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Benefits of BMA/BHP Billiton Hard Coking Coals to the Chinese Steel Industry Boyd Payne Vice President Marketing Coaltrans China Beijing Monday, 11 th April 2005

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Page 1: Benefits of BMA/BHP Billiton Hard Coking Coals to the Chinese …/media/bhp/documents/investors/reports/200… · GYC RVC PDC CSR 50 55 60 65 70 75 Base Blend GYC RVC PDC SRC NPC

Benefits of BMA/BHP Billiton Hard Coking Coals to the Chinese Steel Industry

Boyd Payne Vice President Marketing

Coaltrans China Beijing

Monday, 11th April 2005

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DisclaimerThe views expressed here contain information derived from publicly available sources that have not been independently verified. Norepresentation or warranty is made as to the accuracy, completeness or reliability of the information. Any forward looking information in this presentation has been prepared on the basis of a number of assumptions which may prove to be incorrect. This presentation must not be relied upon as a recommendation or forecast by BHP Billiton.

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The world has changed

Higher global steel demand and hence crude steeland pig iron production; over 1 billion tonnes crude steel in 2004

Increasing likelihood that the BF/BOF steelmaking route will increase or at least maintain share of steel production; BRICs largely BF based

Steel industry highly profitable; very significant turnaround, e.g. Corus EBITDA >US$1bn; top companies have ROCE’s of 35-50%

Steelmakers’ investments in new capacity to meetgrowing local demand

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Today we are in a very different environment than 2 years ago;the steel world has changed significantly

Doubling of flat steel prices in 2004; long term higher base prices+

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China’s impact on global steel production

Source: IISI

China’s very strong demand growth since 2000 has been a major driver for higher steel production growth rates, with flow-on benefits to other producers

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Global YOY changeWorld YOY change ex China

The China effect

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Global YOY changeWorld YOY change ex China

The China effectThe China effect

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Regional trends by process – EAF production shareLack of scrap and high steel demand is driving Asian steelmakers

to rely more on the blast furnace/BOF route

10%15%20%25%30%35%40%45%50%55%

1990 1992 1994 1996 1998 2000 2002 2004

ChinaE. Europe

CIS

N. America

Asia

S. America

Global

Source: IISI

10%15%20%25%30%35%40%45%50%55%

1990 1992 1994 1996 1998 2000 2002 2004

ChinaE. Europe

CIS

N. America

Asia

S. America

Global

Source: IISI

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Implications of changes on BF hot metal demand• More efficient steel industry = reduced

prompt scrap

• Low production over past 20 years = insufficient scrap pool

• Improved coating technology = longer steel recovery cycle and reduced scrap availability

• Increased “tramp” elements in scrap requiring “virgin” iron units

• Rise in EAF thin slab casting needing >25% “virgin” iron units

• Major growth in countries/regions of low scrap but sufficient raw materials

Overall impacts

Scrap shortage requiring higher levels of BF-based hot metal in steel production and more high quality coke

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Key aspects of coke for steel production

• The blast furnace is fully integrated into the plant energy balance; top gas is an important energy source

• Despite strong gains in alternate fuels (generally PCI), coke remains one of the critical raw materials

• High injection rates have raised the need for high strength, higher quality coke as coke rates have declined

• Major BF relines have seen furnace size increase which has resulted in the need for higher quality coke

High quality coke is vital for the future of the BF!High quality coke is vital for the future of the BF!

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Future growth led by BRICS The world is likely to see increased demand for BF-based ironmaking and hence coke in the short to medium term. China is a major factor in the strong demand

growth for coke and hard coking coal.

Brazil

Vast low cost high grade iron ore reservesNo met coalNo scrap/limited merchant pig iron

Vast low cost high grade iron ore reservesNo met coalNo scrap/limited merchant pig iron

Vast high grade iron ore reservesVery limited met coalNo scrap/some sponge iron

Vast high grade iron ore reservesVery limited met coalNo scrap/some sponge iron

Limited iron ore reservesSome met coalNo scrap/minor DRI

Limited iron ore reservesSome met coalNo scrap/minor DRI

Vast iron ore reservesExtensive met coalScrap/some DRI

Vast iron ore reservesExtensive met coalScrap/some DRI

Low grade iron ore reservesVast(?) met coalNo Scrap

Low grade iron ore reservesVast(?) met coalNo Scrap

SE AsiaChina

Russia

India

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Global steel outlook, crude steel and pig iron

Source: IISI and BHP Billiton

Major growth anticipated, with China remaining a major factor

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Seaborne metallurgical coal demand

Source: BHP Billiton

Demand for metallurgical coal (hard coking coal in particular) will follow the pig iron trend, growing strongly in the medium term

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Seaborne met coal

Source: BHP Billiton, Public Announcements

Estimated future supply increasesThe medium to long term demand gap can be filled. Australia and BHP Billiton will be major contributors. In the short term, high priced coals

from e.g. USA have been drawn back into the market.

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Australian metallurgical coal producing regions

Cairns

Townsville

Brisbane

Sydney

Melbourne

Perth

Darwin

Hobart

Adelaide

Canberra

AUSTRALIA RockhamptonGladstone

Mackay

HUNTER VALLEY

Semi-soft coking coals and PCI coals

HUNTER VALLEY

Semi-soft coking coals and PCI coals

ILLAWARRAPremium high quality coking coal and moderate coking coal

ILLAWARRAPremium high quality coking coal and moderate coking coal

BOWEN BASIN

Premium high quality coking coalVery low volatile PCI coals

BOWEN BASIN

Premium high quality coking coalVery low volatile PCI coals

Key hard coking coal producing regions are the Bowen Basin in Queensland and the Illawarra in NSW. Major expansion potential is centred on Queensland.

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BHP Billiton Queensland coal operations

YeppoonCapella

Tieri

Dalry mple Bay Coal TerminalEungella Dam

Fairbairn Dam

MACKAY

Springsure

ROCKHAMPTON

Nebo

SarinaGlenden

Clermont

BlackwaterEMERALD

Moranbah

Bingegang Weir

RG Tanna Coal Terminal

Dysart

Goonyella

Peak DownsSaraji

Norwich Park

Blackwater

GregoryCrinum

Hay Point Coal Terminal

Barney Point Coal Terminal

RiversideSouth Water Creek

BHP Billiton has excellent reserves of hard coking coal and its own port (Hay Point)

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BHP Billiton Illawarra coal operations

0 10

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Current M ining AreaMined Area

Portal

Kemira ValleyO’BRIEN’ S DRIFT

WollongongPORT KEMBLA COAL TERMINAL

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Elouera

Appin

PORT KEMBLA STEELWORKS

PORT KEMBLA STEELWORKS

Dendrobium from mid 2005

Illawarra produces hard coking coal from underground longwall minesand supplies mainly the Bluescope Port Kembla steelworks

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High value incremental growth to ~100 Mtpa capacity

*All production figures are quoted on a 100% equity basis

BHP Billiton will expand capacity to 100 million tonnes per annum; mainly hard coking coal

FY04 FY10

IndonesiaIllawarraQueensland

Dendrobium Q Coal 52-57Mtpa (inc. Broadmeadow)Q Coal 57-59Mtpa

MaruwaiIllawarra Expn.Q Coal (BMA & BMC, ie: Poitrel)

58 Mtpa*Approved

~10 Mtpa

Pre Feas~14 Mtpa

Concept~18 Mtpa

~100 Mtpa

Various Q Coal Projects (BMA & BMC)

Hard Coking Coal

Thermal Coal

Semi-Soft Coking Coal

- 70% hard coking coal- 15% semi soft coking coal- 15% thermal coal

Expansion: 42 Mtpa

- Majority brownfields

FY04 FY10

IndonesiaIllawarraQueensland

Dendrobium Q Coal 52-57Mtpa (inc. Broadmeadow)Q Coal 57-59Mtpa

MaruwaiIllawarra Expn.Q Coal (BMA & BMC, ie: Poitrel)

58 Mtpa*Approved

~10 Mtpa

Pre Feas~14 Mtpa

Concept~18 Mtpa

~100 Mtpa

Various Q Coal Projects (BMA & BMC)

Hard Coking Coal

Thermal Coal

Semi-Soft Coking Coal

- 70% hard coking coal- 15% semi soft coking coal- 15% thermal coal

Expansion: 42 Mtpa

- Majority brownfields

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Queensland Coal: to 57 Mtpa expansion for mid 2005• Capital cost US$90 million (BHP Billiton share)• 132 Mbcm of contract stripping – additional operating cost over ~ 2 years• Additional mobile mining equipment - Norwich Park, Peak Downs, Saraji and Goonyella• Improvements to Saraji, Peak Downs prep plants • Broadmeadow (3.6 Mtpa) - start-up mid 2005 • Queensland Rail - +8 Mtpa capacity contracted + a further 8 Mtpa for continued growth

Note: All numbers are 100% equity basis, unless otherwise specified

Peak Downs mobile mining equipmentProducing coal at Broadmeadow June 2004

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Further expansions underway

• Hay Point Coal Terminal Expansion +6 Mtpa (34 Mtpa to 40 Mtpa)

• 32 Mbcm contract stripping at Saraji• Capital cost US$175M (100% )• ~US$100M of the capital cost is to allow

further expansions of the Hay Point port

Note: All numbers are 100% equity basis, unless otherwise specified

Coal loading at Hay Point

Queensland Coal: 57 Mtpa to 59 Mtpa for 2nd half 2006

1st Dendrobium coal train June 2003

Illawarra Coal: 7 Mtpa to 14 Mtpa • Dendrobium – Start up mid 2005 (3.6 Mtpa).

Incremental expansion +0.6 Mtpa under review• New West Cliff longwall in production• Future growth will focus initially on de-

bottlenecking at Appin & West Cliff • Additional longwall unit under review

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Jakarta

SUMATRA

KALIMANTAN

SULAWESI PAPUA

NUSA TENGGARALOMBOK

BALIJAVA

Maruwai DiscoveryKalimantan

Maruwai DiscoveryKalimantan

AUSTRALIA

Maruwai discovery: potential coking coal province• The Maruwai discovery is located in

Central/East Kalimantan and contains a range of coals

• BHP Billiton’s vision is for a long term integrated basin development

• Expect to start with high quality HCC development of up to 5 Mtpa and grow

• River barging likely transport option

• Contractor operation likely

• Pre-Feasibility Study recently completed

• Expect to complete Feasibility Study end 2005

Drilling at Maruwai February 2004

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Benefits of high quality HCC in Chinese blends

• Replacement of a high quality Chinese HCC with BHP Billiton HCCs– Increase in CSR– Increase in stability– Rank relationship maintained

Source: BHP Billiton

Addition of BHP Billiton hard coking coals have been found to increase CSR and strength in a range of blends

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Summary• The global met coal world has changed due to higher demand for BF

based steel and hence metallurgical coke

• Increasing demand and challenges from the BF have raised the bar for coke quality, requiring increased levels of hard coking coal

• The current market tightness is anticipated to last for some time due to infrastructure constraints and difficulties in expanding rapidly

• BHP Billiton is fully committed to meeting the growing market for metallurgical coal, targeting 100 million tonnes by 2010

• BHP Billiton is fully committed to the Chinese market

• The use of Australian hard coking coal in Chinese blends can improve coke quality and BF performance