bicycle trailer - papoose caboose

6
O M A I WNERS ANUAL AND SSEMBLY NSTRUCTIONS Please read & save all instructions contained in this booklet. . Examine all carton contents and wrappings carefully before assembly ® READY, SET...GO!® Your New Kool-Stop ORIGINALS® TRAILER includes these features: SAFETY CHECK LIST: IMPORTANT SAFETY TIPS: Family fun is yours in a snap with your new, snug, sturdy and smooth-riding children's trailer by Kool-Stop ORIGINALS®. Your neon-bright bicycle child trailer is loaded with superior comfort and safety features, assembles for action in a few easy steps and folds down into a light weight, portable package for toting. Extra durable construction to meet the highest of safety and quality standards. Complies to ASTM standard F-1975-99. Lightweight and easy to lift from road to car. 5 point safety harness with dual seats facing forward, fully adjustable for children 18 months and older. All-season top cover with safety screen. Fast fold down system. Comes 99% assembled and ready to go. Large storage space in rear of trailer. Cantilevered wheels for better tracking and stability. Bright 7' safety flag. Color: yellow/teal 1. Tighten and adjust trailer and bicycle before each outing. 2. Hitch attachment - check tightness often. 3. Safety hitch strap attached securely (See pages 3.) 4. Check that fabric is in good condition. 5. Tire air pressure 35-40 PSI. 6. Maximum towing weight - Maximum number of passengers is two- not exceeding 100lbs/48kg (Passengers and cargo-combined). Before towing your trailer, make sure your bicycle is in good condition and it is safe for towing. You may need to to Always have top cover & flag in place when a child is in trailer. Be sure passengers are properly buckled up, and secured. Before starting your journey towing trailer, take a short test ride to find the handling characteristics of your bicycle especially when you have passengers inside your trailer. Do not allow horseplay inside trailer. Control speed-Maximum 20 m.p.h., 30 k.h. ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! have a qualified bicycle mechanic check it for you. Avoid dangerous routes, situations, and riding in cold windy weather conditions. Avoid pot holes, clipping curbs, ruts in the road when towing your trailer, especially when your trailer is empty. Under such condition your trailer may flip over and cause some damages to the trailer and your bike - Negotiate corners with care. the - Before you unload the passengers or your cargo, make sure the trailer is not rolling. You may need to lay down your bicycle to prevent trailer's roll out. - Remove passengers first. - Clean only with mild soap and water. It is best to clean fabric on the trailer's frame. ! ! ! ! Always wear an ANSI or SNELL approved cycling helmet, both rider and passenger(s). Any use of this product not expressly stated in this owners manual is strictly prohibited and voids warranty. WARNINGS/PRECAUTIONS: REMOVAL OF PASSENGERS OR CARGO NEVER DETACH THE TRAILER FROM YOUR BICYCLE WHEN YOU HAVE PASSENGERS INSIDE THE TRAILER NEVER CLEAN FABRIC WITH CLEANING SOLVENTS TM ®

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Page 1: Bicycle Trailer - Papoose Caboose

O M A IWNERS ANUAL AND SSEMBLY NSTRUCTIONSPlease read & save all instructions contained in this booklet.

.Examine all carton contents and wrappings carefully before assembly

®

READY, SET...GO!®

Your New Kool-Stop ORIGINALS® TRAILER includes these features:

SAFETY CHECK LIST:

IMPORTANT SAFETY TIPS:

Family fun is yours in a snap with your new, snug, sturdy and smooth-riding children's trailer by Kool-Stop ORIGINALS®.Your neon-bright bicycle child trailer is loaded with superior comfort and safety features, assembles for action in a few easy stepsand folds down into a light weight, portable package for toting.

Extra durable construction to meet the highest of safety and quality standards.Complies to ASTM standard F-1975-99.Lightweight and easy to lift from road to car.5 point safety harness with dual seats facing forward, fully adjustable for children 18 months and older.All-season top cover with safety screen.Fast fold down system.Comes 99% assembled and ready to go.Large storage space in rear of trailer.Cantilevered wheels for better tracking and stability.Bright 7' safety flag.Color: yellow/teal

1. Tighten and adjust trailer and bicycle before each outing.2. Hitch attachment - check tightness often.3. Safety hitch strap attached securely (See pages 3.)4. Check that fabric is in good condition.5. Tire air pressure 35-40 PSI.6. Maximum towing weight - Maximum number of passengers is two-

not exceeding 100lbs/48kg (Passengers and cargo-combined).

Before towing your trailer, make sure your bicycle is in goodcondition and it is safe for towing. You may need to

to

Always have top cover & flag in place when a child is in trailer.Be sure passengers are properly buckled up, and secured.Before starting your journey towing trailer, take ashort test ride to find the handling characteristics

of your bicycle especially when you have passengers inside your trailer.Do not allow horseplay inside trailer.Control speed-Maximum 20 m.p.h., 30 k.h.

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have aqualified bicycle mechanic check it for you.Avoid dangerous routes, situations, and riding in cold windyweather conditions.

Avoid pot holes, clipping curbs, ruts in the road when towingyour trailer, especially when your trailer is empty. Under suchcondition your trailer may flip over and cause some damages tothe trailer and your bike - Negotiate corners with care.

the

- Before you unload the passengers or your cargo,make sure the trailer is not rolling. You may need to lay down your bicycle to prevent trailer's roll out.

- Remove passengers first.- Clean only with mild soap and water. It is best to clean fabric

on the trailer's frame.

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!

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!

Always wear an ANSI or SNELL approved cycling helmet, both rider and passenger(s). Any use of this product notexpressly stated in this owners manual is strictly prohibited and voids warranty.

WARNINGS/PRECAUTIONS:REMOVAL OF PASSENGERS OR CARGO

NEVER DETACH THE TRAILER FROM YOUR BICYCLE WHEN YOU HAVE PASSENGERS INSIDETHE TRAILERNEVER CLEAN FABRIC WITH CLEANING SOLVENTS

TM

®

Page 2: Bicycle Trailer - Papoose Caboose

UNFOLDING THE FRAMEFabric not shown for clarity.Pull top frame to the full upright position.Insert ballpins completely through both sides of hinge.Insure that both ballpins are snapped securely thru both sides of hinges

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AB

B

A

B A

B

A

BA

B

SECURING THE WHEELS!

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Slide wheel hubs onto wheel axles .Rotate ring on lynch pin/hub plastic washer up as illustrated.Insert pin thru hole .Rotate ring on lynch pin/hub plastic washer down to lock wheel in place.

X JY

Z AAY

Page 3: Bicycle Trailer - Papoose Caboose

SECURING THE TONGUE!

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Insert tongue arm into tongue connection axle .Unhook wire of snapper pin and insert the pin through holes and .Rehook wire of snapper pin .Wrap safety strap around trailer's frame and place clip onto D-ring as shown.

M NP Q1 Q2P

U V W

STRAP AND SEAT BELT CONFIGURATION!

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Secure side tension straps to frame tubesCinch tether strap till seating surface is tautThread shoulder strap W through straps and, or to fit height of childPlace 1 crotch strap Y between legs of each child.Snap clips into both sides of retainer

T UV

X XX

Z ZZ! Adjust all strap ends to securely hold children in place.

ONE OCCUPANT CENTER BELTING

Note

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Completely remove (unthread) fromone side retainer .Snap clip from the two middlebelts and remove the two middlebelts from retainer clip .Reverse snap clips and rethreadonto . Rethread seat belt ontoretainer . Release tether strapand thread onto retainer . strapnow becomes the crotch strap.

: Refer to buckle threading diagramsfor correct buckle threading. Needhelp? Call customer service at

ZZZ

WW ZZ

ZZZ W

ZZ VZZ V

1-800-247-9754.

WXX

UT

UT

ZZY

TU

Z

V

Y

ZZZ

X

NOTES: Serial numberis located on left side ofaxle frame.

Page 4: Bicycle Trailer - Papoose Caboose

Cover Installation, Window Rolling and Flag!

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Place cover Z on trailer with window facing forwardSecure Velcro strips and to top frame cross barSecure elastic loops onto hooks .Attach velcro strips to matching strips on top frameWindow can be rolled up and lashed down with velcro strips

AA BBCC DDEE

FF GGRear panel of cover Z can be rolled up and lashed down with velcrostrips andAssemble flag pole and insert into flag pocket.

Always be sure that front opening in cover has the screen orwindow in place to prevent rider from being struck by flying debris.

H JJKK

Note:

Seat mounting straps throughladder-lock buckle on seat bottom

underside.

Five point harness buckle

Lap belt tri-glides

Shoulder and crotch strap tri-glides

EE

ZAA H

JJBB

LL

H

Z

EE

GG

FF

KK

LL

CC

DD

DDCC

NOTE: Securing the trailer to thebicycle refer to "HITCH CLAMP"assembly instruction manual.

Location offlag pocket

B

A

A

C

D

BUCKLE THREADINGCheck the following buckles forproper connection.

Page 5: Bicycle Trailer - Papoose Caboose

PARTS LIST FOR THE PAPOOSE CABOOSE MODEL NO.: KS-T2PC

No PART No. DESCRIPTION QTY

1 5PC01 MAIN FRAME 12 5PC02 TOP FRAME 13 5PC03 BOTTOM BACK TUBE 24 5PC04C TOP BACK TUBE 25 3SF04 TONGUE 16 5PC05 HINGE 27 5PC06 BOLT M6 X 32MM 78 3GS06 HEX BOLT M6 x 40MM 29 3GS03 NYLOCK NUT M6 1310 3GS09 WASHER 6MM* 411 3GS05 CARRIAGE BOLT M6 x 35MM 312 3GS10 END CAP 25MM* 613 3GS21 HITCH D-RING 114 3GS22 SAFETY FLAG 115 5PC08 WHEEL TIRE & TUBE 216 5PC09 WHEEL AXLE 217 3GS30/A LYNCH PIN / PLASTIB WASHER 218 3GS20 TOP COVER ANCHOR HOOK 319 5PC30 SIDE & FLOOR ASSEMBLY 120 5PC31 SEAT ASSEMBLY 121 5PC32 FIVE POINT BUCKLE 222 5PC33 STRAP ADJUSTER 523 5PC34 TOP COVER 124 3GC08 SIDE STIFFENER* 225 5PC35 COMPLETE FABRIC SET 126 3GC11 NERF BAR 227 3SF06A RECEIVER SHAFT 128 3SF06B RECEIVER BUSING 129 3SF06C RECEIVER MOUNT (2PCS) 130 3SF06D PIVOT BODY RECEIVER 131 3SF06E PIVOT BOLT- ALLEN HEAD 132 3SF06F LOCK WASHER 133 3SF06G PIVOT NUT 10MM 134 3SF06 RECEIVER SUPPORT TUBE 135 WB-1270 HITCH BALL 136 WB-1280 HEX NUT 10MM 137 WB-1290 CROWN NYLOC NUT 138 3SF06S SAFETY STARP 139 J1-1220 BALL PIN 240 JJ1-1217 NUT M5 441 3GC11A BOLT ROUND HEAD M5 442 J1-1224 SNAPPER PIN 143 3SF06-H NYLON PIVOT BUSHING 144 3GS31 RED REFLECTOR* 2

* ITEM NOT ILLUSTRATED.

20

21 22

23

2

7963

15

439

14

1

18 916

40

26

41

17

3842

135

5353637

27282934

710

3130

33

43

32

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Page 6: Bicycle Trailer - Papoose Caboose

IMPORTANT! Always wear an ANSI or SNELL approved cycling helmet, both rider and passenger(s). If you ride at night,your bicycle must be equipped with a good head light, and a flashing red tail light mounted to the rear of the trailer.

WARNING!DO NOT USE THIS TRAILER TO CARRY ANY INFANT CHILD UNDER THE AGE OF 18 MONTHS. WE AT KOOL-STOPORIGINALS, INC. DO NOT ENDORSE CARRYING INFANTS UNDER THE AGE OF 18 MONTHS IN ANY BICYCLE CARRIEROR TRAILER.THIS TRAILER MAY BE USED TO CARRY A CHILD OVER THE AGE OF 18 MONTHS. YOU SHOULD CONSULT WITH YOURPHYSICIAN BEFORE CARRYING ANY CHILD UNDER THE AGE OF 3 YEARS OR BEFORE CARRYING ANY CHILD THATFOR ANY REASON MAY NOT BE PHYSICALLY ABLE TO SAFELY WEAR A BICYCLE HELMET WHILE RIDING IN THISTRAILERDO NOT CARRY ANY CHILD IN THIS TRAILER THAT IS NOT WEARING A PROPERLY FITTED ANSI OR SNELLAPPROVED BICYCLE HELMET.

10 YEAR LIMITED WARRANTY

KOOL STOP ORIGINALS, INC. warrants this product to be free of defects in workmanship and material for10 years (with exception of all fabric components, which shall be warranted for a period of one year) undernormal use and service following date of purchase and delivery to the original customer. The warrantydoes not cover wheels and tires.

This warranty will not apply to damages arising from neglect, accidental or intentional damage, institutionalor commercial use, or misuse of the product.

Repairs or replacement under this warranty shall be made by KOOL STOP ORIGINALS, INC. or throughan authorized KOOL STOP ORIGINALS, INC. dealer without charge to the customer.

If the dealer or factory representative finds return necessary, packing and shipping cost to the factory willbe prepaid by the customer. KOOL STOP ORIGINALS, INC. will, at its sole option, repair or replace theproduct and ship it (or one of equivalent type and quality if exact replacement is unavailable, to the dealerauthorizing the return.)

Expressly excluded by this warranty is liability for consequential property or commercial damages. THIS ISA LIMITED WARRANTY.

Information in this manual is subject to change without notice.©1995-2001 KOOL-STOP ORIGINALS, INC. All rights reserved. No part of this OWNER'S MANUAL andASSEMBLY INSTRUCTIONS publication may be reproduced, transmitted, transcribed, stored in a retrievalsystem, or translated into any languages in any form by any means without written permission of KOOL-STOPORIGINALS, INC.

Designed and Imported By:KOOL-STOP ORIGINALS, INC.17150 S.W. Boones Ferry Rd.Lake Oswego, OR. 97035Visit our web site for more info. http://www.koolstop.com

Sales Office:KOOL-STOP ORIGINALS, INC.1061 South Cypress St.La Habra, CA. 90631(800) 247-9754Fax: 1-714-992-6191

Page 6Manufactured in Taiwan Printed in Taiwan