bigdog mower co. diablo. the use of the equipment after such device or element of design has been...

BIGDOG® MOWER CO. DIABLO®

Parts Manual

200 South Ridge RoadHesston, Kansas

67062

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged orillegible, replace immediately. Replacements may be ordered per the information found in the ProductInformation section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment forthe purposes of emissions control prior to or after its sales or delivery to the ultimatepurchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed orrendered inoperative by any person.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources CodeSection 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effectiveworking order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose ofremoving and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow ofan internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United StatesForest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local FireAgencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVEA SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OFA SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

WARNINGThe engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

119941_0317 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Pump Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Section 4Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Kawasaki FX691V & FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 752" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-252" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-452" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Service Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Deck Pulleys & Spindles—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1872" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

c-2 119941_0317

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2272" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Section 8Seat—S/N 16020000 & Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat—S/N 15100000–16019999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4Seat—S/N Prior to 15100000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Seat Service Parts—605182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8Seat Service Parts—605138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

119941_0317 1-1

General Information

This manual covers BigDog® Diablo® models 933192, 933200, 933218, 933226, 933234, 933242 & 933366.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION605230 OPERATOR’S MANUAL120117 WARRANTY STATEMENT120124 GENERAL SERVICE MANUAL

PART NO. DESCRIPTION114553 MULCH KIT 52" DECK114554 MULCH KIT 60" DECK115444 MULCH KIT 60" HV DECK114306 MULCH KIT 72" DECK353961 STEERING EXTENSION KIT112425 FLEX FORKS116844 STRIPE KIT110153 LIGHT KIT789537 SEMI-PNEUMATIC TIRE—13 X 6.5 X 6113910 REAR ANTI-SCALP (SINGLE)600197 SUSPENSION SEAT KIT

1-2 119941_0317

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER WN WELD NUT

SIZE FT-LBS N•M SIZE FT-LBS N•M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

119941_0317 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-2 119941_0317

Frame

1

2

2

5

5

3

5

1 46

7

8

8

9

34

2 4

119941_0317 2-3

Frame

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.

INDEX NO. PART NO. QTY. DESCRIPTION

1 552682 1 52" FRAME (WITH DECALS & RIVET NUTS)552681 1 60" FRAME (WITH DECALS & RIVET NUTS)552684 1 60" FRAME, MODIFIED (WITH DECALS & RIVET NUTS)552683 1 72" FRAME (WITH DECALS & RIVET NUTS)

2 781880 4 BUMPER3 781427 1 DECK HEIGHT INDICATOR DECAL4 083279 3 SERIAL NUMBER / SPEC DECAL5 808493 6 3/8-16 THREAD RIVET NUT6 601993 1 SAFE OPERATION DECAL7 602041 1 HOT DECAL8 015495 4 GREASE FITTING STRAIGHT9 605073 1 BIGDOG DECAL

2-4 119941_0317

Lights

1

2

3

4

BOTTOM BB

BOTTOM OF THE MOWER

4

4

119941_0317 2-5

Lights

NOTES:


1 605003 2 LIGHT2 605225 4 CS #8-32 X .500 PH TRX THREAD FORMING3 605174 1 WIRE HARNESS4 000331 9 WIRE TIE

2-6 119941_0317

Engine Guard

1

2

4

43

5

4

8

7

6

79

10 7

MUFFLERSHIELD

211

4

119941_0317 2-7

Engine Guard

NOTES:


1 553168 1 ENGINE GUARD SCREEN2 016832 10 NT .312-18 HX FLK ZNYC3 190195 1 BUMPER4 016253 10 CB .312-18 X .75 FUL ZN5 605073 1 BIGDOG DECAL6 781567 2 NT .500-13 NL G57 767962 10 FW .531 X 1.063 X .1758 602263 2 PLASTIC WHEEL9 068239 2 CS .500-13 X 4.50 HX G5

10 705954 6 CS .500-13 X 1.25 HS G511 190221 1 HITCH

2-8 119941_0317

119941_0317 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-2 119941_0317

Hydraulic System

13

11

17

34

36 39

38

54

8

2

23

25

29

24

27

26

31

30

35

37

34

33

16

3

1

10

6

712

9

14

15

23

22

2119

19

18

5

205

14

2428

17

33

32

2214

5

18

19 14

21

2019

35

119941_0317 3-3

Hydraulic System

NOTES:


1 349860 1 RESERVOIR2 032763 1 BREATHER CAP3 032771 1 STRAINER4 055947 2 CS .250-20 X .50 HX G55 768515 2 FW .281 X .625 X .0666 763953 1 FTG T, -6 O-RING/-6J7 781518 1 HYDRAULIC HOSE8 768333 1 FILTER HEAD9 763946 1 FTG 90, -6 O-RING

10 781591 1 HYDRAULIC HOSE11 781658 1 FTG, -8 MORB HEX PLUG12 768341 1 FILTER ELEMENT13 781575 1 SUCTION HOSE14 034272 4 NT .312-18 HX G515 768523 4 FW .343 X .687 X .051/.080H16 601134 1 LS HYDRO PUMP 12CC W/FAN17 779132 2 FTG, -6MORB/-6MJIC STR18 704163 2 CS .250-20 X 2.00 HX G5 Z19 768523 4 FW .343 X .687 X .051/.080H20 781922 2 BALL STUD21 367557 2 PUMP ARM22 068551 2 NT .250-20 HXZY NL23 601252 2 CASE DRAIN ASSEMBLY24 763946 2 FTG 90, -6 O-RING25 781534 2 FTG, STR-8 MORB/-8MS26 781484 1 HYDRO TUBE,-LLOOP/R27 781476 1 HYDRO TUBE,-LLOOP/R28 601133 1 RS HYDRO PUMP 12CC W/FAN29 781542 2 FTG, 90°-8MORB/-8MORFS30 600915 1 TUBE, LP-TM RT LOOP31 781500 1 TUBE, -RLOOP/R32 041707 4 NT .437-14 HX G5 ZNYC33 704742 8 FW .453 X .812 X .060 ZNYC34 602382 2 MOTOR35 781526 4 FTG, 90°-10 MORB/-8 MORFS36 023317 8 NT .500-13 UNT LK G8 ZN37 767962 8 FW .531 X 1.063 X .17538 602256 8 CS .500-13 X 2.50 SQ G539 705186 4 CS .437-14 X 1.375 HX G5

3-4 119941_0317

Pump Drive

10

1

3

8

9

4

11

12

13

18

19

20

19

18

5

14

6

27

4

5

15

16

17

22

23

23

3

1

21

24

22

119941_0317 3-5

Pump Drive

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed or loosened. Use only hand tools to install this fastener.

2. Torque to 12–15 ft-lbs.3. Torque to 100 ft-lbs.


1 034272 2 NT .312-18 HX G52 768523 4 FW .343 X .687 X .051/.080H3 768705 2 PULLEY4 083196 4 SS .312-18 X .75 SQ-HD5 768127 2 KEY 5MM X 30MM 6 111786 1 CLUTCH ANCHOR7 036236 2 CS .312-18 X 1.00 HX G58 779876 1 SINGLE ENGINE PULLEY9 212076 1 KEY 1/4 SQ X 1.50 LG

10 797654 1 FW 1.156 X 1.75 X .25 ZY11 601311K 1 CLUTCH KIT12 602680 1 FW .453 X 1.12 X .119 HRD13 785659 1 CS .437-20 X 2.50 HX G5 P8514 791251 1 CLUTCH HARNESS PIGTAIL15 025007 1 CS .625-11 X 1.75 HX G516 028118 1 FW .625 X 1.00 X .13417 602304 1 5" FLAT IDLER PULLEY18 025296 2 FW .760 X 1.625 X .08 ZNYC19 770867 2 BUSHING20 111864 1 PUMP IDLER ARM21 601084 1 SB .750 X 2.00 SH .625-1122 601016 1 IDLER SPRING23 601947 1 BELT, A SEC 59.90" EL24 000331 1 WIRE TIE

3-6 119941_0317

Hydraulic Pump Service Parts

1

2

3

2

NOTES:


1 601877 1 PUMP FAN SHROUD2 601878 1 PUMP FAN KIT3 601879 1 PUMP SHROUD BRACKET4 780718 1 PUMP SEAL KIT (NOT SHOWN)

119941_0317 3-7

Motor Assembly

1

3

2

NOTES:


1 602382 1 MOTOR2 065516 1 CASTLE NUT3 064337 1 WOODRUFF KEY4 748806 1 PUMP SEAL KIT (NOT SHOWN)

3-8 119941_0317

Steering1

32

4

5

6

3 6

32

38

7

14

13

1110

121

PUMPASSEMBLY

9

812

12

3

3

FRONT OF MOWER

119941_0317 3-9

Steering

NOTES:

1. Part of the pump assembly.


1 109839 2 HANDLE (WITH GRIP)781260 2 STEERING BAR GRIP

2 036244 6 CS .375-16 X 1.00 HX G53 767954 16 FW .379 X .813 X .0634 055822 4 CS .375-16 X .75 HX G55 N/A 1 STEERING COVER ASSEMBLY6 054502 6 NT .375-16 HX G5 ZNY7 601087 2 SWITCH8 023655 4 NT .312-24 HX NL ZN9 781583 2 BRAKE ROD ASSEMBLY

10 600221 2 STEERING DAMPER11 781922 2 BALL STUD12 768523 8 FW .343 X .687 X .051/.080H13 029876 2 LW .325 INT-EXT TOOTH14 016832 2 NT .312-18 HX FLK ZNYC

3-10 119941_0317

Steering Cover

1

2

3

5

3

4

3

3

119941_0317 3-11

Steering Cover

NOTES:


1 N/A 1 LS STEERING BOX ASSEMBLY2 N/A 1 RS STEERING BOX ASSEMBLY3 768523 4 FW .343 X .687 X .051/.080H4 023655 2 NT .312-24 NL G55 781286 2 PUMP ROD ADJUSTER

3-12 119941_0317

Steering Cover

6

8

109

10

7

8

119941_0317 3-13

Steering Cover

NOTES:


6 552733 1 STEERING COVER (WITH DECALS)7 781153 2 BUSHING8 784439 2 LOCK COLLAR 0.757 ID9 108813 1 STEER PIVOT TUBE

10 603078 2 FW .750 X 1.50 X .156 ZN

3-14 119941_0317

Steering Cover

12

1314

12

13

15

11

119941_0317 3-15

Steering Cover

NOTES:


11 080358 1 GM .50 X 1.00 X .75 X .1212 053199 2 NT .500-13 HX JAM ZNYC13 603055 2 SS 1/2-13 X 2.50 SH ZNYC14 605193 1 DIABLO LOGO DECAL15 722199 5.5" WEAR TAPE

3-16 119941_0317

Steering Box Assembly

1

3

43

2

6

6

9

8

5

4

3

2

7

3

7

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

119941_0317 3-17

Steering Box Assembly

NOTES:


1 113575 1 STEERING ARM2 086660 3 NT .375-16 HX G5 ZY NL3 767954 6 FW .379 X .813 X .0634 705178 3 CS .375-16 X 1.75 HX G55 112899 1 LS STEERING BOX6 781153 2 BUSHING7 348862 2 STEERLEVER BUSHING8 047456 1 GM .750 X .188 X 1.00 X .129 797738 1 SS .500-13 X 2.00 SH ZY

3-18 119941_0317

Brake

1

1

STEERINGSUB-ASSEMBLY

2

2

2

2

2

43

7

6

3

5

5

12

8

9

9

13

11

14

1516

17

10

4

1 2

3

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

18

17

119941_0317 3-19

Brake

NOTES:

1. Part of the wheel motor.2. Torque to 180–210 ft-lbs.3. Torque to 17 ft-lbs.4. Do not torque; the brake pivot arm must pivot freely.


1 782979 2 CS 0.375-16 X 4.750 HX G52 767954 10 FW .379 X .813 X .0633 768523 12 FW .343 X .687 X .051/.080H4 023655 2 NT .312-24 NL G55 765339 4 BUSHING6 350330 1 LS BRAKE PIVOT ARM

350264 1 RS BRAKE PIVOT ARM (NOT SHOWN)7 005116 2 CS .375-16 X 1.375 HX G58 086660 2 NT .375-16 HX ZY NL9 054502 4 NT .375-16 HX G5 ZNY10 350397 2 BRAKE LINK TURNBUCKLE11 034272 4 NT .312-18 HX G512 710194 2 CB .375-16 X 1.50 STD G513 101766 2 BRAKE ARM EXTENSION14 064014 4 CS .312-18 X .875 HX G515 602383 2 BRAKE ASSEMBLY16 604461 8 CS .312-18 X .75 HX G8 FLK17 602384 2 HUB ASSEMBLY (WITH STUDS)18 606124 5 WHEEL STUD 1/2-20 X 1-1/2" (S/N 12022668 & HIGHER)

601085 5 WHEEL STUD LUG 1/2-20 (S/N PRIOR TO 12022668)

3-20 119941_0317

119941_0317 4-1

Section 4

Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 119941_0317

Wheel & Tires

1

1

3

5

2

4

6

7

8

6

FRONT WHEEL ASSEMBLY

119941_0317 4-3

Wheel & Tires

NOTES:

1. Torque to 65–75 ft-lbs.


1 605066 2 TIRE/WHEEL ASSEMBLY 24 X 9.50-12 (52" MOWERS)605068 2 TIRE/WHEEL ASSEMBLY 24 X 12 (60" MOWERS)605070 2 TIRE/WHEEL ASSEMBLY 24 X 12 X 12 (72" MOWERS)

2 061077 10 WHEEL NUT3 705954 2 CS .500-13 X 1.25 HX G54 344267 2 FW .510 X 2.15 X .187 SPL5 712976 2 FW .531 X 1.375 X .1256 784223 4 BEARING7 387035 2 SPACER 1.07 X 1.312 X 2.798 045765 2 FW 1.030 X 1.50 X .134

4-4 119941_0317

Front Wheel Breakdown

2

3

5

1

3

4

6

7

10

8

9

7

5

119941_0317 4-5

Front Wheel Breakdown

NOTES:


1 190021 1 FORK2 061101 1 NT .750-10 HX ZY NL3 025296 2 FW .760 X 1.625 X .08 ZNYC4 041475 1 CS .750-10 X 9.50 HX ZY5 605065 1 TIRE/WHEEL ASSEMBLY 13 X 6.506 604843 1 TIRE 13 X 6.507 039677 2 WHEEL BEARING8 603756 1 WHEEL 6 X 4.5 (BLACK)9 019521 1 VALVE STEM

10 782771 1 BEARING SPACER

4-6 119941_0317

Drive Wheel Breakdown

1

2

3

NOTES:

605066 TIRE/WHEEL ASSEMBLY (52" MOWERS)


1 782284 1 TIRE 23 X 9.5-122 605067 1 WHEEL 12 X 7.003 019521 1 VALVE STEM



1 781245 1 TIRE 24 X 12-122 603774 1 WHEEL 12 X 8.503 019521 1 VALVE STEM



1 781245 1 TIRE 24 X 12-122 605071 1 WHEEL 12 X 8.503 019521 1 VALVE STEM

119941_0317 5-1

Section 5

Engine, Kawasaki FX691V & FX730V. . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-2 119941_0317

Engine, Kawasaki FX691V & FX730V

1

17

16

18

8

19

11

13

12

7

9

10

2

5

4

6

148

15

30A FUSE

VAPORTEE

8

1

14

8

4

2

2

3

BLK

BLK

B

A

20

B

A

3

FUELVALVE

SEATSUPPORT

2BLKRED/

22 PUR

2

1

PUR

1

2BLKYEL/

4

2

119941_0317 5-3

Engine, Kawasaki FX691V & FX730V

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.4. Torque to 17 ft-lbs.


1 N/A 1 KAWASAKI FX691V & FX730V ENGINE2 603112 2 CLAMP, 3/16"3 603326 36" 3/16" VAPOR LINE4 000323 2 HOSE CLAMP5 015818 7" 1/4" FUEL LINE6 744276 1 POSITIVE BATTERY CABLE7 029876 1 LW .312 INT-EXT TOOTH8 768523 7 FW .343 X .687 X .051/.080H9 786640 1 NEGATIVE BATTERY CABLE

10 720516 1 CS M8-1.25 X 16 HX FL 10.911 602324 1 MUFFLER12 767954 4 FW .379 X .813 X .06313 602580 4 CS .375-16 X 1.25 HX G5 P8514 034280 4 CS .312-18 X .750 HX G515 111774 1 MUFFLER GUARD16 791616 1 OIL DRAIN VALVE 3/8-1817 602461 1 M20 X 2.5 - 3/8" NPT ADAPT18 034272 2 NT .312-18 HX G519 112090 1 OIL DEFLECTOR PLATE20 000331 5 WIRE TIE

FUEL & VAPOR LINE LENGTHS

36" TEE TO ENGINE (VAPOR)

7" VALVE TO FILTER (FUEL)

A

B

5-4 119941_0317

Engine, Kawasaki FX850V1

5

1

1312

8

2

21

72

34

15

115

19

12

22

5

20

5 14

18

24

3

YEL/

BLK

5

2 30AFUSE

17

1723

16

16

15

14

25

1

BLK

9

5

10

6

BLK2

RED/2

BLK

2 PUR

PUR2

21

VAPORTEE

FUELVALVE

45

119941_0317 5-5

Engine, Kawasaki FX850V

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.4. Torque to 17 ft-lbs.


1 N/A 1 KAWASAKI FX850V ENGINE2 603012 1 MUFFLER3 029876 1 LW .325 INT-EXT TOOTH4 786640 1 NEGATIVE BATTERY CABLE5 768523 10 FW .343 X .687 X .051/.080H6 720516 1 CS M8 X 1.25 X 16 HX FL 10.97 744276 1 POSITIVE BATTERY CABLE8 034272 2 NT .312-18 HX G59 112090 1 OIL DEFLECTOR PLATE

10 111774 1 MUFFLER GUARD11 767954 4 FW .379 X .813 X .06312 034280 4 CS .312-18 X .75 HX G513 602580 4 CS .375-16 X 1.25 HX G8 P8514 036236 3 CS .312-18 X 1.00 HX G515 603112 2 3/16" HOSE CLAMP16 000323 2 HOSE CLAMP17 016832 3 NT .312-18 HX FLK18 114578 1 BRACE19 043570 1 LOOP CLAMP20 015818 14" 1/4" FUEL LINE21 000331 5 WIRE TIE22 603326 45" 3/16" VAPOR LINE23 602461 1 M20 X 2.5 - 3/8" NPT ADAPT24 796516 1 3/8-18 OIL DRAIN VALVE25 000398 1 LOOP CLAMP26 738245 1 CAPLUG #21 (NOT SHOWN)


45" TEE TO ENGINE (VAPOR)

14" VALVE TO ENGINE (FUEL)

A

B

5-6 119941_0317

Engine Service Parts

5

3

1

2

4

NOTES:


1 785261 1 MAIN AIR FILTER2 785279 1 SAFETY AIR FILTER3 068478 1 IN-LINE FUEL FILTER4 763318 1 VACUATOR VALVE5 602581 1 OIL FILTER (FX691V & FX730V)

119941_0317 5-7

This page intentionally left blank.

5-8 119941_0317

Fuel System

1

4

2

15

16

56

3

1

1

4

5

B

C

3

13

767

8

9

9

9

11

12

15A

16E

16D

SEATSUPPORT

FRONT OFMOWER

FRONT OFMOWER

17

14

10

119941_0317 5-9

Fuel System

NOTES:

1. Torque to 16 ft-lbs.


1 605095 1 RS FUEL TANK2 605096 1 LS FUEL TANK3 602916 2 RATCHETING GAS CAP, 3.5"4 712919 8 FW .406 X 1.00 X .12 HRD Z5 055822 8 CS .375-16 X .75 HX G56 036236 2 CS .312-18 X 1.00 HX G57 768523 2 FW .343 X .687 X .051/.080H8 037887 1 CB .312-18 X 1.00 FULL ZN9 000323 4 HOSE CLAMP

10 745059 1 FUEL VALVE 3-WAY11 043570 3 LOOP CLAMP12 016832 3 NT .312-18 HX FLK ZNYC13 604281 1 PLASTIC TEE, 3/16"14 604305 1 VACUUM BREAKER15 015818 61" 1/4" FUEL LINE16 603326 71" 3/16" VAPOR LINE17 000331 1 WIRE TIE


18" LEFT TANK TO VALVE (FUEL)

35" LEFT TANK TO TEE (VAPOR)

43" RIGHT TANK TO VALVE (FUEL)

9" TEE TO VACUUM BREAKER (VAPOR)

27" RIGHT TANK TO VACUUM BREAKER (VAPOR)

A

B

C

D

E

5-10 119941_0317

Fuel System Service Parts

1

2

3

2

4

NOTES:


1 604287 1 VENT FITTING2 604200 2 GROMMET3 605157 1 SUCTION HOSE ASSEMBLY 24.0"4 603161 1 VACUUM BREAKER FILTER

119941_0317 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 119941_0317

Battery1

21

2

5 6

6

5

4

7

4

8

63

9

10

POSITIVEBATTERYCABLE

NEGATIVEBATTERYCABLE

119941_0317 6-3

Battery

NOTES:


1 058776 2 NT .312-18 HX NL G52 768523 2 FW .343 X .687 X .051/.080H3 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .75 HX G55 024927 2 NT .250-20 HX G56 029868 4 LW .250 INT-EXT TOOTH Z7 771428 1 RED BATTERY CABLE BOOT8 034272 2 NT .312-18 HX G59 779850 2 CB .312-18 X 3.00 FUL ZN

10 000331 2 WIRE TIE

6-4 119941_0317

Instrument Panel

1

1

3

610

4

59

7

3

14

713

15

16 17

2

16

18

19

BLK

ORG

20A

10A

YEL/

ORG

11

15

1

8

12

21

FUSE

FUSE

BLK

22

AUXILIARYCONNECTION

23

119941_0317 6-5

Instrument Panel

NOTES:

1. Part of the lighting wire harness.


1 786657 1 CHOKE CABLE2 605808 1 KEY ASSEMBLY3 045898 1 IGNITION SWITCH4 603523 1 KNOB5 776476 1 PTO SWITCH6 601098 2 CB 10-24 X .500 ZYNC7 059832 4 NT #10-24 HX NL ZN8 604373 1 RELAY CONTROL MODULE9 712257 1 RED INDICATOR LIGHT

10 769166 1 HOUR METER11 550856 1 INSTRUMENT PANEL (WITH DECAL)12 063198 2 CS 10-24 X .75 HX FLK ZN13 603475 1 THROTTLE CABLE14 704932 2 FW .219 X .500 X .04815 055947 4 CS .250-20 X .500 HX G516 768515 4 FW .281 X .625 X .06617 603056 1 INSTRUMENT PANEL DECAL18 000430 2 WIRE TIE19 603810 1 WIRE HARNESS20 000331 4 WIRE TIE (NOT SHOWN)21 114052 1 CLUTCH CONNECTOR REPAIR KIT22 604430 1 SOLENOID JUMPER23 601047 1 FUSE HOLDER

6-6 119941_0317

119941_0317 7-1

Section 7

52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

52" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Service Deck—HV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Deck Pulleys & Spindles—HV. . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

60" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

72" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7-2 119941_0317

52" Service Deck

3

1

4

56

2

119941_0317 7-3

52" Service Deck

NOTES:


1 550418 1 52" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 604222 1 DANGER/OBJECTS DECAL4 785535 1 52" DECK DECAL5 781419 1 BELT ROUTING DECAL6 604221 1 DANGER/CHUTE DECAL

7-4 119941_0317

52" Deck Pulleys & Spindles1

1

2

4

8 79

10

1

31

12

14

13

15

20

2122

19

2324

25

2619

2327

28

29

30

16

19

16

17

18

5

11

12

6

5

3

3

119941_0317 7-5

52" Deck Pulleys & Spindles

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781856 1 IDLER PULLEY NHI 5.00"5 028118 6 FW .625 X 1.00 X .1346 350884 1 DECK IDLER SLIDE7 781302 1 IDLER SPRING8 259812 1 CHAIN, 13 LINKS9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 603113 6 CB .375-16 X 1.25 G5 ZN14 767954 6 FW .379 X .813 X.06315 054502 6 NT .375-16 HX GRD 5 ZNY16 705954 15 CS .500-13 X 1.25 HX G5 ZN17 752386 3 CW .515 X 2.25 X .204 BLK18 798967 3 PULLEY, B-SEC 5.44 EOD19 767962 15 FW .531 X 1.063 X .17520 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .50-13 X 7.00 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HXZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00 LG31 781385 2 IDLER PULLEY NHI 6.00"

7-6 119941_0317

52" Deck

1

6

2

34

7

8

5

5

9 10

111

2

119941_0317 7-7

52" Deck

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.


1 789388 1 BELT, B 152" EL2 112184 1 RS PULLEY COVER3 112185 1 LS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602429 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 787721 3 BLADE, 17.86"-H-F-CW

783753 3 BLADE, 17.86" -L-F-CW785436 3 BLADE, 17.86"-GAT-F-CW794198 3 BLADE, 17.86"-MUL-F-CW795526 3 BLADE, F17.86"-H-F-CW

10 782474 3 CW .631 2.25 X .187 PNT11 781872 3 CS .625-11 X 1.25 HX G5 Z

7-8 119941_0317

60" Service Deck

1

5

42

3

6

119941_0317 7-9

60" Service Deck

NOTES:



7-10 119941_0317

60" Deck Pulleys & Spindles1

2

1

5678

4

5 11

12

1314

12

1516

19 16

17

18

27

29

3026

24

2319

2319

2221

20

4

10

9

1

25

28

3

3

1

119941_0317 7-11


NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781385 3 PULLEY IDLER NHI 6.0"5 028118 6 FW .625 X 1.00 X .1346 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING8 373191 1 CHAIN, 21 LINK9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 054502 6 NT .375-16 HX G5 ZNY14 767954 6 FW .379 X .813 X .06315 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G517 752386 3 CW .515 X 2.25 X .204 BLK18 770842 3 DECK DRIVE PULLEY19 767962 15 FW .531 X 1.063 X .17520 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .500-13 X 7.00 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HXZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00 LG

7-12 119941_0317

60" Deck

2

1

3

7

6

8

4

5 1

95

10

11

2

119941_0317 7-13

60" Deck

NOTES:



1 782292 1 BELT, B 165.56" EL2 112183 1 LS PULLEY COVER3 112182 1 RS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602891 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 602439 3 BLADE, 20.95" 1.09" HS

793380 3 BLADE, 20.95"-MUL-F-CW794859 3 BLADE, 20.95"-GAT-F-CW795252 3 BLADE, F20.95"-H-F-CW

10 782474 3 CW .631 2.25 X .187 PNT11 781872 3 CS .625-11 X 1.25 HX G5 ZY

7-14 119941_0317

60" Service Deck—HV

3

1

2

2

4

6

5

119941_0317 7-15

60" Service Deck—HV

NOTES:



7-16 119941_0317

60" Deck Pulleys & Spindles—HV

1

12

34

5

3678

9

101

3

45

35

1112

14 13

11

15 1716

16

18

19

21

2023

222417

25

26

2724

2728

29

30

119941_0317 7-17

60" Deck Pulleys & Spindles—HV

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 028118 6 FW .625 X 1.00 X .1344 603057 3 DUST SHIELD WITH OFFSET5 781385 3 IDLER PULLEY NHI 6.0"6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING8 373191 1 CHAIN, 21 LINK9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 015495 2 GREASE FITTING STRAIGHT12 349803 1 PUSHER13 086660 6 NT .375-16 HX G5 NL14 767954 6 FW .379 X .813 X .06315 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G517 767962 15 FW .531 X 1.063 X .17518 752386 3 CW .515 X 2.25 X .204 BLK19 770842 3 DECK DRIVE PULLEY20 212472 3 KEY 1/4 SQ X 1.0021 604255 3 BLADE SPINDLE CW22 768523 6 FW .343 X .687 X .051/.080H23 058776 6 NT .312-18 HX G5 ZY NL24 781567 3 NT .500-13 HX G8 ZY NL25 602341 1 PLASTIC WHEEL26 602344 1 SPACER 5.73 27 602338 1 CB .500-13 X 7.50 STD ZN28 602263 2 PLASTIC WHEEL29 602345 2 SPACER 3.22 30 602339 2 CB .500-13 X 4.50 STD ZN

7-18 119941_0317

60" Deck—HV

1

1

3

4

6

5

7

2

8

7

9

10

116 12

13

14

126

13

15

2

119941_0317 7-19

60" Deck—HV

NOTES:

1. Torque to 118 ft-lbs. 2. Do not torque; the discharge chute must pivot freely.


1 112182 1 RS PULLEY COVER2 112183 1 LS PULLEY COVER3 602891 1 DISCHARGE CHUTE LG4 602435 1 TORSION SPRING5 602432 1 CHUTE PIN6 086660 7 NT .375-16 HXZY NL7 792002 4 KNOB 5/16-18 X 3/4"8 782292 1 BELT, B 165.56" EL9 602439 3 BLADE, 20.95" 1.09" HS

793380 3 BLADE, 20.95"-MUL-F-CW794859 3 BLADE, 20.95"-GAT-F-CW795252 3 BLADE, F20.95"-H-F-CW

10 782474 3 CW .631 X 2.25 X .187 PNT 11 781872 3 CS .625-11 X 1.25 HX G5 ZY12 767954 6 FW .379 X .813 X .06313 025395 6 CB .375-16 X 1.00 G5 ZNY14 115433 1 LS ADJ INNER WALL15 115432 1 RS ADJ INNER WALL

7-20 119941_0317

72" Service Deck

1

5

4

2

3

6

119941_0317 7-21

72" Service Deck

NOTES:


1 551041 1 72" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .20 MAX THK3 604222 1 DANGER/OBJECTS DECAL4 786285 1 72" DECK ID DECAL5 781419 1 BELT ROUTING DECAL6 604221 1 DANGER/CHUTE DECAL

7-22 119941_0317


1

2

1

5678

4

5 1112

1314 12

15 16

1916

17

1827

30

29

2624

1923

1922

21

20

4

10

9

1

25

28

3

3

1

119941_0317 7-23


NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781385 3 IDLER PULLEY NHI 6.0"5 028118 4 FW .625 X 1.00 X .1346 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING8 259812 1 CHAIN, 13 LINK9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 086660 6 NT .375-16 HX G5 NL14 767954 6 FW .379 X .813 X .06315 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G517 752386 3 CW .515 X 2.25 X .204 BLK18 538850 3 DRIVE PULLEY19 767962 15 FW .531 X 1.063 X .17520 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .500-13 X 7.50 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HX G5 ZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00

7-24 119941_0317

72" Deck

2

1

3

7

6

8

4

5 1

9

5

10

11

2

119941_0317 7-25

72" Deck

NOTES:



1 602854 1 BELT2 114467 1 LS PULLEY COVER3 114466 1 RS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602891 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 795260 3 BLADE, F23.86"-H-F-CW

793398 3 BLADE, 23.86"-MUL-F-CW794867 3 BLADE, 23.86"-GAT-F-CW796839 3 BLADE, F23.86"-L-F-CW

10 782474 3 CW .631 X 2.25 X .187 PNT 11 781872 3 CS .625-11 X 1.25 HX G5 ZY

7-26 119941_0317

Deck Lift

1

2

3

4

56

78

76

5

5

15

12

910

11

4

7

6

7

8

7

8

8

13

14

119941_0317 7-27

Deck Lift

NOTES:


1 348318 1 STOP HANDLE2 600437 1 DECK HEIGHT PIN3 602898 1 DECK LIFT INDICATOR4 782995 2 DECK LIFT SPRING5 055749 7 CS .437-14 X 1.75 HX G56 348391 4 DECK LIFT CHAIN7 704643 16 NT .437-14 HX FLG ZN8 781294 6 E CLIP 1.00 X .625 X .059 756270 1 CS .312-18 X 1.50 HX G5

10 034272 1 NT .312-18 HX G511 348458 1 DECK LEVELER YOKE12 781229 1 CE .750 X 2.25 X 1.75 HEAD13 704783 1 FW .625 X 1.50 X .105 ZN14 781872 1 CS .625-11 X 1.25 HX G5 Z15 781831 1 CS .437-14 X 1.75 FULTH

7-28 119941_0317

Deck Mounting Hardware

161817

5

7

7

119941_0317 7-29

Deck Mounting Hardware

NOTES:

INDEX NO. PART NO. QTY DESCRIPTION

16 025296 4 FW .760 X 1.625 X .0817 051169 2 CS .750-10 X 3.00 HX G518 061101 2 NT .750-10 HX ZY NL

7-30 119941_0317

119941_0317 8-1

Section 8

Seat—S/N 16020000 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat—S/N 15100000–16019999. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Seat—S/N Prior to 15100000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Seat Service Parts—605182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Seat Service Parts—605138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8-2 119941_0317

Seat—S/N 16020000 & Higher

26

21

10

12

2

3

67

1722

7

24

7

28

3

4

4

165

19

27

1

23

1

18

29

20

28

4

43

SEAT PANUNDER SIDE

25

4

13

14

11

15

14

13

1

89

119941_0317 8-3

Seat—S/N 16020000 & Higher

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.


1 605182 1 SEAT2 000331 2 WIRE TIE3 086660 4 NT .375-16 HX G5 NL4 767954 9 FW .379 X .813 X .0635 724716 1 FIBER WASHER6 350421 1 SEAT PAN STOP7 036244 5 CS .375-16 X 1.00 HX G58 712927 4 FW .344 X 1.00 X .12 HRD Z9 058776 4 NT .312-18 HX G5 ZY NL10 550456 1 SEAT PAN (WITH DECALS)11 605688 1 LEVEL FUEL FILL DECAL12 785188 1 ARMREST WARNING DECAL13 768523 2 FW .343 X .687 X .051/.080H14 034272 2 NT .312-18 HX G515 016253 2 CB .312-18 X .75 FUL ZN16 605907 1 LATCH ASSEMBLY17 080358 1 GM .50 X 1.00 X .75 X .1218 600899 1 PUMP BELT WARNING DECAL19 553218 1 SEAT SUPPORT ANGLE (WITH DECALS)20 601650 2 VIBRATION MOUNT21 779280 1 HOT & HYD OIL DECAL22 601968 1 HYDRAULIC PRESSURE DECAL23 712919 4 FW .406 X 1.00 X .12 HRD Z24 601967 1 ENGINE COMPARTMENT DECAL25 054502 2 NT .375-16 HX G5 ZNY26 791830 1 FUEL INDICATOR DECAL27 601815 1 BATTERY WARNINGS DECAL28 052860 3 CS .375-16 X 1.25 HX G529 190223 1 FLOOR PAN

8-4 119941_0317

Seat—S/N 15100000–16019999

22

19

7

9

1

2

56

1520

6

24

6

25

2

3

3

144

17

10

1

21

1

16

26

18

25

3

3

2

29

SEAT PANUNDER SIDE

23

3

11

12

8

13

12

11

2728

119941_0317 8-5

Seat—S/N 15100000–16019999

NOTES:



1 000331 2 WIRE TIE2 086660 4 NT .375-16 HX ZY NL3 767954 9 FW .379 X .813 X .0634 724716 1 FIBER WASHER5 350421 1 SEAT PAN STOP6 036244 5 CS .375-16 X 1.00 HX G57 550456 1 SEAT PAN (WITH DECALS)8 605688 1 LEVEL FUEL FILL DECAL9 785188 1 ARMREST WARNING DECAL10 601815 1 BATTERY WARNINGS DECAL11 768523 2 FW .343 X .687 X .051/.080H12 034272 2 NT .312-18 HX G513 016253 2 CB .312-18 X .75 FUL ZN14 605907 1 LATCH ASSEMBLY15 080358 1 GM .50 X 1.00 X .75 X .1216 600899 1 PUMP BELT WARNING DECAL17 553218 1 SEAT SUPPORT ANGLE (WITH DECALS)18 601650 2 VIBRATION MOUNT19 779280 1 HOT & HYD OIL DECAL20 601968 1 HYDRAULIC PRESSURE DECAL21 712919 4 FW .406 X 1.00 X .12 HRD Z22 791830 1 FUEL INDICATOR DECAL23 054502 2 NT .375-16 HX G5 ZNY24 601967 1 ENGINE COMPARTMENT DECAL25 052860 3 CS .375-16 X 1.25 HX G526 190223 1 FLOOR PAN27 712927 4 FW .344 X 1.00 X .12 HRD Z28 058776 4 NT .312-18 HX ZY NL29 605138 1 BIG DOG SEAT

8-6 119941_0317

Seat—S/N Prior to 15100000

23

22

78

1

2

2

56

18

21

6

19

6

12

25

2

3

3

13

10

4

16

9

1

3

14

1

11

3

20

3

20

15

1724

15

2627

25

3

32

28

SEAT PANUNDER SIDE

119941_0317 8-7

Seat—S/N Prior to 15100000

NOTES:



1 000331 2 WIRE TIE2 086660 5 NT .375-16 HX NL G53 767954 10 FW .379 X .813 X .0634 724716 1 FIBER WASHER5 350421 1 SEAT PAN STOP6 036244 5 CS .375-16 X 1.00 HX G57 553340 1 SEAT PAN (WITH DECALS)8 785188 1 ARMREST WARNING DECAL9 601815 1 BATTERY WARNINGS DECAL

10 120110 1 SEAT LATCH11 754358 1 SB .375 X .375 SH .312-1812 783910 1 TORSION SPRING13 058776 1 NT .312-18 HX ZY NL14 712919 4 FW .406 X 1.00 X .12 HRD Z15 601650 2 VIBRATION MOUNT16 550457 1 SEAT SUPPORT ANGLE (WITH DECALS)17 600899 1 PUMP BELT WARNING DECAL18 080358 1 GM .50 X 1.00 X .75 X .1219 601967 1 ENGINE COMPARTMENT DECAL20 054502 2 NT .375-16 HX G5 ZNY21 601968 1 HYDRAULIC PRESSURE DECAL22 779280 1 HOT & HYD OIL DECAL23 791830 1 FUEL INDICATOR DECAL24 190223 1 FLOOR PAN25 052860 3 CS .375-16 X 1.25 HX G5 ZN26 712927 4 FW .344 X 1.00 X .12 HRD Z27 058776 4 NT .312-18 HX ZY NL28 605182 1 SEAT

8-8 119941_0317

Seat Service Parts—605182

2

6

1

3

4

5

NOTES:


1 603133 1 SEAT BELT2 605330 1 SEAT COVER BACK3 605329 1 SEAT COVER BOTTOM4 605643 1 ARMRESTS (PAIR)5 604944 1 STANDARD SLIDES (PAIR)6 603148 1 SEAT SWITCH

119941_0317 8-9

Seat Service Parts—605138

2

6

1

3

4

5

NOTES:


1 605328 1 ARMRESTS (PAIR)2 605327 1 SEAT COVER BACK3 605326 1 SEAT COVER BOTTOM4 603133 1 SEAT BELT5 604944 1 STANDARD SLIDES (PAIR)6 603148 1 SEAT SWITCH

8-10 119941_0317

ROPS

1

2

2

3

34

4

4

4

56

6

6

6

7

7

7

1

8

1

1

119941_0317 8-11

ROPS

NOTES:

1. Torque to 73 ft-lbs.


1 603471 1 ROPS KIT (WITH DECALS & HARDWARE)2 601470 2 HAND KNOB3 601471 2 LYNCH PIN W/ LANYARD4 061812 6 CS .500-13 X 3.500 HX G55 601472 1 ROPS STOP6 023317 6 NT .500-13 UNT LK G8 ZN7 767962 8 FW .531 X 1.063 X .1758 601635 2 ROPS SAFETY DECAL

8-12 119941_0317

bigdog mower co. diablo. the use of the equipment after such device or element of design has been...

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