bomag bm 500/15 and bm 600/15 cold planers. productivity and … · 2017. 11. 6. · bomag cold...

16
BOMAG BM 500/15 and BM 600/15 cold planers. Productivity and comfort re-defined. ERDE ASPHALT

Upload: others

Post on 22-Oct-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

  • BOMAG BM 500/15 and BM 600/15 cold planers.Productivity and comfort re-defined.

    ER

    DE

    AS

    PH

    AL

    T

  • BOMAG cold planers BM 500/15 and BM 600/15.

    Models BM 500/15 and BM 600/15, are the first

    compact planers of their type, with a host of new

    planing technologies, based on new rotor geom-

    etry, with operator comfort beyond compare. A fully

    vibration-insulated work station that for the first

    time allows working from an ergonomic seated

    position.

    BOMAG has re-defined productivity and comfort. A planer which has everything a compact unit needs. BOMAG’s new compact planers have all the hallmarks of a genuine BOMAG machine: new technology, durability and long service life, the best planing performance and intelligent fine detail. Plus there’s great handling and operator comfort and the simplest of maintenance. All this for the fastest return on your investment.

    The quietest planer on the market!

    22

    Success factors: BM 500/15 BM 600/15Working width: 300-500 mm 300-600 mm

    Output: 92 kW/125 PS 92 kW/125 PS

    Weight: 7.600 kg 7.700 kg

    Milling depth: 0-210 mm 0-210 mm

    Optional quick-change milling drums

  • Quick-change Milling Drum Cutting width: 300 mm Line spacing: 14 mm Cutting depth: 0 - 160 mm

    Quick-change Milling Drum Cutting width: 400 mm Line spacing: 14 mm Cutting depth: 0 - 160 mm

    Quick-change Milling Drum Cutting width: 500 mm Line spacing: 15 mm Cutting depth: 0-210 mm

    Quick-change Milling Drum Cutting width: 600 mm Line spacing: 15 mm Cutting depth: 0-210 mm

    Quick-change POWER DRUM Cutting width: 500 mm Line spacing: 20 mm Cutting depth: 0-210 mm

    Quick-change POWER DRUM Cutting width: 600 mm Line spacing: 20 mm Cutting depth: 0-210 mm

    Quick-change Fine Milling Drum Cutting width: 500 mm Line spacing: 6 mm Cutting depth: 0-50 mm

    Quick-change Fine Milling Drum Cutting width: 600 mm Line spacing: 6 mm Cutting depth: 0-50 mm

    Job-specific drums.A planer needs to perform on as many different

    applications and working widths as possible.

    Therefore, BOMAG offers a choice of quick-change

    milling drums for BOMAG compact planers to pro-

    vide the right working width and spacing for every

    construction site.

    For repair work, the removal of asphalt strips, fine

    milling work or trenches, cutting joints or milling

    close to manhole covers and kerbs, BOMAG now

    has the most innovative all-rounders in the compact

    class.

    ... and for this sometimes the wheel needs to be reinvented! BOMAG‘s new milling drums are setting the pace in the modern planer world. After three years research BOMAG now offers a wide range of quick-change milling drums using a faster replacement system, innovative rotor geometry for pre-cise milling results, and new cutter supports for longer service life.

    3

    To match the application, optimum line spacing

    and the best milling speed can be selected.

    Deep cutting depth at low speeds and POWER

    DRUM

    Surface work at medium speeds with 15 mm

    spacing

    Perfect surfaces at high speeds with a fine

    milling drum.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

    A planer needs to work and work... and work ...

  • The centring pin protects the thread of the milling housing door.

    Fold the wheel forwards ...

    ... open the side door ...

    ...and the drum is easily accessed.

    Quick trouble-free drum change. To maintain the highest output on site, a fast drum

    changeover process is essential.

    With the BOMAG compact planers this work have

    been completely simplified. The planer is designed

    so that re-assembly errors are eliminated. In this

    case, for instance, hydraulic hoses and cables are

    routed to the rear over the hinge of the milling

    housing door. No dismantling, extra work, or tricky

    procedures!

    Clever detail simplifies changing the drum. Guides

    on the gearbox allow quick location of drum

    positions.

    Then, a centring pin protects the thread of the

    milling housing door from damage.

    4

  • 5

    The special geometry of the edge cutter gives a smooth edge. Diagonal cutters protect the rotor around bends.

    High quality production allows precise positioning.

    Ultimate easy access for servicing and simple, fast knocking out of cutters from the rear speeds up maintenance.Extra rotor shell thickness for longer life.

    BOMAG – precision performer.A planer needs complete accuracy. The milling rotor

    features new geometry. Teeth are optimally arranged

    for uniform, low vibration cutting. Due to its shell

    thickness, the rotor behaves like a flywheel, trans-

    ferring far fewer vibrations to the machine than a

    conventional drum. This increases machine service

    life significantly.

    The new design of the edge cutter generates a

    smooth edge with minimum damage. As a result,

    ancillary work and costs to the contractor are

    reduced.

    Higher availability.New diagonal cutters protect the rotor when driving

    around bends and prevent abrasion to the bracket at

    the edges. Re-welding is no longer necessary, so this

    means less downtime and lower repair bills.

    Cutter supports specially developed by BOMAG

    are mounted in milled pockets enabling them to

    transfer power better, giving longer service life than

    standard supports due to their precise positioning.

    These cutters can be knocked out from the rear

    quickly and easily. This boosts machine availability

    and reduces unnecessary downtime – more time to

    earn money planing.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • Te c h n o l o g y

    6

    Close control.

    The digital milling depth display and the switch for the travel speed are in the operator‘s direct line of vision.

    A planer needs to mill quickly without over-stressing components and without loss of accuracy. The best way to do this is by using variable settings and speeds, and an easily read display showing the exact depth of milling.

    best surface quality. This also reduces wear on the

    rotors.

    At the same time, the forward speed is automatical-

    ly maximised, meaning the milling machine moves

    in relation to the selected cutting speed and planing

    output.

    The advantage is clear:

    motor output is optimised and components are not

    overloaded.

    Depth control.

    At the same time, a wear-resistant, digital display

    shows the milling depth. There is also a calibration

    button below the display to the left and right to set

    the reading back to zero.

    The height can be proportionally adjusted and

    controlled using the two levers below the digital

    display. In addition, rapid traverse is available for

    greater distances and exact positioning of the

    milling depth.

    Speed and precision – increasing profitability on

    site.

    Manually adjustable – the best cutting speed for any application.

    Variable cutting speeds and automatic maxi-misation of the planing rate.The BOMAG compact planers have three variable

    cutting or milling speeds, which are easily set using

    a switch on the control panel. This allows the best

    speed to be selected for the job in order to give

  • B F 6 0 0 F i n i s h e r

    7

    Spraying can be controlled easily using two control switches.

    The spray bar is easily accessed and ...

    ... can be removed without tools ...

    Water spray.Easy water spray control from the central control

    panel. Keeps the cutter cool during planing to boost

    service life.

    The water system is controlled by two switches.

    With the left-hand switch automatic water-saving

    is activated: water is only used when the machine

    is actually planing.

    The second switch to the right controls the spray

    quantity and ensures that the right amount of water

    is always available. Unnecessary water consump-

    tion is prevented. The result: longer uninterrupted

    operation on site, and less refilling.

    ... for fast servicing.

    Servicing the water spray bar is also quick and

    simple. The easy-access spray bar can be

    removed and serviced without tools. Lower service

    demands ensure less wear on the cutters.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • 88

    Side plates to catch everything.The special design of the gearbox allows

    the use of a straight and very robust side plate. The

    straight shape prevents planed material build-up

    next to the rotor – saving time and extra labour.

    Retainers make the difference.The retainer has the same durable

    and proven design used on our large planers. In

    addition to compacting, they also have a lifting and

    locking function, plus a float position.

    The two solid guides can withstand impacts without

    costly repair bills.

    And on the solid hardened metal shoes, there is a

    high visibility milling edge indicator that helps the

    operator position the unit accurately.

    A clean solution.

    The best planers leave clean tracks on site – it‘s not just the surface which needs to be perfect. At the same time, there must be no material build-up and planings that mean manual reworking. This wastes time and can be avoided.

    The straight side plate is durable and robust.

    Accurate positioning with the milling edge indicator on the retainer. Hard-wearing metal shoes – for tough applications.

  • Optional – the split design scraper door.

    Clear and easy to understand.

    Adjustment and control from the driver‘s seat. The split design scraper door can also be controlled from the panel.

    9

    The scraper door; also available in optional split-design.The scraper door also has a floating, lifting, locking

    and compaction function. The compaction function

    can be conveniently adjusted from the driver’s seat;

    the contact pressure can also be read from there.

    To make different planing widths easy to use a split

    design scraper door can also be fitted (optional).

    Pure precision – the automatic levelling feature.Levelling with a rope sensor on the right side plate

    makes planing easier and faster. With another rope

    sensor on the left side plate and the cross-slope

    controller, these compact planers are on par with

    heavier duty machines. The self-explanatory display

    shows both the milling depth and the slope angle.

    The sensors can also be easily switched during

    operations. In the process, the pre-selected settings

    are retained.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • 10

    Extra ground clearance with optimised gear housing.Hydraulics located close within the gear housing.

    Precision work close to walls? No problem here.

    Extra side clearance ensures less rework.Efficient work close to obstacles, such as manhole

    covers, kerbs, lamp posts or walls is essential for a

    mobile and flexible compact planer. Every centime-

    tre counts and re-work such as manual attention to

    edges is extremely costly.

    This is why hydraulic hoses have been installed flat

    and abrasion-free within the contours of the BOMAG

    machines.

    The optimised gear housing provides high ground

    clearance for work close up to the kerb. And that

    is one or two centimetres less manual work than

    usual!

  • B F 6 0 0 F i n i s h e r

    11

    The compact planers have a high power conveyor

    belt that can swivel left to right. Planings are col-

    lected safely and without loss and conveyed to the

    discharger by the conveyor belt. The belt speed can

    be adjusted for full and even loading of the largest

    trucks without difficulty. This is important as chang-

    ing a truck slows down work and adds additional

    costs.

    High speed adjustment.The conveyor belt can be disconnected and recon-

    nected quickly in confined areas. This is a special

    feature on the planers – and can be performed

    single-handed in two to three minutes.

    The innovative design of the control cylinder on the

    conveyor belt means only very light components

    need to be lifted manually and does not affect the

    rear of the milling machine.

    The third advantage of the locking cylinder: The

    entire belt can be moved from the upper position to

    the lowest position in one go. The chains do not

    need to be rehung as on standard planers.

    Speed is the winning factor: the conveyor belt can be

    reconnected in record time.

    Loading planed material quickly.

    Planers need to be able to load materials quickly regardless of how tall or low a truck is, whether it is directly behind the milling machine or to the right or left. And in tight spaces the loading belt needs to be disconnected and reconnected quickly. Performance and speed are key.

    Safe, simple attachment of the chain – single-handed!

    Straight from the upper to the lowest position with no rehanging ofthe chain – and all from a relaxed seated position.

    No control cylinder to affect the rear of the planer.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • 12

    On BOMAG‘s compact models the operator can

    remain seated – conveniently, comfortably, safely

    and with no health risks due to posture, or long-term

    stresses caused by vibration. This is because the

    workplace, including all operating controls, is fully

    insulated from vibration.

    All functions are reached from the seating position

    and the 45 degree swivel seat provides an optimum

    view to the loading truck on one side and the edge

    on the other.

    An experienced operator can work with the

    machine after just 5 minutes instruction with an

    operating concept that is easy to understand and

    self-explanatory. And the user-friendly control

    panel contains comprehensive operating aids.

    These include automatic functions, such as

    the water-saving mode

    the load limit control and

    traction control.

    The driver can concentrate totally on the job the

    whole time without fatigue. Simple operation cuts

    out operating errors, for better quality and speed

    of work.

    The 45 degree swivel seat which gives a clear view to the loadingtruck and edge.

    Self-explanatory operation. No problem!

    All functions are reached from a seated position.

    The first compact planer fully focused on theoperator.

  • 13

    Power requirieret Fan

    P

    Fan

    45° 30° 15° T (°C)

    P = Additional milling power

    BOMAG‘s new generation of compact planers meets

    the specifications of the German employers‘ liability

    insurance association in terms of lower trigger points

    for LPA sound pressure level at the driver‘s ear. This

    is a quantum leap in operator safety. Twenty BOMAG

    compact planers generate less noise pollution than

    one standard compact planer!

    To achieve these new safety standards the engine is

    fitted with vibration-reducing balancer shafts and is

    isolated from the frame by the engine mounts. This

    greatly reduces noise and vibration from the frame,

    thus increasing machine service life. Next the opera-

    tor workplace is protected from noise by special

    insulation. Cooling air and exhaust fumes are vented

    to the left hand side, away from the operator.

    Finally, a controlled fan is used. This ensures that

    these BOMAG planers can consistently deliver top

    performance at an ambient temperature of 45 °C. If

    the ambient temperature is lower or the planer needs

    less cooling because of idling periods, noise levels

    will decrease exponentially. Also, diesel consumption

    is lower, or increased planing output is available.

    Ear protection is no longer mandatory.

    Active BOMAG operator protection increases planing performance – clever technology makes it possible.

    Sound insulation and intelligent air duct.

    Operating costs are cut and performance is boosted.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • Storage for the operator‘s personal items ...

    Always at the ready ...The large, optional weather protection roof ensures

    that the machine and operator are always ready for

    work. It can be shifted easily from a seated position,

    and height can be adjusted without interruption to

    work. So, the roof protects the operator, and brings

    maximum flexibility even under the most confined

    site conditions.

    For night work, the planer continues to show its

    flexibility. Ample 24 V sockets for additional

    headlights means the work area site is well lit.

    ... we‘ve forgotten nothing!An additional 12 V connection for the driver, e.g. for

    a mobile phone or cool bag.

    Generous well thought out storage spaces and

    facilities for drinks, manuals and much more

    including the heavy toolbox and cutter bin located

    near ground level. If more space is needed there

    is another large storage compartment above the

    engine compartment.

    Higher comfort and a clear workplace: the well

    thought out health and safety approach for the

    operator.

    The large, optional weather protection roof is height adjusted from the seated position with no interruption to work.

    And the roof can be easily shifted laterally, ideal for confined siteconditions.

    ... and ground level storage for tools and the cutter bin.

    24 V sockets for headlights and 12 V connections for the cool bag.

    14

  • 15

    Service and maintenance: plain easy.

    These BOMAG compact planers also feature lower servicing and maintenance due to smart fine-details and the EasyService concept.

    All maintenance points are easily accessed through the wide openingengine hood on one side.

    The planer fuel filler is located on the same side as the truck‘s filler. No inconvenient manoeuvres at the fuel station again.

    With a large, wide opening engine hood, all main-

    tenance points on the compact planer are easily

    accessed on the right side of the machine. Daily

    maintenance is lightening fast and easy with the

    EasyService concept which extends efficient service

    life.

    The operator can see the hydraulic oil level as he

    climbs the steps to the operator‘s platform. The

    indicator is also protected from damage by the

    machine‘s contours.

    The air intake for the engine enters from above,

    ensuring that only the cleanest air is used. This pro-

    vides long maintenance intervals for the cooler and

    air filter. The water filler can be accessed from both

    sides of the machine increasing flexibility on site.

    Refuelling and loading – also not a problem.

    On these models the high quality, rust-protected

    diesel tank is mounted on anti-vibration bearings

    separate from the frame. This means no more rust

    and cracks in the tank.

    As planers are usually reverse loaded for transport,

    BOMAG has mounted the fuel filler neck on the left

    hand side. So, at the filling station the opening is on

    the same side as the truck‘s.

    Users throughout the world trust the BOMAG name. The company has been part of the FAYAT Group since 2005. BOMAG has six branches in Germany, eleven independent subsidiary companies and four production units across the globe. More than 500 dealers in over 120 countries provide global distribution and service for BOMAG products.

    B O M A G B M 5 0 0 / 1 5 a n d B M 6 0 0 / 1 5 c o l d p l a n e r s

  • 01/1

    1 PR

    E 10

    7364

    www.bomag.com

    Head Office / Hauptsitz:

    BOMAG

    Hellerwald

    56154 Boppard

    GERMANY

    Tel. +49 6742 100-0

    Fax +49 6742 3090

    [email protected]

    BOMAG Maschinen-

    handelsgesellschaft m.b.H.

    Porschestraße 9

    1230 Wien

    AUSTRIA

    Tel. +43 1 69040-0

    Fax +43 1 69040-20

    [email protected]

    BOMAG (CANADA), INC.

    3455 Semenyk Court

    Mississauga, Ontario L5C 4P9

    CANADA

    Tel. +1 905 361 9961

    Fax +1 905 361 9962

    [email protected]

    BOMAG (CHINA)

    Compaction Machinery Co. Ltd.

    No. 2808 West Huancheng Road

    Shanghai Comprehensive

    Industrial Zone (Fengxian)

    Shanghai 201401

    CHINA

    Tel. +86 21 33655566

    Fax +86 21 33655508

    [email protected]

    BOMA Equipment

    Hong Kong LTD

    Room 1003, 10/F Cham Centre

    700, Castle Peak Road

    Kowloon

    HONG KONG

    Tel. +852 2721 6363

    Fax +852 2721 3212

    [email protected]

    BOMAG France S.A.S.

    2, avenue du Général de Gaulle

    91170 Viry-Châtillon

    FRANCE

    Tel. +33 1 69578600

    Fax +33 1 69962660

    [email protected]

    BOMAG (GREAT BRITAIN), LTD.

    Sheldon Way

    Larkfield, Aylesford

    Kent ME20 6SE

    GREAT BRITAIN

    Tel. +44 1622 716611

    Fax +44 1622 718385

    [email protected]

    BOMAG Italia Srl.

    Via Roma 50

    48011 Alfonsine

    ITALY

    Tel. +39 0544 864235

    Fax +39 0544-864367

    [email protected]

    FAYAT BOMAG Polska Sp. z o.o.

    Ul. Szyszkowa 52

    02-285 Warszawa

    POLAND

    Tel. +48 22 482 0400

    Fax +48 22 482 04 01

    [email protected]

    FAYAT BOMAG RUS OOO

    141400, RF, Moscow region

    Khimki, Klayazma block, h. 1-g

    RUSSIA

    Tel. +7 (495) 287 92 90

    Fax +7 (495) 287 92 91

    [email protected]

    BOMAG GmbH

    300 Beach Road

    The Concourse, #18-06

    Singapore 199555

    SINGAPORE

    Tel. +65 6 294 1277

    Fax +65 6 294 1377

    [email protected]

    BOMAG Americas, Inc.

    2000 Kentville Road

    Kewanee, Illinois 61443

    U.S.A.

    Tel. +1 309 8533571

    Fax +1 309 8520350

    [email protected]