bending brochure - bend-tech group

www.bendtechgroup.com.au

Bending & Rolling

SPECIALISTS

PG 2 / BEND-TECH / ENGINEERED TOUGH

Our 200NB x 12mm wall, pipe bender makes us one of the largest, low cost and efficient benders in Australia“ “

Over 30 years of market leading bending, rolling and fabrication

Leaders in precision, low tolerance bending and rolling

Extensive expertise, high-performance machinery and equipment

We pride ourselves on continually improving service and delivery

The industry benchmark for safe, certified and compliant solutions

www.bendtechgroup.com.au / PG 3

Our extensive experience

in bending and rolling has

resulted in completed projects

for heat transfer, slurry lines, sub-

sea power transfer and high-pressure

fluid conveyance. Our 200 NB x 12mm

wall pipe bender now makes us one of

the largest, low cost and efficient pipe

benders in Australia.

Our leading bending and rolling capabilities

have enabled us to successfully deliver

projects from many industries and for

many different applications for decades.

Our market leading expertise and high-

performance equipment provides the

quality and precision necessary to

complete complex projects. We pride

ourselves on the level of service, quality,

safety and compliance outcomes we are

able to provide for our clients.


Our extensive bending capabilities and state of the art CNC

machinery ensure we execute a wide range of shapes and sizes.

We can bend round, square, rectangular, oval or specially-shaped

tube or pipe.

mandrelbending

Schedule Pipe Size

Size Section Outside Ø Tightest CLR

20 SCH 10-160 26.7 60mm

25 SCH 10-160 33.4 50mm

32 SCH 10-160 42.2 73mm

40 SCH 10-160 48.3 90mm

50 SCH 10-160 60.3 125mm

65 SCH 10-160 73 182mm

80 SCH 10-160 88.9 178mm

90 SCH 40-160 101.6 203mm

100 SCH 40-160 114.3 254mm

125 SCH 40-160 141.3 250mm

150 SCH 40-160 168.3 305mm

200 SCH 40-80 219.1 640mm

Square Hollow Section (SHS)

SHS Wall Thickness Tightest CLR

20 x 20 1.6 70mm

25 x 25 1.6, 2, 2.5, 3 75mm

30 x 30 1.6, 2, 2.5, 3 90mm

40 x 40 2, 2.5, 3, 4 120mm

50 x 50 2.5, 3, 4, 5 182mm

65 x 35 3, 4, 5, 6 182mm

Tube – Aluminium ‘Bending Grade’

Not all Aluminium tubing is bending grade, so ensure the tubing

is bend gradeable such as T-52 and alike to avoid damage.

Size Wall Thickness Tightest CLR

19 3.2 28mm

25 3 50mm

32 3 48mm

38.1 3.25, 4.5 57mm

48 4 90mm

50 4 100mm

60 6 125mm

76 6 152mm

100 6 203mm

114 6.35 304mm

160 10 500mm

219 12 640mm

Tube – Stainless Steel


19 1.6 28mm

22.2 1.6, 2 39mm

25.4 1.6, 2 50mm

31.8 1.6, 2 48mm

38.1 1.6 57mm

50.8 1.6 100mm

63.5 1.6 105mm

76.1 1.6, 2 152mm

Tube – Electric Resistance Welded (ERW)


19 1.6 28mm

22.2 1.6, 2 39mm

25.4 1.6, 2 31mm

31.8 1.6, 2 48mm

38.1 1.6 53mm

50.8 1.6 100mm

63.5 1.6 105mm

76.1 1.6, 2 152mm

Measurements are in millimeters.

CLR means ‘Center Line Radius’


Low tolerance, precision bending specialists“ “

High Pressure Sub-Sea

Energy Transfer Lines

- Precision bending completed

by our experienced team


We can roll standard structural shapes such as pipe, angle, flat, channel,

UB’s and UC’s, as well as a broad range of aluminium extrusions. We are

market leaders rolling spirals, cones, ellipses, and any number of more

complex geometric shapes.

sectionrolling

Schedule Pipe Size

Size Section Outside Ø Tightest CLR

20 SCH 10-160 26.7 100mm

25 SCH 10-160 33.4 150mm

32 SCH 10-160 42.2 200mm

40 SCH 10-160 48.3 250mm

50 SCH 10-160 60.3 300mm

65 SCH 10-160 73 350mm

80 SCH 10-160 88.9 400mm

90 SCH 40-80 101.6 500mm

100 SCH 40-80 114.3 600mm

125 SCH 40-80 141.3 750mm

Tube – Electric Resistance Welded (ERW)


19 1.6 100mm

22.2 1.6, 2 100mm

25.4 1.6, 2 100mm

31.8 1.6, 2 150mm

38.1 1.6 200mm

50.8 1.6 300mm

63.5 1.6 500mm

76.1 1.6, 2 650mm

101 1.6, 2 750mm

Tube – Aluminium ‘Bending Grade’

Not all Aluminium tubing is bending grade, so ensure the tubing

is bendable grade such as T-52 and alike to avoid damage.


19 3.2 100mm

25 3 100mm

32 3 150mm

38.1 3.25, 4.5 200mm

48 4 300mm

50 4 300mm

60 6 500mm

76 6 650mm

100 6 800mm



Tube – Stainless Steel


19 1.6 100mm

22.2 1.6, 2 100mm

25.4 1.6, 2 100mm

31.8 1.6, 2 150mm

38.1 1.6 200mm

50.8 1.6 300mm

63.5 1.6 500mm

76.1 1.6, 2 650mm

101 1.6, 2 750mm

Square Hollow Section (SHS)

SHS Wall Thickness Tightest CLR

20 x 20 1.6 100mm

25 x 25 1.6, 2, 2.5, 3 125mm

30 x 30 1.6, 2, 2.5, 3 150mm

35 x 35 1.6, 2, 2.5, 3 200mm

40 x 40 1.6, 2, 2.5, 3, 4 250mm

50 x 50 2, 2.5, 3, 4, 5 300mm

65 x 65 3, 4, 5, 6 350mm

75 x 75 3, 4, 5, 6 400mm

89 x 89 5, 6 450mm

100 x 100 5, 6, 9 500mm

125 x 125 5, 6, 9 600mm


Rectangular Hollow Section (RHS) Flat

RHS has two variations, on its edge (the largest surface) and

on the flat (the narrow surface).

RHS Wall Thickness Tightest CLR Flat

76 x 38 1.6, 2 2000mm

50 x 25 2, 2.5, 3 300mm

65 x 35 3, 4 400mm

75 x 50 3, 4, 5, 6 450mm

100 x 50 4, 5, 6, 9 800mm

125 x 75 4, 5, 6 1200mm

150 x 50 4, 5 2000mm

150 x 100 4, 5, 6, 9 3000mm

Rectangular Hollow Section (RHS) Edge

RHS has two variations, on its edge (the largest surface) and

on the flat (the narrow surface).

RHS Wall Thickness Tightest CLR Edge

76 x 38 1.6, 2 1000mm

50 x 25 2, 2.5, 3 250mm

65 x 35 3, 4 350mm

75 x 50 3, 4, 5, 6 400mm

100 x 50 4, 5, 6, 9 650mm

125 x 75 4, 5, 6 1000mm

150 x 50 4, 5 1500mm

150 x 100 4, 5, 6, 9 2500mm

Flat Bar – Flat

Flat Bar has two variations, on its edge (the largest surface)

and on the flat (the narrow surface).

RHS Bar Thickness Tightest CLR Flat

20 3, 5 150mm

25 3, 5, 6, 8, 10, 12 150mm

32 3, 5, 6, 8 150mm

40 3, 5, 6, 8, 10, 12, 16 150mm

50 3, 5, 6, 8, 10, 12, 16 150mm

65 5, 6, 8, 10, 12, 16 150mm

75 5, 6, 8, 10, 12, 16 150mm

90 6, 8, 10, 12 150mm

100 5, 6, 8, 10, 12, 16 150mm

110 8, 10, 12, 16 150mm

130 10, 12, 16 150mm

150 10, 12, 16 150mm

180 10, 12, 16 150mm

200 10, 12, 16 150mm

Flat Bar – Edge

Flat Bar has two variations, on its edge (the largest surface)

and on the flat (the narrow surface).

RHS Bar Thickness Tightest CLR Edge

20 3, 5 200mm

25 3, 5, 6, 8, 10, 12 200mm

32 3, 5, 6, 8 200mm

40 3, 5, 6, 8, 10, 12, 16 200mm

50 3, 5, 6, 8, 10, 12, 16 200mm

65 5, 6, 8, 10, 12, 16 250mm

75 5, 6, 8, 10, 12, 16 300mm

90 6, 8, 10, 12 400mm

100 5, 6, 8, 10, 12, 16 500mm

110 8, 10, 12, 16 600mm

130 10, 12, 16 900mm

150 10, 12, 16 10000mm


Angle Bar – Toe In

Angle Bar has two variations, Toe In (the indent inside the bar)

and Toe Out (the indent outside the bar).

Angle Thickness Tightest CLR T/IN

25 x 25 3, 5 200

30 x 30 3, 5, 6, 8, 10, 12 200

40 x 40 3, 5, 6 250

50 x 50 3, 5, 6, 8 300

65 x 65 5, 6, 8, 10 400

75 x 50 5, 6, 8 300

75 x 75 8, 10 500

90 x 90 8, 10 600

100 x 75 8, 10 500

100 x 100 8, 10, 12 750

125 x 75 10 500

Angle Bar – Toe Out

Angle Bar has two variations, Toe In (the indent inside the bar)

and Toe Out (the indent outside the bar).

Angle Thickness Tightest CLR T/Out

25 x 25 3, 5 75

30 x 30 3, 5, 6, 8, 10, 12 100

40 x 40 3, 5, 6 150

50 x 50 3, 5, 6, 8 200

65 x 65 5, 6, 8, 10 400

75 x 50 5, 6, 8 200

75 x 75 8, 10 400

90 x 90 8, 10 500

100 x 75 8, 10 400

100 x 100 8, 10, 12 600

125 x 75 10 400

125 x 125 10, 12 750

Universal Beams / Columns Flat

Universal Beams has two variations, on its edge (the largest

surface) and on the flat (the narrow surface).

UB / UC Tightest CLR Flat

150UB14 1000

150UB18 1000

180UB16.1 2000

180UB18.1 2000

180UC14.8 1500

150UC23.4 2000

150UC30 2000

150UC37.2 2000

Universal Beams / Columns Edge

Universal Beams has two variations, on its edge (the largest

surface) and on the flat (the narrow surface).

UB / UC Tightest CLR Edge

150UB14 3000

150UB18 3000



section rolling


Parallel Flange Channel (P.F.C) – Toe In

P.F.C have two variations, Toe In (the indent inside the bar) and

Toe Out (the indent outside the bar).

Channel PFC Tightest CLR T/IN

75 x 40 200

100 x 50 300

125 x 65 500

150 x 75 1000

180 x 75 1200

200 x 75 1500

Parallel Flange Channel (P.F.C) – Toe Out

P.F.C have two variations, Toe In (the indent inside the bar) and

Toe Out (the indent outside the bar).

Channel PFC Tightest CLR T/Out

75 x 40 200

100 x 50 300

125 x 65 400

150 x 75 600

180 x 75 1200

200 x 75 1500


Our reputation and high performance, quality

workmanship has enabled us to undertake bending

and rolling projects from across all industries

and applications. Our clients know we have

the experience and machinery to handle

their project.

e.d.

f.

a.


a. 200NB Bends for Slurry Pipework

Completed in-house on our 200NB pipe bender, ready

for despatch for underground coal mining

b. Duplex S/S High Pressure Gas Coils

Preparation and bending completed in house ready for

delivery and installation for gas detection on a large Oil &

Gas project in Australia

c. Optus Stadium Bus Station - Roof Structure

Precision rolling completed by our experienced team for

the Optus stadium bus station

d. Heat Exchanger Tube Bundles

We cut and bent the whole project ready for installation to

refurbish a super-heater, heat exchanger unit

e. 50mm DIA Polished Stainless Steel

Bending completed by our experienced team, ready for

installation as handrails

f. High Corrosive Liquids Coil Unit

Precision bending in the hands of our experienced team

c.b.


PERTH 08 9459 8600

SYDNEY 02 9764 6607

BRISBANE 07 3117 3780

KALGOORLIE 08 9021 8300

NEWMAN 08 9175 1164

MOUNT ISA 07 4743 6458

[email protected]

www.bendtechgroup.com.au

Global industry leaders in mining, engineering and fabrication solution innovation and development

“ “

about us We deliver sustained value by providing

cutting-edge solutions through collaboration

and innovation. For more than 30 years

we have delivered intelligent design and

custom-certified products and services to the Mining, Fabrication, Marine, and Oil and Gas

industries across Australia and around the

world. We have achieved this through a deep

understanding of our customers and their

requirements as well as innovative and industry

leading design, engineering and construction.

bending brochure - bend-tech group

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