InspirOn Engineering Pvt. Ltd. Survey No. 320, Near GIDC Odhav,

Odhav Road, Ahmedabad - 382415

Gujarat, India

T : + 91 79 3021 2000 / 99

F : + 91 79 3021 2090

E : inspiron@inspiron.co.in

W: www.inspiron.co.in

Kolkata

www.inspiron.co.in

Reliable Sub-Contracting Partner

for Aluminum Die Castings

Reliable Sub-Contracting

Aluminum Die Castings

Partner

for

Aluminum Die Casting

Precision Machining

Assembly

Engineering Services

Bengaluru

InspirOn at a Glance

r

r

r

r

r

r

Founded in 1973

Family owned company

Employees : 400+

Plot Area : 15129 m²

Constructed Area : 8880 m²

Rich experience of serving

International & Domestic Market

InspirOn Infrastructure

Tool Design & Manufacturing

InspirOn Campus

Certifications

Team of qualified & experienced design engineers

CAD / CAM facilities

Complete casting process evaluation through metal flow simulation

software “QuikCAST”

Tool designing through Unigraphics

Captive tool room

Facilities Include

r

r

r

r

r

Concept to Casting

r

r

r

r

Added value to aluminum die castings by VA / VE initiatives

Selection of optimum die casting process and alloy

Resolve castability issues

FEA analysis & Stress-Strain analysis

Metal Flow Simulation

3D Mould Assembly

Mould

Product Modeling Conformance to

ISO/TS 16949 : 2009

Compliance to

ISO 9001 : 2008

Aluminum Die Casting

r

r

r

r

State-of-the-art Low Pressure Die Casting (LPDC) Machine from

Kurtz-Germany

Vertical & Horizontal Gravity Die Casting (GDC) Machines with

automatic pouring

Modern cold chamber High Pressure Die Casting (HPDC)

Machine with 250 tons capacity

Other foundry equipment :

· Electrical resistance furnaces

· Mobile degassing Unit (MDU)

· Auto ladles for automatic pouring

· RAT Unit for ensuring porosity free casting

· Spectrometer (Spectro make) for alloy

chemistry analysis

CNC Machining & Assembly

r

r

r

State-of-the-art CNC machining centers of Mazak

make with capability to machine parts within very

stringent tolerances

· Horizontal Machining Centers

· Vertical Machining Centers

· Turning / Turn Mill centers

Optimized machining concept through CAM

programming & in-house fixture manufacturing

Online process monitoring through Control Charts

Supply of duly calibrated

assemblies & sub-assemblies

to help customers to reduce

their supply chainAluminum Die Casting Foundry

CNC Machining

CNC Machine ShopMobile Degassing

Spectrometer

Low Pressure

Die Casting Machine

Assembly Shop

InspirOn Capability

Current Process wise Capability

Alloys we use

r

r

Alloys made to comply with different international norms such as

BS1490, DIN EN 1706 & ASTM.

New Alloys can be added as per customer demand.

Alloys Casting Method

AlSi11Cu2Fe

AlSi12

AlSi10Mg

DIN Name GDC LPDC HPDCBS Name

LM2

LM6

LM9LM9

LM24

LM25

-

-

-

AlSi8Cu3

AlSi7Mg

AlZn10Si8Mg

AlSi7Mg0.3

AlSi7Mg0.6

Equipped with precision measuring instruments &

testing facilities :

· Co-ordinate Measuring Machine (CMM)

of Carl Zeiss

· FARO Arm

· Digital 2D height gauge

· Surface Roughness tester

· Air & water leakage testing

· Physical testing

· Fiberscope for visual inspection

of inside surface

Leakage TestingRobotic Arm - Faro

Inspection Ra Tester

Quality Assurance

2D Height Gauge

CMM

Casting ProcessMaximum

Weight

Maximum

Size

Low Pressure Die Casting

Gravity Die Casting

High Pressure Die Casting 1.8 kg

15 kg

30 kg

600 mm

600 mm

300 mm

Products Value Added operations we do

r r

r r

r r

r r

Powder coating & painting Shot blasting

Trovelising Anodizing

Heat treatment Teflon coating

CED coating Magni coating (Zinc Flake Coating)

InspirOn offers value added solutions by integrating below mentioned activities

according to customer needs :

Low Pressure Die Cast

Components

Pressure Die Cast

Components

Assemblies

Gravity Die Cast

Components

Value

Proposition Engineering

Services

Precision

Machining

Value Added

Assemblies

Surface

Treatment

Tool Designing

&

Manufacturing

Aluminum Die

Castings

Optimized

Logistical

Solutions

Engineering Services

Countries Served

Industries Served

InspirOn Engineering team works as an extension to customers engineering office and

supports them by reducing the “Time to Market” as well lowering their engineering costs.

Computer Aided Design-CAD

r

r

r

Product design

Engineering conversion

Solid and surface modeling

Advanced CAD Services

r

r

Concept development

Parametric models

Computer Integrated Manufacturing

r

r

NC code generation, CAM

Tool/Die mould design

Plant layout engineering

r

r

Create factory

assets/layouts

Detail engineering

Computer aided engineering

r

r

Finite element meshing

with linear static analysis

Computational Fluid

Dynamics (CFD)

Other services

r

r

r

ECN for designs, ECO and ECR

services - Shared PLM

Value engineering

Service manual for machines

Software Infrastructure

r r r r r

r r r r

Pro-E / CREO Inventor Solid works FDS Solid edge

Auto CAD Top Solid E-plan “UG NX + Shared PLM”

FranceUSAGermany Canada

The Netherland Itlay SwedenPortugal Denmark

Spain Switzerland

Automotive Machine Building

Brakes & Clutches

Electrical Motors

Food Processing

Fuel Dispensers Gas Cylinders

Gear Boxes

Poultry Processing

Power Transmission Textile Processing Textile Spinning

Water Heating Systems

India