better by design, exploring containment options to optimise every cooling kw

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Better by design, exploring containment options to optimise every cooling kW George Hannah / Product Development Director www.airedale.com

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Presented at Data Centre World, 27/2/13, 11.30am, Facilities Theatre. With many alternative cooling solutions available it can be confusing as to which most improve efficiency and reduce operating costs of a data centre. Using CFD modelling and actual site data to illustrate best practice, Airedale International Air Conditioning demonstrates the benefits and constraints of available containment options and proposes optimised free-cooling solutions for each application type. The session was presented by George Hannah, Product Development Director, Airedale International Air Conditioning. George plays a key role in strengthening Airedale’s position at the forefront of precision air conditioning and chiller development, by leading an expanding programme of new product development and the application of new generation technology. His remit is to steer the company's expansion into developing rack level cooling systems and innovative cooling solutions that increase data centre efficiency, raise free-cooling potential and harness and reclaim energy. George heads a product development team of twenty three, including sponsored PhD students and graduate apprentices. He is a chartered mechanical engineer with a B Eng (Hons) from Heriot Watt University.

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Page 1: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

Better by design, exploring containment options to optimise every cooling kW

George Hannah / Product Development Director

Page 2: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

Why Airedale?

Global provider of efficient cooling solutions

40 years experience in IT industry

Largest UK manufacturer of IT cooling solutions

A pioneer in free-cooling technology

An industry leader in rack level cooling

Page 3: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

Who are we?

Page 4: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

Who are we?

Page 5: Better by design, exploring containment options to optimise every cooling kW

1,200 last year

What we do?

201250k+ applications since 1974

Page 6: Better by design, exploring containment options to optimise every cooling kW

Footprint & Density

Operational Costs

Capital Costs

Efficiency

Uptime

Business issues

Page 7: Better by design, exploring containment options to optimise every cooling kW

Types of containment

ECHO – Compact Hot Aisle

OnRak Compact Hot Aisle

Open Aisle Cold Aisle Hot Aisle

InRak Hot Aisle

Page 8: Better by design, exploring containment options to optimise every cooling kW

The 2nd law of thermodynamics

“The second law states that spontaneous natural processes increase entropy overall, or in another formulation that heat can spontaneously be conducted or radiated only

from a higher-temperature region to a lower-temperature region, but not the other way around.”

TH TC

TW

Page 9: Better by design, exploring containment options to optimise every cooling kW

Open aisle (500 kW facility)

Temperature (oC)

Total heat load 5 kW per rack

Total number of cabinets 100

40

35

15

5

10

30

25

20

Return

45

Supply

Page 10: Better by design, exploring containment options to optimise every cooling kW

Cold aisle containment (500 kW facility)

Temperature (oC)

40

35

15

5

10

30

25

20

45

Total heat load 5 kW per rack

Total number of cabinets 100

Page 11: Better by design, exploring containment options to optimise every cooling kW

Hot aisle containment (500 kW facility)

Temperature (oC)

Additional IT opportunity =

420kW

Total heat load 10 kW per rack

Total number of cabinets 50

40

35

15

5

10

30

25

20

45

Page 12: Better by design, exploring containment options to optimise every cooling kW

InRakTM hot aisle containment (500 kW facility)

Temperature (oC)

Additional IT opportunity =

420kW

Total heat load 9.8 kW per rack

Total number of cabinets 51

40

35

15

5

10

30

25

20

45

Page 13: Better by design, exploring containment options to optimise every cooling kW

OnRakTM compact hot aisle (500 kW facility)

Temperature (oC)

Additional IT opportunity

=1880kW

Total heat load 20 kW per rack

Total number of cabinets 25

40

35

15

5

10

30

25

20

45

Page 14: Better by design, exploring containment options to optimise every cooling kW

ECHO – compact hot aisle (500 kW facility)

Temperature (oC)

40

35

15

5

10

30

25

20

45

AdditionalIT opportunity

= 894kW

Total heat load 20 kW per rack

Total number of cabinets 25

Page 15: Better by design, exploring containment options to optimise every cooling kW

Supply and return temperatures

Temperature (oC)

40

35

15

5

10

30

25

20

45Supply Return

OnRakTM

ECHO

InRakTM

Hot aisle

Cold aisle

Open aisle

Page 16: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

Supply and Return Temperatures

Open Aisle

Cold Aisle

Hot Aisle

InRak OnRak ECHO

45

0

35

15

5

10

20

25

30

40

Temperature oC Return Air

Supply Air

Page 17: Better by design, exploring containment options to optimise every cooling kW

What is free-cooling

OUT

IN

Indirect - Air Direct - Air Indirect - Water

Page 18: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

Hours per year

600

300

Ambient Temperature (ºC) -6 -2 2 6 10 14 18 22 26 30

48% 51%

1%

Open aisle

Free-cooling Concurrent Mode Mechanical

Page 19: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

Cold aisle

Free-cooling Concurrent Mode Mechanical

Hours per year

600

300

-6 -2 2 6 10 14 18 22 26 30

62% 32%6%

Ambient Temperature (ºC)

Page 20: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

Hot aisle

Free-cooling Concurrent Mode Mechanical

600

300

Ambient Temperature (ºC) -6 -2 2 6 10 14 18 22 26

67% 18%25%

Hours per year

Page 21: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

InRakTM

Free-cooling Concurrent Mode Mechanical

600

300

Ambient Temperature (ºC) -6 -2 2 6 10 14 18 22 26

67% 18%25%

Hours per year

Page 22: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

OnRakTM

Free-cooling Concurrent Mode Mechanical

Hours per year

600

300

-6 -2 2 6 10 14 18 22 26 30

69% 11%20%

Ambient Temperature (ºC)

Page 23: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

ECHO

Free-cooling Concurrent Mode Mechanical

Hours per year

600

300

Ambient Temperature (ºC) -6 -2 2 6 10 14 18 22 26 30

89% 10%

1%

Page 24: Better by design, exploring containment options to optimise every cooling kW

Free-cooling

Free-cooling

Concurrent Mode

Mechanical Open aisle Cold aisle Hot aisle

InRakTM OnRakTM ECHO

Page 25: Better by design, exploring containment options to optimise every cooling kW

InRakHot aisle

Cold aisle

Open aisle

Increased IT opportunity

0

20

100

40

60

80

Space m2

30m² 32m² 56m² 45m²

Cooling equipment (m2)

Rack (m2) Additional space (m2)

OnRak Echo

Page 26: Better by design, exploring containment options to optimise every cooling kW

1.45 1.38 1.30 1.29 1.26 1.24

3 year lifecycle cost

0

0.2

1.2

0.4

0.6

0.8

1.0

£ (millions)

Operating costs (over 3 years)

Total capital cost

PUE

InRakHot aisle

Cold aisle

Open aisle

OnRak Echo

Page 27: Better by design, exploring containment options to optimise every cooling kW

Case study: Open aisle containment

The chillers give us 1500kW n + 1 cooling plus a stunning reduction in electricity consumption i.e.

2.5 times cooling capacity for 100 – 150kW less power consumption per day.

Mark Ford

Data Centre Manager

Page 28: Better by design, exploring containment options to optimise every cooling kW

Case study: Hot aisle containment

Airedale provides us with a fully integrated cooling solution designed for maximum efficiency and

critical redundancy…Our carbon neutral status helps our clients take huge steps towards their own

environmental goals and carbon reduction commitments.

Rob Garbutt

Chief Executive Officer

Page 29: Better by design, exploring containment options to optimise every cooling kW

Case study: InRakTM hot aisle containment

The InRakTM is perfectly designed…the units are very clever; they ‘talk’ to each other and maintain

pressure in the room. ACIS gives us 24/7 control of the operation and peace of mind.

Mike Marchant

Data Centre Manager

Page 30: Better by design, exploring containment options to optimise every cooling kW

Case study: OnRakTM compact hot aisle

Our HPC facility at Leeds is growing …by meeting our space constraints and slotting into our existing cooling loop, the OnRakTM units from Airedale have

saved us space in an already densely packed environment

Dr Jon Summers

Senior Lecturer, School of Mechanical Engineering

Page 31: Better by design, exploring containment options to optimise every cooling kW

Business issues

Footprint & Density

Operational Costs

Capital Costs

Efficiency

Uptime

Page 32: Better by design, exploring containment options to optimise every cooling kW

Questions?

www.airedale.com

Page 33: Better by design, exploring containment options to optimise every cooling kW

www.airedale.com

For more information on any of our products please visit:www.airedale.com

Or alternatively, call us on + 44 (0)113 239 1000Connect with us on Twitter, YouTube, LinkedIn or Flickr:

www.twitter.com/AiredaleAC www.youtube.com/airedalecoolingwww.linkedin.com/company/airedale-international-air-conditioning-ltdwww.flickr.com/photos/airedale-air-conditioning/