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Bioenergy Research Group Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day Ramside Hall Hotel – Carrville, County Durham, 15.11.2011

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Page 1: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group 1

Aston University Bioenergy Research Group(BERG)

Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater

NEPIC Innovation DayRamside Hall Hotel – Carrville, County Durham, 15.11.2011

Page 2: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group2

Objective of BERG

● To apply chemical engineering science and technology to help provide sufficient energy, fuels and chemicals from renewable and sustainable resources for the needs of today and tomorrow.

Page 3: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group3

Achievements● International leader in thermal biomass conversion

research● Funding of more than £22 million● Operational since 1979● Collaborators in 33 countries● Partners in 14 countries

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Page 4: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

BERGscope and activities

Electricity, Heat

Chemicals

Synthesis Refine

Biofuels

Biomass production & processing

Thermal conversion

Processing

Integrated bioenergy system

Prepare and pretreat

BiorefineryProducts & Markets

Wood, Energy crops, Residues, Wastes

Pyrolyse

System

UpgradeRefine

Biological conversion

Hydrolyse Ferment

Gasify

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Page 5: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group5

Focus● The main focus of our research is fast pyrolysis● This is an advanced thermal process that produces up to

75% wt. liquid (bio-oil) from biomass with some byproduct char and gas

● The liquid can be used for:● Power generation in engines and turbines

● Heat in boilers and co-firing

● Chemicals directly or via upgrading and separation

● Energy carrier to reduce handling & storage of biomass

● Biofuels by upgrading

Page 6: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

5-7 kg/h fast pyrolysis fluid bed

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Continuous bubbling fluid bed with full computer control

Liquid collection by quench and ESP

Gas recycle for fluidisation

Page 7: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

1 kg/h fast pyrolysis fluid bed

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Page 8: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

100 and 300 g/h fluid bed

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4 continuous fluid beds : 100 g/h to 5-7 kg/h 2 continuous ablative reactors : 4kg/h and ~20kg/h, Hot vapour filter Microwave micro-reactor, Synthesis micro-reactor TGA and Py-GC-MS/FID

Page 9: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

20 kg/h ablative pyrolysis reactor

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Biomass in

Vapours out

Char out

Heat

HeatHeat

Heat

Page 10: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group10

Results

• Three phase chart for blends with bio-butanol

• Initial Newtonian behaviour

• Long term stability pending

Bio-oil blends with bio-diesel

Page 11: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group11

Other facilitiesMicro-reactors● CDS high pressure and catalyst

reactor system● Microwave● Pressurised synthesis and upgrading reactor● Autoclave

Analysis and characterisation● Extensive facilities for analysis and characterisation of:

● feedstocks

● intermediates

● products

Page 12: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group12

Our contributions to fast pyrolysis● Biomass pretreatment and preparation● Fast pyrolysis in fluid beds (4 units) and ablative (2 units)● Reactor design and modelling● Analytical pyrolysis● Catalytic pyrolysis● Liquid collection and upgrading● Extensive liquid analysis and characterisation facilities● Chemicals recovery and refining● Nitrogenolysis for fertiliser production● Biofuel production by Fischer-Tropsch synthesis, zeolites

and hydrotreating upgrading of fast pyrolysis products● Technical and economic assessment of bioenergy chains

for electricity, biofuels, chemicals, biorefineries

Page 13: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group13

Bioenergy chain

Biomass Preparation & Pretreatment

Thermal conversionCombustion, Gasification,

Pyrolysis

Power & heat generation

Biofuel production & refining

Power

Heat

Biofuels

ChemicalsChemicals production

Products

Biofuel chain

Page 14: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

Biofuel chains

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Gasoline, diesel, kerosene, SNG

Refining

Methanol synthesis

MTG , MOGD, TigasMt-Synfuels

Syngas

Liquid bio-oil

Biomass

Gasification Zeolitecracking

Hydro-treating

FischerTropsch

synthesis

Bio-oil

Fast pyrolysis

Utilities

Page 15: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

Fertilisers

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Nitrogenolysis to Slow Release

Fertiliser

Pyrolysis

Bio-oil

Gasification

Biomass as energy crops or residues

Ammonia synthesis External fertiliser

applications

Nitrogen source

Fuel cell

Ammonia based hydrogen storage

Fertiliser production

Page 16: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

Esters from bio-oil

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Distillation product after esterification with

WD catalyst

Raw bio-oil

Page 17: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group

1 Resources

Marine biomass

6 Systems analysis

SUPERGEN Bioenergy II

7 Innovation

2 Characterisation& Pretreatment

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Newsletter

Website

Bioenergy Research

Forum

Showcase

Nitrogen3 Thermalconversion

4 Power & Heat5 Biofuels &

Biorefinery

Ammonia

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Page 18: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group18

Process modelling● Processes are being modelled in terms of:

● Performance● Capital cost; Product cost● Environment; Socio-economics

● Variability is considered in terms of:● Scale ● Uncertainty; Learning● Process design; System design

● Objectives include:● Impact of pyrolysis as pretreatment method● Process route to hydrocarbons● Integration with refineries● Fertiliser production as Ammonia and Slow release

fertiliser

Page 19: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group19

Process model – 3252 processes

Page 20: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research GroupBioenergy Research Group20

European Bioenergy Research Institute

● BERG is a founder member of EBRI – the European Bioenergy Research Institute

● EBRI will create a unique platform for the development and implementation of bioenergy systems in local, national and European contexts as well as reaching for International community

Page 21: Bioenergy Research Group 1 Aston University Bioenergy Research Group (BERG) Dr Daniel J. Nowakowski pp. Prof. Anthony V. Bridgwater NEPIC Innovation Day

Bioenergy Research Group21

www.aston-berg.co.uk