body exterior, doors, roof & vehicle security brm a€¦ · body component parts brm-9 <...

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

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SECTION BRMA

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BODY REPAIR

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CONTENTS

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FEATURES OF NEW MODEL ...................... 2

BODY EXTERIOR PAINT COLOR ..................... 2Body Exterior Paint Color .......................................2

PRECAUTION ............................................... 3

HANDLING PRECAUTIONS FOR PLASTICS ..... 3Precautions For Plastics ..........................................3

ON-VEHICLE REPAIR .................................. 7

BODY COMPONENT PARTS ............................. 7Underbody Component Parts ..................................7Body Component Parts .............................................9

CORROSION PROTECTION .............................11Description ..............................................................11Anti-Corrosive Wax ................................................11Undercoating ...........................................................12

BODY SEALING .................................................14Description ..............................................................14

BODY CONSTRUCTION ....................................17Body Construction ...................................................17

BODY ALIGNMENT ...........................................18Body Center Marks ................................................18Panel Parts Matching Marks .................................19Description ..............................................................19Engine Compartment .............................................21Underbody ...............................................................23Passenger Compartment .......................................25

Rear Body ...............................................................27Roof .........................................................................28

PRECAUTIONS IN REPAIRING HIGH STRENGTH STEEL ..........................................30

High Strength Steel (HSS) ....................................30

REPLACEMENT OPERATIONS .......................33Description ...............................................................33Hoodledge ...............................................................38Front Side Member (Partial Replacement) ..............39Front Side Member Assembly .................................41Front Pillar ..............................................................42Dash Side ................................................................45Center Pillar .............................................................46Front Body Side Outer .............................................49Rear Body Side Outer .............................................50Outer Sill Reinforcement .........................................51Rear Fender ............................................................52Tail Lamp Housing Base .........................................53Parcel Shelf .............................................................55Rear Wheel Housing ...............................................55Rear Body Side Inner Assembly ..............................56Rear Floor Rear .....................................................57Rear Panel Assembly ..............................................59Roof .........................................................................60Roof Rails, Dual Panel Sunroof ...............................61Roof Rails, Single Panel Sunroof ............................61Roof Side Rail ..........................................................62Body Side Inner .......................................................63Rear Center Crossmember .....................................65Rear Side Member ..................................................65

BRM-1

BODY EXTERIOR PAINT COLOR
< FEATURES OF NEW MODEL >
FEATURES OF NEW MODELBODY EXTERIOR PAINT COLOR

Body Exterior Paint Color INFOID:0000000004162728

M= Metallic, S= Solid, 2S= Solid and Clear, 2P= 2-coat Pearl, 3P= 3-coat pearl, PM=Pearl metallic. Black is solvent based, all others arewater based.

ALKIA1531GB

Component

Color code NAD RAB W40 KH3 DAD K12 K50 QX3

Description Red BlueMedium

GrayBlack

Greyish Green/Gold

SilverDark Gray

White

Paint type M M M 2S PM M PM 3P

Hard clear coat × × × - - - - -

1 Bumper fascia Body color NAD RAB W40 KH3 DAD K12 K50 QX3

2 Front grille Chrome Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P

3Door outside mirror

Base Black KH3 KH3 KH3 KH3 KH3 KH3 KH3 KH3

Housing Body color NAD RAB W40 KH3 DAD K12 K50 QX3

4Door outsidehandle

Chrome Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P

5Center mud guard

Body color NAD RAB W40 KH3 DAD K12 K50 QX3

6License lamp fin-isher

Chrome Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P

BRM-2

HANDLING PRECAUTIONS FOR PLASTICS

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< PRECAUTION >

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PRECAUTIONHANDLING PRECAUTIONS FOR PLASTICS

Precautions For Plastics INFOID:0000000004162729

1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.

2. Plastic parts should be repaired and painted using methods suiting the materials, characteristics.

Abbre-viation

Material nameHeat resisting temperature

°C(°F)

Resistance to gasoline and solvents

Other cautions

PE Polyethylene 60(140)Gasoline and most solvents are harmless if applied for a very short time (wipe up quickly).

Flammable

PVC Poly Vinyl Chloride 80(176) Same as above.Poison gas is emitted when burned.

EPM/EPDM

Ethylene Propylene (Diene) co-polymer

80(176) Same as above. Flammable

TPO/TPR

Thermoplastic Olefine/Thermoplastic rubber


PP Polypropylene 90(194) Same as above.Flammable, avoid bat-tery acid.

UP Unsaturated Polyester 90(194) Same as above. Flammable

PS Polystyrene 80(176) Avoid solvents. Flammable

ABS Acrylonitrile Butadiene Styrene 80(176) Avoid gasoline and solvents. —

PMMA Poly Methyl Methacrylate 85(185) Same as above. —

EVAC Ethylene Vinyl Acetate 90(194) Same as above. —

ASA Acrylonitrile Styrene Acrylate 100(222) Same as above. Flammable

PPE Poly Phenylene Ether 110(230) Same as above. —

PC Polycarbonate 120(248) Same as above. —

PAR Polyarylate 180(356) Same as above. —

PUR Polyurethane 90(194) Same as above. —

PPC Polypropylene Composite 115 (239) Same as above Flammable

POM Poly Oxymethylene 120(248) Same as above. Avoid battery acid.

PBT+ PC

Poly Butylene Terephthalate + Polycarbonate


PA Polyamide (Nylon) 140(284) Same as above.Avoid immersing in wa-ter.

PBT Poly Butylene Terephthalate 140(284) Same as above. —

PET Polyester 180(356) Same as above. —

PEI Polyetherimide 200(392) Same as above. —

BRM-3

< PRECAUTION >
LOCATION OF PLASTIC PARTS

ALKIA1533GB

Item Component Abbreviation Material

1. Front combination lampLens PC Polycarbonate

Housing PP Polypropylene

2. Door mirrorBase PA Polyamide (Nylon)

Housing ABS Acrylonitrile Butadiene Styrene

3. Front fascia PP Polypropylene

BRM-4


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< PRECAUTION >

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4. Mudguard TPO Thermoplastic Olefine

5. Outside door handleGrip PC Polycarbonate

Escutcheon PA Polyamide (Nylon)

6. Rear combination lampLens PMMA Poly Methyl Methacrylate

Housing ABS Acrylonitrile Butadiene Styrene

7. Trunk lid finisher ABS + PCAcrylonitrile Butadiene Styrene + Polycarbon-ate

8. Rear fascia PP Polypropylene


ALKIA1534GB


1. Center pillar upper garnishcore PP Polypropylene

skin PET Polyester

2. Rear pillar garnishcore PP Polypropylene

skin PET Polyester

3. Rear parcel shelf finishercore PP Polypropylene

skin PET Polyester

4. Rear inner kicking plate PP Polypropylene

5. Center console

body ABS + PCAcrylonitrile Butadiene Styrene + Polycarbon-ate

cup holder ABS + PCAcrylonitrile Butadiene Styrene + Polycarbon-ate

storage bin ABS + PCAcrylonitrile Butadiene Styrene + Polycarbon-ate

BRM-5

< PRECAUTION >
6. Steering column covers PP Polypropylene

7. Front pillar upper garnishcore PP Polypropylene

skin PET Polyester

8. Front inner kicking plate PP Polypropylene

9. Center pillar lower garnish PP Polypropylene


BRM-6

BODY COMPONENT PARTS

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< ON-VEHICLE REPAIR >

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ON-VEHICLE REPAIRBODY COMPONENT PARTS

Underbody Component Parts INFOID:0000000004162730

AWKIA1342GB

BRM-7

1. Rear seat lower crossmember 2. Rear floor front 3. Rear floor front extension

4. Rear seat crossmember 5. Front side member rear extension (RH & LH)

6. Dash side (RH & LH)

7. Hoodledge reinforcement (RH & LH) 8. Hoodledge lower assembly (RH & LH)

9. Front suspension spring support (RH & LH)

10. Front side member assembly (RH & LH)

11. Upper radiator core support (RH & LH)

12. Front side member center extension (RH & LH)

13. Front side member extension (RH & LH)

14. Front side member (RH & LH) 15. Closing plate assembly (RH & LH)

16. Radiator core side support (RH & LH)

17. Cowl top center assembly 18. Dash upper

19. Cowl top center 20. Dash lower 21. Front floor center assembly

22. Front floor assembly (RH & LH) 23. Front floor assembly (RH & LH) 24. Front floor (RH & LH)

25. 2nd crossmember assembly (RH & LH)

26. 3rd crossmember assembly (RH & LH)

27 Sill inner assembly (RH &, LH)

28. Rear side member assembly (RH & LH)

29. Rear center crossmember 30. Rear floor rear (RH & LH)

31. Rear floor LH reinforcement 32. Rear floor rear 33. Rear floor RH reinforcement

: Both sided anti-corrosive precoated steel portions

: High strength steel (HSS) portions

: Both sided anti-corrosive steel and HSS portions

BRM-8


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Body Component Parts INFOID:0000000004162731

1. Rear panel assembly 2. Parcel shelf assembly 3. Rear roof rail assembly (single panel sunroof)

4. Roof panel, single panel sunroof 5. Rear roof bow 6. Rear roof rail (dual panel sunroof)

7. Front roof rail dual panel sunroof shown)

8. Body side inner reinforcement (RH & LH))

9. Center pillar inner reinforcement (RH & LH)

AWKIA1343GB

BRM-9

10. Roof side rail (RH & LH) 11. Center pillar reinforcement (RH & LH)

12. Front pillar upper hinge brace (RH & LH)

13. Front pillar lower hinge brace (RH & LH)

14. Front pillar lower reinforcement (RH & LH)

15. Hood assembly

16. Front body side outer (RH & LH) 17. Outer sill reinforcement (RH & LH) 18. Front fender assembly (RH & LH)

19. front door assembly (RH & LH) 20. Front door outer (RH & LH) 21. Rear door outer (RH & LH)

22. Rear door assembly (RH & LH) 23. Rear body side outer (RH & LH) 24. Tail lamp housing base (RH & LH)

25. Rear body side inner assembly (RH & LH)

26. Sill outer reinforcement rear (RH & LH)

27. Rear wheel housing assembly (RH & LH)

28. Rear pillar inner reinforcement (RH & LH)

29. Rear pillar inner (RH & LH) 30. Rear seatback side support (RH & LH)

31. Parcel shelf side (RH & LH) 32. Rear fender extension (RH & LH) 33. Trunk lid assembly

: Both sided anti-corrosive precoated steel portions

: High strength steel (HSS) portions

: Both sided anti-corrosive steel and HSS portions

BRM-10

CORROSION PROTECTION

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Description INFOID:0000000004162732

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented inNISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-rosive measures.

Anti-Corrosive Precoated Steel (Galvannealed Steel)To improve repairability and corrosion resistance, a new type of anti-corrosive precoated steel sheet has been adopted replacing conven-tional zinc-coated steel sheet.Galvannealed steel is electroplated and heated to form Zinc-ironalloy, which provides excellent and long term corrosion resistancewith cationic electrodeposition primer.

Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended thatGENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-mance built into the vehicle at the factory.

Phosphate Coating Treatment and Cationic Electrodeposition PrimerA phosphate coating treatment and a cationic electrodeposition primer, which provide excellent corrosion pro-tection, are employed on all body components.CAUTION:Confine paint removal during welding operations to an absoluteminimum.

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-INE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance builtinto the vehicle at the factory.

Anti-Corrosive Wax INFOID:0000000004162733

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of

SIIA2294E

PIIA0095E

BRM-11

< ON-VEHICLE REPAIR >the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelflife.
Undercoating INFOID:0000000004162734

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

Precautions in Undercoating1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three

way catalyst which are subjected to heat).2. Do not undercoat the exhaust pipe or other parts which become hot.3. Do not undercoat rotating parts.4. Apply bitumen wax after applying undercoating.

AWKIA1344GB

BRM-12


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5. After putting seal on the vehicle, put undercoating on it.

AWKIA1345GB

BRM-13

BODY SEALING
BODY SEALING


The following figure shows the areas which are sealed at the factory. Sealant which has been applied to theseareas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount ofsealant and not to allow other unaffected parts to come into contact with the sealant.

AWKIA1346GB

BRM-14

BODY SEALING

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AWKIA1347GB

BRM-15

BODY SEALING
AWKIA1348GB

BRM-16

BODY CONSTRUCTION

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BODY CONSTRUCTION

Body Construction INFOID:0000000004162737

AWKIA1349GB

BRM-17

BODY ALIGNMENT
BODY ALIGNMENT

Body Center Marks INFOID:0000000004162738

A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts dam-aged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effectiverepair will be possible by using these marks together with body alignment specifications.

AWKIA1350GB

BRM-18

BODY ALIGNMENT

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Panel Parts Matching Marks INFOID:0000000004162739

A mark has been placed on each body panel to indicate the parts matching positions. When repairing partsdamaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate andeffective repair will be possible by using these marks together with body alignment specifications.


• All dimensions indicated in the figures are actual.• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself

to make sure there is no free play.• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.• Measurements should be taken at the center of the mounting holes.• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side

is symmetrically the same value.• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″

and ″Z″.

AWKIA1351GB

BRM-19

BODY ALIGNMENT
PIIA0104E

BRM-20

BODY ALIGNMENT

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Engine Compartment INFOID:0000000004162741

Measurement

AWKIA1352GB

BRM-21

BODY ALIGNMENT
Measurement Points

AWKIA1353GB

BRM-22

BODY ALIGNMENT

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Underbody INFOID:0000000004162742

Measurement

AWKIA1354GB

BRM-23

BODY ALIGNMENT
Measurement Points

AWKIA1355GB

BRM-24

BODY ALIGNMENT

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Passenger Compartment INFOID:0000000004162743

Measurement

AWKIA1356GB

BRM-25

BODY ALIGNMENT
Measurement Points

AWKIA1357GB

BRM-26

BODY ALIGNMENT

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Rear Body INFOID:0000000004162744

Measurements

AWKIA1358GB

BRM-27

BODY ALIGNMENT
Roof INFOID:0000000004209505

MEASUREMENTS (DUAL PANEL SUNROOF)

AWKIA1359GB

BRM-28

BODY ALIGNMENT

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MEASUREMENT POINTS (DUAL PANEL SUNROOF)

AWKIA1360GB

BRM-29

PRECAUTIONS IN REPAIRING HIGH STRENGTH STEEL

High Strength Steel (HSS) INFOID:0000000004291546

High strength steel is used for body panels in order to reduce vehicle weight.Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

Read the following precautions when repairing HSS:1. Additional points to consider

• The repair of reinforcements (such as side members) by heat-ing is not recommended since it may weaken the component.When heating is unavoidable, do not heat HSS parts above550°C (1,022°F).Verify heating temperature with a thermometer.(Crayon-type and other similar type thermometer are appropri-ate.)

• When straightening body panels, use caution in pulling anyHSS panel. Because HSS is very strong, pulling may causedeformation in adjacent portions of the body. In this case,increase the number of measuring points, and carefully pullthe HSS panel.

Tensile strength Major applicable parts

370 - 590 MPa

• Lower front and rear hoodledge• Upper hoodledge• Side dash• Roof bow No. 2 and No.4• 3rd crossmember

(Front floor component part)• Inner sill• Rear side member assembly• Rear seat crossmember• Center rear crossmember assembly• Inner side roof rail• Inner center pillar• Inner center front bumper reinforcement• Front bumper stay• Rear side bumper bracket• Other reinforcements

780 - 1350 MPa

• Front side member assembly• Front side member closing plate assembly• Front side member extension• Front side member center extension• Outer roof rail reinforcement

(Side body assembly component part)• 2nd crossmember

(Front floor component part)

PIIA0115E

PIIA0116E

BRM-30


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• When cutting HSS panels, avoid gas (torch) cutting if possible.Instead, use a saw to avoid weakening surrounding areas dueto heat. If gas (torch) cutting is unavoidable, allow a minimummargin of 50 mm (1.97 in).

• When welding HSS panels, use spot welding whenever possi-ble in order to minimize weakening surrounding areas due toheat.If spot welding is impossible, use MIG. welding. Do not usegas (torch) for welding because it is inferior in weldingstrength.

• The spot weld on HSS panels is harder than that of an ordi-nary steel panel.Therefore, when cutting spot welds on a HSS panel, use a lowspeed high torque drill (1,000 to 1,200 rpm) to increase drill bitdurability and facilitate the operation.

2. Precautions in spot welding HSSThis work should be performed under standard working condi-tions. Always note the following when spot welding HSS:• The electrode tip diameter must be sized properly according to

the metal thickness.

PIIA0117E

JSKIA0082GB

PIIA0145E

PIIA0146E

BRM-31

• The panel surfaces must fit flush to each other, leaving nogaps.

• Follow the specifications for the proper welding pitch.Unit: mm (in)

PIIA0147E

Thickness (t) Minimum pitch (l)

0.6 (0.024)0.8 (0.031)1.0 (0.039)1.2 (0.047)1.6 (0.063)1.8 (0.071)

10 (0.39) or over12 (0.47) or over18 (0.71) or over20 (0.79) or over27 (1.06) or over31 (1.22) or over

PIIA0148E

BRM-32

REPLACEMENT OPERATIONS

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This section is prepared for technicians who have attained a high level of skill and experience in repairing col-lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with bodyrepair techniques should not attempt to repair collision-damaged vehicles by using this section.

Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the orig-inal functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) containsadditional information, including cautions and warnings, that are not including in this manual. Techniciansshould refer to both manuals to ensure proper repairs.

Please note that this information is prepared for worldwide usage, and as such, certain procedures might notapply in some regions or countries.

BRM-33

< ON-VEHICLE REPAIR >The symbols used in this section for cutting and welding / brazing operations are shown below.
PIIA0149E

BRM-34


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• Front pillar butt joint can be determined anywhere within shadedarea as shown in the figure. The best location for the butt joint is atposition A due to the construction of the vehicle. Refer to the frontpillar section.

• Determine cutting position and record distance from the locatingindent. Use this distance when cutting the service part. Cut outerfront pillar over 60 mm above inner front pillar cut position.

• Prepare a cutting jig to make outer pillar easier to cut. Also, this willpermit service part to be accurately cut at joint position.

• An example of cutting operation using a cutting jig is as follows.1. Mark cutting lines.

A: Cut position of outer pillarB: Cut position of inner pillar

2. Align cutting line with notch on jig. Clamp jig to pillar.3. Cut outer pillar along groove of jig. (At position A)4. Remove jig and cut remaining portions.5. Cut inner pillar at position B in same manner.

FOAM REPAIRDuring factory assembly, foam insulators are installed in certain body panels and locations around the vehicle.Use the following procedure(s) to replace any factory-installed foam insulators.

Urethane Foam ApplicationsUse commercially available spray for sealant (foam material) repair of material used on vehicle. Read instruc-tions on product for fill procedures.

Fill Procedures

1. Fill procedures after installation service part.• Remove foam material remaining on vehicle side.

PIIA0150E

PIIA0151E

PIIA0152E

PIIA0153E

BRM-35

• Clean area in which foam was removed.• Install service part.• Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with service part.

2. Fill procedures before installation service part • Remove foam material remaining on vehicle side.• Clean area in which foam material on wheelhouse outer side was removed.

NOTE:Fill in enough to close gap with service part while avoiding flangearea.

• Install service part.NOTE:Refer to label for information on working times.

LIIA1081E

LIIA1082E

BRM-36


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Note:

Views F & G are shown with the body side outer removed.

1. Body side outer 2. Body side insulation (foam) upper front pillar

3. Body side insulation (foam) front pil-lar

4. Roof panel assembly 5. Roof panel insulation (foam) front roof rail (standard roof)

6. Body side insulation (foam) rear pil-lar

7. Body side insulation (foam) lower rear pillar

8. Body side insulation strip front pillar lower reinforcement

9. Body side insulation strip, center pil-lar reinforcement

AWKIA1361GB

BRM-37

Hoodledge INFOID:0000000004162747

Replacement parts

Front suspension spring support Hoodledge reinforcement Hoodledge lower assembly

Upper radiator core support

AWKIA1363GB

BRM-38


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Front Side Member (Partial Replacement) INFOID:0000000004162748

Work after the hoodledge has been removed.

• Work after front side member and closing plate assembly have been removed.

Replacement parts

Front side member Closing plate assembly Radiator core side support

Front suspension member weld nut plate

AWKIA1364GB

BRM-39

• Shown with front side member extension removed.

Replacement parts

Front side member extension

AWKIA1365GB

BRM-40


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Front Side Member Assembly INFOID:0000000004162749

• Work after hoodledge has been removed.

Replacement parts

Front side member center extension

AWKIA1366GB

BRM-41

Front Pillar INFOID:0000000004162750

OUTER• Work after the upper hoodledge has been removed.

Replacement parts

Front side member assembly

AWKIA1367GB

BRM-42


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REINFORCEMENT• Work after front pillar section of the front body side outer has been removed.

Replacement parts

Front pillar section of front body side outer

AWKIA1368GB

BRM-43

INNER• Work after front pillar upper hinge brace has been removed.

Replacement parts

Front pillar upper hinge brace Front pillar lower hinge brace

AWKIA1369GB

BRM-44


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Dash Side INFOID:0000000004162751

Work after the front pillar portion of body side inner reinforcement and the front pillar lower hinge brace havebeen removed.

Replacement parts

Front pillar inner reinforcement (partial)

AWKIA1370GB

BRM-45

Center Pillar INFOID:0000000004162752

OUTER

Replacement parts

Dash side

AWKIA1371GB

BRM-46


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REINFORCEMENTWork after center pillar portion of front body side outer has been removed.

Replacement parts

Center pillar portion of front body side outer

AWKIA1372GB

BRM-47

INNERWork after center pillar reinforcement has been removed.

Replacement parts

Center pillar reinforcement

AWKIA1373GB

BRM-48


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Front Body Side Outer INFOID:0000000004209118

• Work after hoodledge reinforcement and front roof rail have been removed.

Replacement parts

Center pillar inner reinforcement

AWKIA1374GB

BRM-49

Rear Body Side Outer INFOID:0000000004209200

• Work after the tail lamp housing base and rear roof rail have been removed.

Replacement parts

Front body side outer

AWKIA1375GB

BRM-50


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Outer Sill Reinforcement INFOID:0000000004162753

Work after the front pillar lower hinge brace and the center pillar reinforcement have been removed.

Replacement parts

Rear body side outer

AWKIA1376GB

BRM-51

Rear Fender INFOID:0000000004162755

• Work with tail lamp housing base removed.

Replacement parts

Outer sill reinforcement

AWKIA1377GB

BRM-52


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Tail Lamp Housing Base INFOID:0000000004162758

• Work after rear panel assembly has been removed.

Replacement parts

Rear fender

AWKIA1378GB

BRM-53

Replacement parts

Tail lamp housing base

AWKIA1379GB

BRM-54


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Parcel Shelf INFOID:0000000004209312

Rear Wheel Housing INFOID:0000000004209385

• Work after the rear body side outer and the parcel shelf have been removed.

Replacement part

Parcel shelf assembly

AWKIA1380GB

BRM-55

Rear Body Side Inner Assembly INFOID:0000000004162757

• Work after rear body side outer and parcel shelf have been removed.

Replacement parts

Rear wheel housing assembly Rear pillar inner reinforcement Parcel shelf side

Rear seatback side support Sill outer reinforcement rear Rear pillar inner

AWKIA1381GB

BRM-56


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Rear Floor Rear INFOID:0000000004162759

• Work after rear panel assembly has been removed.

Replacement parts

Rear body side inner assembly

AWKIA1382GB

BRM-57

Replacement parts

Rear floor rear Rear floor rear (RH) Rear floor rear (LH)

AWKIA1383GB

BRM-58


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Rear Panel Assembly INFOID:0000000004162756

Replacement parts

Rear panel assembly

AWKIA1384GB

BRM-59

Roof INFOID:0000000004209313

Replacement parts

Roof panel, single panel sunroof

AWKIA1385GB

BRM-60


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Roof Rails, Dual Panel Sunroof INFOID:0000000004209314

Roof Rails, Single Panel Sunroof INFOID:0000000004209315

• Work after the roof has been removed.

Replacement parts

Front roof rail Rear roof rail

AWKIA1386GB

BRM-61

Roof Side Rail INFOID:0000000004209316

• Work after the front and rear body side outer have been removed.

Replacement parts

Front roof rail (sunroof) Rear roof rail (sunroof)

AWKIA1387GB

BRM-62


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Body Side Inner INFOID:0000000004209347

• Work after the roof side rail and the center pillar reinforcement have been removed.

Replacement parts

Roof side rail

AWKIA1388GB

BRM-63

Replacement parts

Body side inner

AWKIA1389GB

BRM-64


C

D

E

F

G

H

I

J

L

M

A

B

RM

N

O

P


B

Rear Center Crossmember INFOID:0000000004209348

Rear Side Member INFOID:0000000004162760

• Work after rear panel assembly and rear center crossmember have been removed.

Replacement parts

Rear center crossmember

AWKIA1390GB

BRM-65

Replacement parts

Rear side member assembly

AWKIA1391GB

BRM-66

body exterior, doors, roof & vehicle security brm a€¦ · body component parts brm-9 <...

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