biological treatment sequencing batch reactors (sbrs ... · analysis and monitoring start-up,...

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vv By: Randy Patchett, P.E. and Eduardo Gasca, P.E. Burns & McDonnell Engineering Co. March, 2012 Biological Treatment Sequencing Batch Reactors (SBRs) - Chemical Analysis and Monitoring Start-up, Operation and Maintenance

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Page 1: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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By:

Randy Patchett, P.E. and Eduardo Gasca, P.E.

Burns & McDonnell Engineering Co.

March, 2012

Biological Treatment Sequencing

Batch Reactors (SBRs) - Chemical

Analysis and Monitoring

Start-up, Operation and

Maintenance

Page 2: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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1. Definitions of Key Parameters

2. Types of Biological Treatment

3. SBR Features

4. Example Wastewater Treatment Plant

5. Start-Up Considerations

6. O&M Considerations

7. Q/A

Presentation Outline

Page 3: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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• Dissolved Oxygen - DO

• BOD - a measure of pollution

• COD – a measure of pollution

• pH

• Nutrients (P, N, others)

• Equalization (hydraulic and waste-strength)

• HRT – Hydraulic Retention Time

• MCRT

1. Definitions and Key Parameters

Page 4: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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1. Definition of Key Parameters

Feed Batch Reactor

Page 5: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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1. Definition of Key Parameters

Design Parameters

Aerobic Oxidation:

SR= BOD Removal, mg/L

xvb= biological MLVSS

fa= biologically active fraction of the MLVSS

t = detention time, days

Se= effluent soluble BOD, mg/L

Anoxic Denitrification:

So= influent soluble BOD, mg/L

Ko= aerobic reaction rate, days-1

NO3-N = Nitrate Reduced, mg/L

KDN= anoxic reaction coefficient, days-1

Page 6: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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1. Definition of Key Parameters

Nitrogen Transformations

Page 7: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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1. Definition of Key Parameters

Nitrogen Changes

Page 8: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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• Aerated Lagoons

• Activated Sludge

• Pure-Oxygen activated sludge

• SBR

• Bio-towers

• Rotary fixed film bioreactors

• Membrane Bioreactor (MBR)

• Anaerobic and Aerobic Treatment

2. Types of Biological Treatment

Page 9: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Aeration Basin

HRT = MCRT

TSS in Effluent Normally Increases

2. Aerated Lagoon

Treated

Discharge

Influent

wastewater

Page 10: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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• Activated Sludge

– Flocculent Slurry of Microorganisms

– Quiescent Settling at settling tanks

– Return of Settled Solids (biomass) to Bioreactor

– Excess Solids Wasted to Control SRT

2. Types of Biological Treatment

Page 11: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Equalization

2. Activated Sludge

Return Solids

Waste Solids

Discharge

Page 12: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Equalization

2. MBR -Activated Sludge

RAS

Waste Solids

Discharge

Membrane

Liquid-solids separation

Page 13: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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MBR – Activated Sludge

Page 14: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Equalization

2. SBR-Activated Sludge

Waste Solids

Discharge

A – Fill / React

B- Settle

C-Draw

Page 15: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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SBR Treatment Conditions

SBR Treatment Conditions – BOD load (g/D/m3) 80 to 240 and higher

– Cycle (hr) 3 to 12

• Fill (aeration) 1-3

• Settle 0.7 to 1

• Draw 0.5 to 1.5

– MLSS (mg/L) 2,300 to 5,000

– MLVSS (mg/L) 1,500 to 3,500

– HRT (hr) 15 to 40

– MCRT (day) 20-40

– F/M (g BOD5/MLVSS/day) 0.05 to 0.20

Page 16: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant Site

• Operating a groundwater extraction, treatment and reinjection system in northern IL

• Treatment system used SBRs to biologically treat organics, ammonia and phenols

• Arsenic treatment is conducted when needed with ferric chloride addition and ion exchange

• Treated water is re-injected into treatment cell.

Page 17: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Page 18: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Page 19: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant Site

Page 20: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant Site

Page 21: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant

Page 22: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant Site Groundwater Treatment Plant (GTP)

Extraction Cells

Page 23: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example GW Contamination

Plume

Page 24: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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TREATMENT CELL CROSS SECTION

Surface Soil

Confining Layer

Permeable Zone

Example Wastewater Treatment

Plant Site

Page 25: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Example Wastewater Treatment

Plant Site

Page 26: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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5. O&M Considerations –

Startup

• Seed Sludge

• Chemical addition

– PH Neutralization

– Nutrient Addition

(Phosphoric acid)

– Polymer

– Defoamer

– Ferric Chloride

• Temperature, DO

• Other (As, NH3)

• Test equipment

• Blowers

• Compressors

• Tanks

• Pumps

• SCADA

• Dry / wet runs

Page 27: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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5. O&M Considerations –

Startup

• Review of example Start-up O&M Sheet

Page 28: Biological Treatment Sequencing Batch Reactors (SBRs ... · Analysis and Monitoring Start-up, Operation and Maintenance . vv 1. Definitions of Key Parameters 2. Types of Biological

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Thanks for Your Time

Questions?

Contact Information:

Randy Patchett, P.E.

[email protected]

Eduardo Gasca, P.E.

[email protected]