bpr presentation heatway final

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Presented By: Muhammad Rafi Sheeraz Malik Syed Ahmed Ali Umair Ali Waqar Ameen

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Re engineering at heat way store

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Page 1: BPR Presentation Heatway Final

Presented By:

Muhammad Rafi

Sheeraz Malik

Syed Ahmed Ali

Umair Ali

Waqar Ameen

Page 2: BPR Presentation Heatway Final

Bob Hemphill a vice president charged with designing and implementing PTP requested $35 million dollars in 1995 however Allan Firestone president of Heatway Corporation’s Industrial Products Division offer only $15 million to spend on PTP.

PTP was a sweeping, radical change involving not only a new process, but also a new organizational structure, a new IT architecture, and even a new philosophy of business.

Heatway is in heating, ventilation, and air conditioning business operates in 27 countries has 20000 employees worldwide.

There were strong suspicions that competitors' processes were more efficient and Japanese firms were entering U.S. markets for HVAC equipment, and Heatwaymanagers felt that they would introduce new levels of efficiency and competitive tactics.

Heatway managers received many complaints from customers about late installations, incorrect bills, and poor customer service.

Page 3: BPR Presentation Heatway Final

Don Kacher and Allan Firestone jointly assumed the responsibility of beginning a new reengineering initiative. they decided that this time the project would be in IPD, would address the order management process.

By the summer of 1993, a new consultant and a Heatway executive to manage the initiative had been selected.

Bob Hemphill will head the PTP and work has divided in two teams and both the teams jointly responsible for managing the required organizational change.

One team, with 8 members, would analyze the current state of the process

Another team of 10 internal managers and external consultants would create a very concrete and detailed vision with descriptions of the process inputs and outputs.

Page 4: BPR Presentation Heatway Final

Current state team finds that On average, it took 56 days and cost more than $12,000 for the entire process -- from proposal to collections when only Heatwayfield personnel were involved in the sale and the cost and time of distributor-oriented sales, was estimated around $10,500.

the operation committee set the performance targets for the new process one-tenth of the current figures.

The future state team sent members throughout the country to benchmark other firms’ approaches to order management and other relevant processes

Some of the new design components were as follows:

o The configuration for the order would be produced in real time at the contractor site, using a notebook-style computer, a mobile data network, and access to multiple databases within Heatway

o Customers would be served by an autonomous team of support personnel who would sell, install, and service Heatway equipment in the field

Page 5: BPR Presentation Heatway Final

o The two teams (future-state and support-personnel) would have control over most aspects of the process tha t served customers, including pricing, invoicing and payment, collections, and measurement of customer satisfaction; Heatway referred to the teams as franchises

o Heatway will encourage field employees, to work from the road or their homes

o The customer administration function would, in Hemphill’s words, be blown up. The franchise teams could hire administrative personnel, but at their own expense.

o A key aspect of the new process design was a new set of highly integrated information systems that would enable more coordinated interfaces between sales, engineering, finance, manufacturing, and inventory management

o The team concluded that an integrated package from SAP AG, would be well suited to Heatway’s information needs. ‘

Page 6: BPR Presentation Heatway Final

The cost of fully implementing the new work stations, networks and SAP software would around $ 100 million during first three years of process life and $50 additional required for retraining, relocating, and removing employees from the division.

There were many implications for the employees of Heatway, The best performers in the current environment loved the new process, because it meant more freedom and less bureaucracy but the less capable performers were worried about how they would fare under the more open process.

In mid-1994, Heatway announced a reorganization and management shuffle.

Salada would remain chairman, but a new CEO from the defense industry would become president and CEO. the Information Systems function would be outsourced to an external firm Firestone kept his responsibility for IPD in the U.S. but all of the non-U.S. business units were transferred to the Senior Vice President International, a position with no immediate incumbent.

Page 7: BPR Presentation Heatway Final

The new CEO told Firestone that his budget for PTP would probably have to be cut, and asked him for suggestions on how to slow down the implementation.

Though Firestone had concerns about PTP, he felt strongly that it was needed and was committed to implementing it. In meeting of the new management team, Hemphill charged that he was not getting cooperation, and several managers stated that they had not fully accepted the PTP concept.

The most pressing issue was financing for PTP. Firestone, had both revenue and profitability goals to meet over the next several years.

It was clear to everyone that if PTP was successfully implemented, it would be a good investment. Firestone would have to spend a lot of money to save a lot of money, however, and he did not have much to spend.

Now it was up to Firestone and other executives within Heatway to decide how quickly to roll out the new process, and how to fund it.

Page 8: BPR Presentation Heatway Final

Bob Hemphill, a vice president charged with designing and implementing a

new process for selling and delivering Heatway products. Proposal to Payment

(PTP) was upset over the spending budget.

PTP was a sweeping, radical change involving not only a new process, but also

a new organizational structure, a new IT architecture, and even a new

philosophy of business.

Hemphill had requested $35 million for the 1995

Page 9: BPR Presentation Heatway Final

Allan Firestone, president of Heatway Corporation’s Industrial Products

Division, however, offer only $15 million to spend on PTP in 1995

Hemphill felt that $35 million was necessary to meet the objective of full

implementation of PTP by 1997

Firestone wondered how he could get the money for PTP without sacrificing

his profit objectives for the year

Page 10: BPR Presentation Heatway Final
Page 11: BPR Presentation Heatway Final

Heatway Electromechanical Services Co LTD was established in 1988

Heatway did business in industrial and consumer markets in 27 countries

throughout the world.

The company start working with Central Air-conditioning (Heating, ventilation,

and air conditioning -HVAC) Installation in Big Buildings such as Hotels,

Commercial Centers, Office Block buildings and small projects as dancing

clubs, Restaurants and Houses

Page 12: BPR Presentation Heatway Final

Heatway’s business enjoyed an upturn with earnings of $375 million on

revenues of $4.6 billion in 1994.

It had 20,000 employees, 40% of whom were based in the U.S

The Industrial Products Division had its own direct-sales and engineering

groups (it worked with distributors particularly in instances of smaller

customers).

Page 13: BPR Presentation Heatway Final
Page 14: BPR Presentation Heatway Final

Heatway was an early adopter of new approaches to business

improvement.

The entire firm had embraced notions of quality and continuous

improvement in the 1980s.

In the late 1980s, the company's European business units began to

adopt more radical approaches to business improvement.

Though Heatway’s European efforts were later viewed as too incremental to

lead to radical improvements, they were initially well regarded within the

firm.

Reengineering at Heatway and IPD

Page 15: BPR Presentation Heatway Final

Reengineering at Heatway and IPD

A corporate group, led by a Heatway manager and Don Kacher, vice

president of the IT, adopted the same approach and identified and described

10 key processes within the entire business. One of these became PTP

(activities from proposal for an HVAC job to delivery and payment). However,

the group concluded that the first effort within the U.S. should be in financial

processes.

Required order-of-magnitude improvements in

◦ Time

◦ Cost

◦ Quality

Page 16: BPR Presentation Heatway Final
Page 17: BPR Presentation Heatway Final

Business Process

Reengineering

Where we are Where we want to be

Page 18: BPR Presentation Heatway Final

Work divided into two teams

◦ Team A

8 members

Analyze current state of the processes

Understand the costs & time of doing business

Recommend short term improvements

◦ Team B

10 internal managers& consultants

Create vision for future state of process.

Both teams were jointly responsible for managing the organizational change required for the initiative to succeed.

Page 19: BPR Presentation Heatway Final

The current-state team members began immediately to lay out the

current process on large boards within their offices.

They interviewed more than100managers, employees, and distributor

personnel in the field in order to better understand the process.

Page 20: BPR Presentation Heatway Final

1On average, it took 56 days and cost more than $12,000 for the

entire process (from proposal to collections)

Some sales revenues were lower than this cost amount overall.

The cost and time of distributor-oriented sales, was estimated

around $10,500

the operation committee set the performance targets for the new

process one-tenth of the current figures.

Page 21: BPR Presentation Heatway Final

The objective of the future-state team was to formulate a very concrete and

detailed vision with descriptions of the process inputs and outputs,

technologies and organizational approaches to be employed, and specific

performance measures.

The team analyzed the firm’s strategy and operational vision.

Spoke with customers about their requirements for the process,

The team sent members throughout the country to benchmark other firm’s

approaches to order management and other relevant processes.

Page 22: BPR Presentation Heatway Final

The focus of benchmarking activity was to finding innovations adopted by a

variety of firms' innovations that could be adopted by Heatway

The team researched how information technology might be employed in the

new process.

Finally, The team analyzed how new organizational approaches, such as

front-line empowerment and self-managing teams, could be applied to the

PTP process.

Page 23: BPR Presentation Heatway Final

The design of the new process began to take shape. Some of the design components

were as follows:

The configuration for the order would be produced in real time at the architect or

contractor site, using a notebook-style computer, a mobile data network, and

access to multiple databases within Heatway;

Customers would be served by an autonomous team of support personnel who

would sell, install, and service Heatway equipment in the field (this aspect of the

vision overlapped with service processes, which were not really changed in PTP)

Page 24: BPR Presentation Heatway Final

The two teams (future-state and support-personnel) would have control over most

aspects of the process that served customers, including pricing, invoicing and

payment, collections, and measurement of customer satisfaction; Heatway referred

to the teams as franchises because they performed the entire PTP process and

could act as a separate company (though field personnel would still be Heatway

employees)

Heatway would generally dispense with offices for field employees, encouraging

them to work from the road or their homes; however, certain customers would be

compensated for acting as demonstration and service training sites.

The customer administration function would, in Hemphill’s words, be blown up.

The franchise teams could hire administrative personnel, but at their own expense.

Page 25: BPR Presentation Heatway Final

A key aspect of the new process design was a new set of highly integrated

information systems that would enable more coordinated interfaces between

sales, engineering, finance, manufacturing, and inventory management

The team concluded that an integrated package from SAP AG, would be well

suited to Heatway’s information needs. ‘

Kacher and the reengineering team subset began to interview consultants for

SAP help, beginning with the firm being used for the reengineering work.

While designing the process, the team concluded that customers could not be

effectively served unless the interface between PTP and manufacturing was

improved

Page 26: BPR Presentation Heatway Final

A small tea m was created to redesign this process, which came to be called

Solution Design and Construction.

Similarly, the PTP team concluded that the distributor-based processes differed

so much from the rest of PTP that they should be redesigned separately; another

small team was formed, called Channel Processes.

Salada heatway chairman was heard to tell one team member, This is the most

important project in the company right now. One concern of the more

aggressive members of the senior management tea m, such as Don Kacher, was

that the new design would not be radical enough. But when the staff got a

preview of the new process design in mid-1994, that was no longer a concern.

Page 27: BPR Presentation Heatway Final
Page 28: BPR Presentation Heatway Final

Team created a large financial model to analyze the costs, benefits, and

financial risks of implementing the new PTP process.

The new process was very expensive (around $150million)

◦ Cost for prototype process efforts

◦ Cost of SAP Implementation

◦ Cost of fully implementing and operating the new workstations, networks, and

SAP software

◦ Cost for retaining, relocating, and removing employees

◦ Return on the PTP investment appeared very high.

Page 29: BPR Presentation Heatway Final

Changes in Information technology

◦ Mobile data network necessary

◦ SAP installation

◦ Sales force workstation

Page 30: BPR Presentation Heatway Final

Adoption of the new process.

Management, evaluation and compensation of their day to day work.

Communicated the nature of these changes through written

communication.

Page 31: BPR Presentation Heatway Final

Mixed Reaction

◦ Performers loved the new process because of more freedom and less

bureaucracy.

◦ Less capable performers were worried about how they would fare

It was clear to all that some employees would not survive in the new

environment.

Page 32: BPR Presentation Heatway Final
Page 33: BPR Presentation Heatway Final

In mid-1994, Heatway announced a reorganization and

management shuffle.

Salada would remain chairman, but a new CEO from the defense

industry would become president and CEO.

Kacher would leave Heatway,

The Information Systems function would be outsourced to an

external firm with substantial SAP experience.

Page 34: BPR Presentation Heatway Final

Firestone kept his responsibility for IPD in the U.S. and was given

responsibility for the U.S. Consumer division,

All of the non-U.S. business units were transferred to the Senior Vice

President International, a position with no immediate incumbent.

Page 35: BPR Presentation Heatway Final

Reorganization could have been problematic for PTP

o Firestone’s greatest concern was that the European groups would now

have less incentive to adopt the PTP design.

o He was concerned also that the new information systems provider would

want to implement SAP without concern for the PTP process vision.

The new CEO told Firestone that his budget for PTP would probably

have to be cut, and asked him for suggestions on how to slow down

the implementation.

Page 36: BPR Presentation Heatway Final

Difficulty in assessing how rapidly the construction and rollout of PTP

capabilities should take place.

Other members of the operations committee were neither worried nor

committed to PTP.

Change in the commitment by the key managers after the reorganization.

Page 37: BPR Presentation Heatway Final

These are those managers whose functional areas would shrink with the

adoption of PTP despite being offered important role at Heatway.

In Financing for PTP

o If all the resources are devoted then both revenue and profitability

goals would not meet

Page 38: BPR Presentation Heatway Final

Firestone, had both revenue and profitability goals to meet over the

next several years.

It was clear to everyone that if PTP was successfully implemented, it

would be a good investment. Firestone would have to spend a lot of

money to save a lot of money, however, and he did not have much

to spend.

the new CEO and several senior members of the Operations

Committee did not seem willing to fund PTP substantially.

Page 39: BPR Presentation Heatway Final

Firestone tried unsuccessfully to make PTP a corporate initiative, but that

did not seem to be the style of the new Heatway corporate management.

Hemphill and Firestone was frustrated at their difficulty. Their

reengineering project had delivered on a new process design that will

radically improve the old process of Heatway and that had all the signs

of being implementable.

Now it was up to Firestone and other executives within Heatway to

decide how quickly to roll out the new process, and how to fund it.

Page 40: BPR Presentation Heatway Final