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    Journal of Scientific & Industrial ResearchVol. 62, January-February 2003, pp 106-123

    Biofuels of India

    Tata Energy Research Institute, Darbari Seth Block, Habitat Place, Lodhi Road, New Delhi 110 003

    Biofuels play an important role in meeting energy requirements in the world and its position in the context ofdeveloping countries like India is rather vital. The present paper attempts to provide an overview of the resource base,conversion technologies, and emerging end uses and research needs in the overall context in India. Authors also observe that theefforts made in India in modern biomass utilization in the last two decades have not succeeded with the desired level ofachievements. Though several alternative techniques/technologies for efficient use of biofuels have been developed, however,they are yet to transform into acceptable package of product with the mechanisms to disseminate them through manufacturer andmarket network to the end users.

    Author for communication.E-mail: [email protected]

    1.0 Introduction

    Biomass was the chief source of fuel in the

    pre-industrial revolution world and is still quite

    important in any developing countries, such as India.

    Worldwide, photosynthetic activity is estimated to

    result in energy amounting to approximately 3000

    billion GJ annually in the form of biomass of which

    about 10 per cent of it is used for animal feed,

    fertilizer, fuel or feedstock (Alexandrov et al. 1999).

    The remainder serves the essential purpose of

    moderating climate, recycling water and essential

    nutrients, and performs a host of other ecosystem

    functions, which are vital to human well being.

    Although biofuels account for only 12 per cent

    of the global energy requirements in terms of total

    energy content, they cater to the largest section of

    energy users. It is estimated that about two-thirds of

    households in the developing countries are still

    dependent on biofuels for cooking and heating, and

    many of these households use open fires or poor

    quality stoves (Capsule Report Jan 1999).

    The 1973, oil crisis and the more recent global

    climate change concerns brought into focus sharply the

    post-industrial revolution conflict between economic

    development and energy sustainability. It has been

    shown again and again that the best way of resolving

    this conflict is by promoting energy conservation and

    renewable energy utilization. The importance of

    biomass as a renewable energy resource, especially in

    its prevalent form of stored chemical energy, as opposed

    to solar and wind energy which fluctuate widely, has

    increased in recent years. This can be observed not only

    in developing countries like India, but also in industrially

    developed countries, such as Netherlands, Germany,

    Finland and Sweden. The focus on biofuels has

    increased since it is net zero contributor to carbon

    dioxide. In addition, the global obligations to reduce

    carbon dioxide emissions have renewed interest in the

    biofuels. The present paper attempts to provide anoverview of the resource base, conversion technologies,

    and emerging end uses and research needs in the overall

    context of modern biomass utilization in India.

    2.0 Biomass in India: Resource Base, End Use

    Efficiency and Emission Characteristics

    Most of the developing countries depend heavily

    on biomass for their energy needs and India is no

    exception. An estimated 220 mt of firewood is used for

    cooking in rural areas and about 160 mt of non-fodder

    agricultural residues every year in the country. In

    general, firewood consumption would show a steady

    increasing trend (Ravindranath and Hall, 1995).

    Questions of sustainability of such high consumption

    levels had been raised in the past, but it appears that

    most firewood comes from a variety of local trees and

    shrubs, chiefly Prosopis juliflora (locally known as

    Jali), grown on private land, community lands,

    roadsides and wastelands. Though deforestation due to

    high dependency on firewood for cooking is of concern

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    KISHORE & SRINIVAS: BIOFUELS OF INDIA107

    in select areas in the country, there is not much

    evidence to suggest that firewood use is contributing

    significantly to forest loss at the national level. In fact,

    satellite data shows that forest cover has increased

    marginally in recent yeas, probably due to increased

    regulation, better forest management and afforestationprogrammes such as Joint Forest Management. Thus

    the current solid fuel resource stands at about

    380 million t/y. In comparison, the coal production is

    about 270 mt and lignite production is 19.5 mt, adding

    up to about 290 mt of solid fossil fuel production per

    annum. Considering that the calorific values of several

    biomass residues are comparable to those of high-ash

    coals, produced predominantly in India, it can be said

    that the solid biofuel resource is at least as big as the

    solid fossil fuel resource.

    Another bio-resource in India is cattle dung.

    Nearly 600 mt of wet dung is produced annually from

    a livestock population of about 288 m (cattle and

    buffaloe) (TEDDY 2000/2001). Table 1 shows that

    the livestock population is also growing, though the

    rate of growth is low. This means that the wet dung

    would be available as a sustainable resource. If all this

    dung can be converted into biogas, the gas

    Table 1- Growth of cattle and buffaloes (million)

    Year Cattle Buffaloes Total

    1972 178.3 57.4 235.7

    1977 180.1 62.0 242.1

    1982 192.4 69.8 262.2

    1987 199.7 76.0 275.7

    Source: TEDDY (TERI Energy Data Directory &Yearbook) 2000/2001

    production would be 36 bcM/y. If organic wastes such

    as sewage, municipal solid waste, and distilleries can

    also be taken as feedstock for gas production the total

    biogas potential would be 36.8bcM/y. In comparison,

    19.3 billion m3 of natural gas and 3.42 mt of LPG were

    consumed in 1994-95. In terms of heat energy, thisamounts to 0.975 exa joules (1 EJ = 1018 J)/y, whereas

    the biogas production potential is 0.693 EJ/y. Thus the

    biogas potential, at nearly 70 per cent of the current

    gaseous fossil fuel consumption levels, is too large to be

    ignored. Biomethanation would also produce about 96

    mt of manure. In comparison, the chemical fertilizer

    consumption in 1997-98 was 16.4 mt. The fossil fuel

    and bio-resource base of India is summarized in Table 2.

    One major drawback of biofuel use is that these

    fuels are used in traditional stoves and furnaces, whichare inherently inefficient. It is well known that

    conventional mud stoves operate with thermal

    efficiencies of the order of 10 per cent or less. Nearly 40

    per cent of 15 m unorganized enterprises consume

    biofuels in India (Sarvekshana, 1995) [Unorganized

    enterprises are those which are not registered under the Small

    Industries Development Organization of India]. Though

    considerable number of registered small industries also

    consumes biofuels, accurate information is not available

    on the number of such enterprises and the quantum of

    fuels consumed. Survey of some biomass using

    enterprises (Kishore & Rastogi, 1987; Mande et al.,

    1999; Mande et al., 2000) and available data show that

    the end use efficiencies of devices used in such

    enterprises is also quite low. An estimated 20 mt of

    biomass is used in traditional rural enterprises (Kishore,

    1999). A partial list of biomass using enterprises is given

    in Table 3.

    Table 2 - Fossil fuels and Bio-resource base of India

    Conventional Fuels Biofuels

    Coal Production (1995-96) 270.0 mt Fuel wood used (1994-95) 220 mt

    Lignite Production (1994-95) 19.5 mt Crop residue production (1994-95) 160 mt

    Total solid fuels 289.5 mt Total 380.0 mt

    Natural gas (1994-95) 19.30 bm3 Biogas from cattle dung (potential) 36.23 bm3

    LPG Produced (1994-95) 2.80 mt Biogas from Sewage (potential) 0.29 bm3

    LPG imported 0.62 mt Biogas from MSW (potential) 0.24 bm3

    Biogas from other wastes (potential) 0.05 bm3

    Total 36.8 bm3

    Total gas energy 0.975 EJ/yr (1 EJ= 1018J) Total gas energy (ultimate potential) 0.693 EJ/yr EJ= 1018J)

    Source: V V N Kishore, Lecture notes on biogas technology, prepared for Renewable Energy Updating Workshop for FMNESstaff, Pondicherry, June 1997

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    J SCI IND RES VOL 62 JANUARY-FEBRUARY 2003108

    Thus, though the bioresource base of India issubstantial, its contribution to useful energy is low. Anindirect consequence of the low energy use efficiency isthat the carbon emissions would be high. [Useful energy isthe energy that is ultimately used for the end application. For

    example, in water heating the heat content of hotwater is the useful

    energy while the heat content in the fuel that was fed is the input

    energy]. The ratios of carbon content to calorific value ofseveral fuels including biofuels and bioderived fuels areshown in Figure 1(a) and it is apparent that, except forhydrogen rich fuels like natural gas, the carbon emitting

    potential of all fuels

    Table 3 - Biomass using industries/enterprises in India

    Industry Specific fuelwood consumption(approximate)

    Total firewood consumption per annum- estimated(number of units)

    Halwai (khoya making etc.) - Not known

    Distilleries - -

    Lime making 0.34 kg/kg limestone Not known

    Surkhi 0.1 0.1 kg 0.1 kg/ kg dry clay Not known

    Khandsari units - -

    Brick making 8-10 kg for 100 bricks Not known

    Roof tile making - -

    Potteries 0.5-1.5 kg/kg final product Not knownExtraction of animal tallows 6 kg/kg tallow Not known

    Beedi manufacture - Not known

    Coconut oil production 0.075 kg/kg oil Not known

    Rice par-boiling 0.1 kg/kg raw paddy Not known

    Hotels, hostels etc. - Not known

    Preparation of plaster of Paris Not known Not known

    Charcoal making 4 kg/kg charcoal Not known

    Tyre retreading Not known Not known

    Soap manufacture 250-300 kg/batch of 400-500 kg Not known

    Paper and paper board products Not known Not known

    Rubber sheet smoking 1 kg (per kg fresh latex) Not known

    Ceramic industry - -Refractories - -

    Bakeries 0.7 kg/kg of output Not known

    Vanaspati ghee 0.67 kg/kg ghee 0.63 mt

    Foundries - 45,000 t

    Fabric printing of sarees and cloth 0.2 kg/m of cloth 1.72 mt

    Road tarring 23 ton/km 370,000 t

    Fish smoking - 20,000 t

    Tobacco leaf curing* 4-10 kg/kg cured tobacco 4,38,000 t/y (43,000 tobacco barns in Karnataka State, Over60,000 units in Andhra Pradesh)

    Tea drying 1.0 kg/kg dry tea 0.25 mt annually

    Cardamom curing - 75,000 t/y

    Silk reeling 17-25 kg/kg silk yarn 220,000 tons annually (25000 cottage/filature units and33,000 charka reeling units)

    Silk dyeing 3 4 kg/kg of silk processed

    Cotton dyeing 1 kg/kg of material processed (1000 cotton processing units in Tiruppur cluster, numbers inother places is not available)

    Puffed rice making 0.75 kg/kg of paddy processed 120,000 tons of paddy husk annually in Karnataka statealone (5,500 in Karnataka)

    Lead recycling cemations 300 kg/body Approximately 1.7 mt

    Source: FAO field document no. 18 and Indian wood and biomass energy development project, project document submitted by TERI toFAO, Surveys conducted by TERI, September 1994

    Note:Numbers in the paranthesis are number of units* firewood is used predominantly in barns in Karnataka, while in Andhra Pradesh, Coal is being used predominantly

    Most of the above industries are prevalent in all parts/ states in India. But, the estimates in some cases are available only in some states

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    KISHORE & SRINIVAS: BIOFUELS OF INDIA109

    is comparable. The ratios of carbon emissions per unit

    of useful energy, which take into account the device

    efficiency [Device efficiency is a part of the overall efficiency of

    a product. For example, the device efficiency of a cookstove does

    depend on the type of vessel used. In such case, the device

    efficiency refers to the efficiency of the vessel that is transferring

    the heat to the contents in the vessel], are shown in Figure1(b) and it is obvious that traditionally used biofuels

    emit nearly ten-times more carbon into the atmosphere

    per unit of useful energy.

    One might argue, since biofuels do not

    contribute to net carbon emissions the issue of end use

    energy efficiency is not very important. But considering

    the fact that biomass is probably harvested

    unsustainably in some areas of the country and that the

    national forest cover is substantially lower than the

    desired level, more efficient utilization of biomass willdefinitely enhance the sink effect of forests. Seen

    from this angle, biofuel conservation should get at least

    as much importance as afforestation.

    A second issue related to biomass combustion

    in traditional devices is concerned with products of

    incomplete combustion (PIC), chiefly carbon

    monoxide, methane, total non-methane organic

    compounds (TNMOC) and N2O. These greenhouse

    gases have higher global warming potentials (GWPs)

    and it has been shown that their CO2 equivalent

    contribution is nearly the same as the actual CO2

    emitted (Hayes and Smith, 1994). Results of a study

    conducted for 28 stove-fuel combinations in India

    (Smith et al., 2000) clearly establish that the currently

    practiced biomass cycles are not GHG neutral. In fact

    the study highlights the win-win situation achievable bypromoting use of modern biofuels like biogas and

    producer gas.

    3.0 Biomass Conversion Technologies and

    Processes

    An overview of current status of conversion of

    biomass into useful energy might involve one or more

    of the following processes:

    (i) Physical processes, such as drying, size reduction,and agglomeration (briquetting, pelletisation)

    (ii) Thermochemical processes, such as directcombustion, pyrolysis and gasification

    (iii)Biochemical processes such as fermentation, andbiomethanation.

    3.1 Physical Processes

    Physical processes are more or less pre-

    processes. For example, drying and size reduction are

    important pre-requisites for biomass briquetting and for

    gasification. The preparation of dung cakes by mixing

    dung and agro-residues followed by sun drying is an

    age-old process. Utilization of dung cakes for cooking

    has two disadvantages: First the fertilizer value of dung

    is lost and secondly the efficiency of cooking devices

    (such as Hara, used extensively for simmering of milk

    in North India) is among the lowest. Also, the burning

    of dung cakes causes the highest emissions among the

    biofuels (Smith et al., 2000). Some attempts have been

    made to replace dung cakes with briquettes of agro

    residues, which will be discussed subsequently.

    Briquetting of biomass is getting established as

    an enterprise in India. The growth of briquetting plantsin recent years is encouraging. However, biomass

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    briquetting is still not well understood in a scientific

    sense and is thus a promising area of R&D. This will

    also be discussed subsequently.

    3.2 Thermochemical Processes

    Thermochemical processes can be broadlyclassified as combustion, gasification and pyrolysis,

    depending on the air-fuel ratio, which is highest for

    combustion and lowest for pyrolysis. Each of the three

    thermochemical processes, development and

    conclusions in the Indian context are explained

    subsequently:

    Cookstoves constitute the largest number of

    combustion devices for biomass, and there is a large

    variation in traditional stoves. Improving the thermal

    efficiency of cookstoves and reducing the emissionshad been a major concern since the past two decades.

    The national programme of improved chulhas (NPIC),

    which was launched in 1985 by MNES, evokes a

    somewhat mixed response concerning its success

    mainly because the benefits are not easily quantifiable.

    A recent review of the projected and realistic benefits

    of NPIC is provided by Kishore and Ramana (2001). It

    is increasingly being felt that improved chulhas are

    liked mainly because of their smoke removing

    capability rather than fuel saving. Though thermal

    efficiency figures of up to 45 percent have been reported in laboratory studies (Mukunda

    et al. 1988) improved cook stoves seldom gave

    consistently high fuel saving in the field. Cookstoves

    generally have lower combustion efficiencies and high

    heat losses, especially through flue gases. Scientists

    have generally adopted following strategies: (i)

    Improves combustion by providing a grate, (ii) Reduces

    flue gas loss by control of combustion air, and (iii)

    Increases heat transfer by providing more surface

    (increase the number of pots). Some designs have

    concentrated on increasing the temperature of fire zone

    by providing insulation, thereby trying to increase

    radiative and convective heat transfer to the pot. The

    control of combustion air is probably the trickiest affair.

    As all cookstoves operate on natural draft, and as

    sufficient opening has to be given for mending the fire

    and feeding the fuel sticks, the only way to reduce the

    uncontrolled draft is to provide resistance in the flow

    path of flue gases. The problem with this strategy is that

    it will work best for a particular value of burning rate,

    vessel dimension, etc. (fixed design point) and will farepoorly at off-design operation. As cookstoves can

    seldom be operated at a fixed design point, it is quite

    difficult to get consistently high performance at all

    power levels. To design a solid-fuel burning stove

    with: (i) High turn down ratio (ratio of maximum and

    minimum burning rates) (ii) High degree of control of

    air and (iii) High efficiency throughout the range ofpower levels; without relying excessively on increasing

    the heat transfer area and restricting the size and shape

    of the fuel, it is an engineering challenge. An early

    realization of this fact would help in shaping future

    programmes aimed at conserving firewood.

    Improving the efficiency of larger biomass

    burning systems is far more feasible. Thus, improving

    the power generation capacity of existing bagasse-

    burning generation plants in sugar mills by

    incorporating high-pressure boilers, was found to bequite feasible.

    Consequently, the bagasse cogeneration

    programme of MNES has been quite successful. Power

    generation from biomass, using fluidized bed boilers

    for rice husk, e.g., has also been reasonably successful.

    The total installed capacity of power generation based

    on biomass combustion is about 34 MW at present

    (MNES Annual Report 1999-2000). The potential

    power generation capacity, however, is estimated to be

    17,000 MW.Biomass gasification is a process that produces

    a mixture of CO, H2 and methane, CO2 and N2 (called

    producer gas) through a combination of

    thermochemical reactions including the reduction

    reaction (CO2 + C 2CO), shift reaction (CO + H2O

    CO2 + H2), the methanation reaction (C + 2H2

    CH4), and the water gas reaction (C + H2O CO +

    H2). The producer gas has been classified as low btu

    gas (calorific value is not generally constraint for

    designing highly efficient combustion devices or for

    using the gas in IC engines). Thermal efficiencies of up

    to 50 per cent (higher if waste heat recovery is done)

    have been achieved in producer gas burning equipment.

    As the adiabatic flame temperature, of producer gas is

    about 1200C, it is generally thought that it is not

    suitable for process heat applications involving high

    temperatures such as brick and tile manufacturing, steel

    re-rolling, lime boilers But combustion of pre-mixed

    gases with pre-heated air can produce flame

    temperatures in excess of 1700C. Similarly, power

    conversion efficiencies comparable to diesel or petrolengines have been obtained in producer gas engines

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    without much derating with better control of

    combustion attainable for gaseous fuels. It is thus

    possible to achieve high thermal efficiencies and low

    emissions, thereby making producer gas comparable

    with petroleum fuels such as furnace oil, LDO and

    LPG. The producer gas route of utilizing biomass isgaining importance, especially for process heat

    requirement of small enterprises and for decentralized

    power generation. These emerging applications are

    discussed in section 4.

    The programmes of MNES aimed at promotion

    of gasifiers, however, seem to have achieved only a

    limited success. A programme launched in the late

    eighties to promote gasifier-based irrigation pumping

    systems under a heavily subsidized scheme did not take

    off. Similarly, it was found in a survey at a state level

    that majority of gasifier installations were not in use

    (TERI Report 1999). Nevertheless, interest in biomass

    gasification, especially at the individual entrepreneur

    level, is picking up in the recent years.

    A major limitation of gasifier promotion in

    India, is that the designs, which have been developed so

    far, use only firewood. Though some manufacturers

    claim to have developed gasifiers operating on rice

    husk, etc., there is no evidence to suggest that the

    systems are operating consistently for long periods and

    without major operation problems such as water

    pollution due to cleaning of raw gas. All R&D efforts to

    develop gasifiers with multifuel capability and for

    powdery biomass gasification have not yet yielded the

    desired results.

    The third major thermochemical process,

    pyrolysis, mainly consists of heating biomass to high

    temperatures with a limited supply of air, primarily to

    initiate combustion, and to maintain temperatures

    required for pyrolysis. For most biomass materials,

    pyrolysis occurs between 400 to 500C (biomasscharacterization, IIT, Delhi). The most extensive

    application of wood pyrolysis is charcoal making. The

    use of charcoal for applications such as institutional

    cooking, cloth ironing, CO2 manufacture, beedi

    processing, lead recovery from used batteries, smithy,

    silk yarn re-reeling appears to be quite extensive, but

    not well documented. There are over 400,000

    unorganized enterprises consuming charcoal for

    meeting their energy needs in India (Sarvekshana,

    1990). The most commonly used charcoal producing

    methods in the developing countries are simple pit kilnsand woodpiles covered with earth or vegetation (Vimal

    & Tyagi, 1988). Fairly large chunks of wood are

    required and carbonization takes from days

    to-weeks depending on the size of the pile. Typically, 8

    to 12 t of wood is required to produce 1 t of charcoal,

    using covered-pile methods. Since charcoal has heat

    content roughly double that of air-dry wood on a weightbasis (30 GJ/t as opposed to 15 GJ/t for air dry wood),

    the energy efficiency of charcoal production using

    traditional methods is in the range of 17 to 29 per cent

    (Hall et al., 1992). As large chunks of wood are used

    for charcoal production (as against twigs and branches

    for cooking), and as these come only by clean felling of

    trees, one has reasons to assume that almost all the

    wood going for charcoal making is harvested

    unsustainably, resulting in thinning of forest cover. The

    marketing networks for charcoal also seem to have

    been well established. Hence, it is highly desirable to

    develop: (i) Charcoal kilns with high efficiency and (ii)

    Charcoal substitution materials (such as char briquettes

    from agro or forest residues). Improvements in

    conversion efficiency can be achieved using more

    sophisticated kilns made by brick, concrete or metal.

    Portable steel kilns, e.g., are operational in several

    African countries. In India also, the Institute of

    Engineering and Rural Technology (IERT), Allahabad,

    has designed a portable metal kiln (Vimal & Tyagi,

    1988) for charcoal production, but it does not seem tohave been commercialized. Several large and more

    sophisticated devices have also been built. These

    include various continuous kilns with retorts, which

    collect the liquid products and recycle the gaseous

    components. Most of them require fairly small-sized

    feed material but are useful for producing charcoal

    from waste, such as saw dust and bark. Roughly 60 per

    cent of the energy in the feed is retained (Bungay,

    1991). These plants, however, cost several million

    dollars to build, and are probably not appropriate in

    Indian conditions. A comparison of the efficiency, costand lifetime of some of the main types of charcoal

    making systems is given by Sinha & Kishore (1991).

    TERI (1992), has reported use of a downdraftgasifier with a grate-shaking mechanism to producecharcoal continuously, but the technique has not beendeveloped further. A recent innovation is the reverse-downdraft gasifier to produce both charcoal and gas,which seems to have promise for rural enterprises. Aprocess for production of charcoal-like material, calledPARU fuel, had been developed by IIT, Delhi andreleased for commercialization, but seems to havefailed as an enterprise. There were some attempts to

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    produce activated char from biomass, which can fetch ahigh price, but these have not been translated intocommercial ventures. Process to produce pyrolysis-oils or liquid fuels from biomass are also available(e.g. in Canada), but these are yet to be commercialized

    on a large scale.Incineration is also a variant process ofpyrolysis, and has been tried in the past for producingpower from municipal solid wastes in Delhi. However,this plant never seems to have worked satisfactorily andhas been subject of considerable inter-governmentallitigation. Surprisingly, there had been very littlediscussion on the scientific and technological merits orotherwise of the application of incineration process fortreating municipal solid wastes.

    3.3 Biochemical Processes

    Biochemical processes involve the use ofmicrobes and biochemical techniques to produce liquidor gaseous products (fuels in the context of this paper)from organic matter. One of the most important

    examples of biochemical processes is ethanolproduction.

    A variety of crops can be used as feedstock forproduction of ethanol from fermentable sugar usingyeast, such as sugar cane, sweet sorghum, cassava andvarious cereal crops (Table 4). The most widely usedfeedstocks, however, are sugar and starch.

    The use of feedstock containing starch andcellulose for the purpose of ethanol production requiresthe conversion of these materials to fermentable sugarfollowing which the fermentation step yields thedesired ethanol grade after the distillation process.

    When grain-containing starch is to be used asfeedstock, the preparation for the fermentation processinvolves enzyme propagation, from starch breakdownto fermentable sugars, followed by the yeastpropagation. In comparison, conversion of cellulosicmaterials to fermentable sugars, the conversion processto starch is fairly simple. Two inherent characteristicsof biomass result in the problem of convertingcellulosic material: cellulose is difficult to convert toglucose sugars which are easy to convert to ethanolwhereas hemicelluloses can be easily converted toxylose is difficult to ferment to ethanol (Department of

    Energy, 1990).The process of ethanol fermentation involves

    the conversion of simple sugars to ethanol and carbon

    dioxide by yeasts. Biochemically, it is highly efficientand virtually all energy in the sugar retained in theethanol produced (Hall et al., 1982). Removal ofethanol from fermentation broth is usually performedusing distillation techniques, which is an energy-intensive step since the maximum concentration ofethanol obtained from the broth is only in the range of10 to 20 per cent.

    When sugar crops such as sweet sorghum andsugarcane are used for ethanol production, sugary

    Table 4 - Ethanol yields from selected biomass Carbohydrate rich plants

    Raw material Possible production (t/ha) Carbohydrate content (percent)

    Ethanol yields (L/t)

    Beet 40-50 16 90-100Sugarcane 50-100 13 60-80Maize 4-8 60 360-400Wheat 2-5 62 370-420Barley 2-4 52 310-350Grain sorghum 2-5 70 330-370Potatoes 20-30 18 100-120Sweet Potatoes 10-20 26 140-170Ligno-cellulosic raw material Dry matter t/ha Ethanol yields L/tSoft woodDilute acids 9-15 190-220Concentrated acids 9-15 230-270Hard woodDilute acids 9-15 160-180Concentrated acids 9-15 190-220StrawDilute acids 1.5-3.5 140-160Concentrated acids 1.5-3.5 160-180

    Source: adapted from OECD, 1984

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    KISHORE & SRINIVAS: BIOFUELS OF INDIA113

    juices can be tapped from the plant and

    fermented directly. After extraction the bagasse residue

    can be burnt to fuel subsequent distillation steps.

    Starch crops, such as cassava and cereal crops,

    can also be used, although the starch must be brokendown to simple sugars before fermentation, using the

    sacharification process. This involves mixing the

    substrate with water, heating it and then subjecting it to

    enzymic hydrolysis. Because starch crops produce no

    byproduct that is equivalent to sugarcane bagasse, an

    external energy source is required to fuel the distillation

    process. The use of other renewables, such as wood

    from plantations and use of solar energy (as the boiling

    point of ethanol is 78C, the use of solar distillation is

    possible) is the logical solution to this problem. If oil

    were used the amount of energy required would be

    equivalent to the quantity of ethanol produced.

    Sugar and starch crops for ethanol production

    have potential in regions where large areas of

    reasonably fertile land are under-utilized. Sugarcane

    and sweet sorghum are the main examples of crops

    containing sugar. Under suitable agro-climatic

    conditions, using modern agricultural methods, these

    crops yield up to 50 and 35 t/ha, respectively. Moreover

    the sugars they contain are directly fermentable to

    ethanol and yield bagasse as a byproduct. Bagasse can

    be used as a fuel for the energy-intensive ethanol

    distillation process, thereby improving the overall

    energy balance. The main disadvantage of these crops

    (particularly sugarcane) is that they require land and

    adequate irrigation for high yields (Hall et al., 1982;

    Vimal and Tyagi, 1988).

    The primary starch crop of interest is cassava.

    Though a variety of other plants such as sweet potatoes,

    corn, rice and other cereals can be converted to ethanol,

    but their value as foodstuffs makes them unavailable

    for ethanol production. Cassava has the advantage of

    being tolerant to poor soil and adverse weather

    conditions. Another potential feedstock for ethanol

    production is surplus molasses from existing sugar

    production facilities. Every tonne of cane sugar

    produced, results in approximately 190 L of molasses

    as a byproduct. This contains 50-55 per cent

    fermentable sugars and yields about 280 L of ethanol

    per tonne of molasses when fermented (Hall et al.,

    1982). Only in remote sugar production facilities(where it is wasted because of high transportation costs)

    does converting molasses to ethanol appear feasible. In

    India, molasses is a valuable input to the chemical

    industry and therefore may not be available for

    alternate uses (Vimal and Tyagi, 1988).

    As mentioned earlier, the conversion of woody

    biomass and grasses with significant cellulosic and

    hemicellulosic material to ethanol is a difficult process.

    Significant R&D efforts are being devoted to improve

    conversion processes to increase the yields of ethanol,

    using such feedstocks. The US Department of Energy,

    e.g., hopes to achieve the overall goal of producing

    ethanol at $ 0.14/L by the turn of the century. The 1989

    production cost was placed at $ 0.32/L, whereas the

    1979 production cost was $ 0.86/L (DOE, 1990).

    The use of ethanol as a source of energy is,

    however, a debatable issue in the Indian context, as it

    does not appear to be economical. Detailed techno-

    economical calculations are yet to be made to examine

    the feasibility of using ethanol as a blend of petrol or

    for use in advanced power generation system such as

    fuel cells. The contribution of ethanol production with a

    decentralized power plant would appear attractive, as

    the waste heat can be gainfully used in the distillation

    process. Such small, decentralized cogeneration

    systems will be discussed later.

    The second most important biochemicalprocess in the Indian context is anaerobic digestion, or

    biomethanation. As mentioned earlier, India has a huge

    cattle-dung resource, which is highly adaptable for

    biogas production. Anaerobic digestion involves

    complex biochemical reactions, but these can broadly

    be classified as acidification reactions and methanation

    reactions. The complex molecules of biomass are first

    broken down to simple molecules; chiefly acetic acid in

    the first step and methane is produced from acids in the

    second step. The kinetics of methane production is

    highly dependent on temperature, methanogen

    concentration, and pH. Biogas reactors can range from

    a deceptively simple brick and concrete digester to

    using cattle dung to highly complicated UASB (Up

    flow Anaerobic Sludge Blanket) reactors processing

    industrial effluent to produce methane. The hydraulic

    retention time, and thus the volume of the reactor, can

    vary from 100 d (for a rural biogas plant in a cold, north

    Indian hilly region) to 24 (for a UASB reactor with well

    formed granules).

    Considering the potential in the country, MNES

    launched several programmes to promote

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    biomethanation technology quite early. The earliest

    (and probably the largest till a few years ago from

    resource allocation point) in the National Programme

    for Biogas Development (NPBD) aimed at promoting

    biogas plants in rural areas for utilizing the available

    cattle dung.

    The latest is to promote biomethanation of

    urban and industrial wastes, aided by UNDP/GEF, with

    financial outlay of about 6 m dollars.

    The number of biogas plants installed so far is

    about 2.9 million, second only to China. By all official

    counts, the NPBD is a success, but the programme is

    generally criticized for being dependent solely on

    government support. At the rate at which biogas plants

    are installed (even without taking into account the

    plants becoming non-functional for a variety of

    reasons), it would take several decades to realize the

    full potential of using cattle dung in rural areas. In spite

    of the enormous promise, biogas technology has for

    rural economy; the whole programme appears to be

    heading for a lame tapering-off. This can probably be

    attributed to the failure of MNES to integrate R&D,

    technology, entrepreneurship, and financing and social

    dynamics into a powerful programme focusing on

    business development opportunities. The extremely

    limited R&D efforts concentrated primarily onmicrobiological studies and even there, no effective

    linkage was established between laboratory work and

    field implementation.

    The simple biogas digester, just like the simple

    chulha, seems to be eluding rigorous scientific analysis

    that can lead to an optimal design. In spite of a number

    of separate studies on microbial kinetics, residence time

    distribution studies (Raman et. al., 1988) heat transfer

    analysis (Kishore, 1989) and even rheological studies, a

    chemical reactor model of the biogas plant has not been

    developed so far. While the theoretical possibility exists

    that hydraulic retention time (HRT) of a few days is

    possible from kinetic consideration, the actual HRT

    remains at 40 d and in spite of so many advances in

    materials, cement, brick and metal continue to be the

    chief constructing materials.

    On the other hand, based on R&D carried out

    in advanced countries, chiefly The Netherlands,

    concepts such as UASB have evolved and have been

    applied for biomethanation of distillery effluents,

    tannery effluents, sewage etc. However, no suitable

    high rate, or even medium rate, technology has been

    developed for solid organic residues like municipal

    solid waste (MSW), industrial solid wastes, cattle dung,

    poultry waste. A biphasic process involving enhanced

    acidification, followed by methanation in a UASB

    reactor has been recently developed (Rajeshwari et. al,

    2000) but it is yet to be upscaled and field tested.

    Composting is also an important biochemical

    process. Based on the work done by Excel industries,

    some plants have been constructed to produce rich

    organic manure from MSW in recent years. However,

    as these plants rely on a lot of open area, which

    becomes a problem during monsoon, they seem to have

    met only a limited success. Reactor composting would

    be quite convenient for several residues (e.g. hotel

    wastes), but no such work has been initiated so far.

    In conclusion, it appears that there are still

    largely unexplored or under explored areas for R&D,

    product development, process development etc. in the

    broad area of biomass utilization and that there has

    been very little overlap between field based national

    programmes, development of product and technology

    and dissemination.

    4.0 Modern Biomass Utilization: SomeEmerging End Uses and Research Needs

    Modern biomass utilization hinges on usingefficient and environmentally friendly technologies for

    conversion of biomass to more convenient forms. In

    the Indian context, these technologies can be listed as

    follows:

    Biomass briquetting/pelletisation. Efficient charcoal making from wood/biomass

    residues.

    Biomass gasification. Advanced biomethanation.

    A host of supporting technologies/systems will

    also be required to make full benefit of the conversion

    technologies. Some of these are:

    A variety of drying equipment for use withdifferent materials to be dried.

    Size reduction and agglomeration machinery. Cooling/cleaning systems for producer gas with

    particular emphasis on low maintenance and long

    life.

    Efficient producer gas engines capable of operatingon gas alone.

    Optimal or low cost gas storage systems.

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    Efficient blowers, compressors etc. Efficient gas burners. Smaller capacity waste heat recovery systems. Low capacity absorption/adsorption cooling

    systems operating on waste heat and/or producer

    gas. Control systems for gas flow.

    A combination of the above

    systems/subsystems can be gainfully employed to

    tackle a variety of applications ranging from process

    heat in industries to small power generation in rural

    areas. An attempt is made to classify the promising end

    uses and outline the underlying research needs.

    4.1 Biomass as a Substitute to Fossil Fuels

    Whenever there is an increase in the prices ofpetroleum fuels the demand for alternative fuels/energy

    hots up. The last few years witnessed such increases in

    prices and there are chances that the scenario might

    repeat. The last few years also saw an increase in

    demand for biomass briquettes, conversion of oil-fired

    devices to wood or biomass fired devices, co-firing of

    biomass with coal. The significance of biomass lies in

    the economies, as shown in Figure 2. It can be seen

    that producer gas from biomass (wood or briquettes) is

    an extremely attractive option for process heat as

    compared with petroleum derived fuels. As firewood is

    not a desirable option in the long run from

    sustainability point of view, biomass briquetting would

    become an important topic in the coming years.

    One of the major problems dogging the

    briquetting industry is the wear and tear of machine

    parts such as the ram, taper die, wear ring, split die, etc.

    Due to the need for constantly replacing the worn out

    parts, briquetting plants operate at a low capacity

    utilization factor of about 28 per cent (Pachauri et. al.,1994). Attempts in the past to solve this problem by

    using different materials for the wearing out parts

    yielded only a limited success. It was also observed

    that heating biomass or the die reduced wear and tear

    (Joshi et. al., 1994). The important point to be noted is

    that the best scientific and technical minds of the

    country have perhaps not applied their minds to the

    problems of the industry. The small entrepreneurs,

    with their limited scientific skills have done an

    excellent job of finding low cost solutions in a difficult

    trial and error process to sustain the enterprise. In order

    to pump some advanced knowledge into briquetting, a

    small project was recently granted to an entrepreneur in

    Maharashtra by the Home Grown Technology (HGT)

    programme of DSIR (Department of Scientific and

    Industrial Research). In this project, advanced coating

    techniques are being tried to improve the life of the

    crucial machine parts.

    Another problem facing briquetting industry is that

    briquettes form well with sawdust alone. Even though

    other biomass can be used, sawdust is a necessary

    ingredient (at least 50 per cent). This poses a severe

    constraint on the industry, as major agro-residues such

    as bagasse, rice husk, coir pith etc. will

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    have to be left out of briquetting. The peculiar

    problems of biomass briquetting seem to warrant an

    indepth scientific and engineering research, which has

    not been initiated even after two decades of briquetting

    in India.

    Briquetting plants are located in rural areas for

    logistic reasons, but power supply is an acute problem

    in these areas. There is no easy solution for this

    problem. An approach suggested long back is to install

    a gasifier-based power plant for powering the

    briquetting machine, and sell both power and

    briquettes. However, there are no reliable gasifiers that

    can take briquettes as fuel (briquettes are known to

    cause clinker problems in gasifiers) and the idea could

    never be tried.

    Briquettes also do not burn efficiently infurnaces, which were originally designed, and for coal

    and burning of briquettes may not be environmentally

    sound. All these issues can be examined in detail if

    there is a comprehensive and multidisciplinary

    programme aimed at large-scale promotion of

    briquetting enterprise.

    Pelletisation is an alternative to briquetting. It

    involves pulverization, steaming, and addition of a

    binder and extrusion of pellets. Pelletisation takes

    place at a lower pressure and hence problems of wearand tear are drastically reduced. Another ongoing

    project of HGT is studying different technical aspects

    of pelletisation. The drawbacks of pelletisation are the

    need to add a binder, such as molasses and the stability

    and shelf-life of pellets, which are known to

    disintegrate easily. As mentioned earlier the problems

    of briquetting and pelletisation are complex and would

    need a multidisciplinary approach.

    One important socio-economic aspects of

    briquetting is that, nearly 30 per cent of the production

    cost of briquettes, which goes towards biomass

    procurement, is ploughed back to rural areas where

    employment opportunities other than agriculture is

    quite meager. Thus, briquetting can, in principle, help

    in creating of wealth in rural areas.

    Biomass, such as firewood obtained sustainably

    from plantation (e.g. rubber plantations), coconut

    shells, and cashew shells can probably be directly used

    in suitable gasifier systems to replace fuel oil or diesel.

    However, experience suggests (Kishore, 2001) that a

    gasifier system cannot be just added into an existingend use, but considerable effort goes for integrating

    the gasifier with an application. Thus, development of

    a complete end use package, which might involve

    modifications of some components in the existing

    system, is very important to ensure successful

    integration. The costs for such field-based R&D-cum-

    demonstration are usually quite high and cannot beafforded by the entrepreneur. Hence, there is a need to

    take up such projects for a variety of industries such as

    crumb rubber manufacture, tea drying, coffee

    processing, food processing, lime kilns, mini-cement

    plants, lead recovery from used batteries, aluminium

    and brass melting, wire enameling etc. In some

    enterprises such as tea processing, there is also a good

    scope for introducing small cogeneration systems

    (Mande and Kishore, 1997), resulting in a much better

    utilization of biomass.

    4.2 Biomass for Development of Rural Infrastructure

    Biomass technologies for decentralized power

    generation can be categorized as follows:

    Direct burning of biomass to run steam turbines. Direct burning of biomass to run sterling engines. Gasification of biomass to run IC engines and

    combined cycle systems.

    Biogas production from cattle dung to run ICengines.

    Miscellaneous technologies for producing liquidfuel (bio-alcohol, bio-diesel, pyrolitic oil) to run IC

    engines.

    Earlier attempts of projects related to direct

    burning of biomass, such as the dendothermal power

    plants in Philippines (Kishore & Thukral, 1993) failed

    probably due to a combination of factors related to

    technology maturity, biomass collection, organizational

    set up, funding. Biomass fired stirling engine system

    (Kishore and Sinha, 1991) seemed a sound technology

    option for small power generation (< 25 kW) forisolated rural communities and for irrigation pumping.

    Lack of financial support for technology improvements

    and market development resulted in closing down of

    the enterprise.

    The first tried out option for small village

    power was the biogas system. The community biogas

    concept in which cooking gas was produced in a

    decentralized manner and distributed to households and

    part of the gas used for power generation was a highly

    relevant local initiative. But as there were no efforts ontechnology upgradation (for example, in the direction

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    of developing high rate reactors, dry digestion etc.) and

    enterprise development, the community biogas concept

    degenerated into a government run programme and is

    finally abandoned. But the concept can be revived in

    view of the recent advances in anaerobic digestion.

    Processes, such as those described by Rajeshwari et al.(2000), can be scaled up, demonstrated at a village level

    through entrepreneurial efforts for production of power,

    cooking gas and manure on commercial or semi-

    commercial lines. Or the community biogas plant can

    itself be upgraded and revamped to involve

    entrepreneurs.

    A project aiming to utilize oil from non-edible

    oil seeds as a substitute for diesel has recently been

    initiated in the state of Karnataka, but there is not

    enough field experience and operational data toevaluate such a process for technical and economic

    viability. Processes for producing pyrolytic oil from

    biomass are available, e.g., at Biomass Technology

    Group (BTG), University of Twente, The Netherlands

    and a proposal to use such oils for gas turbine operation

    has been mooted by a Canadian company. Such

    projects are yet to be evaluated for detailed techno-

    economic feasibility studies.

    There are two problems preventing village

    power ventures from becoming success storiescommercial. The first one is related to plant load

    utilization and the second to the purchasing power of

    rural people. The cost of power generation, apart from

    other factors, depends critically on the plant load factor

    or the number of hours of operation per year at the rated

    load. Figure 3 shows the variation of different cost

    components with the number of hours of operation for a

    typical gasifier-based dual fuel power plant. It can be

    seen that, while the diesel and biomass costs remain

    more or less constant, the Operation, Maintenance and

    Repair (OMR) and interest costs per unit of electricitygenerated are quite high at low plant usage hours. And

    yet, this is typically the case for rural loads where

    lighting load is low, pumping load is seasonal and no

    industrial load centers exist. Thus the final cost of

    electricity generated would tend to be high. On the

    other hand, the purchasing power of rural people is

    quite low in many areas as they are dependent primarily

    on agriculture. Also, electricity had been subsidized

    heavily for rural areas and hence people are accustomed

    to pay very little for it. This situation, however, is

    changing slowly due to electric power

    regulatory bodies and several state governments are

    convinced about the need to raise tariffs. It is thus

    imperative that any power producer operating in rural

    areas cannot restrict to supply of electricity alone, and

    will have to expand the services offered, so that extra

    income is generated. Some of the operations which

    have the potential to increase the profitability of a rural

    energy enterprise and which would help in improving

    rural infrastructure at the same time are:

    Establishing a briquetting plant. Supply of cooking gas. Making of char briquettes. Cold storage for agriculture produce. Crop drying. Desalination to provide drinking water.

    The advantages of setting up briquetting plants

    have already been discussed. In the context of rural

    power generation, a briquetting plant would serve to

    increase the load in factory considerably.

    Supply of cooking gas through the

    biomethanation route has already mentioned earlier, but

    it is also possible to supply piped producer gas for

    cooking. A scheme for such a process is shown in

    Figure 2 and more than 65 such installations have been

    established in China (Sun et al., 1995). There are

    several advantages of getting into the business of

    cooking gas supply. First, it has a direct bearing on the

    quality of life and removes the drudgery of women.

    Secondly, it frees biomass from being inefficiently used

    and thus makes it available for power generation. Aconceptual scheme of how the biomass burnt at present

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    in traditional stoves can be used for providing both

    cooking gas and electricity at the national level is

    shown in Figure 4. It is evident that by following the

    gasifier route, not only all the cooking energy

    requirements are met, but also enough biomass would

    be available to generate 125 billion kWh of electricity.The current demand in rural areas is not even half this

    amount.

    The useful energy utilized for the purpose of

    cooking is based on the current firewood consumption

    of 220 mt/y (TEDDY, 2000/2001) and the traditional

    oven is assumed to operate at an efficiency of about 10

    per cent (though it is lower than this number in many

    cases). This would produce a useful energy of 88 x

    1012 kcals of thermal energy. If the biomass is used

    through the route of gasification, at a conversion

    efficiency of about 70 per cent (wood to gas) and thedevice efficiency of 50 per cent (other than the

    gasification, the burner efficiency, etc.), it would not

    only meet all the cooking energy requirements (same

    useful energy) but also will be able to produce about

    125 b kWh of electricity additional. Additionally, if

    someformof

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    cogeneration is integrated to get process heat as well as

    electricity, would further, benefit the situation either in

    reducing the fuel consumed or will be able to meet

    energy needs in other forms.

    If a biogas plant is operated in the samecomplex, as the gasifier power plant the waste heat

    from the engine can also be used which increases the

    operating temperature of the biogas plant, thus

    increasing the gas production rates. There are several

    other ways of using the waste heat. It can be used to

    run a cold storage operating on the absorption

    (ammonia-water) or adsorption (methanol-silica gel)

    (Mande et al., 1997) systems. If necessary, the waste

    heat can be supplemented by burning part of the gas.

    There is a severe shortage of cold storages in the

    country leading to spoilage of fruits and vegetables,resulting in distress sales by farmers. The usual

    practice is to rent out cold storage space on a daily or

    weekly rate. Operation of cold storages thus provides

    additional income to the power plant besides increasing

    the overall efficiency significantly.

    The other post-harvest operation in rural areas

    is drying. Crop drying is presently done by open sun

    drying, leading to inefficient moisture removal, fungus

    infection etc. Crops need drying temperatures in the

    range of 55-80C, which can be easily obtained fromengine exhaust by using a gas-air heat exchanger.

    Recent experience of using gasifiers for cardamom

    curing in Sikkim showed that, not only drying times are

    reduced, but also the quality of the dried product is

    superior, fetching a higher price in the market. When

    the demand for drying is high in drying season, gas can

    be used directly for burning to augment the available

    waste heat.

    Many villages in India suffer from chronic

    draught, which aggravates if monsoons fail. Some ofthese villages, especially in Gujarat state, have brackish

    water, which is not fit for drinking purposes. A

    multistage flash (MSF) distillation system can be used

    to produce drinking water from brackish water.

    Though the available MSF systems are too large to be

    used in a decentralized manner, a 3-or 4-stage system

    can be easily developed for such applications. MSF

    systems also require temperatures of about 100C,

    which can be obtained from waste heat. Another

    alternative is to use membrane systems for reverse

    osmosis to produce drinking water. These will need

    power and hence can be employed as load centres.

    A strong case thus exists for a rural power

    company to expand its services several-fold, so that any

    loss in the selling of power is offset by profits in other

    streams. Several thousands of such companies,

    operating with a basket of devices and technologies,

    can be set up throughout the countryside as a chain.Such a chain of companies would require the following

    inputs for steady, profit making operation:

    Quality technical and R&D inputs from establishedinstitutes.

    A high level of system integration to optimizeoperations.

    Mechanisms to ensure supply of biomass and saleof power and other goods and services.

    Financing schemes at low interest rates both forinitial and working capitals.

    Established NGOs (Non governmentalorganizations) with a good trace record can also get

    involved in these activities.

    5.0 The Importance of Product Development,Manufacturer and Market Network for

    Rural and Small Enterprises

    In conventional sense, industrial research

    involves either an R&D institute developing and

    transferring the technology of a product/process to theindustry or an established industry developing

    products/processes for its own upgradation through in-

    house R&D or collaboration. The funding patterns for

    such R&D activities are also well established. For

    small and rural enterprises, however, such conventional

    scientific wisdom may not work.

    The different between the current practice of

    funding and a desirable funding pattern is explained

    in Figure 4 (Kishore, et al., 2001, ed. Vipradas). Figure

    4 projects a desired trajectory of indigenous technologydevelopment with time as X-axis and development in

    the Y-axis to arrive at the matured product. Generally

    the development starts with the evolution of an idea that

    gets transformed into a laboratory prototype, which gets

    R & D funding. In many cases, the support may

    continue up to the development of a field prototype

    testing. Normally the funds stop almost abruptly as

    soon as a laboratory prototype or proof-of-concept

    system is demonstrated. It is generally assumed that

    the process of transformation of a laboratory prototype

    into an industrial product is the job of the entrepreneur.

    But the rural and small entrepreneurs are ill equipped to

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    carry out this task. In most cases, alternate energy

    devices are diffusely spread and its utilization is

    problem specific. Here, a laboratory demonstration of a

    concept should not be end of the project. The product

    has to be successfully interpreted (from industrial

    design, manufacturers and also from users point ofview) at the end users level with economic

    implications. The product should be reliable [Reliability

    is the ability of a product to deliver what it is designed for

    consistently], material optimization (proper selection of

    material and cost-effective [Material optimization-Often new

    products specifically alternate energy devices that are at proof-of-

    concept stage suffer from proper material selection and use of

    appropriate quantum material that have implications on life of the

    product and also on the cost] and competitive [The choice of a

    product in most cases is compared to the cost of existing/current

    product. Hence the costing should this aspect to be competitive] to

    existing practices. Attempts to promote alternative

    energy devices, such as gasifier based pumping systems

    in India which did not take off at the desired level

    perhaps also due to some of the above problems.

    An illustration, where some of the above mentioned

    problems were addressed, involves a product

    development for the silk reeling [An activity where the

    cocoons are cooked and reeled to get silk yarn. The owner of such a

    unit is generally called as reeler] industry and is shown in

    Figure 5. It has been shown (Sunil et al., 2001, ed.

    Vipradas) that the viability, user-friendliness, life, etc.

    of the product keeps improving from stage-to-stage,

    until it becomes strong enough to enter and sustain the

    market environment. Substantial ground works in

    developing product based on gasifier for cocoon

    cooking was undertaken before the actual intervention

    was designed. Considerable care was taken in reaching

    the product to maturity with appropriate inputs from

    various stakeholders (from users, subject experts,

    design consultants, manufacturers and backstoppers[Consultants who had the mandate to see to it that the programme is

    meeting its designed goal and the activities are running as per plan

    and schedule. In addition, they were also involved in technical

    assessment of the project apart from other aspects the project]).

    Though, original premise for using the gasifier based

    system cocoon cooking was, to reduce the fuel

    consumption and improve the working condition, due

    to lesser pollution in the reeling unit, there were several

    other benefits. These include reduction in renditta

    (renditta is term generally used in silk industry

    essentially

    means quantity of cocoons required to produce one kg

    of silk), improvement in the quality of silk produced

    due to better processing conditions (consistent heat

    from gasifier based burner when compared to

    traditional oven), increased processing rate (which

    could result in saving of labour to do certain work or toincrease the quantity of material processed) and also

    reduction in water consumed. The annual monetary

    savings due to these improvements are given in Figure

    5and the fuel savings in subsequent models of gasifier

    based ovens.

    Marketing is another important issue to be

    understood during the product development stage itself.

    Almost any product can be pushed into an artificial

    market aided by subsidies, but it is an extremely

    difficult task to market a new product in rural areas and

    in non-consumer market segment. Identification and

    selection of manufacturers, ensuring quality control,

    establishing the chain of linkages both for sales and

    services, all require financial support, which is not

    available at present both to the scientist and to the small

    entrepreneur.

    6.0 Conclusions

    The biomass resource base of India is

    comparable to that of fossil fuels. But factors, such as

    collection, processing, low end-use efficiency of

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    conventional devices, and insufficient maturity of

    present biomass energy technologies are major barriers

    for utilizing the available bioresources more efficiently

    and on a sustainable basis. A review of the present

    status of biomass conversion and utilization

    technologies reveals that there is a large scope forlaunching major R&D and product development

    initiatives for promotion of efficient use of biomass.

    Utilization of a basket of energy technologies, rather

    than a single technology to deliver energy and

    economic services in rural areas seems to hold the key

    for successful commercialization and mainstreaming of

    biomass energy technologies. The R&D strategy and

    funding pattern for development of

    products/processes/technologies based on biomass for

    the benefit of small and rural enterprises will

    necessarily have to follow an unconventional approach.

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    Overview, 1990. Fiscal Year 1989, 11-20. Washington, DC, U S

    Department of Energy.

    Dhingra Sunil & Kishore V V N, SDC-TERI experience on product

    Development Case 1: design, development, and field testing of

    gasifier-based silk reeling ovens, In Renewables products and

    market, edited by Mahesh Vipradas, 2001.

    Hall D O, Barnard G W & Moss P A, 1982.Biomass for Energy in

    the Developing Countries. (Pergamon Press, Oxford) 1982.

    I T Power, Tata Energy Research Institute, Industrial Development

    Society, 1988. Promotion of large scale manufacturer of

    decentralized energy technologies in India: preparatory phase (in 3

    volumes) 1988.

    Joshi V, Kishore V V N & Mande S, Indian Wood and Biomass

    Energy Development Project, Report submitted to FAO. March

    1994.

    Kishore V.V.N, Issues and concerns related to product development

    in renewable energy, in Renewables- products and markets, edited

    by Mahesh Vipradas (Tata Energy Research Institute, New Delhi)

    2001.

    Kishore V V N, Dhingra Sunil, Mande Sanjay, Raman P & Srinivas

    S N, January 2001. Potential and Status of Thermal Gasifier

    Systems for Industrial Applications, Paper presented at Annamalai

    University, Chennai, India, January 2001.

    Kishore V V N & Ramana P V, Improved cookstoves in rural

    India: how imported are they? A critique of the perceived benefits

    from the National Programme on Improved Chulhas (NPIC), Ener

    Int J, (2001) (accepted).

    Kishore V V & Sinha C S, Biogas technology: status and prospects

    paper, in PACER Conf Role Innovat Technol Indias Power Sector.

    New Delhi, Tata Energy Research Institute, 1990.

    Kishore V V N,1989.A heat transfer analysis of fixed dome biogas

    plants. biological wastes, Vol. 30, 1989, 199-215.

    Kishore V V N & Thukral K, Techno-economics of electric power

    generation through renewable sources of energy: a comparative

    study, Techno-economics of Renewable Energy Power Generating

    Systems. New Delhi, Sarita Prakashan, 1989.

    Kishore V V N & Murthy V L N, Review of design procedures for

    downdraft Gasifier, Renewable Energy for rural development,

    edited by K S Rao, V V N Kishore and N K Bansal (Tata Mc Graw-

    Hill, New Delhi) 1989, 563-567.

    Kishore V V N, & Rastogi S K, Thermal Analysis of Cardamom

    Curing Chambers.Ener Agric, 6, (1989) 245-253.

    Kishore V V N, Ranga Rao V. V & Raman P. 1986. Some problems

    of implementation of biogas technology in rural areas, Tata Energy

    Research Institute, New Delhi [TERI/DP/01/86] 1986.

    Mande Sanjay, Pai B R, & Kishore V V N, Study of stoves used in

    silk reeling industry.Biomass and Bioener An Inl J,(2000).

    Mande Sanjay, Kumar A, & Kishore V V N, A study of large-

    cardamom curing chambers in Sikkim, Biomass and Bioener, 16

    (1999) 463-473.

    Mande Sanjay, Kishore V V N, Kai Oertel & Uwe Sprengel,

    Advanced Solar-hybrid adsorption cooling system for decentralized

    storage of agricultural products in India, Pro. CLIMA-2000 97,

    Brussels (August-September 1997).

    Ministry of Non-Conventional Energy Sources, Government of

    India, Annual Report 1999-2000. Mukunda H S,Shrinivasa U &

    Dasappa S, Portable single-pan wood stoves of high efficiency for

    domestic use, Sadhana,13 (part 4) (December 1988) 237-270.

    Pachauri R K, Dwivedi B N, Joshi V, Kishore V V N, & Kanetkar

    Rajshree S, Indian Wood and Biomass Energy Development

    Project, Project Document (1994-1999), submitted to Food and

    Agriculture Organisation of the United Nations, September, 1994.

    Pal R C & Joshi V, Field evaluation of improved cookstoves,

    Renewable Energy rural development. edited by V V N Kishore and

    N K Bansal (Tata Mc Graw-Hill, New Delhi), 1989, 318-323.

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    Rajvanshi A K, Distillation of ethyl alcohol from fermented sweet

    sorghum using solar energy. Report submitted to the Department of

    Non-conventional Energy Sources (by Nimbkar Agricultural

    Research Institute, Phaltan, India, 1984.

    Rajeshwari KV, Pant DC, Lata K & Kishore V V N, A novel

    process of using enhanced acidification and a UASB reactor for

    biomethanation of vegetable market waste, Waste Manage Res

    (2002) (accepted).

    Raman P, Sujata K, Dasgupta S, & Kishore V V N, Residence Time

    distribution studies of biogas digester models. Paper presented at the

    National Solar Energy Convention 88. Hyderabad, December.

    1988.

    Ravindranath N H & Hall D O,Biomass, energy, and environement

    A developing country perspective from India (Oxford University

    Press, UK) 1995.

    Sinha Chandra Shekhar & Kishore V V N, Bio-fuel conversion

    processes and technologies. TERI Inform Dig on Ener. (Jan. to Mar.

    1991).

    Smith K R, Dialectics of improved stoves, Econo and Pol Week,

    24(10) (1989) 517-522.

    Srinivas S N. July 2000. Biomass consumption in unorganised

    enterprises in India.Biomass Users Network. 3.3 (July 2000) (2000)

    2-4.

    Survey of unorganized manufacturing secdtor, NSS 45 th Round.

    National Sample Survey Organization. Department of Statistics,

    Government of India, Sarvekshana, 19 (No. 1) (July-September

    1995) 64th issue.

    Tata Energy Research Institute. Potential for Utilisation of Biomass

    Gasifier Systems in Plantation and Related Industries. Report

    submitted to the Department of Non-Conventional Energy Sources.

    1992.

    United State Agency for International Development (USAID),

    Lowering expousure of children to indoor Air pollution to prevent

    ARI: The need for information and action. Environmental health

    project Capsule Report. Number 3, January 1999.

    Verhaart P, On designing woodstoves. Proc Indian Acad of Scie

    (Eng Sci). 5 (1982) 287-326.

    Vimal O P & Tyagi P D, 1988 Bioenergy spectrum, New Delhi:Bio

    Energy and Wasteland Development Organisation, Chemistry

    Department and Indian Institute of technology, 1988.

    Vimal O P & Tyagi P D,Energy from Biomass (Agricol publishers,

    New Delhi) 1985.

    Dr. Kishore has 22 years of expertise in the areas of biomass utilization, waste-to-energy systems and

    solar energy applications. His main work experience consisted of development of products, processes, and

    end-use packages starting from conceptualization and prototype development to field-testing, transfer of

    technology and identification of market linkages. He led a group of professionals at TERI who successfully

    developed and commercialized biomass gasifier for a variety of applications such as sericulture, textile dyeing,

    institutional cooking, cardamom curing, rubber drying etc. and for decentralized power generation for remote

    areas. Nearly 250 TERI gasifier systems for a variety of end-uses have been installed throughout the country

    both under demonstration-cum action research projects supported by Government departments and bilateral

    agencies and commercially through manufacturers to whom the technology is transferred. Dr. Kishore has developed a process

    of generating energy and manure from wastes such as vegetable market wastes, food processing wastes and other organic wastes

    by means of a biphasic process termed TERIs Enhanced Acidification and Methanation (TEAM) process. He has led a team,

    which designed, constructed and operated Asias largest solar pond (6000 m2) for supply of process heat to a dairy in Kutch in

    north-west India. Earlier, he was instrumental in developing the TERI model of rural biogas plant, a mobile briquetting-

    gasification system for rural areas, passive solar systems for comfort conditioning in composite climates, shallow solar pond

    system for domestic hot water and solar (thermal) water pump. He also led a group for studying greenhouse gas emissions from

    small biomass combustion devices in India under a collaborative project with East West Centre, Hawaii. He has executed several

    other projects, which involved policy analysis, laboratory work and extensive field work. He has published over 150 papers in

    scientific and technical journals, edited 5 books and holds six patents. Dr. Kishore is a Chemical Engineer with a doctoral degree

    from the Indian Institute of Technology Kanpur. He is currently a Senior Fellow and Resource Advisor at TERI and is involved in

    several ongoing projects in biomass and waste utilization, and in projects dealing with climate change issues, renewable energy

    policy and energy efficiency improvement in rural and small enterprises. He also holds the additional charge of Head, Centre of

    Energy and Environment in the Faculty of Applied Sciences, TERI School of Advanced Studies, which has a deemed university

    status. He acted as the Dean of Energy Engineering Division of TERI during 1990-1992. Before joining TERI in 1984, he was

    working as Scientist C in the Central Salt and Marine Chemicals Research Institute of CSIR. He has acted as a chairperson and

    member of several committees of the Ministry of Non-conventional Energy Sources (MNES), Department of Science and

    Technology, Council of Scientific and Industrial Research etc. Currently, he is a member of the Standing Monitoring and Review

    Committee of Gasifier Action Research Project (GARP) of MNES and Monitoring Committee for the project on 5 & 25 kW

    decentralized power packs under New Millenium India Technology Leadership Initiative (NMITLI), launched by CSIR. He is the

    recipient of Dr. K.S. Rao Memorial award given by the Solar Energy Society of India, for the year 2001.

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    Mr. Srinivas has 12 years of experience in the demonstration and dissemination of energy eifficient

    and renewable energy technologies specifically biomass energy systems, evaluation of renewable energy

    devices in various parts of the country, and energy planning. He has experience in the design of sub-systems

    of gasifier based technology for decentralized power generation and thermal applications. He was involved

    in the installation of various Renewable energy systems in various parts of the country (India); gasifier based

    power generating systems for village electrification in Karnataka; thermal systems in the industries in silk

    reeling and dyeing in the state of Karnataka, Andhra Pradesh and Tamil Nadu; Solar home systems, Solarstreet lights, Solar pumping systems and small sized biogas plants in Haryana. He has a record of

    supervising the operation of the gasifier based power generation unit (low capacity) for over 5,000 hours in the field and over

    30,000 hours for gasifier based thermal applications in silk industry. His conceptualizing of establishing a supply mechanism has

    ensured the marketing of gasifier systems in silk dyeing sector and their sustained operation. He has published about 24 papers

    in national & international journals, workshops and conferences and edited a book titled Biomass energy systems. Mr.

    Srinivas is a Mechanical Engineer with Bachelors degree from the Karnataka Regional Engineering College, Surathkal. He is

    currently a Research Associate at TERI and is involved in several ongoing projects in biomass assessment, monitoring of

    implementation of biomass devices (Biogas plants and Improved Cookstoves) in Southern India, policy research on promotion

    and adoption of cleaner technologies and fuels by low-capacity end-users: Biomass based small and rural industries (Karnataka

    state), designing and coordinating entrepreneurship development programmes in the area of renewable energy as project leader

    leading a group of about eight interdisciplinary professionals. Before joining TERI, he worked as Project Engineer atCombustion, Gasification and Propulsion Laboratory, Indian Institute of Science, Bangalore on a project demonstrating the

    decentralized power generation through gasification technology and also worked as a lecturer for a very brief period at BapujiInstitute of Engnineering & Technology, Karnataka. He is the recipient of first prize for presenting a paper given by Ministry of

    Non-conventional Energy Sources during the year 1993. He is also one of the team member involved in the development of

    gasifier based cocoon cooking system that was awarded Energy Globe 2001- The world Award for Sustainable Energy, Best 50

    instituted by Government of Austria.