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Passion
Innovation
Dynamism
30 years Biax expertise
Life long business relationship
Most advanced stretching technology
Fastest project leading time
Lowest energy consumption
ESOPP is a family business, driven with energy, commitment and passion. But it is also a family on its own.
The ESOPP family today have 80 members who have dedicated most of their entire professional lives to the stretching world. We do have experts in film stretching technology, but most importantly we share the same passion and undertake the same mission: treating every customer as a family member and doing its best to serve him. Not only do we deliver turnkey stretching lines, but we also bring along our proximity service and our family-style commitment.
To our customers, joining the ESOPP family means having an immediate access to the decision makers within ESOPP at any point of time, and
BIAX NEWS #4
faster operating speeds but mostly by focusing on energy-saving solutions and reliable production process.
Having this energy-saving focus in mind, we have reengineered our casting unit, and completely renewed our MD heating technology as well as our TD oven design, both reaching exceptional energy performances.
Also seeking faster production speeds and broader process flexibility, we have introduced a new MDO stretching design (for polyolefin films) and upgraded our TD monorail chain track design (lubrication system, rail & clip cooling).
being entrusted with a long term partnership extending far beyond the professional world.
At ESOPP, each customer is accepted as a family member and everyone is being treated with the best attitude.
On the technical front, ESOPP is pursuing its pragmatic approach to engineering development. Our stretching lines are already known as being the most flexible ones, capable of producing both commodity and specialty films. Our stretching lines are also known to offer the lowest energy cost per kg of film produced. Now we are moving one step further by offering technical solutions that significantly reduce the running costs of the production lines to levels never reached by any competing solutions. This is achieved not only by reaching
JOIN THE ESOPP FAMILYLast but not least, our FLEXSIM simultaneous stretching - a simple and proven mechanical system with adjustable MD & TD ratios - is now widely accepted as being the most attractive solution for simultaneous stretching.
Join the ESOPP family!
E N E R G Y- S AV I N G , H I G H O U T P U T B O P P L I N E
ESOPP has a busy start in 2017. Several turnkey stretching lines are under commissioning at different sites. Each of these stretching lines is a milestone in the stretching world by being the widest and the fastest in their respective markets (LIBS, BOPA).Whether they operate ESOPP mechanical simultaneous stretching technology (FLEXSIM) or use the
sequential stretching, these ESOPP lines feature the newest generation of stretching design.Thanks to the most advanced FLEXSIM simultaneous stretching technology, ESOPP was granted again 2 new orders this year for 2 complete stretching lines to be delivered by end of 2017.In addition, ESOPP won another order for a sophisticated stone paper line, proving once again ESOPP’s pioneer position.
CURRENT PROJECTS
ESOPP MANUFACTURING CAPACITY
E S O P P W O R K S H O P
ESOPP is about to deliver a stone paper film line, a mono-axially oriented PP/PE film filled with over 70% CaC03 content.High-quality stone paper film is an attractive alternative to cellulose-based paper and there is a growing interest in several countries to pro-duce such advanced stone paper film. Unlike synthetic paper that has a much lower filler content, the stone paper film can meet certain mechanical & printability require-ments to replace cellulose paper in a wide range of applications. ESOPP has successfully conducted several extrusion and stretching trials with their partners and now offer the stretching line along with the full process know-how.ESOPP’s stone paper line incor-porates a proprietary equipment design which makes not only a perfect extrusion of PP/PE with over 70% CaCo3 but also a spe-cific stretching pattern to fulfil the required mechanical properties of the stone paper film.
STONE PAPER LINE
ESOPP has their own manufacturing capacity provided by 4 important workshops in France. Each of them is specialized in manufacturing and assembling specific and critical sections of a stretching line.
All those workshops are located close to ESOPP headquarter, therefore ESOPP performs frequent and rigorous quality control to ensure the good quality of manufacturing. All workshops have been working more than 25 years with the ESOPP team and have already delivered over 200 stretching lines all over the world.
Each of these 4 workshops owns different types of manufacturing expertise that are required for building up a complete line, from high precision machining such as for clips and stretching rails, to heavy-duty grinding and welding for important frames and support feet along the line.
Not to mention the many specific manufacturing know-hows required such as hardening treatment, thermal stabilization, as well as electrical cabling and automation panel-building. ESOPP is further consolidating its manufacturing capacity with the recent acquisition of one workshop for the exclusive manufacturing of the MDO and TDO sections.
E S O P P E N G I N E E R I N G C E N T E R
DIRECT DRIVE MDO, NO CARDAN SHAFT ESOPP is introducing a new generation of its contact-free, magnetic clip closing unit located at the inlet of the TDO chain track. The main technical objective of this new clip closing unit is to further enlarge the operating thickness range of the ESOPP lines. Also, it has been designed to run for commodity films at speed exceeding 550 m/min.
ESOPP has already contractually guaranteed the widest thickness range for its stretching lines. For instance, several ESOPP lines are currently producing BOPP film ranging from 10 µ to 290 µ on the same stretching line.
This guarantee is achieved by incorporating many specific designs along the whole stretching line, of which this new clip closing ramp is the latest development.
During production, the position of each permanent magnet can be adjusted with very high precision to force the proper closing of the jaws regardless of the edge profile and the running speed. Additionally, several closing curves can be pre-calibrated so that the operator can select the right ramp profile adapted to the film thickness and production speed.
NEW CLIP CLOSING RAMP
ESOPP is putting on stream 9 units of its new generation TDO oven, to be commissioned at site within the first half of 2017. Several more units are also to be delivered by end 2017.
The new TDO oven design reaches outstanding temperature uniformity along the TD stretching process and the energy consumption is reduced to by an exceptional low level, which is far better than the requirement. Both the air fan drives and the air distribution plenum have been re-engineered, as well as the oven insulation technology.
Additionally, maintenance access to the plenum and nozzles have been improved, and the oven design can accept either internal or external chain track return.
This new TDO oven design is one of the significant evolutions of ESOPP design to further lower the energy cost along the stretching line.
NEW TDO OVEN
At customer site, ESOPP has commissioned two first MDO operating without cardan shaft in the stretching section (direct drive only). This means that all the MDO rolls – including those in the stretching zone – are equipped with high precision torque motors directly mounted in the roll shaft. This is a step forward from the currently available design where the MDO rolls in the stretching section needed to be driven through cardan shafts due to the limited space resulting from small diameter rolls.
Another unique feature of these new generation MDO units is the built-in capability of freely adjusting the position of each stretching roll both inX & Y axis. Each of the stretching gaps can therefore be optimized for specific production requirements: adjustment of the stretching ratios, adjustment of the stretching gaps, and optimization of the film wrapping angles.
As a result, this ultimate flexibility in the MD stretching patterns enables a wide range of production within the same stretching line: thinner & thicker films, specific asymmetric skin layers, stickiness issues, etc.
TECHNICALDEVELOPMENTS
UPCOMING EVENTS 2017
Woorin Inter-Corp Co.,LtdMr Jongwoo KIMPresident/CEOTel : +82 2 2202 [email protected] SOUTH KOREA
Nekousaz Polymer Sanat Aria Co.Mr Mehdi BADALI Chairman of the BoardMobile: +98 912 815 [email protected]
ESOPP ChinaMs Mimi TSANGChina Sales DirectorMobile: +86 139 1147 [email protected]
Ms Windy WUChina Office DirectorMobile: +86 136 0283 [email protected]
CHINA
ESOPP has a team specialized in revamping existing stretching lines in operation in the world.Several prevailed bottlenecks have been identified on existing stretching lines – regardless of the equipment maker – and readily solutions have been developed to overcome these issues.These solutions are branded as TIPE (Technical Improvement Process ESOPP) and they will answer most of the issues that many film producers face on their existing stretching lines. ESOPP is currently proposing over 20 TIPE solutions with readily retrofit kits on existing stretching lines.A typical example of such revamping solutions is the replacement of the cast roll drying unit on existing BOPP lines to increase production speeds. ESOPP has successfully retrofitted existing BOPP lines in Asia and
the middle-east with its proprietary cast roll dryer units. Another typical example is the retrofit of the TDO neutral and cooling zones on competitors’ line to avoid condensation issues.Additional examples of successful retrofit performed by ESOPP are the improvement of the rail lubrication system and of the clips cooling unit, for process optimization and higher speed capability. On the automation front, ESOPP has replaced several obsolete transmission solutions (SIEMENS, SCHNEIDER ELECTRIC) with newer PLC and speed drive models, along with retrofitting all the belt driven motors with direct torque motors. ESOPP’s TIPE is a highly competitive solution for the maintenance and the revamping of DMT, ANDRITZ, BRUECKNER and DORNIER lines.
ESOPP FRANCE24 rue Aristide BERGES73000 CHAMBĒRY - FRANCETel : 033 47926 [email protected] www.esopp-group.com
ITOCHU SysTech CorporationMr Hiroshi KOBAYASHIGeneral ManagerTel: + 81 6 6282 [email protected]
BY ENGENHARIA IMPORTAÇÃO E EXPORTAÇÃO LTDAMr Marco Antonio GIANESIManaging DirectorMobile: +55 11 999 78 [email protected]
Seetec Engineers and ConsultantsMr Sanjay SINGHSales ManagerMobile: +91 958 250 [email protected]
E S O P P AT K 2 0 1 6
26-29 SEPTEMBER 2017Tehran, IRAN
BOOTH NUMBER IS COMING SOON
27-29 MARCH 2017Florida, USA
ESOPP IS PLATINUM SPONSOR FOR THIS CONFERENCE
16-19 MAY 2017Guangzhou, CHINA
HALL 2.1, BOOTH D61
TIPE
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TIPE 依梭普技术改造工艺
Clip Cooling Independent Unit
ADVANTAGES Increase production speed
Improve process adjustment
MACHINE TYPEAll type s
FIELD OF IMPROVEMENTFilm quality
Line run ability
SHUTDOWN TIME3 days
Section of the line : TDO Stand-alone clips cooling units designed to maintain or reduce clips temperature for increased line speed.
More information on [email protected]
Technical Improvement Process ESOPP
TIPE
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TIPE 依梭普技术改造工艺
Condensation-free neutral zone
ADVANTAGESNo condensation No line stoppage
No oligomer deposit
MACHINE TYPEAll type s
FIELD OF IMPROVEMENTFilm quality
Line runability
SHUTDOWN TIME7 days
Section of the line : TDO
More information on [email protected]
Technical Improvement Process ESOPP
ESOPP TECHNICAL SERVICE
More information on www.esopp-group.com
TIPE
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9
TIPE 依梭普技术改造工艺
CR Drying System
Section of the line : CR
Technical Improvement Process ESOPP
ADVANTAGESNo water on CR surface
No deposit on CR :
less cleaning time
Increase line speed
Easy threading
MACHINE TYPEAll type
FIELD OF IMPROVEMENTLine runability including high cooling
efficienty CR (deep water bath)
Film quality
SHUTDOWN TIME2 days
26-27 SEPTEMBER 2017Maritim Hotel, COLOGNE
ESOPP IS THE ONLY PLATINUM SPONSORFOR THIS CONFERENCE