 mm

60 mm

60m

m S

ystem

Bussmann®

Recommended 60 mm Adapters forBussmann Fuseblocks and Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Agency Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-45

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Table of Contents

iii

Bussmann®40mm System - 200-360A

40 m

mB

usb

ar

Refer to index for agency information.

Orders must be in multiples of the package quantities. 1

DESCRIPTION:Busbars, to DIN 46433Tin plated copper busbars make contact position preparation easy. Flat busbars with components fitted have the followingcurrent carrying capacities at 35oC ambient temperature and 65oC busbar temperature:

12x5(mm) - 200 A 12x10(mm) - 360 A

Standard Copper Busbar (DIN 46433)APPLICATION:Busbar is the conductor for primary power in a system and provides the mechanical structure on which all components aremounted.

Current Capacity of BusbarsThe higher current carrying capacities to DIN 43671 wereobtained under operating conditions. The busbar temperature isnormally positively influenced by mounting components on thebusbar and by air circulation within the installation.If the ambient conditions change, a correctionfactor can be derived from the diagram to the right.

It is possible to establish a correction factor k2, related to ambi-ent temperature for flat busbars, in accordance with DIN 43671,from the diagram to the right. This correction factor should betaken into account when conditions change and loading is con-tinuous.

Example: A 12 x 10 tin plated busbar can under normal condi-tions be loaded with 360A. With a loading of 475A, for instance,a correction factor k2 of 1.3 is necessary. It follows from the dia-gram that with this factor and 35°C air temperature, the busbarheats up to 85°C. Therefore, under this condition, componentswith a withstand of 85°C or higher will need to be used.



2 Orders must be in multiples of the package quantities.

40 mm

Part Number a (mm) b (mm)PDS01618-8M 5 12PDS01618-16MPDS01618-24MPDS01623–8M 10 12PDS01623–16MPDS01623–24M

Standard Copper Busbar (DIN 46433)

Flat BusbarTin plated, other lengths on request

Cross Section Length Rated Package Dimensions Part No.Dimension Current Quantities on page12 x 5 mm .8m 200A 3 2 PDS01618-8M

1.6m 3 2 PDS01618-16M

2.4m 10 2 PDS01618-24M

12 x 10 mm .8m 360A 3 2 PDS01623-8M

1.6m 3 2 PDS01623-16M

2.4m 10 2 PDS01623-24M

DIMENSIONS:+ .1 mm– .5 mm

.5 mm R

a + .1 mm– .3 mm

b

40 m

m


3Orders must be in multiples of the package quantities.

Incoming Power TerminalsAPPLICATION:Incoming power terminals provide termination from the power input to the busbars. Terminals can also be utilized to sub-feed to another busbar system in the same panel.

Universal Conductor Terminal, individual terminals Busbar Connection Terminal Package Dimensions Part No.Thickness (min.-max.) Dimension Quantities on page

mm2 AWG w x h(mm)

5mm 1.5 - 16 16-6 7.5 x 7.5 100 4 PDS01284

3 PDS01284-3

4 - 35 12-2 10.5 x 11 50 4 PDS01285

3 PDS01285-3

16 - 70 6-2/0 14 x 14 25 4 PDS01287

3 PDS01287-3

16 - 120 6-250 17 x 15 25 4 PDS01068

kcmil 3 PDS01068-3

10mm 1.5 - 16 16-6 7.5 x 7.5 100 4 PDS01289

3 PDS01289-3

4 - 35 12-2 10.5 x 11 50 4 PDS01290

3 PDS01290-3

16 - 120 6-250 17 x 15 25 4 PDS01203

kcmil 3 PDS01203-3

Conductors Terminal Busbars Part No.to be used in. • lbs. N • m dimension (mm) W x T (mm)1.5 - 16 mm2 (16-6 AWG), sol(r), s(r), 35 4 7.5x7.5 ... x 5 PDS01284fl, fl + AE ... x 10 PDS012894 - 35 mm2 (12-2 AWG), sol(r), s(r), fl, 53 6 10.5x11 ... x 5 PDS01285fl + AE, fl. Cu 6 x 9 x 0.8 ... x 10 PDS0129016 - 70mm2 (6-2/0 AWG), s(r), fl, fl + AE, 89 10 14x14 ... x 5 PDS012872 x fl. Cu 6 x 9 x 0.816 - 120mm2 (6 AWG -250 kcmil), s(r), fl, 133 15 17x15 ... x 5 PDS01068fl + AE, fl. Cu 10 x 16 x 0.8 ... x 10 PDS01203

Tightening torque

DESCRIPTION:Universal Conductor TerminalsFor connecting conductors with universal conductor terminalscross-sections 1.5-120mm2 (16 AWG-250 kcmil) to busbars 5 or10 mm thick. Installation is simplified by integral retainingsprings, open terminals and captive screws.




40 mm


Incoming Power Terminals

Part Number a (mm) b (mm) c (mm) d (mm) e (mm)

PDS01284 7.5 11.5 22.5 25 5

PDS01285 10.5 15.5 29 36 5

PDS01287 14.5 20.5 32 42 5

PDS01068 17 23.5 36 55 5

PDS01289 7.5 11.5 22.5 25 10

PDS01290 10.5 15.5 29 35 10

PDS01203 17 23.5 36 55 10

DIMENSIONS:

Bussmann®

Component Adapters

40mm System - 200-360A


APPLICATION: Utilize Component Adapters to mount components to the BUSS® Bar System. Components can be mounted via DIN railprovided with the adapter. Components typically mounted via an adapter:

40 m

m

• Fuseblocks • Powers supplies• Motor contactors • Control power transformers• Motor overload relays • Disconnects• Motor starters • Circuit Breakers• Control relays • Manual Motor Protectors

Component adapters are compatible with all cross sections of Bussmann busbar. 40mm adapters and 60mm adapters arenot interchangeable. 40mm adapters can only be used with 40mm busbar supports. 60mm adapters can only be used with60mm busbar supports. Removal of small tabs on each adapter phase connection is required when installing on 10mm thick busbar.

DIN-Rail Component Adapters 25A, 32A, 63A, 80A • 3-pole, 690V AC • Distance between busbar centers: 40mm• Can be fitted to all cross sections of busbar in the

40mm system.• For busbars (DIN 1759 / DIN 46433) with

corner radius of 0.25 to 1.0mm.• Combination base accommodates busbar 5 and

10 mm thick.• DIN EN 50022 plastic mounting rail.• Adapters are configured with 5mm pitch DIN-Rail

mounting.• Leads ultrasoundically welded:

25 A: 12 AWG 2.3 mm x 2.3 mm25 A: terminals 0.75–4 mm2 (18–12 AWG),

Torque 13.3–17.7 in•lb (1.5–2 Nm)32 A: 10 AWG 2.9 mm x 2.9 mm63 A: 8 AWG 3.2 mm x 3.6 mm80 A: terminals 1.5–16 mm2 (16–6 AWG),

Torque 35 in•lb (4 Nm)

Main body:• Silicon-free, chlorine-free• UL Flammability: 94VO• Creepage resistance CTI 200

Mounting rails:• Silicon-free, chlorine-free

DESCRIPTION:




40 mm


Component Adapters

25 A adapter, 1 mounting rail 4 (12) 5/10 139 36 127/5" 4 7 PDS32158

25 A adapter, 1 mounting rail 4 (12) 5/10 139 45 127/5" 4 7 PDS32159

32 A adapter, 1 mounting rail 6 (10) 5/10 139 54 114/4.5" 4 7 PDS32437

63 A adapter, 1 mounting rail 10 (8) 5/10 139 54 114/4.5" 4 7 PDS32002

80 A, 1 mounting rail 5/10 139 54 4 7 PDS32003

terminals at top 16mm2 (6 AWG), bottom 35 mm2 (2 AWG)

25 A, 1 mountaining rail 5/10 139 45 4 7 PDS32221

connectable on both sides 5/10 139 13.5 4 8 PDS32931

1 mounting rail 5/10 139 54 4 7 PDS32279

for 139 mm long adapters, 5/10 80 54 2 8 PDS32065

connectable from below

Type mm2 Busbar Adapter Adapter Lead Package Dimensions Part (AWG) Thickness length width Length Quantities on page

(mm) (mm) (mm) (mm/in)

Short Component Adapterwith leads

Short Component Adapterwith terminals at top and additional incoming feed at bottom

Side Mounted Modulefor adding width to an existing adapter.

Busbar Component Supportno electrical connection to Busbar

Neutral Adapter Modulewith 4 mm2 (12 AWG) terminals, without leads, with 1 mounting rail

Short Component Adapterwith terminals 4mm2 (12 AWG), without leads

40 m

m

Bussmann®

Component Adapters



Adapter AccessoriesType Width Package Dimensions Part no.

(mm) Quantities on pageplastic mounting DIN rail 36 10 N/A PDS32923

45 10 N/A PDS32924

54 10 N/A PDS32901

connector wedge, two connector wedges are used to

mount two component adapters together 100 N/A PDS79475

PDS32158 PDS32159 PDS32279 (without leads)PDS32437PDS32002

PDS32003 PDS32221

DIMENSIONS (mm):




40 mm


Component Adapters

PDS32065PDS32931

Bussmann®

Busbar Supports



APPLICATION:Busbar supports mount at both ends of the busbar. Additional supports may be needed to provide necessary bracing.Bracing suggestions are shown below in the specifications. The busbar is then mounted to your panel via the busbar sup-ports. The supports include an end-cover to provide isolation. Choose the support based on the number of poles in yoursystem.

40 m

m

• Silicon-free, chlorine-free• UL Flammability: 94VO• Creepage resistance CTI 200

Short Circuit Strength Diagramfor Busbar Systems 40-mmTypical arrangements at busbar have been tested in recognized laboratories for short-circuit strength

40 mm System• 3-, 4- and 5-pole for busbars 12x5mm and 12x10mm

with end cover, can also be used as center support• Screws connecting cover and base of busbar

support to be tightened to 35 in•lbs (4 N•m)

DESCRIPTION:

50

40

30

20

10

0

�

�

Measured value (�) from type testsBusbar support PDS01774 / PDS01775, PDS0191540-mm system

200 300 400 500 600

Busbar support clearance (mm)

l p(p

eak)

cur

rent

(K

A)

12x5, 10




40 mm


Busbar Supports

Package DimensionsBusbar Type Quantities on page Part No.12 x 5, 10 3-pole 10 10 PDS0177412 x 5, 10 4-pole 10 10 PDS0177512 x 5, 10 5-pole 10 10 PDS01915

PDS01774 (3-pole) PDS01915 (5-pole)PDS01775 (4-pole)

Busbar Support with End Covercan also be used as center support

DIMENSIONS (mm):

40 m

mC

ove

rs a

nd A

ssce

sso

ries

Bussmann®

Covers and Accessories



APPLICATION: Covers and accessories can provide protection in the 40mm system.

Terminal Cover Caps

Busbar Coverone meter length

For fitting to 40mm systems, 3-pole.

Width(mm) Height(mm) Depth(mm)54 200 5584 200 55

• Silicon-free, halogen-free• UL Flammability 94VO

Dimensions Busbar Package Quantities on page Part No.12 x 5 10 N/A PDS7839212 x 10, 10 N/A PDS78393

DimensionsTerminal on Package

Compartment page Quantities Part No.w x h (mm)

for conductor terminals

up to 70 mm2 * (2/0) 54 x 130 12 1 PDS01536


up to 70 mm2 (2/0) 54 x 200 12 1 PDS01590


up to 120 mm2 (250 kcmil) 84 x 200 12 10 PDS01413

* for fixing to busbar support PDS01774

Terminal Cover Caps

DESCRIPTION:




40 mm



DIMENSIONS (mm):

PDS01536

a b c dPDS01590

PDS0141354 55 35 18984 55 35 189

Part Number


Bussmann®


60mm System - 200-1600A


APPLICATION: Busbar is the conductor for primary power in a system and provides the mechanical structure on which all components aremounted. Busbar comes in a flat or I-shaped cross section.

60 m

m

Busbars, to DIN 46433Tin plated copper busbars make contact position preparation easy.

Flat busbars with components fitted have the following current carrying capacities at 35°C ambient temperature and 65°Cbusbar temperature:

12x5(mm) – 200 A 12x10(mm) – 360 A20x5(mm) – 320 A 20x10(mm) – 520 A30x5(mm) – 450 A 30x10(mm) – 630 AI-Section busbars – 1250 A and1600 A

DESCRIPTION:

Current Capacity of BusbarsThe higher current carrying capacities to DIN 43671were obtained under operating conditions. The busbartemperature is normally positively influenced by mounting com-ponents on the busbar and by air circulation within the installa-tion. If the ambient conditions change, a correction factor can bederived from the diagram to the right.

It is possible to establish a correction factor k2, related to ambi-ent temperature for flat busbars, in accordance with DIN 43671,from the diagram to the right. This correction factor should betaken into account when conditions change and loading is con-tinuous.

Example: A 30 x 10 tin plated busbar can under normal condi-tions be loaded with 630 A. With a loading of 800 A, for instance,a correction factor k2 of 1.3 is necessary. It follows from the dia-gram that with this factor and 35°C air temperature, the busbarheats up to 85°C. Therefore, under this condition, componentswith a withstand of 85°C or higher will need to be used.



60 mm



Flat Busbar200A to 630A Applications, tin plated, other lengths on request

Flat Busbar Splicefor connecting identical cross-section busbar together without drilling. Different lengths are available to span differentgaps.

I Busbar used in applications requiring more ampacity in a small place

Cross Section Length Rated Package Dimensions Part no.Dimensions current Quantities on page12 x 5 0.8 m 200 A 3 PDS01618-8M

1.6 m 3 15 PDS01618-16M2.4 m 10 PDS01618-24M

20 x 5 0.8 m 320 A 3 PDS01620-8M1.6 m 3 15 PDS01620-16M2.4 m 10 PDS01620-24M


12 x 10 0.8 m 360A 3 PDS01623-8M1.6 m 3 15 PDS01623-16M2.4 m 10 PDS01623-24M



Busbars Cross Length Spacing between Can be used Package Dimensions Part no.Section Dimensions (mm) (mm) systems (mm)* up to Quantities on page20 – 30 x 5 / 10 40 9 – 20 630 A 6 15 PDS01990

40 13 – 20 630 A 6 15 PDS0182395 50 – 60 630 A 3 15 PDS01141

150 100 – 110 630 A 3 15 PDS018863 units required for a 3-pole connection, use PDS01025 and PDS01026 for covering.*Spacing between systems is the allowable distance between ends of busbar

Type Busbar Rated Package Quantities Dimensions Part no.length (m) current on page

I section, tin plated 2.40 1250 A 1 15 PDS016092.40 1600 A 1 15 PDS01608

Busbar Splice For connecting identical cross-section busbar without drilling

Current carrying Overall Permissible** Clamp-screw Torque Spacing* Part no.capacity of length busbar in•lb N•m betweenterminals displacement (mm) systems(mm)630 A 40 2 1xM12 266 30 13– 20 PDS01823630 A 40 2 2xM8 133 15 9– 20 PDS01990630 A 95 5 2xM10 177 20 50– 60 PDS01141630 A 150 5 2xM12 266 30 100–110 PDS01886* Spacing between systems is the allowable distance between ends of busbar** Permissible busbar displacement is the maximum allowable mis-alignment of the busbars between systems.


Bussmann®


60mm System - 200-1600A


60 m

m

PDS01609 PDS01608

PDS01990PDS01823PDS01141PDS01886

PDS01618-8MPDS01618-16MPDS01618-24MPDS01620-8MPDS01620-16MPDS01620-24MPDS01622-8MPDS01622-16MPDS01622-24MPDS01623-8MPDS01623-16MPDS01623-24MPDS01624-8MPDS01624-16MPDS01624-24MPDS01625-8MPDS01625-16MPDS01625-25M

40 – 40 – 95 36150 85

a b

5 12

5 20

5 30

10 12

10 20

10 30

a (mm) b (mm)

a

b+ .1 mm– .5 mm

+ .1 mm– .3 mm

.5 mmR

DIMENSIONS (mm):

Part No.

Part No.



60 mm


Incoming Power TerminalsAPPLICATION: Incoming power terminals provide termination from the power input to the busbars. Terminals can also be utilized to sub-feed to another busbar system in the same panel.

Universal Conductor TerminalsFor connecting conductors with universal conductor terminal cross-sections 1.5–120mm2 (16 AWG-250 kcmil) to busbars 5 or 10 mm thick. Installation is simplified by inte-gral retaining springs, open terminals and captive screws.

Conductor size Tightening torque Terminal Busbars cross- Part No.mm2 AWG in•lbs Nm dimension (mm) section W x T (mm)

95 – 185 mm2 Cu, Al 3/0-350 266 30 30x25 20 x 5–30x10 PDS01318

s(r), s(s), fl, fl + AE kcmil I section

150 – 300 mm2 Cu, Al 300-600 266 30 32x25 20 x 5–30x10 PDS01760

s(r), s(s), fl, fl + AE kcmil I section

fl. Cu 5 x 24 x 1 266 30 30x25 20 x 5–30x10 PDS01319

up to 10 x 30 x 1 I section

fl. Cu 5 x 24 x 1 266 30 32x25 20 x 5–30x10 PDS01759


DESCRIPTION:

Brace Terminals For connecting round conductors 95–300 mm2 (3/0-600 kcmil) and flexible copperbusbars. The jaw type terminals enable the busbar to be gripped completely and con-ductors to be connected without drilling.


1.5 – 16 mm2, sol(r), s(r), 16-6 35 4 7.5x7.5 …x 5 PDS01284

fl, fl + AE …x10 PDS01289

4 – 35 mm2, sol(r), s(r), fl, 12-2 53 6 10.5x11 …x 5 PDS01285

fl + AE, fl. Cu 6 x 9 x 0.8 …x10 PDS01290

16 – 70 mm2, s(r), fl, fl + AE, 6-2/0 89 10 14x14 …x 5 PDS01287

2 x fl. Cu 6 x 9 x 0.8

16 – 120 mm2, s(r), fl, 6-250 133 15 17x15 …x 5 PDS01068

fl + AE, fl. Cu 10 x 16 x 0.8 kcmil …x10 PDS01203

I section


60 m

m

Bussmann®


60mm System - 200-1600A


Flat Terminals for I Busbarsfor connecting flat and flexible copper conductors to I busbar.

Current capacity Clampable flexible Cu Tightening torque Part no.of terminals W x T in•lbs Nm1600 A 50 x 21 mm 354 40 PDS01906

1600 A 63 x 21 mm 266 30 PDS01907

2000 A* 63 x 36 mm 266 30 PDS01911

2500A* 80 x 36 mm 354 40 PDS01934

* Center feeding Use spacers provided when two flexible busbars are connected in parallel.

The clip-on screw type terminal is used to connect,without drilling, cables fitted with cable lugs to DIN46234 and DIN 46235, on busbars 5 or 10 mm thick.

Screw Type Terminal

Connection Tightening torque Terminal Busbars Cross-section Part no.in•lbs Nm dimension W x T (mm)

Cable lug, 35.4 4 M5 x 8 … x 5 PDS01747

flexible copper … x10 PDS01512

Cable lug, 88.7 10 M8x 8 … x 5 PDS01748


I section

Cable lug, 133 15 M10x10 … x 5 PDS01749


I section

Flat Terminals for Flat BusbarsFor connecting solid and flexible conductors to the flat busbar (5 x 12-30mm and 10x 12-30mm)



60 mm



Universal Conductor Terminalindividual terminals

Busbar Connection Terminal Package Dimensions Part No.Cross (min.-max.) Dimension Quantities on Section page

mm2 AWG w x h(mm)

5mm flat 1.5 - 16 16-6 7.5 x 7.5 100 21 PDS01284

busbar 3 PDS01284-3

4 - 35 12-2 10.5 x 11 50 21 PDS01285

3 PDS01285-3

16 - 70 6-2/0 14 x 14 25 21 PDS01287

3 PDS01287-3

16 - 120 6-250 17 x 15 25 21 PDS01068

kcmil 3 PDS01068-3

10mm flat 1.5 - 16 16-6 7.5 x 7.5 100 21 PDS01289

busbar 3 PDS01289-3

4 - 35 12-2 10.5 x 11 50 21 PDS01290

3 PDS01290-3

10mm flat 16 - 120 6-250 17 x 15 25 21 PDS01203

busbar kcmil 3 PDS01203-3

I section

Connecting Terminal PlatesFor terminating all 3 poles in one section. Includesterminal plate and covercap.

3-pole 690 V AC60mm distance between busbar centers,can be fitted to all busbars in the 60mm system,cover cap included

Terminal plate:• Silicon-free, chlorine-free• UL Flammability: 94V0• Creepage resistance CTI 200

Cover cap:• Silicon-free, halogen-free up to 84

mm wide• Silicon-free, chlorine-free• UL Flammability: 94V0


35 – 120 mm2, s(r), fl, 2-250 133 15 17x15 …x 5–10 PDS01412

fl + AE, fl. Cu 10 x 16 x 0.8 kcmil I section

95 – 185 mm2, Cu, Al, 3/0-350 266 30 30x25 20 x 5–30x10 PDS01199

s(r), s(s), fl + AE I section

150 – 300 mm2, Cu, Al, 300-600 266 30 32x25 20 x 5–30x10 PDS01754

s(r), s(s), fl + AE I section

fl. Cu 5 x 24 x 1 266 30 32x25 20 x 5–30x10 PDS01753



60 m

m

Bussmann®


60mm System - 200-1600A


Screw Type Terminalclip-on, for use in terminating cables with ring lugs that meet DIN 46234Type Can be used Package Dimensions Part no.

up to Quantities on page

undrilled flat busbars, M 5 x 8 360 A 25 21 PDS017475 mm thick M 8 x 8 490 A 20 21 PDS01748

M 10 x 10 630 A 6 21 PDS01749

undrilled flat busbars, 10 mm thick M 5 x 8 360 A 25 21 PDS01512

undrilled flat busbars, 10 mm thick and M 8 x 8 490 A 20 21 PDS01514I section M 10 x 10 630 A 6 21 PDS01047

Flat Terminals for Flat Busbarfor use in connecting busbar and flexible flat conductors to the flat busbarMaximum Conductor Busbar Terminal Tightening torque Package Dimensions Part no.

width (mm) width (mm) max. height (mm) in•lbs Nm Quantities on page25 12 20 53 6 6 21 PDS01205

25 20 20 53 6 10 21 PDS01996

30 20 20 53 6 10 21 PDS01997

30 30 20 53 6 10 21 PDS01586

35 30 20 53 6 10 21 PDS01587

40 20 20 53 6 6 21 PDS01206

Connection cross-section Terminal Can be used Package Dimensions Part no.

W x T (mm) up to Quantities on page

500 – 750 mm2 51 x 21 1600 A 3 21 PDS01906

600 – 900 mm2 64 x 21 1600 A 3 21 PDS01907

600 – 1200 mm2 64 x 36 2000 A 3 21 PDS01911

800 – 1600 mm2 81 x 36 2500A 3 21 PDS01934for connection of flat busbars and flexible copper busbars

Flat Terminals for I Busbarfor use in connecting flat busbar and flexible flat conductors to the I bar

Brace Terminals With clamping action to help stabilize mounting on the busbar. The jaw type terminals enable the busbar to be grippedcompletely and conductors to be connected without drillingBusbars Package Dimensions Part no.

Quantities on page20 x 5 – 30 x 10, for flat busbars up to 30 x 20 6 22 PDS01319I section Cu & Al 95 – 185 mm2 (3/0-350 kcmil), s(r), s(s), fl, fl + AE 6 22 PDS01318

for flat busbars up to 32 x 20* Cu & Al 3 22 PDS01759150 – 300 mm2 (300-600 kcmil), s(r), s(s), fl, fl + AE 3 22 PDS01760

* for flat busbar 32 x 20 mm, 6mm minimum



60 mm



Busbar Connectionterminals are used to connect conductors along busbar length with a wedge clamp.

Busbars Connection Terminal Tightening torque Package Dimensions Part no.

(mm) mm2 min. - max AWG w x h (mm) in•lbs Nm Quantities on page

15 x 5 70 – 150 2/0–300 kcmil 18 x 4 – 18 53 6 3 21 PDS01200

20 x 5 – 10 120 – 240 250–500 kcmil 21 x 4 – 20 71 8 3 21 PDS01201

25 x 5 150 – 300 300–600 kcmil 25 x 5 – 20 71 8 3 21 PDS01202

Flat Flexible Conductor Cableplain copper, insulated, 2m long

Dimension (mm) Rated current Cross section Package Dimensions Part no.

Temperature at 50 K mm2 Quantities on page

6 x 9 x 0.8 245 A 43.2 1 N/A PDS01194

10 x 15.5 x 0.8 455 A 124 1 N/A PDS01583

10 x 32 x 1 1040 A 320 1 N/A PDS01613

Connecting Terminal Platefor terminating all 3 poles in one section, part number includes the terminal cover

Conductor size w x h Tightening torque Package Dimensions Part no.(mm) in•lbs Nm Quantities on page

35 – 120 mm2, (2 AWG – 250 kcmil)

s(r), fl, AE, fl. Cu to 10 x 16 x 0.8 84 x 200 133 15 1 22 PDS01412

Cu & Al 95 – 185 mm2 (3/0-350 kcmil), s(r), s(s), AE 135 x 200 266 30 1 22 PDS01199

Cu & Al 150 – 300 mm2 (300-600 kcmil), s(r), s(s), AE 135 x 200 266 30 1 22 PDS01754

for flat busbars up to 32 x 20* 135 x 200 266 30 1 22 PDS01753

* for flat busbar 32 x 20 mm, 6mm minimum


60 m

m

Bussmann®


60mm System - 200-1600A


PDS01200PDS01201PDS01202

8–24 70–150 2/0–300 kcmil 1810–26 120–240 250–500 kcmil 2110–26 150–300 300–600 kcmil 25

Conductor Sizea + b mm2 AWG c

a b c d PDS01906PDS01907PDS01911PDS01934

105 82 51 21105 94 63 21120 94 63 36120 112 81 36

a b h c d

PDS01205

PDS01996

PDS01997

PDS01206

PDS01586

PDS01587

12 25 20 38 45

20 25 20 40 45

20 30 20 40 50

20 40 30 40 60

30 30 20 50 50

30 35 20 50 55

PDS01047PDS01749PDS01514PDS01748PDS01512PDS01747

42 38 37 47 23.5 15 27.5 55 1042 38 37 47 23.5 15 27.5 55 532 29.5 29 36 20.5 12 24 42 1032 29.5 29 36 20.5 12 24 42 524 17.5 19.5 24.5 11.5 9 23 30 1024 17.5 19.5 24.5 11.5 9 23 30 5

a b c d e f g max. h l

DIMENSIONS (mm):

a b c d ePDS01284PDS01285PDS01287PDS01068PDS01289PDS01290PDS01203

7.5 11.5 22.5 25 510.5 15.5 29 36 514.5 20.5 32 42 517 23.5 36 55 57.5 11.5 22.5 25 10

10.5 15.5 29 35 1017 23.5 36 55 10

Part No.

Part No.

Part No.

Part No.

Part No.



60 mm



PDS01199PDS01753PDS01754

PDS01759PDS01318PDS01319 PDS01760

PDS01412


Bussmann®

Component Adapters

60mm System - 200-1600A


APPLICATION: Utilize Component Adapters to mount components to the Buss®Bar System. Components can be mounted via 35mm DINrail provided with the adapter. Components typically mounted via an adapter:

60 m

m

• Fuseblocks • Powers supplies• Motor contactors • Control power transformers• Motor overload relays • Disconnects• Motor starters • Circuit Breakers• Control relays • Manual Motor Protectors

Component Adapters 25A, 32A, 63A, 80A • 3-pole, 690V AC • Distance between busbar centers: 60mm• Can be fitted to all busbars in the 60mm system.• For busbars (DIN 1759 / DIN 46433) with

corner radius of 0.25 to 1.0.• Combination base accommodates busbar 5 and 10mm

thick• DIN EN 50022 plastic DIN rail mounting.• Adapters are configured with 5mm pitch DIN-Rail

mounting• Leads ultrasoundically welded:

25 A: 12 AWG 2.3 mm x 2.3 mm25 A: terminals 0.75–4 mm2 (18–12 AWG),

Torque 13.3–17.7 in•lb (1.5–2 Nm)32 A: 10 AWG 2.9 mm x 2.9 mm63 A: 8 AWG 3.2 mm x 3.6 mm80 A: terminals 1.5–16 mm2 (16–6 AWG),

Torque 35 in•lb (4 Nm)


Mounting rails:• Silicon-free, chlorine-free

DESCRIPTION:Components adapters are compatible with all cross sections of Bussmann busbar. 60mm adapters and 40mm adapters are not interchangeable. 60mm adpters can only be used with 60mm busbar supports. 40mm adapters can only be usedwith 40mm busbar supports. Removal of small tabs on each phase connection is required when installing on 10mm thickbusbar.



60 mm


Component Adapters


For sharp and round edged busbars(DIN 1759 / DIN 46433).

Parameter Adapter 100 A Universal adapter 200 A Universal adapter 250 A

Type 3-pole, 400 V 3-pole, 690 V 3-pole, 690 VBusbar system 60 mm 60 mm 60 mmBusbar contacting Brace terminals (jaw) Brace terminals (jaw) Brace terminals (jaw)

Torque 71–89 in•lb (8 –10 Nm) Torque 71–89 in•lb (8 –10 Nm) Torque 106 in•lb (12 Nm)Connection of switchgear top top or bottom top or bottom

busbars 30 mm2 box terminals box terminalsTorque 71 in•lb (8 Nm) Torque 89 in•lb (10 Nm)

direct connection 6 – 70 mm2 (10 AWG–2/0) s(r), fl 35 –120 mm2 (2 AWG–250 kcmil)Siemens S3 (3RV1) 6 – 25 mm2 (10 AWG–4 AWG) sol(r), s(r), fl, fl + AE,

fl + AE, fl. Cu 10 x 16 x 0.8 fl. Cu 10 x 16 x 0.8

Universal busbar Adapters 200A/250A, Special Adapters 100A, Component Adapters 200A

Universal Component Adapter 630A

• 3-pole, 690 V AC• For mounting on 60mm system• Can be fitted to 12, 20, 30 x 10 mm busbars.• Screw-free contacting to busbars.• Easy mounting on busbar systems.• Conversion from bottom to top outgoing contact by

changing connection straps and covers.

Conductor terminals:• screw M12, Torque 310–354 in•lb (35–40 Nm)• clamp via connection straps:

flexible copper busbars 25 x 14 mm, Torque 53–62 in•lb (6–7 Nm.)


Adapter plate:• Silicon-free, chlorine-free• UL Flammability: 94VO

Covers:• Silicon-free, chlorine-free• UL Flammability: 94VO


60 m

m

Bussmann®

Component Adapters

60mm System - 200-1600A


25 amp Adapterswith 4 mm2 (12 AWG) leads

Type Adapter Adapter Lead Package Dimensions Part no.

length (mm) width (mm) length (mm/in.) Quantities on page

1 mounting rail 182 36 127/5" 4 29 PDS32080

2 mounting rails 182 36 127/5" 4 29 PDS32081

1 mounting rail 182 45 127/5" 4 29 PDS32060

2 mounting rails 182 45 127/5" 4 29 PDS32061

25 amp Adapterswithout leads, with terminals 0.75-4mm2 (12-18 AWG)

Type Adapter Adapter Package Dimensions Part no.

length (mm) width (mm) Quantities on page

1 mounting rail 182 36 4 29 PDS32224


2 mounting rails 182 45 4 29 PDS32225



1 mounting rail 182 54 114/4.5" 4 29 PDS32294

2 mounting rails, lower one moveable 182 54 114/4.5" 4 29 PDS32254



2 mounting rails 182 72 114/4.5" 4 29 PDS32480



32 amp Adapters with 6mm2 (10 AWG) leads



for Integral 18, 32 182 67.5 114/4.5" 1 32 PDS32213

for Integral 18, 32 W 182 135 114/4.5" 1 32 PDS32321

for PKZ 2 182 81 114/4.5" 4 29 PDS32563

32 amp Adapters for specific componentswith 6mm2 (10 AWG) leads



60 mm


Component Adapters




2 mounting rails, lower one moveable 182 54 114/4.5" 4 30 PDS32255





63 amp Adapters with 10mm2 (8 AWG) leads









1 mounting rail 35 x 15 182 72 1 30 PDS32233

80 amp Adapters without leads, with terminals 1.5-16 mm2 (16-6 AWG)



for Siemens S2 (3RV1) 242 55 140/5.5" 1 30 PDS32227

for Integral 63 242 108 184/7.25" 1 32 PDS32329

for PKZ 2 182 72 114/4.5" 4 32 PDS32561

182 81 114/4.5" 4 32 PDS32562

for Siemens 3VF1 182 72 114/4.5" 1 N/A PDS32086

63 amp Adapters for specific componentswith 10mm2 (8 AWG) leads


60 m

m

Bussmann®

Component Adapters

60mm System - 200-1600A




terminals top 222 108 1 31 PDS32214

terminals bottom 222 108 1 31 PDS32215

Slide nut M4; see below for other slide nuts.

200 amp Universal Adapter without leadsfor bolt-on components, no DIN rail included; with clamp-type terminal 6-70mm2 (10 AWG-2/0)



terminals top 320 110 1 31 PDS32168

terminals bottom 320 110 1 31 PDS32216

Slide nut M4; see below for other slide nuts.

250 amp Universal Adapter without leadsfor bolt-on components, no DIN rail included; with clamp-type terminal 35-120mm2 (2 AWG-250 kcmil)

Type Package Dimensions Part no.

Quantities on page

slide nut M5 for PDS32214, PDS32215, PDS32168 and PDS32216 4 N/A PDS32937

slide nut M6 for PDS32214, PDS32215, PDS32168 and PDS32216 4 N/A PDS32938

Slide Nutsfor Universal Adapters



terminals top or bottom 320 250 1 31 PDS32262

Slide nut M6Adapter for mounting onto busbar 20-30 x 10 and I busbar

630 amp Universal Adapter without leadsfor bolt-on components, no DIN rail included; terminal M12/240mm2 (500 kcmil) or flat busbar up to 14 x 25mm.



connectable on both sides 182 13.5 4 31 PDS32932

Side Mounted Module without leadsfor adding width to an existing adapter



connectable both sides 242 18 4 31 PDS32007

Neutral Phase Module without leadsmounts on four poles, provides electrical terminals from the fourth pole only; with terminals 16mm2 (6 AWG), top and bottom



60 mm


Component Adapters











Adapter without contactsfor use in mounting components with no electrical contact with the busbar

Type width Package Dimensions Part no.

(mm) Quantities on page

plastic mounting DIN-rail 36 10 N/A PDS32923

45 10 N/A PDS32924

54 10 N/A PDS32901

63 10 N/A PDS32902

72 10 N/A PDS32903

81 10 N/A PDS32904

90 10 N/A PDS32939

108 10 N/A PDS32920

Metal mounting DIN-rail 35 x 7.5 54 10 N/A PDS30930

72 10 N/A PDS30807

Metal mounting DIN-rail 35 x 15 72 10 N/A PDS32905


Quantities on page

connector wedge, two connector wedges are used to mount two component adapters together 100 N/A PDS79475

Spare DIN–railincludes 2 mounting screws per DIN-rail.

Bowtie connectorfor mounting two component adapters together.


Quantities on page

Mounting screw (also used for movable rails). 100 N/A PDS32943

Mounting screwfor mounting DIN-rail to adapters


60 m

m

Bussmann®

Component Adapters

60mm System - 200-1600A


PDS32254 PDS32294 (1 DIN Rail)

PDS32479 PDS32447PDS32480 (2 DIN Rails)

PDS32563 (w/leads)

PDS32605

PDS32224 PDS32225 (2 DIN Rails)PDS32250

PDS32080 (1 DIN Rail)PDS32081

PDS32060 (1 DIN Rail)PDS32061

DIMENSIONS (mm):



60 mm


Component AdaptersPDS32011 (1 DIN Rail)PDS32153 (1 DIN Rail, No Leads)PDS32155 (No Leads)PDS32255

PDS32607 (1 DIN Rail)PDS32611 (1 DIN Rail,

No Leads)

PDS32608PDS32612 (No Leads)

PDS32609 (w/leads)PDS32610

PDS32233

PDS32227

PDS32613 (No Leads)PDS32606


60 m

m

Bussmann®

Component Adapters

60mm System - 200-1600A


PDS32214 PDS32215 PDS32168

PDS32216

PDS32932

PDS32262 PDS32007



60 mm


Component Adapters

PDS32082 (1 DIN Rail No Leads)

PDS32083 (1 DIN Rail NoLeads)

PDS32523 (1 DIN Rail No Leads)PDS32524 (No Leads)

PDS32275 (1 DIN Rail No Leads) PDS32273 (No Leads)PDS32274 (2 DIN Rail No Leads)PDS32561 (2 DIN)

PDS32276 (1 DIN Rail No Leads)PDS32562 (w/leads)

PDS32213 PDS32321 PDS32329


Bussmann®

Busbar Supports

60mm System - 200-1600A


APPLICATION: Busbar supports mount at both ends of the busbar. Additional supports may be needed to provide necessary bracing.Bracing suggestions are shown below in the specifications. The busbar is then mounted to a panel via the busbar sup-ports. Supports mounted on the end of the busbar require separate end covers.

60 m

m

• Silicon-free, chlorine-free• UL Flammability: 94VO• Creepage resistance CTI 200

• 1-pole for busbars 12x5 – 30x10 • 3-pole for busbars 12x5 – 30x10 • 4-pole for busbars 12x5 – 30x10 • 1- and 3-pole for I-section busbar• Screws connecting support cover and base to be

tightened to 35 in • lbs (4 Nm).

DESCRIPTION:

90

80

70

60

50

40

30

�

I 1600A

I 1250A

70

60

50

40

30

20

�

�

Short Circuit Strength Diagramsfor Busbar Systems 60mmTypical arrangements of busbar have been tested in recognized laboratories for short-circuit strength.

Measured value (�) from type tests, ( ) extrapolated value

Busbar support no. PDS01347 / PDS0134860mm system 1600A

300 500 700 900 1100


l p(p

eak)

cur

rent

(K

A)

Busbar support no. PDS01495 / PDS01500 60mm system

200 300 400 500 600


l p(p

eak)

cur

rent

(K

A)

30x5

12, 20x10

12, 20x5

30x10�

�

�

�

�

�

�



60 mm


Busbar Supports

Flat Busbar Supportcompatible for busbar 12, 20, 30 x 5-10


Quantities on page

3-pole with screw holes inside 10 35 PDS01495

3-pole with additional screw holes outside 10 35 PDS01500

4-pole with screw holes inside 10 35 PDS01485

Neutral Phase Busbar Supportfor mounting individually and use in mounting the neutral busbar by attaching to PDS01500, support shown above

Busbar width (mm) Busbar thickness (mm) Package Dimensions Part no.

Quantities on page

12, 20, 30 5 – 10 10 35 PDS01489

120

110

100

90

80

70

�

400 500 600 700 800


lpk

surg

e cu

rren

t (K

A)

3- and4-pole

Center feed unitCurrent flow through entire busbar length

Flat Busbar Terminal Support, 3-polefor flat busbars, with built-in terminals that accept 1.5–16 mm2 (16–6 AWG) conductor

Busbar width Busbar thickness Package Dimensions Part no.

Quantities on page

12, 20, 30 (mm) 5 – 10 (mm) 10 35 PDS01484

End Cover for Flat Busbar SupportFor use in covering the end of the busbar and providing a finger safe installation. If you intend on using back and frontcovers for a system, choose the End Cover in the section entitled “Covers and Accessories.”


Quantities on page

for PDS01495, PDS01500 and PDS01484 10 35 PDS01573

for PDS01485 5 pair 35 PDS01574-LR


60 m

m

Bussmann®

Busbar Supports

60mm System - 200-1600A


PDS01495

PDS01485

PDS01500

PDS01574-LR

PDS01573 PDS01489

PDS01484

I Busbar SupportType Package Dimensions Part no.

Quantities on page

1-pole, without end cover, suitable as center support 10 35 PDS01876

3-pole, with end cover, one right- and one left-hand busbar support 2 pieces 35 PDS01348-LR= 1 pair

3-pole, without end cover, suitable as center support 2 35 PDS01347

DIMENSIONS (mm):

PDS01348-LR

PDS01347 PDS01876



60 mm


Covers and AccessoriesAPPLICATION: Covers and accessories can improve the look and provide guarding in the 60mm system.For covering on all 6 sides, select the components in this section. For covering on 5 sides only (top, bottom, front, left, right), see the next catalog section.

DESCRIPTION:Select the following to specify guarding on all sides:• Back Cover provides covering on the back, top and bottom of the busbars. There are 2 widths: 230 and 290mm.• Edge Section provides the mounting between the top and bottom of the Back Cover and the Front Cover. Select one

Top and one Bottom Section.• Edge Section Support provides a mount for the Edge Sections and mounts on the Busbar Support.• End Cover provides covering for the busbar ends and mounts on the Edge Section Support.• Front Cover is used to cover unused busbars, and mounts to Front Cover Mounts that snap onto busbar.

System Shrouding Up To 630A

3- and 4-pole shrouding arrangement for the 60mmsystem provides covering and offers additional insu-lation between busbar system and mounting panel.Ventilation slots in the sides allow heat dissipation.By using a 3-pole system in the 290mm wide backcover system shrouding can be used simultaneouslyas a cable tray for the incoming and outgoing leads.

• Materials silicon-free• System shrouding:

UL Flammability: 94VO

System Shrouding 1600A

Compartment sections and reserve section coversprovide guarding on five sides against direct acciden-tal contact on 60mm busbar systems. The slottedcover sections provide both heat dissipation andshock protection when applied properly.

• Materials silicon-free• System shrouding:

UL Flammability: 94VO


Bussmann®


60mm System - 200-1600A


60 m

m

Terminal Cover Capsfor fitting to 60mm systems, 3-pole

Width (mm) Height (mm) Depth (mm)54 200 5584 200 55

for fitting to 60mm systems, 3-poleon busbars 20, 30 x 5/10, I section

Width (mm) Height (mm) Depth (mm)135 200 90

• Silicon-free, halogen-free for widths up to 84mm• Silicon-free, chlorine-free for widths > 84mm• UL Flammability: 94VO

Back CoverDimension Application Package Dimensions Part no.w x l (mm) Quantities on page

230 x 1100 3-pole 2 39 PDS01009

230 x 700 2 39 PDS01010

290 x 2400 3-pole with cable duct or 4-pole 1 39 PDS01046

290 x 1100 2 39 PDS01011

290 x 700 2 39 PDS01012

Edge Sectionchoose a top and a bottom, mounts on Edge Section Support PDS01017

Dimension Type Application Package Dimensions Part no.w x d x l (mm) Quantities on page

17 x 36 x 2400 for all back covers 1 39 PDS01048

17 x 36 x 1100 top or bottom for 230 mm back cover 10 39 PDS01037

17 x 36 x 700 top for 290mm back cover 10 39 PDS01038

77 x 36 x 2400 for wide back covers bottom for 290mm 1 39 PDS01053

77 x 36 x 1100 back cover 2 39 PDS01043

77 x 36 x 700 2 39 PDS01044

Edge Section Supportfor use with Edge Section

Type Package Dimensions Part no.Quantities on page

mounts on PDS01495, PDS01485 and PDS01500 4 39 PDS01017



60 mm



End Coverto cover ends of busbar, choose a pair (one for each end)

Type Dimension Package Dimensions Part no.(mm) Quantities on page

for combination PDS01017 with PDS01495, PDS01500 230 4 39 PDS01019

for combination PDS01017 with PDS01495, PDS01485 290 4 pieces 39 PDS01020-LRor PDS1500, come as a pair with a right side and left side = 2 pairs

Front CoverType Package Dimensions Part no.

Quantities on page

1100 mm long, can only be used with mount PDS01026 2 39 PDS01025

Front Cover Mount

Busbar Coverone meter lengths that snap onto busbar


12 – 30 x 5 10 N/A PDS78392

12 – 30 x 10, I section 10 N/A PDS78393


for reserve section cover PDS01025 10 39 PDS01026

can be used for 12 – 30 x 5 / 10, I section

Terminal Cover CapsType For busbar Package Dimensions Part no.w x h x d (mm) Quantities on page

54 x 200 x 55 12 – 30 x 5/10, I section 1 39 PDS01590

84 x 200 x 55 12 – 30 x 5/10, I section 10 39 PDS01413

135 x 200 x 90 20 – 30 x 5/10, I section 1 39 PDS01756


60 m

m

Bussmann®


60mm System - 200-1600A


PDS01017 PDS01009PDS01010

PDS01011PDS01012PDS01046

PDS01025PDS01026

Part No. a b c dPDS01413 84 55 35 189PDS01590 54 55 35 189

PDS01037PDS01038PDS01043PDS01044PDS01048PDS01053

PDS01019 PDS01020-LR

3-pole system with cable duct or4-pole system with covering on all sides(290mm wide back cover)

3-pole system with covering on all sides(230mm wide back cover)

DIMENSIONS (mm):

Part No. aPDS01756 135



60 mm



Select the following for guarding on five sides (top, bottom, front, left and right):• Top/Bottom Covers, one for the top and one for the bottom. Choose closed or slotted style. These mount on the

Edge Section Support.• Edge Section Support provides a mount for the Top/Bottom Covers. Mounts on the Busbar Support.• End Cover provides covering for the busbar ends. End covers mount on the Edge Section Support.• Front Cover is used to cover unused busbars, and mounts to Front Cover Mounts that snap onto busbar.

APPLICATION: Covers and accessories can improve the look and provide guarding in the 60mm system.For covering of 5 sides (top, bottom, front, left, right) of the busbar system select the components in this section. For covering on all sides of the busbar system refer to the previous catalog section.

DESCRIPTION:

Terminal Cover Capsfor fitting to 60mm systems, 3-pole

Width (mm) Height (mm) Depth (mm)54 200 5584 200 55

for fitting to 60mm systems, 3-poleon busbars 20, 30 x 5/10, I section

Width (mm) Height (mm) Depth (mm)135 200 90

• Silicon-free, halogen-free for widths up to 84mm• Silicon-free, chlorine-free for widths > 84mm• UL Flammability: 94VO

System Shrouding Up To 630A

3- and 4-pole shrouding arrangement for the 60mmsystem provides covering and offers additional insu-lation. Ventilation slots in the sides allow heatdissipation.

• Materials silicon-free• System shrouding: Flammability: 94VO

System Shrouding 1600A

Compartment sections and reserve section coversprovide guarding on five sides against direct acci-dental contact on 60mm busbar systems. The slot-ted sections provide both heat dissipation and shockprotection when applied properly.

• Materials silicon-free• System shrouding: UL Flammability: 94VO


60 m

m

Bussmann®


60mm System - 200-1600A


Busbar Coverone meter lengths that snap onto busbar


12 – 30 x 5 10 N/A PDS78392

12 – 30 x 10, I section 10 N/A PDS78393

Front CoverType Package Dimensions Part no.

Quantities on page on page

1100 mm long, can only be used with mount PDS01026 2 42 PDS01025

Front Cover MountType Package Dimensions Part no.

Quantities on page on page

for reserve section cover PDS01025 10 42 PDS01026

can be used for 12 – 30 x 5 / 10, I section

End Coverto cover ends of busbar, choose a pair (one for each end)

Type Dimension Package Dimensions Part no.Quantities on page on page

for combination PDS01017 with PDS01495, PDS01500 230 4 42 PDS01019

Top/Bottom Coversmounts on Edge Section Support, PDS01017

Dimension Type Application Package Dimensions Part no.w x d x l Quantities on page on page

17 x 86 x 1100 closed top or bottom for systems 4 42 PDS0103917 x 86 x 700 without bottom cover 4 42 PDS01040

17 x 86 x 1100 slotted top or bottom for systems 4 42 PDS0104117 x 86 x 700 without bottom cover 4 42 PDS01042

Edge Section Supportfor use with Top/Bottom Covers.

Type Package Dimensions Part no.Quantities on page on page

mounts on PDS01495, PDS01485, and PDS01500 4 42 PDS01017

Terminal Cover CapsType For busbar Package Dimensions Part no.w x h x d (mm) Quantities on page

54 x 200 x 55 12 – 30 x 5/10, I section 1 42 PDS01590

84 x 200 x 55 12 – 30 x 5/10, I section 10 42 PDS01413

135 x 200 x 90 20 – 30 x 5/10, I section 1 42 PDS01756



60 mm



PDS01019 PDS01017

PDS01039PDS01040PDS01041PDS01042

3-pole system with covering on 5 sides

PDS01025PDS01026

DIMENSIONS (mm):

Part No. aPDS01756 135

Part No. a b c dPDS01413 84 55 35 189PDS01590 54 55 35 189

Recommended 60 mm Adapters for Bussmann Fuseblocks and Holders

BC6032* PDS32254 Also requires (2) DRA-1 or (2) DRA-2 DINrail adapters mounted onto the fuseblock

BC6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DINrail adapters mounted onto the fuseblock

BM6032* PDS32254 Also requires (2) DRA-1 or (2) DRA-2 DINrail adapters mounted onto the fuseblock

BM6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DINrail adapters mounted onto the fuseblock

BCCM6033* PDS32479 Also requires (2) DRA-1 or (2) DRA-2 DINrail adapters mounted onto the fuseblock

CHCC3 and CHCC3I PDS32254CHM3 and CHM3I PDS32254

CH103 and CH103I PDS32254CH143G PDS32609

OPM-1038* PDS32254OPM-CC PDS32254

(3)TCFH30 PDS32479(3)TCFH60 PDS32610

* - signifies additional suffixes are required to complete part numbers

BussmannFuseblock/Holder Adapter Comments

Bussmann®

Agency Information Bussmann®

DIN is a non-governmental organization established in Germany. The purpose of the DIN organization is topromote development of standardization and related activities. The organization is dedicated to the develop-ment of the standards that are critical to the European market. In this spirit, DIN also represents the Germanview in development of European standards organizations such as CEN and CENELEC. There are over12,000 DIN standards. The DIN standards cover a wide range of topics, including plastics, materials testing,electrical industry and others . Below are the DIN standards referenced in this catalog, along with a briefdescription of the standard.

DIN 46433Rectangular Wires and Rectangular Bars, Drawn, with Radiused Edges; Dimensions

DIN 43671Copper busbars; design for continuous current

DIN 1759Rectangular Bars of Copper and Wrought Copper Alloys, Drawn, With Sharp Edges - Dimensions,Permissible Variations, Static Values

DIN 50022Specification for Low Voltage Switchgear and Controlgear for Industrial Use - Mounting Rails - Top Hat Rails35mm Wide for Snap-on Mounting of Equipment - SEE BS 5584

BS 5584Specification for Low Voltage Switchgear and Controlgear for Industrial Use - Mounting Rails - Top Hat Rails35mm Wide for Snap-on Mounting of Equipment - IDENTICAL to EN 50022

DIN 46234Terminal ends for solderless connections; ring type, without insulating sleeve, for copper conductors

DIN EN 60439, PART 1 (VDE 0660 PART 500 OR IEC 60439-1Specification for Low-Voltage Switchgear & Controlgear Assemblies - Specification for Type-Tested & PartiallyType-Tested Assemblies); German version

DIN VDE 0110-1 (HD 625.1 S1)Insulation Co-ordination for Equipment within Low-Voltage Systems - Fundamental Requirements

DIN 46235Cable lugs; for compression connections, cover plate type, for copper conductors

43

Bussmann®Agency Information

Part Number Part Number

PDS01009

PDS01010

PDS01011

PDS01012

PDS01017 X X

PDS01019 X X

PDS01020-LR X X

PDS01037

PDS01038

PDS01039

PDS01040

PDS01041

PDS01042

PDS01043

PDS01044

PDS01046

PDS01047 X X

PDS01048

PDS01053

PDS01068 X X X

PDS01068-3 X X X

PDS01092

PDS01141

PDS01191

PDS01194

PDS01199 X X

PDS01200

PDS01201

PDS01202

PDS01203 X X X

PDS01203-3 X X X

PDS01205

PDS01206

PDS01249

PDS01250

PDS01284 X X X

PDS01284-3 X X X

PDS01285 X X X

PDS01285-3 X X X

PDS01287 X X

PDS01287-3 X X

PDS01289 X X X

PDS01289-3 X X X

PDS01290 X X X

PDS01290-3 X X X

PDS01318 X x

PDS01319

PDS01347

PDS01348

PDS01384

PDS01412 X X X

PDS01413 X X X

PDS01484 X X

PDS01485

PDS01489

PDS01495 X X X

PDS01500 X X X

PDS01512 X X

PDS01514 X X

PDS01536

PDS01573 X X X

PDS01574-LR X X

PDS01583

PDS01586

PDS01587

PDS01590 X X X

PDS01608

PDS01609

PDS01613

PDS01618-24M

PDS01618-16M

PDS01618-8M

PDS01620-24M

PDS01620-16M

PDS01620-8M

PDS01622-24M

PDS01622-16M

PDS01622-8M

PDS01624-24M

PDS01624-16M

PDS01624-8M

PDS01625-24M

PDS01625-16M

PDS01625-8M

PDS01747 X X

PDS01748 X X

PDS01749 X X

PDS01753 X X

PDS01754 X X X

PDS01756 X

PDS01759

PDS01760 X

PDS01774 X

PDS01775

PDS01783

PDS01784

PDS01823

PDS01876

PDS01886

PDS01905

PDS01906

PDS01907

PDS01911

PDS01915

PDS01934

PDS01990

44

Bussmann®Agency Information

Part Number Part Number

PDS01996

PDS01997

PDS30807

PDS30930

PDS32002 X X X

PDS32003 X X X

PDS32007

PDS32011 X X X

PDS32060 X X

PDS32061 X X

PDS32062

PDS32065

PDS32080 X X

PDS32081 X X

PDS32082 X X X

PDS32083 X X X

PDS32086 X X

PDS32153 X X X

PDS32155 X X X

PDS32158 X X

PDS32159 X X

PDS32168 X X

PDS32213 X X X

PDS32214 X X

PDS32215 X X

PDS32216 X X

PDS32221 X X

PDS32224 X X

PDS32225 X X

PDS32227 X X

PDS32233 X X

PDS32250 X X

PDS32254 X X

PDS32255 X X

PDS32262

PDS32273 X X X

PDS32274 X X X

PDS32275 X X X

PDS32276 X X X

PDS32282 X X

PDS32294 X X X

PDS32321 X X X

PDS32329 X X X

PDS32437 X X X

PDS32447 X X X

PDS32479 X X X

PDS32480 X X X

PDS32523 X X X

PDS32524 X X X

PDS32561 X X

PDS32562 X X

PDS32563 X X X

PDS32605 X X X

PDS32606 X X X

PDS32607 X X X

PDS32608 X X X

PDS32609 X X X

PDS32610 X X X

PDS32611 X X X

PDS32612 X X X

PDS32613 X X X

PDS32702

PDS32703

PDS32707

PDS32901

PDS32902

PDS32903

PDS32904

PDS32905

PDS32920

PDS32923

PDS32924

PDS32931

PDS32932

PDS32937

PDS32938

PDS32939

PDS35016

PDS78392 X X X

PDS78393 X X X

45

Bussmann®Glossary

46

Conductor types are designated as follows:

single-core sol (solid)stranded s (stranded)single-core round sol (r)stranded round s (r)single-core sectored sol (s)stranded sectored s (s)flexible fl (flexible)

The following abbreviations are also used:

laminated flexible copper busbar fl. Cuwire-end ferrules AE

All dimensions are given in millimeters, unless otherwisestated.

Mounting rails of adaptors and clip-on fixings generallycomply with DIN EN 50022.

The information contained in this document, unless specifi-cally stated to the contrary, is valid for the recommendedmounting position and the ambient conditions defined inDIN EN 60 439 part 1 (VDE 0660 part 500 or IEC 60 439-1). Plant-specific reduction factors should be taken intoaccount in accordance with the exact conditions of use.The stated maximum values apply for each product incombination with other optimised components. Air andcreepage distances must comply with the requirements ofDIN VDE 0110-1 (HD 625.1 S1). With spacings of 12 mm(.47") these requirements are automatically satisfied at690 V AC.

The technical information given in the product manual andinstallation instructions should be noted, and thedocuments retained for future reference when carrying outmodifications, maintenance or making additions to theinstallation.

Bussmann reserves the right to make modifications to itscomponents, as the result of developments and technicaladvances.

Part. no. Page Part. no. Page Part. no. Page Part. no. Page

Bussmann®INDEX

47

PDS01009.................37, 39PDS01010.................37, 39PDS01011 .................37, 39PDS01012.................37, 39PDS01017......37, 39, 41-42PDS01019 ......38-39, 41-42PDS01020-LR ............38-39PDS01025 ......38-39, 41-42PDS01026 ......38-39, 41-42PDS01037.................37, 39PDS01038.................37, 39PDS01039..................41-42PDS01040..................41-42PDS01041..................41-42PDS01042..................41-42PDS01043.................37, 39PDS01044.................37, 39PDS01046.................37, 39PDS01047.....17, 19, 21, 39PDS01048.................37, 39PDS01053.................37, 39PDS01068 ...3-4, 16, 18, 21PDS01068-3................3, 18PDS01141 ..................14-15PDS01194 .......................20PDS01199 ...........18, 20, 22PDS01200..................20-21PDS01201..................20-21PDS01202..................20-21PDS01203 ...3-4, 16, 18, 21PDS01203-3................3, 18PDS01205.................19, 21PDS01206.................19, 21PDS01284 ...3-4, 16, 18, 21PDS01284-3................3, 18PDS01285 ...3-4, 16, 18, 21PDS01285-3................3, 18PDS01287 ...3-4, 16, 18, 21PDS01287-3................3, 18PDS01289 ...3-4, 16, 18, 21PDS01289-3................3, 18PDS01290 ...3-4, 16, 18, 21PDS01290-3................3, 18PDS01318...........16, 19, 22PDS01319...........16, 19, 22PDS01347 .......................35

PDS01348-LR .................35PDS01412...........18, 20, 22PDS01413......11-12, 38-39,

41-42PDS01484..................34-35PDS01485..................34-35PDS01489..................34-35PDS01495......34-35, 39, 42PDS01500..................34-35PDS01512...........17, 19, 21PDS01514...........17, 19, 21PDS01536 ..................11-12PDS01573..................34-35PDS01574-LR ............34-35PDS01583 .......................20PDS01586.................19, 21PDS01587.................19, 21PDS01590......11-12, 38-39,

41-42PDS01608..................14-15PDS01609..................14-15PDS01613 .......................20PDS01618-16M .....2, 14-15PDS01618-24M .....2, 14-15PDS01618-8M .......2, 14-15PDS01620-16M..........14-15PDS01620-24M..........14-15PDS01620-8M............14-15PDS01622-16M..........14-15PDS01622-24M..........14-15PDS01622-8M............14-15PDS01623-16M .....2, 14-15PDS01623-24M .....2, 14-15PDS01623-8M .......2, 14-15PDS01624-16M..........14-15PDS01624-24M..........14-15PDS01624-8M............14-15PDS01625-16M..........14-15PDS01625-24M.........14, 15PDS01625-8M............14-15PDS01747...........17, 19, 21PDS01748...........17, 19, 21PDS01749...........17, 19, 21PDS01753...........18, 20, 22PDS01754...........18, 20, 22PDS01756 ......38-39, 41-42

PDS01759...........16, 19, 22PDS01760...........16, 19, 22PDS01774 .......................10PDS01775 .......................10PDS01823..................14-15PDS01876 .......................35PDS01886..................14-15PDS01906...........17, 19, 21PDS01907...........17, 19, 21PDS01911 ...........17, 19, 21PDS01915 .......................10PDS01934...........17, 19, 21PDS01990..................14-15PDS01996.................19, 21PDS01997.................19, 21PDS30807 .......................28PDS30930 .......................28PDS32002......................6-7PDS32003......................6-7PDS32007.................27, 31PDS32011 .................26, 30PDS32060.................25, 29PDS32061.................25, 29PDS32065.....................6, 8PDS32080.................25, 29PDS32081.................25, 29PDS32082.................28, 32PDS32083.................28, 32PDS32086 .......................26PDS32153.................26, 30PDS32155.................26, 30PDS32158......................6-7PDS32159......................6-7PDS32168.................27, 31PDS32213.................25, 32PDS32214.................27, 31PDS32215.................27, 31PDS32216.................27, 31PDS32221......................6-7PDS32224.................25, 29PDS32225.................25, 29PDS32227.................26, 30PDS32233.................26, 30PDS32250.................25, 29PDS32254.................25, 29PDS32255.................26, 30

PDS32262.................27, 31PDS32273.................28, 32PDS32274.................28, 32PDS32275.................28, 32PDS32276.................28, 32PDS32279......................6-7PDS32294.................25, 29PDS32321.................25, 32PDS32329.................26, 32PDS32437......................6-7PDS32447.................25, 29PDS32479.................25, 29PDS32480.................25, 29PDS32523.................28, 32PDS32524.................28, 32PDS32561.................26, 32PDS32562.................26, 32PDS32563.................25, 29PDS32605.................25, 29PDS32606.................26, 30PDS32607.................26, 30PDS32608.................26, 30PDS32609.................26, 30PDS32610.................26, 30PDS32611 .................26, 30PDS32612.................26, 30PDS32613.................26, 30PDS32901...................7, 28PDS32902 .......................28PDS32903 .......................28PDS32904 .......................28PDS32905 .......................28PDS32920 .......................28PDS32923...................7, 28PDS32924...................7, 28PDS32931.....................6, 8PDS32932.................27, 31PDS32937 .......................27PDS32938 .......................27PDS32939 .......................28PDS32943 .......................28PDS78392 ...........11, 38, 41PDS78393 ...........11, 38, 41PDS79475...................7, 28

Bussmann®NOTES

48

bussbar cat

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