brick (bond and pattern)

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    Masonry Movement& Bond Patterns

    Durgesh C. RaiAssociate Professor

    Department of Civil Engineering

    Indian Institute of Technology Kanpur

    Kanpur - 208 016

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    Movementovement

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    effects of Movementeffects of Movement

    Building elements in state of constant motion Change in volume due to internal/external stimuli

    Temperature

    Moisture Elastic deformations due to loads

    Creep

    Cementitious materials shrink and creep Clay masonry expands

    Consider differential movements relative to steel orconcrete frames

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    Restraining these movements causes stresses Resulting in cracks

    To avoid cracking

    Minimize volume change

    Prevent source of movement

    Accommodate differential movement betweenmaterials

    Design movement joints by estimating thesemovements

    effects of Movementeffects of Movement

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    Temperature MovementTemperature Movement

    Surface temperature can be higher thanambient temperature

    Governing factors

    Orientation

    Wall type

    Colour

    Dark south facing wall surface temperature can beas high as 60C for mean ambient temperature37.7C

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    Unrestrained thermal movement is product of Temperature change

    Coefficient of thermal expansion

    Length of element

    Thermal Coefficient

    (2.5 to 3.6)10-6/F Clay Masonry

    (4.3 to 5.2)10-6/F Concrete Masonry

    (4.4 to 7.3)10-6/F Stone(4.5 to 6.0)10-6/F Concrete

    (6.5 to 12.8)10-6/F Metals (Fe, Al)

    Temperature MovementTemperature Movement

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    Moisture MovementMoisture Movement

    Bricks expand slowly over time uponexposure to moisture

    Brick units is smallest when it is cooled after kiln

    Expands quickly over first few weeks

    Depends on

    Raw Materials Firing Temperature (low temperature expands more)

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    Moisture MovementMoisture Movement

    Clay Brick Masonry Long-term moisture expansion strain is 0.02%

    Moisture induced volume changes not alwaysreversible

    Concrete Masonry Units

    Susceptible to shrinkage Depends on

    Shrinkage Potential

    Humidity

    Linear shrinkage % varies from 0.03-0.065 dependingon moisture content

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    Expansion JointsExpansion Joints

    Joints should be placedAbrupt change in wall height

    Any change in thickness of wall

    Movement joints in floors, roofsand foundation

    One or both sides of window/dooropenings

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    Control joints To control cracking from shrinkage of CMUs

    Pressure relieving or expansion joints

    To control expansion of masonry joints

    ACI recommends the following joints spacing

    Recommend control Vertical spacing of joint steel Joint spacing (in.) - 24 16 8

    Panel length/height 2.0 2.5 3.0 4.0

    Panel length 40 45 50 60

    Expansion JointsExpansion Joints

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    Expansion JointsExpansion Joints

    In brick masonry Width and spacing of expansion joints

    W=[0.0002 + 0.0000045(Tmax

    -Tmin

    )]L {inches}

    S= 24000/(Tmax-Tmin)p {feet}p is ratio of opaque to gross wall area

    Tmax

    and Tmin

    in F

    L is length of wall (in.)

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    Details

    Expansion JointsExpansion Joints

    Copper Foam Rubber

    Extruded PlasticNeoprene

    Expansion Joint

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    Expansion Problems Diagonal cracks often occur between window and

    door openings if differential movement is not

    accommodated

    Expansion JointsExpansion Joints

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    Expansion Problems Diagonal cracks often

    occur between window and

    door openings ifdifferential movement isnot accommodated

    Expansion or control jointsat openings

    Expansion JointsExpansion Joints

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    Expansion Problems Opposing moisture

    expansion of brick and

    curing shrinkage ofconcrete slab(foundation) can causecracking at buildingcorners if differential

    movement is notaccommodated.

    Expansion JointsExpansion Joints

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    Expansion Problems Brick parapets are sensitive to temperature since they

    are exposed to changing temperature on both sides

    Expansion JointsExpansion Joints

    Elongation will belonger than for wall

    below

    Roof

    Parapet

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    Water Penetration in Brick Walls Reasons

    Most single wythe walls leak

    Water passes through head joints and intersections of headand bed joints

    Water ingress through joint lamination (avoid high IRA)

    Units do not leak until internally cracked

    Water IngressWater Ingress

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    Reasons

    Joint profiles: concave vs. raked

    Poor workmanship

    Rough joints with voids

    Water IngressWater Ingress

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    Reasons

    Poor drainage around building

    Water IngressWater Ingress

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    Three Rules to Mitigate Water Ingress Good design

    Provide barrier type wall

    Provide weep holes and flashing Proper joint design

    Water IngressWater Ingress

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    Three Rules to Mitigate Water Ingress Proper materials

    Low IRA units

    Non-corrosive flashing

    High Quality Workmanship

    Pre-wet bricks with high IRA

    Lay units soon after laying mortar

    Dont furrow bed joints deeply

    Filled head joints and tight bed joints

    Keep drainage space clear of mortar

    Water IngressWater Ingress

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    Remedies of Leaky Walls Ideal solution

    Demolish, re-design and re-construct

    Alternative Cost-effective solution Re-pointing of mortar joints and filling cracks

    Colourless coatings

    Use with caution

    May not prevent leakage

    Efflorescence problems

    Units may spall or disintegrate

    Subsequent re-pointing requires re-coating

    Water IngressWater Ingress

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    Masonry Bondsasonry Bonds

    Bonds and Patterns in MasonryBonds and Patterns in Masonry

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    Bonds and Patterns in MasonryBonds and Patterns in Masonry

    Bond Structural Bond

    Method by which individual

    masonry units are interlocked ortied together to cause entireassembly to act as a singlestructural unit

    Pattern Bond Pattern which bricks and mortars

    joints make on face

    It can be due to structural bond/or purelydecorative one

    Mortar Bond

    Adhesion of bricks to the mortar

    Bed joints

    Head joints

    Collar joints

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    Structural bonds Three methods

    Overlapping (interlocking ) the masonry units

    Metal ties embedded in connecting joints

    Adhesion of grout to adjacent withes of masonry

    Overlapped bonds

    Variation of two traditional methods of bonding English Bond

    Alternate courses for headers and stretchers

    Flemish Bond

    Alternate headers and stretchers in every course

    Pattern so arranged appears as headers and stretcher arranged

    in vertical lines

    Bonds and Patterns in MasonryBonds and Patterns in Masonry

    s tte s s

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    Structural bonds Stretcher develop longitudinal bending strength

    Header develop transverse bonding strength

    Building code requires

    4% of wall surface composed of headers and distance

    between adjacent headers not exceeding 600 mmhorizontally and vertically

    Common (American) bond has Header course every fifth course (sixth or seventh)

    Header course is started with (three quarter brick)

    Dutch bond is variation of English bond in which stretcher coursein alternate course do not align vertically

    Bonds and Patterns in MasonryBonds and Patterns in Masonry

    s tte s sBonds and Patterns in Masonry

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    Structural bonds

    Bonds and Patterns in MasonryBonds and Patterns in Masonry

    English bondEnglish bond

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    Odd Layer

    Elevation

    Brick arrangement in the alternativelayers

    Even Layer

    Odd LayerEven Layer

    Odd Layer

    Even Layer

    Odd Layer

    Even Layer

    Credits: CVR Murty

    English bondEnglish bond

    Flemish bondFlemish bond

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    Elevation

    Brick arrangement in the alternativelayers

    Odd Layer

    Even Layer

    Odd Layer

    Even Layer

    Odd Layer

    Even Layer

    Odd LayerEven Layer

    Flemish bondFlemish bond

    Credits: CVR Murty

    ConnectorsConnectors

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    Less nos. of

    connectors

    More nos.

    of

    connectors

    Flemish

    Bond

    EnglishBond

    -- IndicatingIndicating Connectors (Headers)Connectors (Headers)

    ConnectorsConnectors

    Credits: CVR Murty

    Corner with English bondCorner with English bond

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    Arrangementof bricks in theodd layers

    Arrangement ofbricks in theeven layers

    Credits: CVR Murty

    Corner with English bondCorner with English bond

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    Arrangement of bricks in

    the odd layers

    Arrangement of bricks inthe even layers

    Credits: CVR Murty

    cross with English bondcross with English bond

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    Arrangementof bricks inthe odd layers

    Arrangementof bricks in theeven layers

    Credits: CVR Murty

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    Indian Standardson MasonryIndian Standardson Masonry

    Indian StandardsIndian Standards

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    Masonry related IS:1905-1987 Code of Practice for Structural Use of Unreinforced Masonry

    (3rd Revision 1961, 1969)

    IS:1077-1986 Specifications for Common Burnt Clay Building Bricks

    IS:2212-1962

    Code of Practice for Brickwork IS:2185-141 & 142

    Specifications for Concrete Masonry Units (Solid and Hollow)

    IS:3952-1978 Specifications for Burnt Hollow Clay Blocks

    IS:3316-1974 Specifications for Stones (in regular size)

    IS:2250-1981 Code of Practice for Preparation and Use of Masonry Mortar