bringing industry 4.0 to the shop floor

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The Connected Machine Shop Bringing Industry 4.0 to the shop Floor Jeff Rizzie Director, Digital Machining-Sales Area Americas Sandvik Coromant

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Page 1: Bringing Industry 4.0 to the shop Floor

The Connected Machine ShopBringing Industry 4.0 to the shop Floor

Jeff RizzieDirector, Digital Machining-Sales Area AmericasSandvik Coromant

Page 2: Bringing Industry 4.0 to the shop Floor

• Agenda

• Intro to Industry 4.0

• Today’s Pain Points

• Focus of Digital Technology

• Vision: “The Connected Machine Shop”

• Solutions to Get Started

• Key Takeaway

• Q&A

Purpose

• Explore how Industry 4.0 can positively impact the shop floor

• Discuss ideas to get started

Page 3: Bringing Industry 4.0 to the shop Floor

1800 1900 2000

Time

Today

2nd industrial

revolution

Follows the introduction

of electricity-powered

mass production based

on the division of labor.

1st industrial

revolution

Water and steam power

paved the way for

mechanical

manufacturing facilities.

3rd industrial

revolution

Electronics and IT to

advance automation

in manufacturing.

4th industrial

revolution

Based on Cyber-Physical

Systems.

Next phase in the industrial revolution

Page 4: Bringing Industry 4.0 to the shop Floor

Does I4.0 = Driverless Car?

Page 5: Bringing Industry 4.0 to the shop Floor

Design and Planning In-Machining Post-Machining

Production

Logistics

Outbound

Logistics

Design Process

Planning

Machining VerificationOperations

Planning

Today’s Machine ShopTypical value stream

Page 6: Bringing Industry 4.0 to the shop Floor

Digital Technology FocusReducing Waste in the Machine Shop

Page 7: Bringing Industry 4.0 to the shop Floor

l

Design and planning In-machining Post-machining

Production

Logistics

Outbound

Logistics

Design Process

Planning

Machining VerificationOperations

Planning

Connected Machine ShopDigital Thread Connecting the Value Stream

Page 8: Bringing Industry 4.0 to the shop Floor

The Sandvik Coromant platform for

The Connected Machine Shop

Page 9: Bringing Industry 4.0 to the shop Floor

CoroPlus® platform overview

Page 10: Bringing Industry 4.0 to the shop Floor

Design and Planning Solutions

Page 11: Bringing Industry 4.0 to the shop Floor
Page 12: Bringing Industry 4.0 to the shop Floor

Digital Tooling Solutions

Page 13: Bringing Industry 4.0 to the shop Floor

Silent Tools™+

Leading damping technology

Sensors embedded

in adaptor

Bluetooth data distribution

Damped turning adaptors with embedded

connectivity for process optimization

Page 14: Bringing Industry 4.0 to the shop Floor

Improved Set-up Efficiency and Precision

Quick set-up means time

savings.

Easy center height adjustment.

Page 15: Bringing Industry 4.0 to the shop Floor

• Surface quality indicator

• Vibration indicator

• Damping system temperature

• Battery status

• Cut recording

• In-cut indicator

Live Process View

Page 16: Bringing Industry 4.0 to the shop Floor

Post Processing and Quality Control

• Record and store cut data

• Quality control

• Trend graph

Page 17: Bringing Industry 4.0 to the shop Floor

Coromant Capto® DTH Plus

Page 18: Bringing Industry 4.0 to the shop Floor

In-Machine Monitoring Solutions

Page 19: Bringing Industry 4.0 to the shop Floor

Efficiency created through continuous process control

CoroPlus® ProcessControlMachining Performance Monitoring

Page 20: Bringing Industry 4.0 to the shop Floor

CoroPlus® ProcessControlAutomated Process Security and Efficiency

Page 21: Bringing Industry 4.0 to the shop Floor

Connected Machine Shop?Is the Andon light telling you the whole story?

Page 22: Bringing Industry 4.0 to the shop Floor

CoroPlus® MachiningInsights

Page 23: Bringing Industry 4.0 to the shop Floor

CoroPlus® MachiningInsightsInsights You Just Can’t Get From an Andon Light

Page 24: Bringing Industry 4.0 to the shop Floor

CoroPlus® MachiningInsightsInsights You Just Can’t Get From an Andon Light

Page 25: Bringing Industry 4.0 to the shop Floor

Open platform solutions that

connect to other eco-systems

Key Take Away

Page 26: Bringing Industry 4.0 to the shop Floor

Key Take Away

Page 27: Bringing Industry 4.0 to the shop Floor

Q&A

Page 28: Bringing Industry 4.0 to the shop Floor

Digital Machining:

• Digital Machining landing page

• Digital Machining and CoroPlus vision video (IMTS

interview)

• Industry 4.0 from a machining perspective

CoroPlus:

• CoroPlus landing page

• CoroPlus “Intelligence” video introduction

Design and Planning:

• CoroPlus Design and Planning Solutions landing page

• CoroPlus Design and Planning software introduction

video

• CoroPlus ToolGuide landing page

• CoroPlus ToolGuide introduction video

• CoroPlus ToolLibrary landing page

• CoroPlus ToolLibrary feature video

In-Machining:

• In-Machining Solutions landing page

CoroPlus ProcessControl:

• CoroPlus ProcessControl landing page

• CoroPlus ProcessControl overview video

CoroPlus MachiningInsights:

• CoroPlus MachiningInsights landing page

• CoroPlus MachiningInsights introduction video

• CoroPlus MachiningInsights functionality video

Silent Tools Plus:

• Silent Tools Plus landing page

• Silent Tools Plus detailed functionality demonstration

video

Coromant Capto DTH Plus:

• Coromant Capto DTH Plus landing page

CoroPlus® Solutions

Page 29: Bringing Industry 4.0 to the shop Floor