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Operating instructions 03/2012

Sine-wave filter

SINAMICS G130

SINAMICS

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SINAMICSSINAMICS G130Sinusoidal filter

Operating Instructions

Control version V4.5

03/2012A5E00992420A

Safety information 1

General 2

Mechanical installation 3

Electrical installation 4

Technical specifications 5


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Legal informationLegal informationWarning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.

DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

CAUTIONwith a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTIONwithout a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICEindicates that an unintended result or situation can occur if the relevant information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.

Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions.Qualified personnel are those who, based on their training and experience, are capable of identifying risks andavoiding potential hazards when working with these products/systems.

Proper use of Siemens productsNote the following:

WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.

TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.

Siemens AGIndustry SectorPostfach 48 48

90026 NRNBERGGERMANY

A5E00992420A 04/2012 Technical data subject to change

Copyright Siemens AG 2012.All rights reserved


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Operating Instructions, 03/2012, A5E00992420A 3

Table of contents

1 Safety information...................................................................................................................................... 51.1 Warnings........................................................................................................................................5

1.2 Safety and application instructions ................................................................................................6

1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7

2 General...................................................................................................................................................... 93 Mechanical installation............................................................................................................................. 134 Electrical installation ................................................................................................................................ 155 Technical specifications........................................................................................................................... 17


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Table of contents

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4 Operating Instructions, 03/2012, A5E00992420A


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Safety information 11.1 Warnings

WARNINGHazardous voltages are present when electrical equipment is in operation.Severe personal injury or substantial material damage may result if these warnings are notobserved.Only qualified personnel are permitted to work on or around the equipment.

This personnel must be thoroughly familiar with all the warnings and maintenanceprocedures described in these operating instructions.The successful and safe operation of this device is dependent on correct transport, properstorage and installation, as well as careful operation and maintenance.National safety guidelines must be observed.

DANGERFive safety rulesWhen carrying out any kind of work on electrical devices, the "five safety rules" according toEN 50110 must always be observed:

1. Disconnect the system.2. Protect against reconnection.3. Make sure that the equipment is de-energized.4. Ground and short-circuit.5. Cover or enclose adjacent components that are still live.NOTICEFor a UL-approved system use 60/75C copper conductors only.


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Safety information

1.2 Safety and application instructions

Sinusoidal filter


1.2 Safety and application instructionsDANGER

This equipment is used in industrial high-voltage installations. During operation, thisequipment contains live, bare parts. For this reason, they could cause severe injury orsignificant material damage if the required covers are removed, if they are used or operatedincorrectly, or have not been properly maintained.When the machines are used in non-industrial areas, the installation location must beprotected against unauthorized access (protective fencing, appropriate signs).

PrerequisitesThose responsible for protecting the plant must ensure the following:

The basic planning work for the plant and the transport, assembly, installation,commissioning, maintenance, and repair work is carried out by qualified personnel and/orchecked by experts responsible.

The operating manual and machine documentation are always available.

The technical specifications regarding the applicable installation, connection,environmental, and operating conditions are always observed.

The plant-specific assembly and safety guidelines are observed and personal protectionequipment is used.

Unqualified personnel are forbidden from using these machines and working near them.

This operating manual is intended for qualified personnel and only contain information andnotes relating to the intended purpose of the machines.

The operating manual and machine documentation are written in different languages asspecified in the delivery contracts.

NoteWe recommend engaging the support and services of your local Siemens service center forall planning, installation, commissioning and maintenance work.


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Safety information

1.3 Components that can be destroyed by electrostatic discharge (ESD)

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1.3 Components that can be destroyed by electrostatic discharge (ESD)CAUTION

The board contains components that can be destroyed by electrostatic discharge. Thesecomponents can be easily destroyed if not handled properly. If you do have to useelectronic boards, however, please observe the following:

You should only touch electronic boards if absolutely necessary. When you touch boards, however, your body must be electrically discharged

beforehand.

Boards must not come into contact with highly insulating materials (such as plasticparts, insulated desktops, articles of clothing manufactured from man-made fibers).

Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging

(such as metalized plastic boxes or metal containers).

If the packaging material is not conductive, the boards must be wrapped with aconductive packaging material (such as conductive foam rubber or household aluminumfoil).

The necessary ESD protective measures are clearly illustrated in the following diagram:

a = conductive floor surface

b = ESD table

c = ESD shoes d = ESD overall

e = ESD wristband

f = cabinet ground connection

g = contact with conductive flooring

g ga

b

e

d

c

d

ac

db

c a

e

ff f f f

6LWWLQJ 6WDQGLQJ 6WDQGLQJVLWWLQJ

Figure 1-1 ESD protective measures


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Safety information

1.3 Components that can be destroyed by electrostatic discharge (ESD)

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General 2

DescriptionThe sine-wave filter limits the voltage gradient and the capacitive charge/discharge currentswhich usually occur with inverter operation. It also prevents additional noise caused by thepulse frequency. The service life of the motor is as long as that attained with direct mainsoperation.

CAUTIONA ventilation clearance of 100 mm above and to the side of the component must beobserved to prevent thermal overloading of the filter.

CAUTIONThe connecting cables to the Motor Module must be kept as short as possible (max. 5 m).

CAUTIONThe following connections must not be swapped:the incoming cable from the Power Module to 1U1, 1V1, 1W1 and the outgoing cable to theload to 1U2, 1V2, 1W2.If this is not observed, the sine-wave filter may be damaged.

CAUTIONIf sine-wave filters that have not been approved for SINAMICS by SIEMENS are used, thePower Modules may be damaged or may malfunction.

CAUTIONThe surface temperature of the sine-wave filters can exceed 80C.

CAUTIONIf a sine-wave filter is connected to the Power Module, the Power Module must be activatedduring commissioning (p0230 = 3) to prevent the filter from being destroyed.

CAUTIONIf a sine-wave filter is connected to the converter, the converter must not be operatedwithout a connected motor otherwise the filter may be destroyed.


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CAUTIONProvisions for component cooling must be made at the installation site. Power loss data aregiven in the technical data.

Assignment of sine-wave filter and Power ModuleTable 2- 1 Assignment of sine-wave filter and Power Module

Power Module Unit rating of the Power Module Suitable sine-wave filterLine voltage 380 480 V 3 AC

6SL3310-1GE32-1AAx 110 kW 6SL3000-2CE32-3AA06SL3310-1GE32-6AAx 132 kW 6SL3000-2CE32-3AA06SL3310-1GE33-1AAx 160 kW 6SL3000-2CE32-8AA06SL3310-1GE33-8AAx 200 kW 6SL3000-2CE33-3AA06SL3310-1GE35-0AAx 250 kW 6SL3000-2CE34-1AA0

Line voltage 500 600 V 3 AC6SL3310-1GF31-8AAx 110 kW 6SL3000-2CF31-7AA06SL3310-1GF32-2AAx 132 kW 6SL3000-2CF31-7AA0

RestrictionsThe following restrictions must be taken into account when a sine-wave filter is used: The output frequency is limited to max. 115 Hz (at 500 600 V) and 150 Hz

(at 380 480 V).

The modulation type is permanently set to space-vector modulation withoutovermodulation.

The maximum output frequency is limited to 85% of the input frequency.

Maximum permissible motor cable lengths:

Unshielded cable: max. 450 m

Shielded cable: max. 300 m

During commissioning, the pulse frequency rises to double the factory setting. Thisinduces current derating, which must be applied to the built-in units' rated currents listedin the technical data.

NoteIf a filter cannot be parameterized (p0230 3) during commissioning, then no provision ismade for this SIEMENS sine-wave filter for the SINAMICS G130.


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Table 2- 2 Technical data for sine-wave filters with SINAMICS G130

Order numberSINAMICS G130

Voltage[V]

Pulse frequency[kHz]

Output current[A] 1)

6SL3310-1GE32-1AAx 3 AC 380 480 4 172 A

6SL3310-1GE32-6AAx 3 AC 380 480 4 216 A

6SL3310-1GE33-1AAx 3 AC 380 480 4 273 A

6SL3310-1GE33-8AAx 3 AC 380 480 4 331 A

6SL3310-1GE35-0AAx 3 AC 380 480 4 382 A

6SL3310-1GF31-8AAx 3 AC 500 600 2.5 152 A

6SL3310-1GF32-2AAx 3 AC 500 600 2.5 187 A

1) The values apply to operation with a sine-wave filter and do not correspond with the ratedcurrent on the type plate.

CommissioningWhen commissioning using the STARTER or AOP30, the sine-wave filter must be activatedby means of appropriate selection screenforms or dialog boxes (p0230 = 3), see the section"Commissioning" in the SINAMICS G130 Operating Instructions.

The following parameters are changed automatically during commissioning.

Table 2- 3 Parameter settings for sine-wave filters with SINAMICS G130

Parameter Name Settingp0230 Drive filter type, motor side 3: Siemens sine-wave filterp0233 Power unit motor reactor Filter inductance

p0234 Power unit sine-wave filter capacitance Filter capacitance

p0290 Power unit overload response Disable pulse frequency reduction

p1082 Maximum speed Fmax filter / pole pair number

p1800 Pulse frequency Nominal pulse frequency of the filter (see previous table)

p1802 Modulator mode Space-vector modulation without overmodulation

p1909 Motor data identification, control word Rs measurement only

NoteWhen the factory settings are restored, parameter p0230 is reset.The parameter must be reset if the system is commissioned again.


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General

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Mechanical installation 3

Dimension drawing

h1

l1

h2

T

n2

n1

H

l1

B

d1

n1

n2

d2

n3n4

n3

d3

0RXQWLQJKROH

Figure 3-1 Dimension drawing, sine-wave filter


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Mechanical installation

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Table 3- 1 Dimensions of the sine-wave filter (all values in mm)

6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0 2CF31-7AA0B 620 620 620 620 620

H 300 300 370 370 370

T 320 320 360 360 360

l1 140 140 140 140 140

h1 180 180 220 220 220

h2 65 65 65 65 65

n1 1) 280 280 320 320 320

n2 1) 150 150 150 150 150

n3 1) 225 225 225 225 225

n4 105 105 105 105 105

d1 12 12 12 12 12d2 11 11 11 11 11

d3 22 22 22 22 221) The lengths n1, n2 and n3 correspond to the drill hole spacing


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Electrical installation 4

Important safety precautionsWARNING

The devices are operated with high voltages.All connection procedures must be carried out when the cabinet is de-energized.All work on the device must be carried out by trained personnel only.

Death, serious injury, or substantial material damage can result if these warnings are nottaken into account.

Work on an open device must be carried out with extreme caution because external supplyvoltages may be present. The power and control terminals may be live even when themotor is not running.Dangerously high voltage levels are still present in the cabinet up to five minutes after it hasbeen disconnected due to the DC link capacitors on the Power Module. For this reason, thecabinet should not be opened until a reasonable period of time has elapsed.

The operator is responsible for ensuring that the sine-wave filter and other components areinstalled and connected in accordance with the recognized technical rules in the country ofinstallation and applicable regional guidelines. Special attention should be paid to cabledimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection.

If an item of protective gear trips in a branch circuit, a leakage current may have beendisconnected. To reduce the risk of fire or an electric shock, the current-conducting partsand other components in the built-in unit should be inspected and damaged parts replaced.When an item of protective gear trips, the cause of the trip must be identified and rectified.


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ConnectionWhen connecting the sine-wave filter, you must take into account the following conditions to

ensure that the filter functions correctly: With analog control cables, connecting the shield at both ends can result in coupled-in

noise. To prevent this, the shield must only be connected at one end on the PowerModule.

Control cables must be routed separately from power cables. Power cables are motorcables or connecting cables from the DC link of the Power Module (terminalsDCPA/DCNA) to other components (e.g., Braking Module). In particular, you must ensurethat control cables and power cables are not routed in parallel in a joint cable raceway,even if all the cables are shielded.

The cross-sections of the connection cables to 1U1, 1V1, 1W1 and to 1U2, 1V2, 1W2must be identical, and must be dimensioned appropriately for the current-carrying

capacity and routing method (see Chapter "Technical Specifications" in the SINAMICSG130 operating instructions).

You must use shielded motor cables. The shield for the motor cable must be attached tothe shield plate and motor housing.

The ground wire for the motor must be fed directly back to the Power Module.


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Technical specifications 5

General technical dataTable 5- 1 General technical data

Output frequency 380 V - 480 V 3 AC: 0 ... 150 Hz3 AC 500 V - 600 V: 0 ... 115 Hz

Product standard EN 61800-5-1

Ambient conditions Storage 2) Transport 2) OperationAmbient temperature -25 ... +70 C -25 ... +70 C 0 ... +50 C

Relative air humidity 1)(condensation notpermissible)corresponds to class

5 ... 95 %

1K4 acc. to EN 60721-3-1

5 ... 95% at 40 C

2K3 to EN 60721-3-2

5 ... 95%

3K3 to EN 60721-3-3

Mechanical strength Storage 2) Transport 2) Operation

Vibrational load 1)- Displacement- Accelerationcorresponds to class

1.5 mm at 5... 9 Hz5 m/s at > 9 ... 200 Hz1M2 to EN 60721-3-1

3.5 mm at 5... 9 Hz10 m/s at > 9 ... 200 Hz2M2 to EN 60721-3-2

0.075 mm at 10 ... 58 Hz10 m/s at >58 ... 200 Hz-

Shock load 1)

- Accelerationcorresponds to class

40 m/s at 22 ms1M2 to EN 60721-3-1

100 m/s at 11 ms2M2 to EN 60721-3-2

100 m/s at 11 ms3M4 to EN 60721-3-3

Deviations from the specified classes are shown in italics.

1) The EN standards specified are the European editions of the international IEC standardswith the same designations.

2) In transport packaging


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Technical specifications

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Detailed technical data

Table 5- 2 Technical data of sine-wave filter 380 V 480 V 3 AC

Order number 6SL3000- 2CE32-3AA0 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0Suitable for PowerModule

6SL3310- 1GE32-1AAx 1GE32-6AAx 1GE33-1AAx 1GE33-8AAx 1GE35-0AAx

Rated current (unitrating) of the PowerModule at a 4 kHz pulsefrequency

170 A(90 kW)

215 A(110 kW)

270 A(132 kW)

330 A(160 kW)

380 A(200 kW)

Output current at a 4 kHzpulse frequency

A 225 225 276 333 408

Power loss

- at 50 Hz- at 150 Hz kWkW 0.350.6 0.350.6 0.40.69 0.2450.53 0.380.7

Connections- to the Power Module- load- PE

M10M10M10

M10M10M10

M10M10M10

M10M10M10

M10M10M10

Max. permissible cablelength between sine-wave filter and motor

m 300 (shielded)450 (unshielded)

Degree of protection IP00 IP00 IP00 IP00 IP00

DimensionsWidthHeightDepth

mmmmmm

620300320

620300320

620300320

620370360

620370360

Weight kg 124 124 127 136 198


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Table 5- 3 Technical data of sine-wave filter 500 V 600 V 3 AC

Order number 6SL3000- 2CF31-7AA0 2CF31-7AA0Suitable for PowerModule

6SL3310- 1GF31-8AAx 1GF32-2AAx

Rated current (unitrating) of the PowerModule at a 2.5 kHzpulse frequency

152 A(90 kW)

187 A(110 kW)

Output current at a 2.5kHz pulse frequency

A 188 188

Power loss- at 50 Hz- at 115 Hz

kWkW

0.3640.8

0.3640.8

Connections

- to the Power Module- load- PE

M10M10M10

M10M10M10

Max. permissible cablelength between sine-wave filter and motor

m 300 (shielded)450 (unshielded)

Degree of protection IP00 IP00

DimensionsWidthHeightDepth

mmmmmm

620370360

620370360

Weight kg 210 210


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www.siemens.com/automation

Subject to change without prior notice

Siemens AG 2012

Siemens AG

Industry Sector

Drive Technologies

Large Drives

P.O. Box 474390025 NUREMBERG

GERMANY

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